Quick Start Guide

QUICKSTART.JCB.COM

Compact Excavators
65R-1, 67C-1, 85Z-1, 86C-1,
90Z-1, 100C-1
1
 Disclaimer

>T
 his Quick Reference Guide is to provide quick and simple information to the Operator
and does not include any health and safety aspects. In addition, because of our continual
development of machines, features described in this Quick Reference Guide may differ
from those on your machine. No errors and emissions be entirely ruled out.

>T
 his Quick Reference Guide DOES NOT replace the Operators Manual. You MUST
read ALL the disclaimers and safety and other instructions in the Operators Manual
before initially operating this product. Accordingly, no legal claims can be entertained on
the basis of the data, illustrations or descriptions in this Quick Reference Guide.

>T
 his machine should not be operated by any person who isn’t appropriately qualified or
had the appropriate training.

>O
 peration of this machine without periodic maintenance could cause it to malfunction.
For more information please contact your JCB Dealer.

2 Please see operator manual for full details.

 Index

Intended Use.......................................................................................................................................4

Static Dimensions................................................................................................................................5

Tie Down Points.................................................................................................................................6

Lifting Points........................................................................................................................................7

Cab Layout & Controls.................................................................................................................. 8-11

Start Up Sequence............................................................................................................................12

Setting Auxiliary Flows.......................................................................................................................13

Hydraulic Quick Hitch........................................................................................................................14

Shutdown Sequence..........................................................................................................................14

Maintenance Position.........................................................................................................................15

Service / Maintenance Schedule................................................................................................... 16-18

Service & Maintenance Points...................................................................................................... 19-20

Fluids & Lubricants....................................................................................................................... 21-23

Machine Attachments........................................................................................................................24

Troubleshooting / FAQs...............................................................................................................25-26

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 3

 Intended Use

General
> Machine Type – Compact Excavator

> Self propelled machine with a tracked undercarriage

> 360° revolving upper structure with boom, dipper, bucket and slew mechanism

Intended Use
> Machine intended to be used in normal conditions as detailed in the operators manual

> With bucket fitted, machine work cycle consists of digging, elevating, slewing and discharging
of materials

> Applications include earthmoving, road construction, building and construction, landscaping etc.

> Can be used for object handling

> Not intended for use in mining and quarrying applications, demolition, forestry, any use
underground and any explosive atmospheres

> Must not be used for forestry, used with attachments of unknown weight, used on surfaces with
unknown stability – list not exhaustive

> PPE may be required in certain applications/environments e.g. high silica concentration or asbestos

> The machine should not be operated by any person without appropriate qualifications, training
or experience of using this type of machine

> Prior to use, the machine’s suitability should be considered with regards to the intended
applications and any hazards which may be present

4 Please see operator manual for full details.

 Dimensions

Fig 1

F E

G
L

D
M N
H

I A
J B
C
K

86C-1
Machine model 65R-1 67C-1 85Z-1 86C-1 90Z-1 100C-1
TAB
A Sprocket idler centres mm 1985 2325
B Track length on ground mm 1985 2325
Undercarriage overall
C mm 2490 2950
length – rubber tracks
Undercarriage overall
2490 2900
length – steel tracks
D Kingpost clearance mm 620 793
E Tailswing radius mm 1185 1385 1145 1490 1600 1145 1601
Overall width
F mm 1798 2168 2187
of superstructure
G Height over cab mm 2582 2582 2706
H Ground clearance mm 240 350
I Track gauge mm 1600 1850
Width over tracks
J mm 2000 2300
(450 shoes)
Transport length
K mm 5710 5600 5833 6435 6655 6585 6860
with standard dipper
Transport length
L 2360 2600 2706 2593 2580 2593
with standard dipper
M Track height mm 560 650
N Counterweight clearance mm 637 762
O Operating weight* kg 6601 6760 8300 8600 9448 8607 9733
* Standard machine specification, please see data plate for specific machine weight.

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 5

 Tie Down Points

Fig 2

A Rear track tie-down points (both sides) B Front track tie-down points (both sides)

The correct tie down positions are identified on the machine by their labels:

Fig 3

A Rear track tie-down points B Front track tie-down points

C 65R-1 / 67C-1 Angle = 46.2 ± 1.5° D 65R-1 / 67C-1 Length = 2,000 ± 100mm
Angle = 47 ± 1.5° (dozer) 8-10T Length = 2,415 ± 100mm
8-10T Angle = 40 ± 1.5°

6 Please see operator manual for full details.

 Lifting Points

The correct lifting positions are identified on the machine by their labels:

Fig 4

Machine 86C-1
65R-1 67C-1 85Z-1 86C-1 90Z-1 100C-1
model TAB
A Boom Lift Point
B Dozer Lift point
C degrees 35 30 30 25 30
D mm 2500 2320 2755 2295 2263 2725 2075
E mm 4800 4620 5325 5285 5352 5800 5250
F mm 1052 966 1096 1083 1090 1091 1091
G mm 850 1048 990 1187 1203 982 1207
H mm 803 682 915 1449 1177 1073 1038
COG- Centre of Gravity

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 7

 Cab and Switch Panel

Operator Station Layout

Fig 5

A Track controls
B Swing control pedal
C Instrument panel
D Excavator controls
E Dozer blade control lever
F Two-speed tracking switch
G Hand throttle control
H Ignition key switch
J Switch console
K Auxiliary power socket
L Entertainment system
M HVAC controls
N Operator seat
P Glass hammer
Q Fire extinguisher
R Foot rest

Instrument Panel

Fig 6

A Left
B Up
C Select
D Down
E Right
F 3.5" colour display

8 Please see operator manual for full details.

Normal Operating Screen
Fig 7

A Fuel gauge
B Engine speed
C Two speed status warning
D Lift overload status
E Seat belt status
F Service due warning
G Clock
H Hydraulic oil temperature
J Coolant temperature warning
K Dozer float status
L SAE / AUX status warning
M Auto idle status
N Engine power mode status
P Hydraulic active status

Auxiliary Screen
Fig 8

A High flow aux warning

B High flow aux warning – single acting
C Low flow aux mode warning
D High flow auxiliary max flow indicator

Icon Variants

Power Modes Auxiliary Modes Hydraulics Active Mode

Heavy AUX mode AUX mode Hydraulics
mode (SAE) (ISO) inactive mode
Eco Swing mode Swing mode Hydraulics
mode (SAE) (ISO) active mode

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 9

 Console Switches

Fig 9

A Graphic symbol
B Light bar
C 3 way position switch
D 2 way position switch / momentary switch

Work Lights Beacon

1 = Off 1 = Off
2 = On (Boom & front) 2 = On
3 = On (Boom, front, & rear)

Overload Warning System Excavator Arm Quickhitch

1 = Off 1 = Off
2 = Silence/un-silence buzzer 2 = Start unlock sequence

Controls Isolation (2GO) Window Wipers

1 = Off 1 = Off
2 = Activate/de-activate 2 = Intermittent / continuous /
hydraulic controls washer

Auxiliary Hydraulic Circuit Power Mode

1 = Adjust max high flow 1 = Off
2 = Adjust auxiliary mode 2 = ECO mode / heavy mode

Automatic Idle Dozer Float

1 = Off 1 = Off
2 = On 2 = Activate/de-activate
dozer float

10 Please see operator manual for full details.

Joysticks

Fig 10 Fig 11

Joystick Controls Auxiliary Controls

A Slew left A Tilt/grab changeover for tilt-rotator
B Slew right B Aux activation button
C Raise boom C Thumb wheel control – Aux 2 (Low flow)
D Lower boom D Continuous flow button – Hammer circuit
E Dipper in E Thumb wheel control – Aux 1 (High flow)
F Dipper out Note: A & D located underside of joystick
G Crowd bucket
H Dump bucket

Dozer Lever

Fig 12

A Lower the dozer

B Raise the dozer
C Angle the dozer (left side in)
D Angle the dozer (right side in)

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 11

 Figure 112.
Entering and Leaving the Operator Station O

Entering and Leaving the Operator Station

H General A B C Seat Belt
General
For: 18Z-1 ................................................................................................................................. Page 36

Start Up Sequence For: 16C-1, 19C-1 .................................................................................................................... Page 38

WARNING Operating the machine without a seat belt can be dangerous. Before starting the engi
sure your seat belt is fastened. Check the tightness and condition of the seat belt securing bolts r
(For: 18Z-1)
WARNING When a seat belt is installed on your machine replace it with a new one if it is damag
WARNING For safety reasons, machines installed with single
fabricaccess canopies
is worn, or if thefrom new has
machine mustbeen
not have
in an accident.
the barrier removed. The machine must always be entered/exited with the left hand isolator raised via the
left hand side.
Static
WARNING Do not enter or exit the cab unless the controls Seat
isolation leverBelt
is in the fully raised position.

1
CAUTION Entering or leaving the operator station must only be made where steps and handrails are
provided. Always face the machine when entering and Fasten
2
the Seat
leaving. Make Belt
sure the step(s), handrails and your
3 D
Insert Isolator Key Raise LH Arm Rest
boot soles are clean and dry. Do not jump from the machine. Do not use the machine controls as handholds,
use the handrails. Engage Seat Belt
WARNING If you do not wear your seat belt you could be thrown about inside the machine, or thro
the machine and crushed. You must wear a seat belt when using the machine. Fasten the seat be
starting the engine.
Insert isolator key (A) andEntering the Canopy Ensure the hydraulic isolation 1. Sit correctly in the seat.
Engage seat belt (A) into latch
1. Check that the left control console is raised. When the left control console is in the raised position the
turn in a clockwise direction.excavator and tracklever
controls (left
cannot hand arm
be operated rest)
( dozer is
2. control
Push isin
still
the (B) before
active).into the latch.
tongue Make sure starting
the seat beltmachine.
is worn snug and properly located on
Make sure the seat belt is not twisted and that it is over your hips not your stomach.
Refer to: Control Lock.
the raised position. Figure 20. Figure 34.
B Working with

Operation
B
Digging Starting the Engine

General
If the PIN code is incorrectly entered five times the immobiliser will lock for 15min. In this event it is
recommended that you contact the
A machine owner for confirmation of the PIN code.
WARNING Do not use pedals which are not locked
A in position as foot rests.
The PIN code will have to be entered every time that the ignition is switched off for longer than two minutes. A
A A Handle Notice:
A Handle B LHWhen carrying
arm rest out
B Left control deep digging it is advisable to have the super structure sw
console
To Disarm the Immobiliser tochassis.
Allow the It is possible
Machine to that
A Tongue be Usedpart of the dig end may contact
2. Hold the two handrails (one each side of the canopy entrance), use the track to climb to the cab step.
the machine. Take extra ca
B Latch
Refer to Figure 21. avoid damaging the machine.
Adjust
1. Put the ignition key in the ignition switch. Turn the ignition key to position 1. Interior Switches
Notice: Do not excavate on hard or rocky ground with the boom positioned dia
4 5 IgnitionThe
2. Enter your four digit PIN code using the keypad.
undercarriage. Switch
1. Move the toggle the required distance down the strap.
resulting rocking motion6 could cause damage to the track gearbox sp
Engine Pre Heat3. Push the 'ENT' button. The Disarm
LED will comeImmobiliser
on for three2.seconds
To make
if the
the strap longer,
PIN code is pull theStart
correct end
andas Machine
thefarmachine
as it will go.
Notice:
TheDo not use
ignition the side the
of the excavation to stop the The bucket whenkeyslewing
can onlyback
3.key operates four-position ignition
as far asswitch. ignition be in
can be started.
To make the strap shorter, pull the end it will go.
next dig. Similarly,
in position 0. do not use the side of the bucket to push soil into the excavation. B
Turn ignition to position If1an(A)
4. About incorrect
the
Interior Switches
twice
If fittedwill
disarm
again and will continue this damage
pattern
by entering
theignition
until the machine. From ignitionFigure
Product PIN code is entered the unit will lock. The LED will flash twice quickly, pause and then flash
position
key is turned to the off position. In this event
35. 1 turn
return to step 1 to try again. If the engine fails to start, the ignition key must be returned D to position 0 before the starter mo
to pre-heat engine before start.
Interior Switches 4-digit PIN code then push ignition toAposition 3 (A) to start
Switch 4.1. After five failed tries theItsystem
is possible
willDo when
lock.
not excavating,
crank the enginetoforuse either
more than full machine
30s. Allow theslew when
starter discharging
motor a loaded
to cool for at least buc
2m
Wait
key operates the four-position ignition until pre-heat
switch. The symbol
ignition key can only be inserted or(B)
Duration:
removed 15min ENTdictate,
button. swinging
the engine the excavator end only the
again. machine.
to the required dumping area.
on instrument panelFgoes off.
fails to start, the ignition key must be returned to position 0 before the starter motor is re-engaged.
E Figure 40. Figure
1. willTo start the dig, reach out with the boom and dipper
The LED and16.
position the bucket.
B C
k the engine for more than 30s. Allow the starter motor to cool for at least 2min before cranking come on for A3
B Water separator
gain.
2. Slowly crowd the
seconds A bucket
Tongue at the same time bring the dipperBin.
A Make sure the bucket stay
Toggle
C Strap (pull here to lengthen) D Strap (pull here to shorten)
Figure 16.
B36 to the ground while it travels. If necessary, at the36same time apply a downward pressu
9831/2900-1
A D Coolant
increase expansion
the digging force on bottle
the bucket.
A
F Engine oil52dipstick Figure 71.
9831/2900-1
tor H Fuel pre filter
B
A
witch B Ignition key B
Table 5. Switch Positions for 16C-1 and 18Z1 A LED
Function A Ignition switch B Ignition key
To Arm the Immobiliser
Off/Stop the Engine: Turn the ignition key to this position to stop the engine.
Make sure the controls are in neutral and the excavator and dozer are lowered
before you stop the engine.
Table 5. Switch Positions for 16C-1 and 18Z1
On: Turn the ignition key to this position to connect the battery1. toStop theelec-
all of the engine. Remove the ignition key.
7
trical circuits. The ignition key will return to this position when it is released from
8 Position Function 9
Lower LH Arm Rest
position II or position III.
Press 2 0GO Button Off/Stop the Operate
Engine: Turn Machine
2. The immobiliser arms automatically after two minutes. The green LED flashes for 60 seconds, then goes off.
Heat position. Turn the ignition key to this position to operate the glow plug or the ignition key to this position to stop
grid heater for the appropriate time.
3. If you restart the engine within two minutes, the system disarms automatically. Make sure the controls are in neutral and the excavator and do
Start: Turn the ignition key to this position to operate the starter motor and turn
3. When the 2bucket before
is full, crowd it fullyAll you
and stop the engine.
at the same time move
Lower the LH arm rest To to
the engine. The ignition switch has an inhibitor to stop the ignition switch being
turned ON when the engine is running.
Add a New or Additional If enabled PIN press
Code
I
GO button On:theTurn
controls are now activethe dipper out a sma
the ignition key to this position to connect the battery
keep soil from building up under machine.
Tableactivate
trical circuits. The ignition key will return to this position when it
the hydraulics.Before you try to add a new
6. Switch Positions for 19C-1 (A)or to activate
additional hydraulics.
PIN code, make sure that the machine and
is ready
position tothe
II or
machine
start and
position that
III. you
is now ready
Function have your six digit master code and your new four digit PIN code available. Figure 72.
Make sure the Note: If in2neutral
controls are GOandenabled
the excavator go to step
Off/Stop the Engine: Turn the ignition key to this position to stop the engine.
and dozer 8,
are lowered Instrument panel II will illuminate Heat position. to use.Turn the ignition key to this position to operate th
before you stop the engine. If you are unsure of the master code or your new PIN code, then do not startgrid heater for the appropriate time.
this procedure.
On: Turn the if notkeygo toposition
stepto connect
9 the battery to all of the elec-
ignition to this
The
trical circuits. The ignition key will return to this position when it iskeypad (B)bewhen
immobiliser can
released from active.
programmed IIIto accept up to 14 different four
Start:
digitTurn the ignition
PIN codes, any of key to this position to operate the starter
which
position II or position III.
This position is not used.
will let the machine be started. the engine. The ignition switch has an inhibitor to stop the igniti
Start: Turn the ignition key to this position to operate the starter motor and turn turned ON when the engine is running.
1. Put
the engine. The ignition switch has an inhibitor to stop the ignition thebeing
switch ignition key in the ignition
A switch. Turn the ignitionBkey to position 1
turned ON when the engine is running.
2. Enter your six digit master code using the keypad. Push the 'ENT' button.
rior Light Table 6. Switch Positions for 19C-1
3. The LED will flash three times to indicate the acceptance of the master code.
end of the light unit to switch on the cab interior light. Pressing the other end will switch the light off. Position Function
he light is turned off when you intend to leave the machine for a long period4.of time.
Within 59 seconds of the three flashes, push
0 the 'MD' button. Off/Stop the Engine: Turn the ignition key to this position to stop
Make sure the controls are in neutral and the excavator and do
A Handle before you stop the engine.
9831/2900-1 23
B LH arm rest 59 I 9831/2900-1 On: Turn the ignition key to 59this position to connect the battery
trical circuits. The ignition key will return to this position when it
4. Slew the machine or swing theposition
bucketIItoorthe dump
position III.area.
II This position is not used.
III Start: Turn the ignition key to this position to operate the starter
the engine. The ignition switch has an inhibitor to stop the igniti
turned ON when the engine is running.

Cab Interior Light

12 9831/2900-1
Please see operator manual 147
for full details.Press either end of the light unit to switch on the cab interior light. Pressing the other end will

Make sure the light is turned off when you intend to leave the machine for a long period of t
 Setting Auxiliary Flows

1 2 3
Enter Menu Mode Set Aux Flow Operate Machine

Adjust maximum high flow Adjust maximum high flow Auxiliary flows are now set to
auxiliary using the momentary auxiliary using the momentary the desired settings and are
Operation
rocker switch in position 2. rocker switch in position 1. now ready to be used.
h the Excavator Arm

wung in line with the

are when digging to

agonally across the

prockets and tracks.
into position for the
Setting Auxiliary Flows
Both these practices

cket, or if conditions

ys at the same angle

ure on the boom, to Flow is in bar format
from 10 -100

all distance. This will

Aux 1 = Aux 2 = Hammer = Single Acting Aux 1
High Flow Low Flow (1) = Double acting aux 1
(2) = Double acting aux 1

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 13

 Hydraulic Hitch Unlock Sequence

Standard Attachments

1 2 3
Start Unlock Process Confirm Process Boom LED Indicator

To start quick hitch unlock Instrument panel will indicate When the sequence is
process ensure hydraulics are need to confirm process (A). confirmed the LED on the
live then press quick hitch To confirm process press 2 GO boom will flash red (A).
sequence button (A). button (B).

A A B

4 5 6
Remove Attachment Change Attachment Lock Quick Hitch

To disengage the pivot pin, Operate the machine to To engage the lock on the quick
crowd attachment for 3 seconds engage the jaw (A) with the hitch press one of the following
then remove attachment. attachment (B) and then full two buttons and visually check
crowd the attachment hitch is locked.
to align latch.
A B

Shutdown Sequence
1 2 3
Park Machine Up Leave & Secure Isolate Machine

Park machine on solid level Switch off all switches. Leave Turn isolator key anti-clockwise
ground with the attachment (A) machine using the handrails and remove key.
and dozer (B) on the ground. and footholds.
A
Close & lock
all doors and
windows to
A secure machine.

14 Please see operator manual for full details.

as a cab tilt feature. This feature must only be used out by trained personnel. Refer to the se
cab tilt procedure.
Maintenance Position

nce Position (Excavator Arm Lowered)

1. Park the machine on solid, level ground
achine on solid, level ground.
I. Release the two track levers
se the two track levers.
II. Set the hand throttle lever to the idle position
the hand throttle lever to the idle position.
2. Lower
dozer. Refer to the dozer 111.
Figure blade (B)

excavator so the
3. Lower theattachment isattachment
excavator so the flat on the ground.
is flat Refer to Figure 111.
on the ground

Figure 111.

B A

ngine. A Attachment flat on the ground

B Dozer blade lowered to ground
the hydraulic pressure.
ischarge.
4. Stop the engine
controls.
ontrol Lock.
5. Discharge the hydraulic pressure

the battery to prevent

6. Isolate the controlsaccidental operation
and remove ignition key of the engine.

7. Isolate the battery to prevent accidental operation of the engine

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 15

 Service/Maintenance 65R-1 / 67C-1

Daily Checks (10h) Operator Manual Page Action

Check condition of attachments / optional equipment Page 147 Visual check

Grease attachments / optional equipment/ pivot pins as required Page 147 / 149 Lubricate

Clean bodywork and framework Page 151 Clean

Check condition of bodywork and framework Page 151 Visual check

Check condition of cab/canopy including seat belt Page 153-154 Visual check

Check engine for leaks and oil level Page 155-157 Visual check

Check condition of drive belt Page 157 Visual check

Check fuel system for leaks, contamination, exhaust smoke Page 160-162 Visual check

Drain water from water separator on fuel filter Page 163 Clean

Check engine coolant for leaks, contamination and level Page 164 Visual check

Check condition of cooling pack and system Page 164-165 Visual check

Check hydraulic oil level Page 167-168 Visual check

Check window washer fluid level Page 173 Visual check

Check condition of fire extinguisher Page 174 Visual check

Check operation of all services i.e. excavator, dozer etc. Page 167 Operate

Check operation of electrical equipment i.e. warning lights, beacon Page 172 Operate

Check track and running gear operation Page 163-165 Operate

Weekly Checks (50h) Operator Manual Page Action

Grease slew ring bearing Page 148-149 Lubricate

Clean cooling pack Page 161 Clean

Check condition and tension of tracks Page 166-168 Visual check

Check hydraulic hoses / pipework for leaks and damage Page 166 Visual check

Check condition of the rams Page 171 Visual check

Clean the battery terminals Page 172-173 Clean

Check the operation of the battery isolator Page 170-171 Operate

16 Please see operator manual for full details.

 Service/Maintenance 85Z-1/ 86C-1

Daily Checks (10h) Operator Manual Page Action

Check condition of attachments / optional equipment Page 150 Visual check

Grease attachments / optional equipment/ pivot pins as required Page 150 / 152 Lubricate

Clean bodywork and framework Page 151 Clean

Check condition of bodywork and framework Page 151 Visual check

Check condition of cab/canopy including seat belt Page 153-154 Visual check

Check engine for leaks and oil level Page 155-157 Visual check

Check condition of drive belt Page 157 Visual check

Check fuel system for leaks Page 160-162 Visual check

Drain water from water separator on fuel filter Page 163 Clean

Check engine coolant for leaks, contamination and level Page 164 Visual check

Check condition of cooling pack and system Page 164-165 Visual check

Check hydraulic oil level Page 170-171 Visual check

Check window washer fluid level Page 176 Visual check

Check condition of fire extinguisher Page 177 Visual check

Check operation of all services i.e. excavator, dozer etc. Page 170 Operate

Check operation of electrical equipment i.e. warning lights, beacon Page 172 Operate

Weekly Checks (50h) Operator Manual Page Action

Grease slew ring bearing Page 151-152 Lubricate

Clean cooling pack Page 164 Clean

Check condition and tension of tracks Page 166-168 Visual check

Check hydraulic hoses / pipework for leaks and damage Page 169-170 Visual check

Check condition of the rams Page 171 Visual check

Clean the battery terminals Page 172-173 Clean

Check the operation of the battery isolator Page 173-174 Operate

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 17

 Service/Maintenance 90Z-1 / 100C-1

Daily Checks (10h) Operator Manual Page Action

Check condition of attachments / optional equipment Page 149 Visual check

Grease attachments / optional equipment/ pivot pins as required Page 149 / 151 Lubricate

Clean bodywork and framework Page 150 Clean

Check condition of bodywork and framework Page 150 Visual check

Check condition of cab/canopy including seat belt Page 152-153 Visual check

Check engine for leaks and oil level Page 154-156 Visual check

Check condition of drive belt Page 156 Visual check

Check fuel system for leaks and contamination Page 159-161 Visual check

Drain water from water separator on fuel filter Page 161 Clean

Check engine coolant for leaks, contamination and level Page 154 Visual check

Check condition of cooling pack and system Page 163-164 Visual check

Check hydraulic oil level Page 169-170 Visual check

Check window washer fluid level Page 174 Visual check

Check condition of fire extinguisher Page 175 Visual check

Check operation of all services i.e. excavator, dozer etc. Page 169 Operate

Check operation of electrical equipment i.e. warning lights, beacon Page 171 Operate

Weekly Checks (50h) Operator Manual Page Action

Grease slew ring bearing Page 150-151 Lubricate

Clean cooling pack Page 163 Clean

Check condition and tension of tracks Page 165-167 Visual check

Check hydraulic hoses / pipework for leaks and damage Page 165-166 Visual check

Check condition of the rams Page 167 Visual check

Clean the battery terminals Page 171-172 Clean

Check the operation of the battery isolator Page 172-173 Operate

18 Please see operator manual for full details.

 Service/Maintenance Points: 65R-1 / 67C-1

Fig 14

A Fuel filter
B Hydraulic oil level indicator
C Fuel filler cap
D Refuelling pump
E Hydraulic oil filler cap

Fig 15

A Air filter
B Coolant expansion bottle
C Battery
D Battery isolator
E Radiator
F Washer bottle
G Engine oil dipstick
H Engine fuel filter

Fig 16

R Track gearbox
S Track tensioner

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 19

 Service/Maintenance Points: 85Z-1 / 100C-1

Fig 17

A Refuelling pump
B Battery
C Battery isolator
D Washer Bottle
E Fuel filler cap
F Main fuel filter
G Hydraulic oil level indicator
H Engine fuel filter
J Hydraulic oil filler cap

Fig 18

L Radiator
M Radiator expansion bottle
N Engine oil filter cap
P Air filter
Q Engine oil dipstick

Fig 19

R Track gearbox
S Track tensioner

20 Please see operator manual for full details.

 Fluids and Lubricants 65R-1 / 67C-1

JCB Part Container

Item Capacity Fluid / Lubricant
Number Size
Fuel Tank 83L Diesel Oil - -

Above -10°C (14°F):

4001 / 3005 20L
JCB Ultra performance 10W30
Engine (Oil) 9.1L
JCB Ultra performance 5W30 4001 / 3105 20L

JCB Antifreeze HP/Coolant/

Engine Coolant 11.9L 4006 / 1120 20L
Water

JCB Engine Oil HP SAE 30

Track Gearbox (each) 0.8L 4001 / 0305 20L
(Not Multigrade)

Track Idler Wheels 0.8L JCB HD90 Gear Oil 4000 / 0305 20L

Track Rollers (top) 0.3L JCB HD90 Gear Oil 4000 / 0305 20L

Track Rollers (bottom) 0.8L JCB HD90 Gear Oil 4000 / 0305 20L

System 92.5 -20°C (-4.0°F) to 46°C (114.7°F):

Hydraulic System 4002 / 2005 20L
Tank 57.2 JCB Hydraulic Fluid OP46

Slew Ring Bearings As required JCB HP Grease 4003 / 2017 0.4kg

Slew Ring Gear Teeth As required JCB Special Slew Pinion Grease 4003 / 1619 0.4kg

All Other Grease As required JCB MPL-EP Grease 4003 / 1501 0.4kg

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 21

 Fluids and Lubricants 85Z-1 / 86C-1

JCB Part Container

Item Capacity Fluid / Lubricant
Number Size
Fuel Tank 112L Diesel Oil - -

-20°C (-4°F) to 45°C (113°F):

4001 / 3005 20L
JCB Ultra performance 10W30

Engine (Oil) Below -25°C (-13°F) to 30°C (86°F):

11.2L 4001 / 3105 20L
(KDI TCR) JCB Ultra performance 5W30

Below -25°C (-13°F) to 45°C

4001 / 3405 20L
(113°F): JCB Ultra performance

15°C (59°F) to 45°C (113°F) JCB

4001 / 1805 20L
Engine oil 15W40

-20°C (-4°F) to 45°C (113°F) JCB

4001 / 3005 20L
Engine Oil Ultra performance 10W30
(KDI TCR de-content 11.2L
Tier 2 Kohler Engines) Below -25°C (-13°F) to 45°C (113°F)
4001 / 2705 20L
JCB extreme performance 5W40

Below -25°C (-13°F) to 45°C (113°F)

4001 / 3405 20L
JCB Ultra performance 5W40

JCB Antifreeze HP/Coolant/

Engine Coolant 12.1L 4006 / 1120 20L
Water

JCB Engine Oil HP SAE 30

Track Gearbox (each) 0.8L 4001 / 0305 20L
(Not Multigrade)

Track Idler Wheels 0.8L JCB HD90 Gear Oil 4000 / 0305 20L

Track Rollers (top) 0.3L JCB HD90 Gear Oil 4000 / 0305 20L

Track Rollers (bottom) 0.8L JCB HD90 Gear Oil 4000 / 0305 20L

Up to 30°C (86°F): JCB Hydraulic

Hydraulic System 118L 4002 / 1025 20L
Fluid HP32

Over 30°C (86°F): JCB Hydraulic

Hydraulic Tank 66L 4002 / 2005 20L
Fluid OP46

Slew Ring Bearing As required JCB HP Grease 4003 / 2017 0.4kg

Slew Ring Gear Teeth As required JCB Special Slew Pinion Grease 4003 / 1619 0.4kg

All Other Grease As required JCB MPL-EP Grease 4003 / 1501 0.4kg

22 Please see operator manual for full details.

 Fluids and Lubricants 90Z-1 / 100C-1

JCB Part Container

Item Capacity Fluid / Lubricant
Number Size
Fuel Tank 112L Diesel Oil - -

-20°C (-4°F) to 45°C (113°F):

4001 / 3005 20L
JCB Ultra performance 10W30

Engine (Oil) Below -25°C (-13°F) to 30°C (86°F):

7.5L 4001 / 3105 20L
(KDI TCR) JCB Ultra performance 5W30

Below -25°C (-13°F) to 45°C

4001 / 3405 20L
(113°F): JCB Ultra performance

JCB Antifreeze HP/Coolant/

Engine Coolant 12.1L 4006 / 1120 20L
Water

JCB Engine Oil HP SAE 30

Track Gearbox (each) 0.8L 4001 / 0305 20L
(Not Multigrade)

Track Idler Wheels 0.8L JCB HD90 Gear Oil 4000 / 0305 20L

Track Rollers (top) 0.3L JCB HD90 Gear Oil 4000 / 0305 20L

Track Rollers (bottom) 0.8L JCB HD90 Gear Oil 4000 / 0305 20L

-20°C (-4°F) to 46°C (114.7°F):

Hydraulic System 118L 4002 / 2005 20L
JCB Hydraulic Fluid OP46

-20°C (-4°F) to 46°C (114.7°F):

Hydraulic Tank 66L 4002 / 2005 20L
JCB Hydraulic Fluid OP46

Slew Ring Bearing As required JCB HP Grease 4003 / 2017 0.4kg

Slew Ring Gear Teeth As required JCB Special Slew Pinion Grease 4003 / 1619 0.4kg

All Other Grease As required JCB MPL-EP Grease 4003 / 1501 0.4kg

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 23

 Machine Attachments

Weight
Description Machines Requirements
(kg)

Mechanical Quickhitch 95 65R-1 – 100C-1 None

Hydraulic Quickhitch 72 65R-1 – 100C-1 Quickhitch circuit

Bucket GP 250mm - 900mm 98 - 179 65R-1 – 90Z-1 None

Bucket GP 250mm & 500mm 98- 121 100C-1 None

Bucket HD 250mm - 900mm 108 - 210 65R-1 – 100C-1 None

Ditching Bucket 1520-1800mm 150-172 65R-1 – 100C-1 None

Ditching Bucket with Toeplate 1524mm 214 65R-1 – 100C-1 None

Tapered Ditching Bucket

111 65R-1 – 100C-1 None
(300mm- 1000mm)

Grading Bucket 1520-1800mm 150 -172 65R-1 – 100C-1 None

Bucket DP Bolt on Teeth 300mm-1100mm 214 65R-1 – 100C-1 None

1x single acting
Jaw Bucket 600mm 280 65R-1 – 100C-1
hyd service
1x Hi-Flow
Earth Drill – 6000Nm 139 65R-1 – 100C-1
aux service
1x single acting
Rock Wheel 460 65R-1 – 100C-1
hyd service
1x single acting
Breaker- HM266Q 224 65R-1 & 67C-1
Hi-Flow aux service
1x single acting
Breaker- HM033T 330 65R-1 – 100C-1
Hi-Flow aux service
1x single acting
Breaker – HM386Q 360 65R-1 – 100C-1
Hi-Flow aux service
1x single acting
Breaker –HM496Q 441 85Z-1 – 100C-1
Hi-Flow aux service

24 Please see operator manual for full details.

 Troubleshooting/FAQs

Issue / FAQ Resolution/Answer

Turn key to position 1, enter immobiliser code (if required). Enable

Hydraulic controls, select Aux function using top button on left control
How do I release pressure from my lever which will display Aux status. Select required function using
Auxiliary system? Aux mode select on right hand console and using elec-prop roller on
control levers, fully rotate both in both directions to release stored
system pressure.

When the ignition is on and the Aux controls are activated the
How do I adjust my Aux flow
maximum flow can be changed by pressing the rocker switch up to
(high Flow) ?
position 1 shown in the handbook.

Power mode can be change using the momentary rocker switch on

How do I change power mode the right hand console.
function?
This allows you to switch between ECO and Heavy Mode.

The maximum flow for the hydraulic circuits are as follows:

What are the max flow of the • High flow – 100 l/min (8-10t)
Auxiliary circuits? • High flow – 100 l/min (6t)
• Low flow – 25 l/min (6-10t)

Is it possible to turn off the lift Yes this can be done using the momentary rocker switch on the right
overload buzzer? hand console when the ignition switch is in the on position.

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 25

 Troubleshooting/FAQs

Issue / FAQ Resolution/Answer

500hrs Greasing - Does it matter

No, this only prolongs the life further
if greased every day?

500hrs Greasing - Do the bush

No, just grease and continue work
need to be replaced at 500hrs?

500hrs Greasing - After the first

500hrs does the bush then need No, the bush wont need greasing until the next 500hrs
greasing daily?

500hrs Greasing - Without daily

Machine is fitted with a one way seals stopping dirt entering the
greasing what cleans all the dirt
bush, but allows old grease out when greasing
out of the bush?

Digging to dozer can not be done while machine dig end is central to
Can you dig to dozer? the dozer. To dig to dozer slew machine over to the side then use the
boom swing to offset the boom enabling digging up to the dozer

26 Please see operator manual for full details.

Your Notes

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 27

 JCB Sales Limited, Rocester, Staffordshire, United Kingdom ST14 5JP Tel: +44 1889 590312 Email: salesinfo@jcb.com
Download the very latest information on this product range at: www.jcb.com

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying
or otherwise, without prior permission from JCB Sales. All references in this publication to operating weights, sizes, capacities and other performance measurements are provided
for guidance only and may vary dependant upon the exact specification of the machine. They should not therefore be relied upon in relation to suitability for a particular application.
Guidance and advice should always be sought from your JCB Dealer’. JCB reserves the right to change specifications without notice. Illustrations and specifications shown may
include optional equipment and accessories.

9818/2900