The interrupting input can be checked by the input checking program. Please refer to “Chapter 14 Input Checking Program” in this manual.7-3 Matrix input 41) Matrix input circuit Chapter 7 Connector Board When including only the parts related to the select line L10 from the input circuit illustration by the matrix system, itwill be as shown in the illustration below. ‘The photo coupler to input the data ine Ea Lt “The data ines SgigizI HE ‘Tho colect lines ‘The photo coupler to select (1 | IL rT] PEE a 3 The photocopier Th pow couplrto Ciyuneot Sawa iD if a i S| js ik i Hyeleleliléls elelelélelelz|2 ~ When tis part connection fs ingested in mare data wil be ‘as shaven inthe istration “A thie time, when the PB in the ilustation tums ON, the current wl flow inthe dvection of the arcow inthe ilustration above and wi tara the photo coupler ON that inputs the DO on the CPU board. By this, the CPU knows thal the PB2 is ON. Ago at this tne, the checking LED LD- Do fights The Lt through LB and Lit through Lt4 isthe camo asthe L10, 23Chapter 7 Connector Boars 2) Matrix input checking procedures ‘The input by the matrix system cannot be checked during the press operation because several switches are connected on 1 input fine. The input checking by the matrix system is done by the following procedures. Please refer to “19 — 19 Input parts list”. Dala ine checking LED FCB ED | eee, FSS Cie aoe Pu I a 4 SHES "yee | I fh __+ aT = osse|S Be / | i | \ née Setet ine sw bse bss checking LED {Procedures} @Tum the power switch OFF and remove the flat cable FC6 and MC9. @® Shift the changeover switch SW1 to the TEST side. @Select the select ine of the switch to be checked by the DS2 and DS3. When the DS2 or DS3 to be checked is ON, that line will be checked. Only 1 select line can be checked at a time. @ Turn the power switch ON. [Check] w @ The selected select line will be indicated by the LD-L1 through LD-L14. @ The switch that is connected with that select line and data line (DO through D7) ON- OFF condition will be indicated by the LD~ DO through LD- D7.Chapter 7 Connector Boars [Ending] ‘After completing the checking, turn the power switch OFF and connect the FC6 and MC9 and be sure both the DS2 and DS3 switches are turned OFF and then set SW1 at the RUN side. (Note) The matrix input can also be checked by using the input checking program, Please refer to “Chapter 14 Input Checking Program”. (Example) When checking the input of each button on the feeder section operation panel of the operation side. @Turn the DS2- 10 ON by following the procedures on the previous page and select the select line (L109) @ Check that only the LD~ L10 of the LD L1 through the LD- L14 lights. @ Check each button input condition by the LD- DO through the LD- D7. PB2 (Drive button) LD-DO lights PBS (Water and ink form roller OFF button) LD-D1 lights B4 (Water form roller ON button) LD- D2 lights PBS (Water and ink form roller ON button) LD- 3 lights BG (Printing start button) * LD- D4 lights PB7 (Set speed drive button) LD~ DS lights PBS (Deceleration button) + LD-D6 lights PB9 (Acceleration button) + LD- D7 lights up [Feeder section operation panel} Generally when each switch is ON, the LD- DO through LD- D7 will ight, however there are some exceptions, so please be careful @ Emergency stop button and safety switch (P81, PB10, PB20, PB5O, LS2, LS14 through LS16, LS24 through L826, LS50 through LS58, LS70*, LS71*, LS74*, LS75*, CS1) When the switch is ON, with the emergency stop button pushed, the safety cover open or the safety bar actuated, the LD~ DO through LD- D7 will go off. (Note) * : RYOBI 3302HA, ABDICK 99954‘Chapter 7 Connector Boar 7—4 Output circuit 1) Continuous dampening relation output checking LED ‘On the connector board, the output signal to the continuous dampening board checking LED is mounted. a7 speed, these will urn OFF. @ PD1, PD2 8 Generally these are lighted. However when each unit water fountain roller drive motor 3 DDW1, Dwe : When the water fountain rolier drive motor has stopped and rotates at the cleaning rotates at the predampening speed, these will turn OFF. ‘The relationship between each unit water fountain roller drive motor operation condition and the checking LED is shown in the table below. Unit Water fountain roller drive motor operation condition While stopped [Dur During During Not _| No? | “Wotor GHB | operation | predampening | _cleaniig pwi | pwe x ° ° x Por | Pp2 ° ° x ° On ighis a Goes off 2) Checking LED of the relay output circuit ‘An operation checking LED is mounted on each relay on the connector board. The relay operation should be checked by using this LED, When the relay turns ON, the LED will ight, ay CGhooking LED Li 7. ni ko _LieR em,Chapter 7 Connector Soard 3) Checking LED ofthe transistor output circuit and extra output ‘The checking LED of the transistor output circuit and extra output (OUT! through OUTS) are mounted on the - connector board. The output signal from the CPU board should be checked by using these LEDs. Pt @8®GGHG6 66 © Re When this LED lights, the spray motor wll rotate, @ RE When this LED lights, the form roller motor (M6) will rotate. @ OUT! Drying device output While printing, when the paper is delivered to the delivery section, the output wil tur ON and this LED will light @-© OUT2— OUTS Extra output ‘These are not presently used. @ez ‘When this LED lights, the buzzer on the delivery section operation panel will sound. © PLes When this LED iights, the lubrication warning reset button lamp on the delivery section auxiliary switch pane! wil ight @ TAPE When this LED lights, the tape will be fed out from the tape inserter. ® COUNT ‘When this LED lights, the count signal will be outputted. 7Chapter 7 Connector Board 4) Machine counter and optional print counter ‘The machine counter and print counter have internal batteries. Therefore even when turning the power switch OFF, the indication will remain ON. The battery life is for a minimum of 7 years but just the counter battery ‘cannot be replaced. When the battery is dead, the whole counter has to be replaced, Also this counter count can be increased when short circuiting the terminals No.1 and No.2 even though there is no voltage from the outside. Qi 3 Ore 5) Print counter (option) mounting procedures ‘The print counter (part number 5330 61 622-1) is an option. The print counter Is mounted by following the procedures below. [Procedures] ‘@Remove the seal that is mounted over the print counter mounting hole on the delivery section auxiliary swith panel and fix the print counter in the mounting hole by using the bracket. @Connect the No.86 wire to the print counter No.1 terminal and the No.52 wire to the No2 terminal. The No.86 wire and No.52 wire are taped near the panel [Delivery section auxiliary switch panel] ‘To the Moz2, MC23-< 38(Chapter 7 Connector Board 7-5 Drive motor circuit 1) Illustration RI BOTTOM SPEED ‘Adjustment variable resistor 1 ‘Speed soting voltage v2 ToP SPEED checking pia [_Atarinert arate renizor SP =, SPs we waa b FA MC Deve motor relay \. Ti ia eee ‘Speed setting signal (Digital signal) 2) Drive motor speed adjustment @3,000RPH The 3,000RPH speed is adjusted by the VR1 (BOTTOM SPEED). When turning the VR1 clockwise, the speed will be increased and when turning it counterclockwise, the speed will be reduced. (@ 10,000RPH ‘The 10,000RPH speed is adjusted by the VR2 (TOP SPEED). When turning the VR2 clockwise, the speed will be increased and when turing it counterclockwise, the speed will be reduced. - Turn ON the set speed drive button, Sel the speed to be 10,000RPH without feeding the paper. 38Chapter 7 Connector Board 3} Drive motor circuit checking procedures ‘The relationship between the indication of the drive motor operation condition and drive motor relay operation concition Is shown in the table below. When something unusual occurs with the drive motor, please check these relays operation condition. T, Grav! operaion at (ee |gaoath lik Grapnix sees, || Craw operation a Sign ‘stopped |OPerating| (RYOSTSa0zTIA, ABDICK g9asA : smn: | (min) | Forward Reverse __| Forward | Reverse STF (Forward signa) BL x | ° x ° x STR (Reverse signa) PZ] x x x ° x ° CRAWL (Crave signa } 403 x x ° ° x x RES (Reset signal) LOH x ° ° ° Or 0 Lights fete x . Goes off 4) Speed setting circuit checking procedures The speed setting circuit converts the 4 bit digital signal from the CPU board to the voltage signal, and sends this voltage signal through the connector board to the inverter as the speed setting signal ‘The digital signal from the CPU board is checked by using the SPO through SP3. The voltage signal to the inverter can be measured with a direct circuit voltage range tester by using the check pins SP- and SP+. ‘The relationship between the press rotation speed, digital signal from the CPU board, and voltage signal to the inverter is shown in the table below. Pross rotation speed a = a “ee res —| Vgtage between When the pressis stopped | x | Xx x x ‘Approx.0V | 3,000RPH 3 x x x ‘Approx.1.4V 3,500RPH iO x x ‘Approx.1.7V 4,000RPH_ ° oO x | x ‘Approx.1.9V ~__4,500RPH x x | Oo x ‘Approx.2.1V '5,000RPH o [x ° x ‘Approx.2.4V 5,500RPH x oO Orla Approx.2.6V ‘6,000RPH | EEG: ° Oo | x | Approx2ev 6,500RPH x x x O | Approx3.1v | __7,000RPH o |, x x O | Approx3.aV 7,500RPH x ° x ° ‘Approx3.5V 8,000RPH © ° x ° ‘Approx3.8V 8,500RPH x x ° ° ‘Approx.4.0V ‘9,000RPH ° x o |, ° Approx4.2V 9,500RPH x ° ° ° ‘Approx.4.5V 10,000RPH ° ° oto ‘Approx.4.7V ° Lights LIT Goes off 40Chapter 7 Connector Boar 7—6 Connector and dip switch for the options 1) FC16 (RPC CONTROL BOARD) @ RYOBI 3302H, Itek Graphix 3995, ABDICK 9995, Itis the connector for the extra input and not presently used, @ RYOBI 3302HA, ABDICK 99954, Itmatches the input and output signal with the RPC contol board. 2) VH2 (OPTION!) ‘The VH2 is the connector for the extra input (IN1 through IN3).. iP Nt aaa 2P Lid baa) Nt—Net presently used, 3P IN2 (RYOBI 3302H, Itek Graphix 3995, ABDICK 9995) PBT? 243\ IN2—Net presently used (RYOBI 3302HA, ABDICK 9995) | PB77_Delvery section aula gain pane! electron type doubie fisciahd ee Sheet detector switch input. ee 244\ IN3 Not presently used. eP Li4 24a) 3) VHS (OPTION2) ‘The VH3 is the connector forthe extra input (IN4 through ING). PINE 245) yg 2p L1 248 | 3P INS 246 | 4P L14 248 } 5P ING 247 | Bee 6P L14 248 } Ne INS Not presently used. 4) Vita (OPTIONS) The VH4 is the connector for the extra output (OUT! through OUTS), 1P 424V 51) 2P ouTi 71} BP 424V 514 4p outa 72) OUT SP +2aV 51) } Not presently used, ep outs 73) OUTS present 7P 424V 51) ap outa 74) OUT | OUT! — Drying device output 5) VH32 (RELIEF VALVE) @ RYOBI 3302H, Itek Graphix 3995, ABDICK 9995 Not presently used. @ RYOBI 3302HA, ABDICK 99954 Itis connected with the relief valve. 6) MC25 (RPC CONTROL BOARD) (@ RYOBI 3302H, Itek Graphix 3995, ABDICK 9995 Not presently used. @ RYOBI 3302HA, ABDICK 9995A — It supplies the DC24V and DC12V to the RPC control board aChapter? Connector Board A g we § ef] we ae 7) Dip switch DS1 ‘The dip switch DSt1 is the dip switch mounted for he options. @DS1~1----------Batch function switching switch While using the batch function, the buzzer sounds before the last 20 sheets of batch is completed and a longer sound is made when the batch is completed. At this time [ i i the functions can be switched as follows, OFF—— When the batch is completed, the feeder will not ad ( tum OFF. ON — When the batch is completed, the feeder will turn OFF. When the press is shipped, it is set in the OFF position. @ps1-2. ~Count up function switching switch When the count up is completed, 2 function are available. /OFF— When the count up is completed, the feeder turns OFF and the water and ink form rollers tum OFF. (the press is rotating.) (ON — When the count up is completed, the feeder turns OFF and after the blanket is cleaned, the press is ‘stopped. When the press is shipped, itis set in the OFF position @s1-3 ~~-Double sheet detector switching switch {OFF— Without the electronic type double sheet detector | ON — With the electronic type double sheet detector @01- 4--------- Blanket cleaning switching switch { OFF— without the blanket cleaning device ~~ (ON — wit the blanket cleaning devioe 42Chapter 7 Connector Board 8) MC10 The MC10 is the connector for connecting the tape inserter (option) /MC10-3P...(64) tape signal 2 MC10-2P...(51) +24V y Ba \MC10-1P....(52) OV aig 2 |O 9) Fasten tab 3 |oe The count signal is sent aes: The No.87A line and No.52 Iie are used as the output timing signal of the spray oo device. 7-7 Circuit protector 1) Water fountain roller drive motor circuit protector ‘The circuit protector (2A) is mounted in the water fountain roller drive motor circuit to protect the water fountain roller drive motor from the overload current, Ret Re2 @® SP61--- No.1 Water fountain roller drive motor, NOt MOTOR W0,2 WOTOR as we @ SP62--- No.2 Water fountain roller drive motor 2 A @ peo Ne re -Ne 2) Citeuit protector forthe safety circuit ‘The circuit protector (1A) is mounted in the safety circuit to protect the safety circult. mepetEpe] © SP91---- Safety circuit : =e See 7 g M2|8 yChapter 7 Connector Board 3) Circuit protector reset procedures ‘When the circuit protector operates, after checking the water fountain roller drive motor circuit, reset it manually with the power switch OFF. a: Resetting is completed by pushing the part shown in the illustration below. After that, turn the power switch ON. Front ews tik Graphix 3295> “CABDICK 9065> ‘ato s002H a ae io oo ror 8/8 é l «RYOBI 3902HA> 2 “ ‘etto 30024 r = 2 { ssoaHa ' ~ 1 sooat 5 |Chaoter® Water Fountain Roller Drivo Motor Control Chapter 8 Water Fountain Roller Drive Motor Control 8-1 Component parts ‘The component parts for controlling the water fountain roller drive motor are as follows. © Dampening board (In the sub control box) “This outputs the instructions like the rotation speed to the water fountain roller drive motor. © Connector board (In the control box) This outputs the instructions ofthe rotationy/stop to the water fountain roller drive moter. © Water sensor This detects the dampening solution level in the water fountain and then outputs the signal to the dampening board © Dampening volume control variable register (Ink and water operation panel) ‘The rotation speed of the water fountain roller drive motor is set by the volume position © Dampening speed up button (Ink and water operation panel) The contact signal for increasing the water fountain roller drive motor speed is outputted to the connector board. For more details of these component parts connection, please refer to “19 — 7 Water fountain roller drive motor control 1) Connecting diagram’. Continuous dampening system control board The continuous dampening system control board receives the signal from the water sensor or dampening Volume control variable resistor and then outputs the speed setting voltage to the water fountain roller drive motor of each unit The LED for checking the motor speed is mounted on the continuous dampening system control board. 45Chapter ®_Weator Fountain lier Drive Motor Control 1) Illustration Water sensor— checking LED Panel connector. (oot used) ; 2nd una | Foro { connector——_* (otorci? || ‘on the connector board inthe contol box) | J Seeking LED DAMP-28 5512 61 655- mo Water sensor connector Dampening volume contol variable resistor connector Water fountain roller eve ‘connector Spocd adjustment vale resistor[Chapter 8 Water Fountain oer Drive Motor Control 2) Motor speed checking LEDs The following signal checking LEDs are mounted on the continuous dampening system control board. LED ‘When the LED is ON or OFF ‘The speed signal outputted to the water fountain roller drive motor When pushing each unit dampening FAST1, FAST2 | speed up button (PB26, PB46), the LED | Dampening speed up speed will ight. When the predampening signal (No.1 PRE1,PRE2 | PRE, No.2 PRE) is inputted from the | Predampening connector board, the LED will go off speed When the cleaning signal (No.1 WASH, WASH1, WASH2| No.2 WASH) is inputted from the | Cleaning speed connector board, the LED will go off 3) Water fountain roller drive motor speed adjustment variable resistor ‘The water fountain roller drive motor speed adjustment variable resistors for each unit are arranged as shown in the illustration below on the continuous dampening system control board, WASH1, WASH? Cleaning speed adjustment variable resistor q O ToP1, TOP2 - PRE1, PREZ BOTTOM1, BOTTOM2 FAST1, FAST2 The water fountain roller drive motor speed adjustment is done as shown in the table below. When turning each variable resistor clockwise, the water fountain roller speed will be increased. Predampening speed adjustment variable resistor + Bottom speed adjustment variable resistor Dampening speed up speed adjustment variable resistor Top speed adjustment variable resistor ‘Adjustment variable resistor Speed setting procedures Water founiain roler setting speed BOTTOM1, BOTTOM2 ‘Sct the dampening dial adjustment variable resistor on the ink and water operation panel to the “0” position to set the speed. 5RPM TOP1, TOP2 Set the dampening dial adjustment variable resistor on the ink and water operation panei to the “10” position to set the speed. 140RPM FAST1, FAST2 When pushing the dampening speed up button on the ink and water operation panel, the dampening speed will be the dampening speed up speed. Set the speed in this condition, 140RPM PRE1, PREZ While the drive motor is rotating. if pushing the water form roller ON button, te dampening spaed wil increase for 8 seconds and then PRE1 and PRE2 will go off. Set the speed in this condition. (selection of the unit should be done by using the unit selection button.) 140RPM WASH, WASH2 When pushing the water roller craw! button on each unit control panel, the cleaning speed will start. Set the speed in this condition: 10RPM 7(Chapter 8 _Water Fountain Rolier Drive Motor Control 4) Checking the speed setting voltage The speed setting voltage is sent to each water fountain roller drive motor from the continuous dampening system control board. ‘The speed setting voltage is checked by attachin, i the tester set in the direct current range to the check pin G terminal, REF1, and REF2. ‘Second unit + terminal First unit + terminal First unit - terminal, second unit - terminal ‘The relationship between the speed setting voltage and water fountain roller drive motor speed is shown in the table below. Voltage between REF andG | Water fountain rolor drive motor speed Approx. 0.17 SRPM ‘Approx.020V 10RPM ‘Approx. 0.40V SORPM Approx. 0.66V 100RPM = Approx. 0.84V +40RPM 5) Water sensor checking LED When the water sensor on each unit detects that there is no dampening solution, the LED wil ight. {this LED lights, the water waming lamp of the monitor indication on the defvery section operation panel will G G 1M ZON ‘No.2 water sensor checking LED oN No.1 water sensor checking LED 78 48Chapter ©_ Main Switch Box and Sub Control Box Chapter 9 Main Switch Box and Sub Control! Box 9-1 Main switch box 1) Thermal relay An automatic return thermal relay is used on the pump motor circuit in the main switch box. This protects the motor from overload current, therefore do not change the setting value. ‘Thermal relay Magnet relay Motor Setting value THS Mss; Pump motor 460, 2) Circuit protector ‘A circuit protector is mounted in the main switch box to protect the AC circuit. The circuit protector position is shown in the illustration below. 8 Sign Current value Hi || __SP3 8A 6 SP4 5A [Circuit protector reset procedures} When the circuit protector operates, after checking for a short circuit in the AC circuit, reset it manually. When pushing in the button as shown in the ilustration beiow, the circuit protector will be reset a Push —> 3 Ni 49(Chapter9_Main Switch Box and Sub Control Box 3) Relaying connector bracket The relaying connector bracket in the main switch box is used for mounting the relaying AC circuit, The bracket position is shown in the illustration below. Sign | PinQly | Pin No. Connecting point Meat ap 1P-4P | Fluorescent lamp 1P,4P | Magnet relay for the pump moa2 | 6p aP,5P | Safety circuit board 3P,6P__ | R100 auniary contact point CPU input 1P,2P, 3P | Power spray device Mca3_ | 9 | 4P, SP, 6P | Form roller motor (M6) 7P, 8P, 9P (Note) The MC44 is not used, so the connector is not mounted. For more detaits, please refer to the circuit illustration in “19 — 2 Main switch box”. 4) Electrical differences between the 50Hz and GOHz presses The fluorescent stabilizer, pump motor pulley, and V~ belt aro ditferent depending on the power source frequency. Therefore, bo careful when shipping the press to a different frequency area, @ Part numbers for the fluorescent stabilizer + 50Hz + 99.963 80H cesceetnseeeaeeee QQ 962 @ Part numbers for the feeder side pump motor pulley and V- belt + Pulley + 50HZ 5340 16 113 + 6OHz «+ 5330 16 112-1 + V> belt + 50Hz 90 102 (A-36") + 60HZ + 90101 (A-357)Chapter 9_ Main Switch Box end Sub Control Box 9-2 Sub control box 1) Circuit protector A circuit protector is mounted in the sub control box to protect the AC circuit. The circuit protector position is shown in the illustration below. ‘Sign Current | SPI cA sP2 BA [Circuit protector reset procedures} When the circuit protector operates, after checking for a short circuit in the AC circuit, reset it manually. When pushing in the button as shown in the illustration below, the circut protector will be reset. Push —> 51(Chapter 10_ RPC Contol Box (RYOBI 3302HA, ABDICK 8995A) Chapter 10 RPC Control Box (RYOBI 3302HA, ABDICK 9995A) 10-1 RPC contro! board 1) tlustration Matrix input data bine section / Tail edge Insertion deview ‘motor output checking LED Marx input select ine section _-Option connector BE Vora ec cme Intorrupivg Input checking matin ea rr er ee a z He] nya Ae in Sa ‘Extra ouput checking LEOChapter 10 REC Control Blox (RYOBI $302HA, ABDICK 9695A) 2) Interrupting input ‘At the RPC control board interrupting input circuit, when the interrupting signal is inputted from the plate cylinder 0 point detection sensor, the interrupting input checking LEDs IR5 and IR will ight. ‘At this time, the interrupting signal is inputted to the GPU board from the RPC control board Interrupting input circuit through the connector board. “The interrupting input checking is done by the checking LEDs IRS and IRG on the RPC control board, Re IRS ® @ Taterrupting input checking LED LED lights Connector | Wire No. | an No: Plate cinder O point deteton sensor (S11) | yycos.2 | 302 = No Plate cylinder 0 point detection sensor (CS21) | mcg3-o | a10 ON < The interrupting input can be checked by the input checking program. Please refer to “Chapter 14 Input Checking Program”. 3) Matrix input ‘The switches of the matrix input select line L15 through L17 are connected to the RPC control board. ‘The matrix input is checked by referring to “7-3 Matrix input”. « The matrix input can also be checked by using the input checking program. Please refer to “Chapter 14 Input Checking Program”. (Note) The RPC control board is also used on the RYOBI 3304HA. So the L15 through L17 are different from the actual signal, Therefore following LEDs will light or the L15 through L17. LEDs on the RPC control board Lis > 20 lie—___> Lat ui7———+ La 53‘Chapter 10 RPC Control Box (RYOBI 3502HA, ABDICK 9695A) 4) Output circuit (1) Tail edge insertion device motor output checking LED ‘The tail edge insertion device motor output checking LED is mounted on the RPG control board. ‘When this checking LED lights, the tail edge insertion device motor will rotate and the tail edge insertion device blade will move forward or backward. The relationship between the operation condition of each unit ail edge insertion device motor/blade and checking LED is shown in the table below. M21F M21R. i M22F M22R : @od: ood)? il so : ‘M23F M23R_ e M24F M24R as a COQ)? @aOr | (Note) * : Not presently used. Tail edge insertion device motor levi i hair dais | ras cage naan vcore | Taleo nnn sole os No.1 Tail odge insertion device No.1 Tail edge insertion device M21F Lighted Motor rotates forward. blade moves forward. No.1 Tail edge insertion device No.1 Tail edge insertion device M21R Lighted motor rotates reverse. blade moves backward. M22F Lighted ‘motor rotates forward. blade moves forward, Mz2R Lighted motor rotates reverse. blade moves backward. (2) Extra output checking LED ‘The extra output checking LEDs (OUT9 through OUT12) are mounted on the RPC control board. ours. ouTt! + OUTS through OUT12-++------- Extra output Oo) (Oo) Not presently used 54Chapter 10 RPC Contro!Box (RYOBI 3302HA, ABDICK 98958) 5) Option connector + VH21 (OPTIONS) ‘The VH21 i @ connector forthe extra ouput (OUTS trough OUTI2) 3 G2N 8!) power sot fe BELL ap 42V_ 81) Ouro 4p OUTI0: «651! SP 424V 51) ep OuTit 682) 7P 424V 81) uaa ep OuTI2. 653) OUTI1 } Presently not used. 10-2 Circuit protector Circuit protectors are mounted in the RPC control box to protect each tail edge insertion device motor from overloads as shown in the illustration below. ] Carer Er Sign Name a seas [_ ‘p65 | N0-1 Tail edge insertion device (a) motor circuit protector oe | No2 Tail edge insertion device ~ ed SP75 | motor cireut protector ass [Circuit protector reset procedures) When the circuit protector operates, atter checking the motor load and motor wiring for @ short circuit, reset it manually. When pushing in the button as shown in the illustration below, the circuit protector will be reset. push —= 55(Chester 11 Air Valvo and Alr yl (RYOBI 3302HA, ABDICK 99054) Chapter 11 Air Valve and Air Cylinder (RYOBI 3302HA, ABDICK 9995A) 56 ‘The air valves of each unit are mounted on the operation side of the press is shown illustration bel ow. PLL the SIRI |e teil a} ‘The operation condition of each air valve and air cylinder is as shown in the table below. [Valve No. | Valve condition] Press condition [Air cylinder ON/OFF detector switch] SOLI11 ON First unit plate load air cylinder ON csi4 iH SOL112 ON First unt plate remove air eylinder ON csi SOL13 ON Fist unit leading edge clamp al cylinder ON usi7 soiia ‘ON First unit plate holcing roller air cylinder ON SOLt21 ON ‘Second unt plate load ai cyliner ON cs SOL122 ON Second unit plate remove air cylinder ON 825 SOL123 ‘ON ‘Second unit leading edge clamp air cylinder ON | Ls27, SOLI24 ON __| Second unt plate holding role ar eylinder ON é “SOLS? ON The alrreaches eachairvaive. (Note) The air valve ON/OFF condition is checked by the LEDs of each air valve.{Chapter 12_Tining (Timing adjustment by the encoder) Chapter 12 Timing (Timing adjustment by the encoder) 12-1 Outline ‘The CPU board receives the Input pulse from the encoder and calculates the operation timing at each section. The CPU board controls the timing seiting of the cylinder ON, the count signal, and paper feed jam. 12-2 Encoder adjustment ‘The eneoder is mounted on the non operation side of the chain delivery drive shaft. The operation checking of the encoder should be done by the interrupting input checking LEDs on the connector board. QOOOQaO® @ @£ @ @ # “The encoder adjustment is done by using the encoder Z phase adjustment program. 41) Program starting procedures (1) Turn the power switch OFF. (2)Turn the power switch ON while pushing the paper size change button (PB19) on the feeder section operation panel. 2) Adjustment procedures (1) Stop the press at 0° on the timing plate. {2) Rotate the encoder shaft and fx tat the position that the delivery section operation panel buzzer sounds. fe ‘At this time the interrupting input checking LED IR4 on the connector board lights. 3) Program ending procedures Tum the power switch OFF once and turn it ON again. 87$8 (Chapter 12 Timing (Timing adjustment bythe encoder) 12-3 Role of each timin: Each cylinder ON/OFF and jam detection including the paper feed jam will be done in order. The process that detects the normal paper and starts the printing process and the process that detects 2 paper feed break or double sheet feeding and stops the printing process are shown in the table below. 1) Process that enters the printing process Timing 105° 123° Detects the paper as ratayn | normal. First unit plate éyfnder ON cata Firstunttimpression | second unit cylinder ON Third I colaton | 2) Process that goes through from the printing Timing 105° 123° 45° Detects a paper feed radii, | break or a double sheet feed aa Second First unit plate cylinder | First unit impression Second unit cylinder rotation | OFF oyinder OFF OFF Third relation |Chaoter 12 Timing (Timing adjustment by the encode!) 12-4 Each operation during the RPC operation (RYOBI 3302HA, ABDICK 9995) ‘The operation timing of the air cylinder and motor brake and press stopped timing during the RPC operation are calculated by adding the input pulse from the encoder to the input signal of each plate ‘eylinder 0 point detection sensor. Each operation and timing during the RPC operation are shown in the table below. ‘The timing is different for each unit, so please add following timing to the timing in the table below. No. 4 unit 141° No. 2 unit 65° (Note) This timing is atthe vertical image adjustment = 0. There isa litte change in the timing by the adjustment of the plate tail edge insertion timing (plate cylinder 0 point sensitivity adjustment), so itis just for reference. 1) Operation when doing the plate load (Normal program mode) ] Leading edge|Plate holding resto: | pres operation Tiring | “campat™ | raierar” |PE/08 2 oor brake pers cylinder cylinder Piso ea | wang sgral Sate recs Piateleag | —Tnatzn -| Basen | luton ‘Stop: a5") ON Open the cover Setino plato a Pata oad —| [pang sage on ctron | Canpdesee oF Glose the cover | I Satie ewat| as tthe for 4s) on OFF Tieaitthe a> Forward aro ganar ‘Stop (s24*) ON Insert the plate | ‘stop aioe Satine toward | (ade rotation eae ‘Forward oe Pate ond (340°) nara ‘ON Bite Taree aa {oan closes: Kags") ‘Forward | Saat the slalo (960 tension Ge Forward fee ‘Complete the Sesto Ponce on ene fee oFr 5 st ON 59(Chapter 12 Timing (Timing adjustment bythe encoder) 2) Operation when doing the plate load (Mounting the paper master without clamping the tail edge mode) Leading edge | Plate holding Sporto’ Press operaton | Tiring | “etapa” | “roferar” | Motortrake cylinder cylinder Pras ioaa Praeioad | ang sina Start the press eaten Prawlons | _iaize baton ON | rotation) (45°) sep on ‘Open the cover sotto pie se Plate load Leading edge ON buten oN | camp eosss or ose te cover ssa a oe Plate ioad ‘Mount the piate_ datas Suton cn | ‘ontnecyincer sup | @ ofr on 60.Chapter 12 Timing (Ting adiustment by the encoder) 3) Operation when doing the plate remove (Normal program mode) Operator : i Plate remove a Qperator | Press operation | Timing ee remeae | Motor brake Plato remeve Tato remove | Warring signal ‘Star the pross rotation Plate remove | Initialize button ON Rotation) (650°) aq Stop oN Startthe reverse | (59°) I rotation : Reverse 10") on Ese Reverse! Release the | 17 plate tension | Plate remove ., Reverse buton ON | Tay edge came |(025") opening aaa Leading edge | (236°) on lamp opening (Guiten back) Forwars] OFF oe 225") j stop | on Open the cover Stop Taking out the plate ta edge Plate remave | star the reveree | (825°) oe: button ON rotation aE Reverse| Stop (5°) | on et{Chaptor 12 Ting Timing adjustment by the encoder) 4) Operation when doing the plate remove (Mounting the paper master without the tal edge clamped mode) 62 Operator Plate remove operation | Pressoperation| Timing aireyinder, | Motor brake Plate remove ee serear® | Warring signal ‘Start the press rotation Plate remove Initialize button ON Rotation) 608") Stop ON Startine reverse | (608° rotation : oN Reverse Loading edge | (286°) Pate remove : oN clamp opening | buten on” | (er penis oFF OFF Stop ‘Open the cover ON ‘Stop Taking out the . plate tall edge * co (Note) * : Remove the plate doing the crawl operation it neccessry[Chapter 12 Timing (Timing adjustment by the encoder 5) Operation when doing the diagonal image adjustment a Operator Pate load | Plate remove Sporator | Press operation | Timing airoyinder | aireyinger | Motor brake ‘Automatic plate tension/release | Warning signal ‘outton ON Start the press rotation fritiize Rotation) ‘Switch back | (950°) on ‘Automatic plate 0 peak tensionfelease Feverse button ON, (ao) oN 1 Reverso Raeaseine | 14") on platetension |i eee oF witch back) || onward ‘Stop oy ON ‘Open the cover Diagonal image ei ‘adjustment Close the cover Start the forward OFF aaa Reverse ON ‘Switeh back OFF ‘Automatic plata a tensionfelease ON button ON Forward ON ‘Switch back ee os aus ‘ON Switch back Forward OFF Stop on(Chapter 13_ Adjustment and Service Program Chapter 13 Adjustment and Service Program 13-1 Pressure adjustment program This program's used when doing the roller pressure adjustment or the cylinder pressure adjustment Usually during the press operation, if stopping the press with the water form roller or ink form roller ON or the cylinder ON, the water form roller and ink form roller will turn OFF and the. cylinder will turn OFF. However when in this program, the press can be stopped with the form rollers and the cylinders ON, ‘So please use it when doing the pressure adjustment for each section, 1) Program starting procedures Push the cycle set button (DSW1) on the delivery section auxiliary switch panel and set to the cycle “Q”. eycue ‘SET 2) Program ending procedures Push the cycle set button (DSW1) on the delivery section auxiliary switch panel and set to the cycle "0". cyae ‘SET 64« Chapler 13_Adjustment and Service Program 13-2 Service program This program is used when checking the doubling volume. When using this program, only the cylinders ON for the last unit on the delivery section operation pane! can be done with the water and ink form rollers OFF, (Example) When selecting the first unit and second unit by using the unit selection button on the delivery section operation panel inthis service program, only the cylinders of the second unit, which is the last unit, can go ON with the water and ink form rollers OFF. 1) Program starting procedures Push the cyole set button (DSW) on the delivery section auxiiary switch panel and set to the cycle "8". eyous 2) Program ending procedures Push the cycle set button (OSW1) on the delivery section auxiliary switch panel and set to the cycle “0”. 65.Chapter 13_ Adjustment ang Service Program 13-3 Press stop factor memorizing program ‘This press has @ builtin press stop factor memorizing program. In this program the factor that stopped the press is memorized in the CPU memory when the press is stopped. The memory contents are also displayed. Therefore if the press stops for some unknown reason, use this to find the cause of the trouble, The CPU memorizes the direct factor which stopped the press during the press operation. ‘Therefore atter the press is stopped, the contents of the memory will not be changed even if another safety device operates. 1) Press stop factor display procedures ‘While pushing the blanket cleaning button (PB71) on the delivery section operation panel with the press ‘topped, the buzzer will sound for 1 second and while continuously pushing, the factor code (2 figure number) will be displayed on the speed indication. When releasing the button, the display will go off. (Example) When stopping the press using the emergency stop button (PB5O) on the delivery section operation Panel, “24” will be displayed as shown in the illustration below. Cen x 100RPH @) KD 2) Resetting the press stop factor code ‘When pushing the drive button and operating the press, the press stop factor code will be reset.8) Press stop factor code table CChaptar 13._Adjustment and Service Program Factor | sgn Factor name Factor | sgn Factorname on | —[Cruiiststage reset 52 | uss2 | No. tront cover swith o2 | e-s | Eror 53 | L853 | No.1 upper cover switch (CPU input ground circuit) 03 LS2 | Handwheel 54 | LS54 | No.1 back cover switch 05 | sant | Blankie detector 56 | 1996 | No upper cover ewtch 06 =| R100 ‘Safety olrouit auniiary contact point 57 | LS57 | No.2 back cover switch 07 | ——| Stop the press by the program 58 | LS58 | Delivery section safety cover switch 08 | 2 | Ee pnasoimputenoy | 70 | L870] Now seeybarsnch 11 [parr | S@MONIOFF baton | 4 | usz¥ | Nossa amen 12. | pB21 iilea ceareereicr teas 74 | 1874 | No.1 plate cylinder cover switch 21 | pato| rermeTey oP ON ap 75. | 1875 | No2 plate cyinder cover switch 22 | pazo Iasi sen poe | 80 | Ls17 SE ee eee erence leet ecm eal ll ea ae eee 24 | aso Fess ean pane) | 8 | 1818, fo el aoe neater dove eacted 31 | L815 Not safety bar sith fo es | nol ee ee es eee 42 os eee 92 LS15 | No.1 plate remove cam sensor | 50 | LS50 eae 93 LS25 hea pune eins near 51 | LS51 | Feeder section door switch sas cae (Note) The factor code 70 through 93 are for the RYOBI 3302HA and ABDICK 995A. erChapter 13_Adjustment and Service Program 13-4 Automatic process releasing contents memorizing program (RYOBI 3302HA, ABDICK 9995A) This press has @ builtin automatic process releasing contents memorizing program. This program memorizes the operation unit, processing, and press timing in the CPU memory when an error ocours and releases the automatic process to operate a safety device by mistake during the automatic processing (changing the plate, diagonal image adjustment). It also displays the memory contents, so it ‘can be used to do the resetting of the plate clamp or finding the cause of the error. 1) Display procedures When the automatic process is released in the middle of the process if continuously pushing the blanket cleaning button (PB71) on the delivery section operation panel, the buzzer will sound for 1 second and then the memory contents will be displayed on the sheet counter section. When roleasing the bution, the display will disappear. (Example) When an error occurs or a safety device operates during the tail edge insertion on the second unit, the display will be as shown in the illustration below, Unit rumberaisplays 1-2 <——— [—— Precessing number coplay a _ Pate ojlnder timing display 0-400 (The value that divides 1 rotation ofthe plate eyfndar into 400) Ge), (amp: [Contents of the processing number] 01 : Complete the initalizing- Stop at the clamp opening position (Plate remove) Complete the initializing-Stop at the plate load position (Plate load only for the first unit) 02 : Start the clamp opening- Stop at the plate tail edge taken out position (Plate remove) 03: Start the plate remove Stop at the plate load (Plate remove) 04 : Leading edge clamp air cyiinder ON- Leading edge clamp air cylinder OFF (Plate load) 05 : Start the plate ioad~ Stop the plate tall edge insertion position (Piate load) 06 : Start the plate tail edge insertion- Stop the plate edge insertion blade retracted limit position (Plate load) 07 : Plate tail edge clamp ON- Stop after completing the quick tension (Plate load) 08 : Next unit plate load button ON- Stop at the plate load position (Plate load when doing the next unit plate load continuously) 11 : Compiete the intializing- Quick tension releasing position (Diagonal imago adjustment while the press rotates) 12:: Start releasing the quick tension Stop at the adjustment position (Diagonal image adjustment while the press rotates) Complete the initiaizing- Stop at the adjustment position (Diagonal image adjustment while the press is stopped) 13 : Start the quick tension- Stop after completing the quick tension (Diagonal image) ae 2) Reset procedures When entering the automatic process again or turing the power switch OFF (changing the plate, diagonal image adjustment), the memory contents will be reset, 68Chapter 3_Adjustment and Service Prograry 13-5 RPC output ON/OFF program (RYOBI 3302HA, ABDICK 9995) This press has a builtin RPC output ON/OFF program. This program outputs the air cylinder and tail edge insertion device motor used in the automatic process (changing the plate, diagonal image adjustment). Itis used when doing the press adjustment, 1) Program starting procedures When turning the power switch ON afer the set speed drive button on the feeder section operation panel is set ON, the RPC output ON/OFF program will star. (The plate mounted indication lamp changeover program, that will be explained later, will also start atthe same time.) 2) Operation procedures ‘When pushing the automatic plate tension/release button on the unit contro! panel, the RPC output of the unit that the button is pushed is outputted in the following order. (While in this program, the diagonal image adjustment cannot be done.) [—> @Nothing will be outputted. {(tis rom this condition that you enter the RPC output ON/OFF program.) @ Leading edge clamp air cylinder ON @ Plate load air cylinder ON @Plate remove air cylinder ON ©Plate holding roller air cylinder ON ®Tail edge insertion device motor rotates in the forward direction, (This will be outputted until the tail edge insertion device extented limit position detection sensor tums ON) Tall edge insertion device motor rotates in the reverse direction. (This will be outputted until the tail edge insertion device retracted limit position detection sensor tums ON.) 13-6 Plate mounted indication lamp changeover program (RYOBI 3302HA, ABDICK 9995A) This press has a built-in plate mounted indication lamp changeover program. This program allows the plate mounted indication lamp to be lighted from tuned OFF and turned OFF from lighted without doing the automatic plate load and remove. Itis used when doing the press adjustment, 1) Program starting procedures When turning the power switch ON after the set speed drive button on the feeder section operation panel is set ON, the plate mounted indication lamp changeover program will start (The RPC output ON/OFF program explained cartier wil also start at the same time.) 2) Operation procedures ‘When pushing the plate load button with the plate mounted indication lamp lighted, the buzzer will sound for 1 second and the lamp will go off. When pushing the plate remove bution with the plate mounted indication lamp OFF, the buzzer will sound for 1 second and the lamp will ight. 69(Chapler 14 Input Chacking Program Chapter 14 Input Checking Program ‘This press has an input checking program builtin, When using this program, each input condition to the CPU board can be checked easily by the indication and the buzzer on the delivery section operation panel. The indication appears on the speed indication on the feeder ‘section operation panel and sheet counter section on the delivery section operation panel 14-1 Starting procedures When turning the power switch ON after the pump button on the feeder section operation panel is set ON, the buzzer will sound and the input checking program will start Atthis time, the display lights on each pane! will be as shown in the llustration below. [Feeder section operation panel] | _ [Delivery section operation panel] faceceee as) i] Goes off Goes off Reference> C-P-1 (Checking Program for Input) 14-2 Checking procedures oa ‘Turn ON/OFF the switch that you want to check. The buzzer sounds and the ON or OFF switch line number and the data number are displayed on each panel. (nthe speed inccaton onthe feeder secon operation panel, the tne rumber wil be displayed on the left and middle figures and the data number on the right figure alternately. The fine number and the data number will also be displayed on the sheet counter section on the delivery section operation panel . When the buzzer sounds and the line number and data number are displayed on the each panel alternately, that switch input lo the CPU board is OK. 1) Matrix input (Example) When pushing the drive button PB2 (L10- D0) on the feeder section operation panel ON or OFF, the display on each panel will be as shown in the illustration below. {Feeder section operation panel} [Delivery section operation panel] ira | (Vil fH -} (bir ) sem od (Date ny (Gino number) (Data number) 702) Interrupting input Chapior 14_ Input Checking Program (Example) When turning the encoder B phase (IR2) ON, it wil appear as shown in the illustration below. [Feeder section operation panel] [Delivery section operation panel] / / (ace fap fee / / 1 willbe flickering, The interrpting number wi ight 14-3 Ending procedures ‘After the input checking, turn the power switch OFF. \ will return to the normal program. When turning the power switch ON again, the press nChapter 19 Output Chosieng Program Chapter 15 Output Checking Program This press has an output checking program builtin, Itis used to check the circuits, for example the solenoids, motors, and LED indication. The output checking program on this press is divided into 13 groups, the group 1 through 13. So each section listed below can be checked individually. For more delails, refer to “15 ~ 3 Group numbers”. @ Group 1 Used for checking each indication of the feeder section operation panel @ Group 2-5 ~~ Used for checking each indication of the delivery section operation panel. @ Group 6 Used for checking each indication ofthe ink and water operation panel. @ Group 7 « Used for checking each indication of the craw! operation panel, unit control panel, delivery section auxiliary switch panel, and solenoids on the operation side. © Group 8 Used for checking the solenoids on the non operation side, pump motor, ‘orm roller ON/OFF motor, spray motor, and spray valve. @ Groups - Used for checking the drive motor control circuits on the connector board, @ Group 10 -------- Used for checking the outputs of the continuous dampening device, feed ON signal, tape inserter signal, count signal, buzzer signal, and LEDs on the connector board and double sheet detector board (option). @ Group 11. ~~» Used for checking the input matrix select ine and extra output @ Group 12 ~------ Used for checking the extra oulput, forwardireverse of the tail edge (RYOBI 3302HA) insertion device motor, safety circuit relay, and LEDs on the RPC control \ABDICK 99954) board. @ Group 13. Used for checking the plate mounted indication lamp, extra output, RPC (ySa ee ve and each indication of the delivery section auxiliary switch 18~—1 Starting procedures 2 When turning the power switch ON after the paper feed button on the feeder section operation panel is set ON, the buzzer will sound and the output checking program will start. At this time, the display lights on the counter panel of the delivery section operation panel as shown in the illustration below. When turning the power switch ON, the output of group 1 will be checked. (Referenced ©-P- (Checking Program for Output) The output B53 PEEA PHB PBSS PEST “The group numbers displayed [rYOBI2902H —- Group 1 trough Group 11} tek Graphix 2008 \ ABDICK 9905, RYOBI3302HA = Group t through Group 13 \ABDICK 90058 }Output Checking Program {Group number changing procedures} ‘When pushing any setting button, PB6S through PB67 on the counter panel or the acceleration button PBS or PBS59 on the feeder section operation panel and delivery section operation panel, the group number for the output checking program will be advanced. When pushing the deceleration button PBB or PBS8 on the feeder section operation panel and delivery section operation panel, the group number will be reduced. However, depending on the timing when pushing any button the PB8, PB9, PB58, PBS9, and, PBG3 through B67, the group number may not change at frst, therefore Keep pushing the button until the group number changes. [Checking procedures} ‘Select the group number of the solenoid or LED that you want to check. @AII the solenoids and LEDs in the output checking program will be turned ON in order. @ilfa solenoid oF LED does not go ON, check the circuit by using the output circuit diagrams. 15-2 Ending procedures ‘After the output checking is finished, turn the power switch OFF. When turning the power switch ON again, the press will return to the normal program. 15-3 Group numbers In this section, the group indications, input parts names that are used for each panel, input select lines, and data lines will be shown. 4) Group 1: Feeder section operation panel Each lamp on the feeder section operation panel lights in the order (‘through ®). QLO12 LONI @LDIO @Lo9 pepe SOL acres Yo 3 le a — ous ij onl “es. ou IASI (aE (Note) The LD12 (drive lamp), LD11 (delivery table dolly lower limit detector lamp), LD10 (paper feed jam detector lamp), LD9 (paper feed break detector lamp), LD8 (double sheet detector lamp), LD3 (water and ink form roller OFF lamp), LD4 (water form roller ON lamp), LDS (water and ink form roller ON lamp), LOG (printing start lamp), LD7 (set speed drive lamp), and LD30 through LD32 (speed indication lamp) have the same lamps on the delivery section operation panel. Also these lamps are connected on the same circuits with the lamps on the feeder section operation panel, Therefore when these lamps light in the output checking program group 1, the famps on the delivery section operation panel will ight at the same time. 73Chapter 18_Output Checking Program 2) Group 2-5 : Delivery section operation panel (1) Group 2 (Note) The LDS (water and ink form roller OFF lamp), LD4 (water form roller ON lamp), LDS (water and ink form roller ON lamp), and LD6 (printing start lamp) have the same LEDs on the feeder section operation panel. Also these LEDs on the delivery section operation panel are connected on the same circuits with the LEDs on the feeder section operation panel, Therefore when these LEDs light in the output ‘checking program group 2, the LEDs on the feeder ‘section operation panel will ight atthe same time. (2) Group 3 ante (Note) The LD7 (set speed drive lamp) and LD3O through LD32 (Speed indication lamp) have the same LEDs OLDT @1030 @LD31 @L032 ‘on the feeder section operation panel. \ Also these LEDs on the delivery section operation r \—|—/-— panel are connected on the same circuits with the \ (& Le es] LEDs on the feeder section operation panel, There. a fore when these LEDs light in the output checking wae program group 3, the LEDs on the feeder section rm f ‘operation panel will ight at the same time. 1T “f) Gy 4Chapter 15_Output Checking Program (3) Group 4 (4) Group 5 (Note) The LD11 (delivery table dolly lower limit detector lamp), LD8 (double ews sheet detector lamp), LD9 {paper | toed break detector lamp), LD10 (paper feed jam detector lamp), and LD12 (drive lamp) have the same LEDs on the feeder section opera- tion panel Also these LEDs on the dolivery section operation panel are con- nected on the same circutts with the LEDs on the feeder section opera- tion panel. Therefore when these LEDs light in the output checking program group 5. the LEDs on the feeder section operation panel will light at the same time, @L020~ @L021~ eta @ivio. Loe 5Chapier 18 Output Checking Program 3) Group 6 : Ink and water operation panel (Note) The PB26 and PB46 are the dampening speed up button on each unit. These buttons contact points are not connected to the input matrix of the CPU, @uns7. L086 LB D1 16. D2 4) Group 7 : Crawl operation panel, unit control panel, delivery section auxiliary switch panel, and solenoids on the ‘operation sido (1) Crawl operation panel @ RYOBI 3302H, Itek Graphix 3995, ABDICK 9995 @RYOBI3302HA, ABDICK 9995, (First unit een [First unit} a2) [Second unit] —___, PizCChaptor 18 Output Chooking Program (2) Unit control panel @ RYOBI 3302H, Itek Graphix 3995, ABDICK 9995 @ RYOBI 3302HA, ABDICK 99954 These do not light for the RYOBI 3302HA, [First unit] [Second unit] ABDICK 99954. el] |O- | oe jj ores on] fea| |-© i fre] |o Fy |= (8) Delivery section auxiiary switch panel @ RYOBI 3302H, Itek Graphix 3995, ABDICK 9995 @ RYOBI3302HA, ABDICK 99954 Bove ecu —~@PuTChapter 15_ Output Cheeking Program (4) Solenoids on the operation side ‘These light for the RYOBI 3302H, 3302HA, tek Graphix 3995, and ABDICK 9995, 995A. @ soise Paper ood Orr ® sotss Desiary | table lowering BS @ sour TT NT impression ae ‘yinder ONDOFE sou —— J sou No.2 eyinder No plat eyndor ONoFF ONIOFF 5) Group 8 Solenoids on the non operation side, pump motor, form roller ON/OFF motor, spray motor, and spray valve © sous @ sous © sows @ so.ze Nt Blanket loaning No ik ductor Ne2leverretin No.2 ever | sorwecd @ sou © sotzs ne eee or No2ineductor @ soL13 Not lever @ sors No.2 blanket cleaning SO) : \ e@sv Spray valve af \ OMe © souss Ome ‘us Pump motor Frontlay stop Form roler ONIOFF motor Spray motor 78Chapter 18_Output Checking Program 6) Group 9 : Drive motor control circuit Each signal of the drive motor control circuit outputs in the order (D)-®). [Connector board] =) Sia 119 SS & oe ‘pungeragasaya? =| eH pseeeeee oe a aca : i. @Rt (STF) ‘The Rt (STF) willtum ON for a moment. ‘The drive motor will not rotate because the time that tis ON is too short. @R2 (STR) The R2 (STR) will tum ON for a moment. The drive motor will not rotate because the fime that it is ON is too shor. @Rs (CRAWL) ‘The R3 (CRAWL) will tun ON. @Ra (RES) ‘The Ra (RES) will turn ON. ©-1® Speed setting voltage The 3,000RPH through 10,000RPH speed setting voltage is outputted in = a Ke ee order. For the relationship between the ef ere | speed and checking LEDs (LD SPO =f Glee through SP3) and output voltage (SP+, SP-)), please refer to “7-5 Drive | ee me motor circult”. F017Chapter 15 Output Checking Program 7) Group10 : Continuous dampening relation output and each output of the feed ON signal, tape inserter signal, count signal, buzzer signal The LEDs on the connector board and double sheet detector board will light in the order (D-) (Note) The double sheet detector board is an option and ‘mounted in the double sheet detector box. Feed ON signal{Chapter 15_Output Checking Program 8) Group 11 : Select line of the input matrix and extra output The LEDs for the extra output and the select line of the input matrix on the connector board and RPC control board wil light in the order ()-8), [Connector board] ™. pee ee SY fe eeceee tees ecceey eea eter atm ie 4 AMAR (Note) On the RYOBI 3302HA and ABDICK 9995A, when the @) OUT2 is outputted, the SOLS7 (fail safe valve) will turn ON. [Connector board] "UR Ue a Pa eee au Haan é tn EE SCRUB ANE Oe guesgee TREE, 7 GUT (Note) The RPC contro! board is also used on the RYOBI 3304HA. So the L15 through L17 are different from the actual signal. Therefore folowing LEDs wil ight for the L15 through L17 LEDs on the RPC control board us + 20 16 ——_—_--—_> L21 u7 + laa ar[Chapter 15 Output Checking Program 9) Group 12: Each output of the extra output, forwardireverse of the tail edge insertion device motor, and safety circuit relay ‘The LEDs on the RPC contro! board will ight in the order ((D)-€). (RYOBI 3302HA, ABDICK 9995A) Foard @Reverse Tail edge insorion devioe motor (BELL (Note) The motor rotates for a moment. IRPC control board (RYOBI 3302HA, ABDICK 995A) omeir NE S @m2sh Over © a S/H a = Fe \ ie / @ourie | out Dove @ouT — ADB @ANT GRIer GEIS? @ALkrChapter 15 Output Checking Programe 10) Group 13 : Plate mounted indication lamp, extra output, RPC air valve, and each indication of the delivery section auxiliary switch panel (RYOBI 3302HA, ABDICK 99954) The plate mounted indication lamp will light in the order (1-2) [First unit craw! operation panel] ==) The air valve will operate in the order (®)-€2). \ bpue 2 [Second unit craw! operation panel] S2]2 2 Re [SE Enea 3 /3)8)8| e0e6 e8ee PLE @rure—— (Note) At this time, the air cytinder does not operate, so please check by using the LED for the air valve or the checking LED on the RPC contro! board, IRPC contro! board) oR auneteas SPOR 4 pt oss A HAW Sees a ae ep AOAC rgd 20 TERE \aee (Note) When doing the output checking program, the PL32 and PL42 are outputted afler the @PL22 actually. However this output cannot be checked because the checking LEDs for them are nat on the board. 83Ghepter 18_ Error Indication Chapter 16 Error Indication This press has a program that gives an error code when something unusual occurs. The error messages appear on the counter panel display on the delivery section operation panel in the illustration bellow. b iit Ce C 1) E- 0 messagp .... Inverter protective function operation ‘When the inverter protective function operates, “E- 0° will be indicated. This indication will disappear when Pushing the crawi ON/OFF button or emergency stop button, For the explanation of the protective function, refer to “2 ~ 2 Protective function”. 2) E-1 message .... Input rouble of the safety circuit The safety devices have double safely circuit. One inputs the safety device signal of the safety cover to the CPU directly, The other connects the contact point of the safety device of the safety cover in series and actuales the magnet relay (R100) which controls the invertor power circuit. Also the auxiliary contact point signal of this magnet relay (F1100) is inputted to the CPU. When same difference ocours in the CPU input from the safety device and CPU input from the magnet relay (R100) auxiliary contact point signal, “E~ 1" will be indicated When the CPU input from the safety device and CPU input from the magnet relay (R100) auxiliary contact point signal matches, this message wil go off 3) E-2 message .... Poor encoder Z phase input ‘When the encoder EN1 Z phase is not inputted to the CPU during the drive motor rotation, "E~ 2° will be indicated. This indication will go off when the EN1 Z phase is inputted correctly or safety device is actuated (Note) If there is trouble with the drive motor output circuit and the drive motor does not rotate, this “E- 2° will be indicated 4) E-3 message .... Poor encoder A and B phase input The encoder EN1 is set to output the 100 pulse signal every one cylinder rotation. Usually when the drive motor Totates, the CPU receives the each pulse from the A phase and B phase of the encoder and adds the pulse number. If the added pulse number is less than 94 pulse, *E~3" will be indicated. For example, when having poor input of the encoder A phase and B phase or having the encoder Z phase input ‘over 2 times per 1 rotation, "E~3" will be indicated, This indication wil go off when the encoder A phase and B phase input is done correctly and the added pulse number is over 95 pulse. ~