BSTA 810
Durable and
accurate – the fruits
of our experience.
Our experience –
for your benefit.
Every BSTA stamping press contains decades of experience that we have built up, in
responding to the demands of ambitious customers.
Important innovations and solutions which pay attention to the little details are designed
to help you produce more efficiently using our machines. Try them out for yourself.
The advantages
of the BSTA 810
at a glance.
Adjustable stroke with mass balancing system together with latest control
technology:
▪▪for a multitude of applications
▪▪for a wide variety of stroke heights
Thermoneutral ram-guiding system with tilting point control at strip level:
▪▪for long tool life
▪▪for optimum part quality
Ram adjustment during operation under production conditions:
▪▪for an optimized tool set-up
Powerful clutch and brake unit
▪▪for improved first and last strikes and therefore reduced waste
Micro-tolerances maintained in the bottom dead center (BDC):
▪▪for increased process stability
Precision engineering and the unique BRUDERER drive and lever system:
▪▪for improved reliability and durability across the whole mechanical system
Integrated measuring and monitoring function:
▪▪improved process optimisation by means of simple control system usability
Easy attachment of peripheral devices:
▪▪for quicker integration and maximum productivity
Power put to work
in the right place.
Thanks to the unique lever system of the BSTA stamping press, the load acting on the
ram is distributed across the system. This load distribution, together with the absolute
minimum clearance and the efficient lubrication system, is a crucial factor in the high
durability and consistent precision of the machine.
30% 30%
20% 20%
50% 50%
100%
Making sure you can
produce quicker,
for longer and with
more precision.
Regular stamping processes.
Thanks to the unique lever system, the hardened ground ram ad-
justment spindles only take up 20% of the total load each. This
constructionmakes it possible to adjust the ram height during
stamping and to maintain the BDC to the closest of tolerances
throughout.
Longer tool life thanks to good guidance. Ram adjustment during operation under production
conditions.
To prevent deflection of the punches when running the press with
eccentric loads, the ram guide elements are placed exclusively
on the same level as the strip. The guide bearings ensure that the
thermal influences acting on the ram guides are compensated for,
which in turn increase tool life.
More flexibility thanks to the right setting.
The quicker stroke change enables different stroke height settings to
be set quickly and safely, thus ensuring high levels of flexibility and a Thermoneutral ram-guiding to compensate for horizontal
expansion due to fluctuations in temperature.
wide variety of implementations.
The feed timing of the strip feeder is thus synchronised without
additional procedures
Quicker stroke change for more flexibility.
Proven solutions.
Leading companies around the world have come to rely on the
advantages that Bruderer fully-automated stamping presses
can provide, implementing their manufacturing expertise with our
machines to make high-precision parts for products that have be-
come indispensable in our everyday lives.
Wherever the ultimate in availability and precision is required at
high and low stroke rates, Bruderer is there to provide what is
needed – for suppliers in the automotive industry, for the manu
facturing of connectors for the electronics, electrical engineer-
ing and computer industries, for parts for watches and metal
packagingfor the food industry, to cite just a few examples.
This is how we support our customers, with our expertise and
the added precision that our stamping presses provide when it
comes to manufacturing quality products.
Technical data
BSTA 810.
BSTA 810 -124 BSTA 810 -145 BSTA 810 -180
Press force kN 810 810 810
Tool loading area L-R mm 1240 1450 1800
Speed Min. spm 100 100 100
Max. spm 1000 1000 950
Mains voltage (EN 60204) A) V 400 400 400
Mains frequency (EN 60204) A) Hz 50 / 60 50 / 60 50 / 60
Connected load B) Max. kVA 105 105 105
Control voltage VDC 24 24 24
Drive power of main motor kW 37 37 37
Compressed air connection R 1/2" Min. bar 7 7 7
Max. bar 10 10 10
Adjustable stroke (standard) mm 16 / 19 / 26 / 35 / 16 / 19 / 26 / 35 / 16 / 19 / 26 / 35 /
mm 43 / 51 / 58 / 63 43 / 51 / 58 / 63 43 / 51 / 58 / 63
Adjustable stroke (option) mm 19 / 26 / 36 / 47 / 19 / 26 / 36 / 47 / 19 / 26 / 36 / 47 /
mm 57 / 66 / 73 / 82 57 / 66 / 73 / 82 57 / 66 / 73 / 82
Fixed stroke A) Max. mm 82 82 82
Ram adjustment mm 76 76 76
Shut height A) (according to stroke) Min. mm 240,5 240,5 240,5
Max. mm 340 340 340
Bolster area L-R mm 1220 1430 1790
F-B mm 910 910 910
Height C)
mm 1245 1295 1295
Ram area L-R mm 1060 1270 1630
F-B mm 510 510 510
Strip inlet height A) Min. mm 70 70 70
Max. mm 160 160 160
Strip inlet width (machine) Max. mm 380 380 380
Base plate opening L-R mm 1190 1400 1760
F-B mm 320 250 250
Dimensions
Press (standard BBV) L-R mm 2857 2980 3468
- With semi-automatic stroke adjustment F-B mm 1648 1648 1648
Height mm 3560 3610 3708
Weight (app.) kg 18000 18950 23300
- With automatic stroke adjustment F-B mm 1717 1717 1717
Height mm 3671 3721 3819
Weight (app.) kg 18100 19050 23400
Strip feed unit
Standard BBV 260
Variations BSV 170
BSV 300
A)
Options on request. B) Incl. standard sockets for peripheral equipment. C) Above floor level.
Subject to change.
Competence centres: Sales and service:
BRUDERER GMBH BRUDERER (DONGGUAN) MACHINERY CO., LTD.
Kieferstrasse 28, D - 44225 Dortmund Unit E1-22, Changrong International Machinery
+ 49 231 79 20 22- 0, + 49 231 71 91 53 Hardware Business Mansion
info.de@bruderer.com ZhenAn Avenue WuSha Road, ChangAn Town
Dongguan City, P. R. China 523859
BRUDERER MACHINERY INC. + 86 769 8188 8180, + 86 769 8188 7797
1200 Hendricks Causeway, Ridgefield, NJ 07657, USA info.bdg@bruderer.com
+1 201 941 2121, +1 201 886 2010
info@brudereramericas.com BRUDERER IBERICA, S.L.
Pol. Ind. Magarola Sud, C/. Cerámica 5 - Nave B-1
BRUDERER MACHINERY (SUZHOU) CO., LTD. E - 08292 Esparraguera (Barcelona)
No. 485 Suhong Middle Road, Suzhou Industrial Park + 34 93 770 84 60, + 34 93 779 51 15
Jiangsu Province, P. R. China 215027 info.es@bruderer.com
+ 86 512 6258 8292, + 86 512 6258 8293
info.cn@bruderer.com BRUDERER PRESSES FRANCE S.A.R.L.
Z.I. du Petit Parc, F - 78920 Ecquevilly
BRUDERER PRESSES (Far East) Pte Ltd. + 33 1 34 75 00 40, + 33 1 34 75 52 36
65 Loyang Way, Singapore 508755 info.fr@bruderer.com
+ 65 6546 8121, + 65 6546 8131
info.sg@bruderer.com BRUDERER PRESSES INDIA PVT LTD.
2, Chandragupta Estate, Ground Floor, Andheri Link Road
BRUDERER PRESSES K.K. Near Monginis Andheri West, M umbai 400 053, India
Yakou 2306-2, Sakae-Machi, Inba-Gun, Chiba-Ken Japan 270 -1502 + 91 22 6695 1945 / 46, + 91 22 6695 1948
+ 81 476 801 788, + 81 476 851 277 info.in@bruderer.com
info.jp@bruderer.com
BRUDERER UK LTD. Distribution Partners:
Cradock Road, GB-Luton, Bedfordshire LU4 OJF
+ 44 1582 56 03 00, + 44 1582 57 06 11 See www.bruderer.com
info.uk@bruderer.com
Printed in Germany, 9/2013, Subject to alterations
BRUDERER AG
Egnacherstrasse 44, CH - 9320 Frasnacht, Switzerland
+ 41 71 447 75 00, + 41 71 447 77 80
For more information about Bruderer and our products,
services and subsidiaries, visit www.bruderer.com
