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Powerflex 750-Series I/O, Feedback, and Power Option Modules

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0% found this document useful (0 votes)
58 views40 pages

Powerflex 750-Series I/O, Feedback, and Power Option Modules

Uploaded by

Euller Funes
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Installation Instructions

Original Instructions

PowerFlex 750-Series I/O, Feedback, and Power Option Modules


Catalog Numbers 20-750-112C-2R, 20-750-1133C-1R2T, 20-750-1132D-2, 20-750-112C-2R, 20-750-112C-2R-XT, 20-750-1133C-1R2T, 20-750-1133C-1R2T-XT,
20-750-1132D-2R, 20-750-1132D-2R-XT, 20-750-2262C-2R, 20-750-2262C-2R-XT, 20-750-2263C-1R2T, 20-750-2263C-1R2T-XT, 20-750-2262D-2R,
20-750-2262D-2R-XT, 20-750-ENC-1, 20-750-DENC-1, 20-750-UFB-1, 20-750-APS, 20-750-TAPS-XT

Topic Page
Summary of Changes 1
Overview 1
Wiring 2
11-Series I/O Option Module 3
22-Series I/O Option Module 14
Auxiliary Power Supply Option Module (20-750-APS) 22
Single Incremental Encoder Module 23
Dual Incremental Encoder Option Module 26
Universal Feedback Option Module 28
Motor Feedback Wiring 30
Additional Resources 38

Summary of Changes
This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect all changes.

Topic Page
Added XT versions to each option module catalog number. 1
Added information about XT option modules to Overview. 1
Added XT Option Module Protective Covers section. 2
Added TAPS row to Option Module I/O Terminal Block Specificationstable 3
Added 755TS support column to I/O Option Kits for 11-Series I/O Module table. 3
Added 755TS support column to Potentiometer Unipolar Speed Reference (10 K-Ohm Potentiometer Recommended) table. 5
Replaced PowerFlex TotalFORCE Drive Products column headings with PowerFlex 755TL, PowerFlex 755TR, and PowerFlex 755TS. Various
Added 755TS support column to Joystick Bipolar Speed Reference ±10V Input table. 6
Added 755TS support column to I/O Option Kits for 22-Series I/O Modules table. 14
Added TotalFORCE Auxiliary Power Supply Option Module (20-750-TAPS-XT) section. 21
Added 755TS support column to Single Incremental Encoder Feedback Option table. 23
Added 755TS support column to Dual Incremental Encoder Feedback Option table. 26
Added Kinetix MPL, MPM, MMA Main Motors, and Kinetix VPC with Hiperface Absolute Encoders Connected with a 2090-CFBM7DF-CFAFxx figure. 33
Updated cable number in the second Important Statement on page 33. 33

Overview
Each 750-Series drive has a slot-based architecture. Option modules provide additional analog and digital I/O, feedback, and auxiliary power options.
These 750-Series option modules support PowerFlex® 750-Series and PowerFlex 755T drive products with TotalFORCE® control. For instructions on
installing the option module in the control pod, see the PowerFlex 750-Series Option Modules Installation Instructions,
publication 750-IN002. This publication covers drive compatibility, jumper settings, terminal designations, and wiring examples for the option modules.
Option module catalog numbers that are used in this publication are for the standard protection versions. Select option modules are available with corrosive
gas protection and contain an "XT" catalog number suffix.

The instructions in this publication apply to both standard and XT option modules unless otherwise noted.
PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

XT Option Module Protective Covers


XT option modules are made to resist harsher environments than standard option modules. They are shipped with protective grease on circuit board
connections. The XT option modules therefore have some extra considerations for use.

IMPORTANT For XT option modules, protective covers on connectors must be removed before installation. To maintain corrosion resistance, do not touch
dielectric grease on circuit board connectors.
For additional information on dielectric grease and protective covers, see the PowerFlex 750-Series Products with TotalFORCE Control Hardware
Service Manual, publication 750-TG100, Chapter 1: Dielectric Grease Application

Main Control Circuit Board Shown

Do Not Remove these Protective


Covers (for Factory User Only). =

NOTE: This figure is for illustrative purposes only. The


specific application and XT option module that is used
Dielectric Grease on Connectors determines which covers are removed.
(Grease is Translucent - Shown
Shaded for Example Only)

Hold Protective Cover by Tab.


Remove Only when Used

Remove Only when a Torque


Accuracy Module is Installed.

Wiring
Important points to remember about I/O wiring:
• Always use copper wire.
• Use wire with an insulation rating of 600V or greater.
• Separate control and signal wires from power wires by at least 0.3 meters (1.0 ft).
• For CE compliance, 115V digital input wiring must be shielded or must not exceed 30 m (98.4 ft) in length.
• Follow these guides to maintain electrical safety for all user-accessible low voltage circuits for I/O terminals that are designated for 24V or lower voltage. Standards
are safety extra low voltage (SELV) and protective extra low voltage (PELV). SELV is as defined in
IEC 61010-2-201 and PELV is as defined in IEC 61131-2.
– Do not connect to a circuit of higher voltage.
– Do not connect to a circuit that is not adequately insulated from dangerous voltages with double or reinforced insulation within other connected equipment or
wiring.
• Provide a common earth reference for all equipment that is connected to the drive. This common earth reference is to provide electrical safety for user-accessible
low voltage I/O circuits that are referenced to earth (PELV circuits) and that can be touched simultaneously.
• If the wires are short and contained within a cabinet that has no sensitive circuits, the use of shielded wire is not necessary, but is always recommended.

IMPORTANT I/O terminals that are labeled ‘(–)’ or ‘Common’ are not referenced to earth ground and are designed to reduce common mode
interference. Grounding these terminals can cause signal noise.

ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input
circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source
sensitivity.

2 Rockwell Automation Publication 750-IN111B-EN-P - March 2022


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 1 - I/O Wiring Recommendations


Type Wire Types Description Min Insulation Rating
Standard analog I/O – 0.750 mm2 (18AWG), twisted-pair, 100% shield with drain.
Remote potentiometer – 0.750 mm2 (18AWG), 3 conductor, shielded.
Encoder/Pulse I/O
Combined 0.196 mm2 (24AWG)
<30 m (98.4 ft) Individually shielded pairs.

Signal 0.196 mm2 (24AWG)


Individually shielded pairs.
Encoder/Pulse I/O Power 0.750 mm2 (18AWG) 300V,
Signal 30…152 m (100…500 ft) Individually shielded pairs. 75…90 °C
(167…194 °F)
Combined 0.330 mm2 (22AWG), power is 0.500 mm2 (20AWG)
Individually shielded pairs.

Signal 0.196 mm2 (24AWG)


Individually shielded pairs.
Encoder/Pulse I/O
152…259 m (500…850 ft) Power 0.750 mm2 (18AWG)
Individually shielded pairs.
Combined 0.750 mm2 (18AWG) individually shielded pairs.
Digital I/O
Safety Inputs Shielded Multi-conductor shielded cable 0.750 mm2 (18AWG), 3 conductor, shielded.
Homing Inputs 300V,
60 °C (140 °F)
Digital I/O Unshielded – Per US NEC or applicable national or local code.
Homing Inputs

Table 2 - Option Module I/O Terminal Block Specifications

Wire Size Range mm2 (AWG) Torque N•m (lb•in)


Name Strip Length mm (in.)
Max Min Max Recommended
22-Series I/O Modules TB1 with Screw Terminals 2.5 (14) 0.3 (28) 0.25 (2.2) 0.2 (1.8) 6 (0.24)
22-Series I/O Modules TB2 with Screw Terminals 4.0 (12) 0.25 (24) 0.5 (4.4) 0.4 3.5) 7 (0.28)
11-Series I/O Module TB1 with Tension Clamp Terminals 2.5 (14) 0.13 (26) — 10 (0.39)
11-Series I/O Module TB2 with Tension Clamp Terminals 4.0 (12) 0.25 (24) — 10 (0.39)
Single Incremental Encoder 0.8 (18) 0.3 (28) — 10 (0.39)
Dual Incremental Encoder 0.8 (18) 0.3 (28) — 10 (0.39)
Universal Feedback Module 0.8 (18) 0.3 (28) — 10 (0.39)
Auxiliary Power Supply TB1 2.5 (14) 0.3 (28) 0.25 (2.2) 0.2 (1.8) 6 (0.24)
TotalFORCE Auxiliary Power Supply TB1 2.5 (14) 0.3 (28) 0.25 (2.2) 0.2 (1.8) 6 (0.24)

11-Series I/O Option Module


This section provides a description of the 11-Series I/O option module. Digital inputs can be 24V DC or 120V AC. Analog inputs can be configured for
Voltage or Current mode.

ATTENTION: When used in Integrated Motion on EtherNet/IP™ network applications for firmware, versions 12.xxx and later, the 11-Series
module must only be installed in slot (port) 7.
You cannot use the ATEX card with the 11-Series I/O card in slot (port) 7 when used in an Integrated Motion on EtherNet/IP application.

Table 3 - I/O Option Kits for 11-Series I/O Module


Used with PowerFlex Drive
Description Cat. No.
753/755 755TL/755TR 755TS
24V DC 11-Series I/O Module with 1 Analog In, 1 Analog Out, 3 Digital In and 2 Relay Outputs 20-750-1132C-2R X X X
24V DC 11-Series I/O Module with 1 Analog In, 1 Analog Out, 3 Digital In, 1 Relay and 2 Transistor Outputs 20-750-1133C-1R2T X X X
120V AC 11-Series I/O Module with 1 Analog In, 1 Analog Out, 3 Digital In and 2 Relay Outputs 20-750-1132D-2R X X X

Rockwell Automation Publication 750-IN111B-EN-P - March 2022 3


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

20-750-1132C-2R (24 Volts DC)


20-750-1133C-1R2T (24 Volts DC) Table 4 - Analog Input Mode Jumpers
20-750-1132D-2R (120 Volts AC)
Voltage Mode Current Mode

1 1 1 1
P4 P5 P4 P5
2 2 2 2

Terminal Designations for 11-Series I/O Option Modules


These tables list terminal designations for 11-Series I/O option modules.
Table 5 - TB1 Terminal Designations for 11-Series I/O Option Modules

Terminal Name Description Related Parameter (1)(2)


–10V –10V reference Negative 10V DC for analog inputs. 2 kΩ min.
10VC 10V common For (–) and (+) 10V references.
+10V +10V reference Positive 10V DC for analog inputs. 2 kΩ min.
Sh Shield Terminating point for wire shields when an EMC plate or conduit box is not installed.
–10V
10VC
Ao0– Analog out 0 (–) Bipolar, ±10V, 11 bit, and sign, 2 kΩ min load. 75
+10V
Sh Ao0+ Analog out 0 (+) 4…20 mA, 11 bit, and sign, 400 Ω max load. On port nn
Ao0–
Ao0+
Sh Sh Shield Terminating point for wire shields when an EMC plate or conduit box is not installed.
Ai0–
Ai0+ Ai0– Analog input 0 (–) Differential (3), bipolar, 11 bit and sign.
Sh
50, 70
Di0
Di0P
Voltage Mode: ±10V at 88 kΩ input impedance. On port nn
Di1 Ai0+ Analog input 0 (+) Current Mode: 0…20 mA at 93 Ω input impedance.
Di1P
Di2
Di2P Sh Shield Terminating point for wire shields when an EMC plate or conduit box is not installed.
Ip
Ic
EnC Di0 Digital input 0
EnNO

Di0P Digital input 0 power(5) 24V DC (30V DC Max) – opto-isolated


High state: 20…24V DC 11.2 mA DC
Di1 Digital input 1 Low state: 0…5V DC 1
Di1P Digital input 1 power(5) 120V AC (132V AC Max) 50/60 Hz(4) – opto-isolated On port nn
High state: 100…132V AC
Di2 Digital input 2 Low state: 0…30V AC
Di2P Digital input 2 power(5)
Ip Input power External 24V DC or 120V AC power supply input connections. Does not power the main
Ic Input common control board.
EnC
Enable output ATEX fault enable output. Used only when an ATEX option module is installed.
EnNO

(1) I/O Module parameters also have a port designation.


(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.
(3) Differential – External source must be maintained at less than 160V regarding PE. Input provides high common mode immunity.
(4) For CE compliance, use shielded cable. Do not exceed cable length of 30 m (98.4 ft).
(5) Digital Inputs are either 24V DC (1132C) or 120V AC (1132D) based on module catalog number. Verify that the applied voltage is correct for the I/O module.

ATTENTION: Risk of equipment damage exists. Verify that the correct voltage is applied to the I/O Module digital inputs. See the I/O Module
catalog number to determine the voltage rating.
• 20-750-1132C-2R is rated 24V DC
• 20-750-1133C-1R2T is rated 24V DC
• 20-750-1132D-2R is rated 120V AC

4 Rockwell Automation Publication 750-IN111B-EN-P - March 2022


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 6 - TB2 Terminal Designations (Two Relay Outputs: 2R)

Relay Out Terminal Name Description Related Parameter(1)


R0NO Relay 0 N.O.
Relay normally open contact output: 10, 100, 101, 105, 106
R0NO R0C Relay 0 common On port nn
R0C
240V AC, 30V DC, 3.5 A max
R0NC R0NC Relay 0 N.C. General-purpose (inductive)/resistive
R1NO

R1C R1NO Relay 1 N.O.


R1NC Relay normally closed contact output:
R1C Relay 1 common 240V AC, 30V DC, 5 A max 20, 110, 111, 115, 116
Only resistive On port nn
R1NC Relay 1 N.C.

(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Table 7 - TB2 Terminal Designations (One Relay and Two Transistor Outputs: 1R2T)

Relay Out Terminal Name Description Related Parameter(1)


R0NO Relay 0 N.O. Relay normally open contact output:
240V AC, 24V DC, 3.5 A max
R0C Relay 0 common General-purpose (inductive)/resistive
10, 100, 101, 105, 106
On port nn
Relay normally closed contact output:
R0NO

R0C
R0NC Relay 0 N.C. 240V AC, 24V DC, 5 A max
R0NC
Only resistive
T0

TC
T0 Transistor output 0 20
T1
On port nn
Transistor output
Transistor output
TC common Rating:24V DC = 1 A max including U.L. applications
Resistive
30
T1 Transistor output 1
On port nn
(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

11-Series I/O Option Module Wiring Examples


This section provides examples for how to wire the 11-Series I/O option module.

11-Series I/O Module TB1 Wiring Examples

Table 8 - Potentiometer Unipolar Speed Reference (10 K-Ohm Potentiometer Recommended) (1) (2)
Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
• Port 10/11:930 [Direction Mode] = 0
Set direction mode • Port 0:308 [Direction Mode] = 0 ‘Unipolar’
‘Unipolar’

Set selection • Port 0:545 [Spd Ref A Sel] = port nn:50 [Anlg In0 • Port 10/11:1800 [VRef A Sel] = Port nn:50
10VC Value] [Anlg In0 Value]
+10V
• Port nn:51 [Anlg In0 Hi] = 10V • Port nn:51 [Anlg In0 Hi] = 10V
• Port nn:52 [Anlg In0 Lo] = 0V • Port nn:52 [Anlg In0 Lo] = 0V
Adjust scaling
• Port 0:547 [Spd Ref A AnlgHi]+ 60 Hz • Port 10/11:1802 [VRef A AnlgHi] = 60 Hz
• Port 0:548 [Spd Ref A AnlgLo] = 0 Hz • Port 10/11:1803 [VRef A AnlgLo] = 0 Hz
Ai0–
Ai0+
Sh

11-Series I/O Module

• Port nn:50 [Anlg In0 Value] • Port nn:50 [Anlg In0 Value]
View results • Port 0:592 [Selected Spd Ref] • Port 10/11:1892 [VRef Selected]
1 1
P4 P5
2 2

(1) 2 kOhm minimum


(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Rockwell Automation Publication 750-IN111B-EN-P - March 2022 5


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 9 - Joystick Bipolar Speed Reference ±10V Input(1)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
Set direction mode • Port 0:308 [Direction Mode] = 1 ‘Bipolar’ • Port 10/11:930 [Direction Mode] = 1 ‘Bipolar’
• Port 0:545 [Spd Ref A Sel] = Port nn:50 [Anlg In0 • Port 10/11:1800 [VRef A Sel] = Port nn:50
Set selection
–10V Value] [Anlg In0 Value]
10VC • Port nn:51 [Anlg In0 Hi] = +10V • Port nn:51 [Anlg In0 Hi] = +10V
+10V
• Port nn:2 [Anlg In0 Lo] = –10V • Port nn:52 [Anlg In0 Lo] = –10 Volts
Adjust scaling • Port 0:547 [Spd Ref A AnlgHi] = +60 Hz • Port 10/11:1802 [VRef A AnlgHi] = +60 Hz
• Port 0:548 [Spd Ref A AnlgLo] = –60 Hz • Port 10/11:1803 [VRef A AnlgLo] = –60 Hz
Ai0–
Ai0+
Sh

11-Series I/O Module

View results • Port nn:50 [Anlg In0 Value] • Port nn:50 [Anlg In0 Value]
• Port 0:592 [Selected Spd Ref] • Port 10/11:1892 [VRef Selected]
1 1
P4 P5
2 2

(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Table 10 - Analog Input Bipolar Speed Reference (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
Set direction mode • Port 0:308 [Direction Mode] = 1 ‘Bipolar’ • Port 10/11:930 [Direction Mode] = 1 ‘Bipolar’
• Port 0:545 [Spd Ref A Sel] = Port nn:50 [Anlg • Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg
Set selection
Common Ai0– In0 Value] In0 Value]
+ Ai0+
Sh • Port nn:51 [Anlg In0 Hi] = +10V • Port nn:51 [Anlg In0 Hi] = +10V
• Port nn:52 [Anlg In0 Lo] = –10V • Port nn:52 [Anlg In0 Lo] = –10 Volts
Adjust scaling • Port 0:547 [Spd Ref A AnlgHi] = +60 Hz • Port 10/11:1802 [VRef A AnlgHi] = +60 Hz
11-Series I/O Module • Port 0:548 [Spd Ref A AnlgLo] = –60 Hz • Port 10/11:1803 [VRef A AnlgLo] = –60 Hz

1 1
P4 P5 • Port nn:50 [Anlg In0 Value] • Port nn:50 [Anlg In0 Value]
View results
• Port 0:592 [Selected Spd Ref] • Port 10/11:1892 [VRef Selected]
2 2

(1) ±10V Input


(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

6 Rockwell Automation Publication 750-IN111B-EN-P - March 2022


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 11 - Analog Voltage Input Unipolar Speed Reference (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
Set direction mode • Port 0:08 [Direction Mode] = 0 ‘Unipolar’ • Port 10/11:930 [Direction Mode] = 0 ‘Unipolar’
• Port 0:545 [Spd Ref A Sel] = Port 0:260 [Anlg • Port 10/11:1800 [VRef A Sel] = Port nn:50
Common Ai0– Set selection
In0 Value] [Anlg In0 Value]
+ Ai0+
Sh • Port 0:261 [Anlg In0 Hi] = 10V • Port nn:51 [Anlg In1 Hi] = 10 Volts
• Port 0:262 [Anlg In0 Lo] = 0V • Port nn:52 [Anlg In1 Lo] = 0 Volts
Adjust scaling • Port 0:547 [Spd Ref A AnlgHi] = 60 Hz • Port 10/11:1802 [VRef A AnlgHi] = 60 Hz
11-Series I/O Module TB1 • Port 0:548 [Spd Ref A AnlgLo] = 0 Hz • Port 10/11:1803 [VRef A AnlgLo] = 0 Hz

1 1
P4 P5 • Port 0:260 [Anlg In0 Value] • Port nn:50 [Anlg In0 Value]
View results
• Port 0:592 [Selected Spd Ref] • Port 10/11:1892 [VRef Selected]
2 2

(1) 0…+10V Input


(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Table 12 - Analog Current Input Unipolar Speed Reference (1) (2)

Connection Example Required Parameter PowerFlex 753 and PowerFlex 755 PowerFlex 755TL, PowerFlex 755TR, and
Changes PowerFlex 755TS
Set direction mode • Port 0:308 [Direction Mode] = 0 ‘Unipolar’ • Port 10/11:930 [Direction Mode] = 0 ‘Unipolar’
• Port 0:545 [Spd Ref A Sel] = port nn:50 [Anlg • Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg
Set selection In0 Value] In0 Value]
Common Ai0–
+ Ai0+ • Port nn:51 [Anlg In0 Hi] = 20 mA • Port nn:51 [Anlg In0 Hi] = 20 mA
Sh
Adjust scaling • Port nn:52 [Anlg In0 Lo] = 0 mA or 4 mA • Port nn:52 [Anlg In0 Lo] = 0 mA
• Port 0:547 [Spd Ref A AnlgHi] = 60 Hz • Port 10/11:1802 [VRef A AnlgHi] = 60 Hz
• Port 0:548 [Spd Ref A AnlgLo] = 0 Hz • Port 10/11:1803 [VRef A AnlgLo] = 0 Hz
11- Series I/O Module TB1

1 1 View results • Port nn:50 [Anlg In0 Value] • Port nn:50 [Anlg In0 Value]
P4 P5 • Port 0:592 [Selected Spd Ref] • Port 10/11:1892 [VRef Selected]
2 2

(1) 0…20 mA Input


(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Table 13 - Analog Voltage Output (1) (2) (3)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
Configuration • Port nn:70 [Anlg Out Type], bit 0 = 0 • Port nn:70 [Anlg Out Type], bit 0 = 0
• Port nn:75 [Anlg Out0 Sel] = Port 0:3 [Mtr Vel • Port nn:75 [Anlg Out0 Sel] = Port 10/11:1044
Set selection
Fdbk] [Motor Vel Fb]
+ – • Port nn:78 [Anlg Out0 DataHi] = 60 Hz • Port nn:78 [Anlg Out0 DataHi] = 60 Hz
Ao0– • Port nn:79 [Anlg Out0 DataLo] = 0 Hz • Port nn:79 [Anlg Out0 DataLo] = 0 Hz
Ao0+ Adjust scaling • Port nn:80 [Anlg Out0 Hi] =10V/20 mA • Port nn:80 [Anlg Out0 Hi] =10V/20 mA
Sh
• Port nn:81 [Anlg Out0 Lo] = 0V/0 mA • Port nn:81 [Anlg Out0 Lo] = 0V/0 mA

View results • Port nn:77 [Anlg Out0 Data] • Port nn:77 [Anlg Out0 Data]
11-Series I/O Module TB1 • Port nn:82 [Anlg Out0 Val] • Port nn:82 [Anlg Out0 Val]
(1) ±10V, 0…20 mA Bipolar
(2) +10V Unipolar
(3) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Rockwell Automation Publication 750-IN111B-EN-P - March 2022 7


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 14 - 2-Wire Control Nonreversing (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
• Port 10/11:930 [Direction Mode] = 2 ‘Rev
Set direction mode • Port 0:308 [Direction Mode] = 2 ‘Rev Disable
Disable’
Stop-Run
Set selection • Port 0:163 [DI Run] = Port nn:1 [Dig In Sts], bit 0 • Port 0:120 [DI M Run] = Port nn:1 [Dig In
Di0 = Input 0 Sts], bit 0 = Input 0
Di0P

11-Series I/O Module TB1

3 3 View results • Port nn:1 [Dig In Sts] Port 0:935 [Drive Status 1]
• Port nn:1 [Dig In Sts]
P3 P8 • Port 10/11:354 [Motor Side Sts 1]

1 1

(1) 24V DC internal supply


(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Table 15 - 2-Wire Control Reversing (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR,
Connection Example Changes PowerFlex 753 and PowerFlex 755 and PowerFlex 755TS
• Port 10/11:930 [Direction Mode] = 0
Set direction mode • Port 0:308 [Direction Mode] = 0 ‘Unipolar’
Run Fwd ‘Unipolar’
Run Rev Di0 • Port 0:164 [DI Run Forward] = Port nn:1 [Dig In • Port 0:121 [DI M Run Forward] = Port nn:1
Di0P Sts], bit 0 = Input 0 [Dig In Sts], bit 0 = Input 0
Di1 Set selection • Port 0:165 [DI Run Reverse] = Port nn:1 [Dig In Sts], • Port 0:122 [DI M Run Reverse] = Port nn:1
Di1P
bit 1 = Input 1 [Dig In Sts], bit 1 = Input 1

+24V Ip
Common Ic

• Port nn:1 [Dig In Sts] • Port nn:1 [Dig In Sts]


3 3 View results • Port 0:935 [Drive Status 1] • Port 10/11:354 [Motor Side Sts 1]
P3 P8
1 1

(1) External 24V supply


20-750-1132C-2R
20-750-1133C-1R2T
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

8 Rockwell Automation Publication 750-IN111B-EN-P - March 2022


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 16 - 3-Wire Control (Internal Supply) (1)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
• Port 0:158 [DI Stop] = Port nn:1 [Dig In Sts], bit • Port 0:108 [DI M Stop] = Port nn:1 [Dig In Sts],
Stop Set selection 0 = Input 0 bit 0 = Input 0
Start Di0 • Port 0:161 [DI Start] = Port nn:1 [Dig In Sts], bit • Port 0:117 [DI M Start] = Port nn:1 [Dig In Sts],
Di0P 1 = Input 1 bit 1 = Input 1
Di1
Di1P

11-Series I/O Module TB1

• Port nn:1 [Dig In Sts] • Port nn:1 [Dig In Sts]


3 3 View results
• Port 0:935 [Drive Status 1] • Port 10/11:354 [Motor Side Sts 1]
P3 P8
1 1

(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Table 17 - 3-Wire Control (External 24V Supply) (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
• Port 0:158 [DI Stop] = Port nn:1 [Dig In Sts], bit • Port 0:108 [DI M Stop] = Port nn:1 [Dig In Sts],
Set selection 0 = Input 0 bit 0 = Input 0
Stop
Start • Port 0:161 [DI Start] = Port nn:1 [Dig In Sts], bit • Port 0:117 [DI M Start] = Port nn:1 [Dig In Sts],
Di0
Di0P 1 = Input 1 bit 1 = Input 1
Di1
Di1P

+24V Ip
Common Ic

11-Series I/O Module TB1

View results • Port nn:1 [Dig In Sts] • Port nn:1 [Dig In Sts]
• Port 0:935 [Drive Status 1] • Port 10/11:354 [Motor Side Sts 1]
3 3
P3 P8
1 1

(1) External 24V supply


20-750-1132C-2R
20-750-1133C-1R2T
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 18 - 3-Wire Control (External 120V Supply) (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
• Port 0:158 [DI Stop] = Port nn:1 [Dig In Sts], bit • Port 0:108 [DI M Stop] = Port nn:1 [Dig In Sts],
Stop Set selection 0 = Input 0 bit 0 = Input 0
Start Di0 • Port 0:161 [DI Start] = Port nn:1 [Dig In Sts], • Port 0:117 [DI M Start] = Port nn:1 [Dig In Sts],
Di0P bit 1 = Input 1 bit 1 = Input 1
Di1
Di1P

+120V Ip
Common Ic

11-Series I/O Module TB1

View results • Port nn:1 [Dig In Sts] • Port nn:1 [Dig In Sts]
• Port 0:935 [Drive Status 1] • Port 10/11:354 [Motor Side Sts 1]
3 3
P3 P8
1 1

(1) External 120V supply


20-750-1132D-2R
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 19 - Digital Input PLC Output Module (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
• Port 0:158 [DI Stop] = Port nn:1 [Dig In Sts], bit • Port 0:108 [DI M Stop] = Port nn:1 [Dig In Sts],
Set selection 0 = Input 0 bit 0 = Input 0
Di0 • Port 0:161 [DI Start] = Port nn:1 [Dig In Sts], • Port 0:117 [DI M Start] = Port nn:1 [Dig In Sts],
Control from
Prog. Controller bit 1 = Input 1 bit 1 = Input 1
Di1
• Port nn:1 [Dig In Sts] • Port nn:1 [Dig In Sts]
View results
10k Ohm, 2 Watt • Port 0:935 [Drive Status 1] • Port 10/11:354 [Motor Side Sts 1]
(See Note)

+120V AC/24V DC Ip
Neutral/Common Ic

11-Series I/O Module TB1

OR PLC
1756-0B16D

+DC-0 2 1 OUT-0 Di0


+DC-0 4 3 OUT-1 Di1
+DC-0 6 5 OUT-2
+DC-0 8 7 OUT-3
+DC-0 10 9 OUT-4 Ip
+DC-0 12 11 OUT-5 Ic

+DC-0 14 13 OUT-6
GND-0 16 15 OUT-7
+DC-1 18 17 OUT-8 +24V DC Common

+DC-1 20 19 OUT-9
+DC-1 22 21 OUT-10
+DC-1 24 23 OUT-11
IMPORTANT: Some PLC interfaces require pull-down resistors.
+DC-1 26 25 OUT-12
+DC-1 28 27 OUT-13
+DC-1 30 29 OUT-14
GND-1 32 31 OUT-15
GND-1 34 33 Not Used

Not Used 36 35 Not Used

PLC TB

11-Series I/O Module TB1

3 3
P3 P8
1 1

(1) External supply


(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 20 - Digital Output (Internal Supply) (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS

753 755 and 755T

24VC +24V
+24V 24VC

Set selection • Port nn:20 [TO0 Sel] = Port 0:935 [Drive Status • Port nn:20 [TO0 Sel] = Port 10/11:354 [Motor
1], bit 7 = Faulted Side Sts 1], bit 7 = Faulted
T0
TC
T1

Main Control Board TB1


11-Series I/O Module TB2

+24V
24VC

T0
TC
T1

Main Control Board TB1


11-Series I/O Module TB2
View results • Port nn:5 [Dig Out Sts] • Port nn:5 [Dig Out Sts]

3 3
P3 P8
1 1

(1) 20-750-1133C-1R2T
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 21 - Digital Output External Supply (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS

T0
TC Set selection • Port nn:20 [TO0 Sel] = Port 0:935 [Drive Status • Port nn:20 [TO0 Sel] = Port 10/11:354 [Motor
+24V Common
T1 1], bit 7 = Faulted Side Sts 1], bit 7 = Faulted

OR
PLC
1756-1B16

IN-1 IN-0
IN-3 IN-2
IN-4 T0
IN-5
TC
IN-7 IN-6 +24VDC T1
GND-0 GND-0
Common 11-Series I/O
IN-9 IN-8 Module TB2
IN-11 IN-10 View results • Port nn:5 [Dig Out Sts] • Port nn:5 [Dig Out Sts]
IN-13 IN-12

IN-15 IN14

GND-1 GND-1

PLC TB
(1) 20-750-1133C-1R2T
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Table 22 - Relay Output (External Supply) (1)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
PowerFlex 753
R0NC • Port 0:230 [RO0 Sel] = Port 0:935 [Drive Status
R0C
Set selection 1], bit 7 = Faulted • Port nn:10 [RO0 Sel] = Port 10/11:354 [Motor
R0NO
11-Series I/O Modules Side Sts 1], bit 7 = Faulted
Power
Source • Port nn (11-Series I/O Module):10 [RO0 Sel] =
753 Main Control Board Port 0:935 [Drive Status 1], bit 7 = Faulted

R1NO
R1C PowerFlex 753
R1NC • Port 0:225 [Dig Out Sts]
or
View results • Port nn:5 [Dig Out Sts]
R0NO 11-Series I/O Modules
R0C • Port nn:5 [Dig Out Sts]
R0NC
Power
Source

11-Series I/O Module


(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

22-Series I/O Option Module


Digital inputs can be 24V DC or 120V AC. Analog inputs can be configured for Voltage or Current mode.
Table 23 - I/O Option Kits for 22-Series I/O Modules
Used with PowerFlex Drive
Description Cat. No.
753/755 755TL/755TR 755TS
24V DC 22-Series I/O Module with 2 Analog In, 2 Analog Out, 6 Digital In, and 2 Relay Outputs 20-750-2262C-2R X (1) X X
115V AC 22-Series I/O Module with 2 Analog In, 2 Analog Out, 6 Digital In, and 2 Relay Outputs 20-750-2262D-2R X X X
24V DC 22-Series I/O Module with 2 Analog In, 2 Analog Out, 6 Digital In, 3 Digital Out, 1 Relay, and 2 Transistor Outputs 20-750-2263C-1R2T X X X
(1) For kits to be used with Integrated Motion on Ethernet/IP instructions, the option module can only be used in slot 7 of the PowerFlex 755 drive. It also requires PowerFlex 755 firmware revision 12 and higher, and
Studio 5000™ version 28 and higher.

ATTENTION: When used in an Integrated Motion on EtherNet/IP networks application for firmware, versions 12.xxx and later, the 22-
Series I/O module must be installed only in slot (port) 7.

Input Mode Jumpers


20-750-2262C-2R (24 Volts DC)
20-750-2263C-1R2T (24 Volts DC)
20-750-2262D-2R (120 Volts AC) Jumper
Voltage Mode Current Mode
Position

Ai1 Ai1
Ai0 Ai0

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Terminal Designations for 22-Series I/O Option Modules


These tables list terminal designations for 22-Series I/O option modules.

Table 24 - TB1 Terminal Designations for 22-Series I/O Option Modules

Terminal Name Description Related Parameter (1) (2)


Sh
Shield Terminating point for wire shields when an EMC plate or conduit box is not installed. –
Sh
Ptc– Motor PTC (–) 40
Motor protection device (Positive Temperature Coefficient).(3) On port nn
Ptc+ Motor PTC (+)
Ao0– Analog out 0 (–) 75
Ao0+ Analog out 0 (+) Bipolar, ±10V, 11 bit, and sign, 2 kΩ minimum load. On port nn
Ao1– Analog Out 1 (–) 4…20 mA, 11 bit, and sign, 400 Ω maximum load. 85
Ao1+ Analog Out 1 (+) On port nn
Sh
–10V –10V reference 2 kΩ minimum.
Sh
PTC–
PTC+
10VC 10V common For (–) and (+) 10V references. –
Ao0–
Ao0+ +10V +10V reference 2 kΩ minimum.
Ao1–
Ao1+
–10V Ai0– Analog input 0 (–) 50, 70
Isolated(4), bipolar, differential, 11 bit and sign.
10VC
+10V Ai0+ Analog input 0 (+) On port nn
Ai0–
Ai0+ Voltage Mode: ±10V at 88 kΩ input impedance.
Ai1– Ai1– Analog Input 1 (–) Current Mode: 0…20 mA at 93 Ω input impedance. 60, 70
Ai1+
24VC
+24V Ai1+ Analog Input 1 (+) On port nn
DiC
Di0
Di1
24VC 24V common Drive supplied logic input power.
Di2 200 mA max per I/O module –
Di3
Di4
+24V +24V DC 600 mA max per drive
Di5

Di C Digital input common Common for Digital inputs 0…5 –


Di 0 (5)
Digital input 0
Di 1 Digital input 1 (5) 24V DC (30V DC max) – opto-isolated
(5)
High state: 20…24V DC 11.2 mA DC
Di 2 Digital input 2 Low state: 0…5V DC 1
Di 3 Digital input 3 (5) 120V AC (132V AC max) 50/60 Hz(6) – opto-isolated On port nn
High state: 100…132V AC
Di 4 Digital input 4 (5) Low state: 0…30V AC
Di 5 Digital input 5 (5)
(1) I/O Module parameters also have a port designation.
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.
(3) See HW Input PTC on page 18 for PTC data.
(4) Differential Isolation – External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.
(5) Digital Inputs are either 24V DC (2262C) or 115V AC (2262D) based on module catalog number. Verify that the applied voltage is correct for the I/O module.
(6) For CE compliance, use shielded cable. Do not exceed cable length of 30 m (98.4 ft).

Table 25 - TB2 Terminal Designations (Two Relay Outputs: 2R)

Relay Out Terminal Name Description Related Parameter (1)


R0NO Relay 0 N.O.
Relay normally open contact output: 10, 100, 101, 105, 106
R0C Relay 0 Common 240V AC, 24V DC, 2 A max On port nn
R0NO

R0C

R0NC R0NC Relay 0 N.C. General-purpose (inductive)/resistive


R1NO

R1C
R1NO Relay 1 N.O. Relay normally closed contact output:
R1NC
R1C Relay 1 Common 240V AC, 24V DC, 2 A max 20, 110, 111, 115, 116
Only resistive On port nn
R1NC Relay 1 N.C.
(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 26 - TB2 Terminal Designations (One Relay and Two Transistor Outputs: 1R2T)

Relay Out Terminal Name Description Related Parameter(1)


R0NO Relay 0 N.O. Relay normally open contact output:
240V AC, 24V DC, 2 A max
R0C Relay 0 Common General-purpose (inductive)/resistive
10, 100, 101, 105, 106
On port nn
Relay normally closed contact output:
R0NO R0NC Relay 0 N.C. 240V AC, 24V DC, 2 A max
R0C

R0NC Only resistive


T0

TC
T0 Transistor output 0 20
On port nn
T1
Transistor output
Transistor output Rating:24V DC = 1 A max
TC common 24V DC = 0.4 A Max for UL applications
Resistive 30
T1 Transistor output 1
On port nn
(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

22-Series I/O Option Module Wiring Examples


This section provides examples for how to wire the 22-Series I/O option modules.

Table 27 - Potentiometer Unipolar Speed Reference (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
Set direction mode • Port 0:308 [Direction Mode] = 0 ‘Unipolar’ • Port 10/11:930 [Direction Mode] = 0 ‘Unipolar’
• Port 0:545 [Spd Ref A Sel] = Port nn:50 [Anlg • Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg
Set selection
In0 Value] In0 Value]
10VC • Port nn:51 [Anlg In0 Hi] = 10V • Port nn:51 [Anlg In0 Hi] = 10 Volts
+10V • Port nn:52 [Anlg In0 Lo] = 0V • Port nn:52 [Anlg In0 Lo] = 0 Volts
Adjust scaling • Port 0:547 [Spd Ref A AnlgHi] = 60 Hz • Port 10/11:1802 [VRef A AnlgHi] = 60 Hz
• Port 0:548 [Spd Ref A AnlgLo] = 0 Hz • Port 10/11:1803 [VRef A AnlgLo] = 0 Hz
Ai0–
Ai0+
Sh View results • Port nn:50 [Anlg In0 Value] • Port nn:50 [Anlg In0 Value]
• Port 0:592 [Selected Spd Ref] • Port 10/11:1892 [VRef Selected]
22-Series I/O Module TB1
(1) 2 kΩ minimum
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Table 28 - Joystick Bipolar Speed Reference (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
• Set direction mode • Port 0:308 [Direction Mode] = 1 ‘Bipolar’ • Port 10/11:930 [Direction Mode] = 1 ‘Bipolar’
• Port 0:545 [Spd Ref A Sel] = Port nn:50 [Anlg • Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg
• Set selection
In0 Value] In0 Value]
–10V
10VC • Port nn:51 [Anlg In0 Hi] = +10V • Port nn:51 [Anlg In0 Hi] = +10V
+10V • Port nn:52 [Anlg In0 Lo] = –10V • Port nn:52 [Anlg In0 Lo] = –10V
• Adjust scaling • Port 0:547 [Spd Ref A AnlgHi] = +60 Hz • Port 10/11:1802 [VRef A AnlgHi] = +60 Hz
• Port 0:548 [Spd Ref A AnlgLo] = – 60 Hz • Port 10/11:1803 [VRef A AnlgLo] = –60 Hz

Ai0–
Ai0+ • Port nn:50 [Anlg In0 Value] • Port nn:50 [Anlg In0 Value]
Sh • View results • Port 0:592 [Selected Spd Ref] • Port 10/11:1892 [VRef Selected]
22-Series I/O Module TB1
(1) ±10V Input
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 29 - Analog Input Bipolar Speed Reference (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
Set direction mode • Port 0:308 [Direction Mode] = 1 ‘Bipolar’ • Port 10/11:930 [Direction Mode] = 1 ‘Bipolar’
• Port 0:545 [Spd Ref A Sel] = Port nn:50 [Anlg • Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg
Set selection
In0 Value] In0 Value]
• Port nn:51 [Anlg In0 Hi] = +10V • Port nn:51 [Anlg In0 Hi] = +10V
Common Ai0– • Port nn:52 [Anlg In0 Lo] = –10V • Port nn:52 [Anlg In0 Lo] = –10V
+ Ai0+ Adjust scaling • Port 0:547 [Spd Ref A AnlgHi] = +60 Hz • Port 10/11:1802 [VRef A AnlgHi] = +60 Hz
• Port 0:548 [Spd Ref A AnlgLo] = –60 Hz • Port 10/11:1803 [VRef A AnlgLo] = –60 Hz

View results • Port nn:50 [Anlg In0 Value] • Port nn:50 [Anlg In0 Value]
• Port 0:592 [Selected Spd Ref] • Port 10/11:1892 [VRef Selected]
(1) ±10V Input
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Table 30 - Analog Voltage Input Unipolar Speed Reference (1) (2)

Connection Example Required Parameter PowerFlex 753 and PowerFlex 755 PowerFlex 755TL, PowerFlex 755TR, and
Changes PowerFlex 755TS
Set direction mode • Port 0:308 [Direction Mode] = 0 ‘Unipolar’ • Port 10/11:930 [Direction Mode] = 0 ‘Unipolar’
• Port 0:545 [Spd Ref A Sel] = Port nn:50 [Anlg • Port 10/11:1800 [VRef A Sel] = Port nn:50
Set selection In0 Value] [Anlg In0 Value]
Common Ai0–
+ Ai0+ • Port nn:51 [Anlg In1 Hi] = 10V • Port nn:51 [Anlg In1 Hi] = 10 Volts
Adjust scaling • Port nn:52 [Anlg In1 Lo] = 0V • Port nn:52 [Anlg In1 Lo] = 0 Volts
• Port 0:547 [Spd Ref A AnlgHi] = 60 Hz • Port 10/11:1802 [VRef A AnlgHi] = 60 Hz
22-Series I/O Option Module • Port 0:548 [Spd Ref A AnlgLo] = 0 Hz • Port 10/11:1803 [VRef A AnlgLo] = 0 Hz

Ai1
• Port nn:50 [Anlg In0 Value] • Port nn:50 [Anlg In0 Value]
View results
Ai0 • Port 0:592 [Selected Spd Ref] • Port 10/11:1892 [VRef Selected]

(1) 0V to 10V Input


(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Table 31 - Analog Current Input Unipolar Speed Reference (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example PowerFlex 753 and PowerFlex 755
Changes PowerFlex 755TS
Set direction mode • Port 0:308 [Direction Mode] = 0 ‘Unipolar’ • Port 10/11:930 [Direction Mode] = 0 ‘Unipolar’
Common Set selection • Port 0:545 [Spd Ref A Sel] = Port nn:50 [Anlg • Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg
Ai0–
+ Ai0+
In0 Value] In0 Value]
• Port nn:51 [Anlg In0 Hi] = 20 mA • Port nn:51 [Anlg In0 Hi] = 20 mA
• Port nn:52 [Anlg In0 Lo] = 0 mA • Port nn:52 [Anlg In0 Lo] = 0 mA
22-Series I/O Module TB1 Adjust scaling
• Port 0:547 [Spd Ref A AnlgHi] = 60 Hz • Port 10/11:1802 [VRef A AnlgHi] = 60 Hz
• Port 0:548 [Spd Ref A AnlgLo] = 0 Hz • Port 10/11:1803 [VRef A AnlgLo] = 0 Hz

Ai1
Ai0 View results • Port nn:50 [Anlg In0 Value] • Port nn:50 [Anlg In0 Value]
• Port 0:592 [Selected Spd Ref] • Port 10/11:1892 [VRef Selected]

(1) 0…20 mA Input


(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 32 - HW Input PTC (1) (2)

Connection Example Required Parameter PowerFlex 753 and PowerFlex 755 PowerFlex 755TL, PowerFlex 755TR, and
Changes PowerFlex 755TS
• Port nn:40 [PTC Cfg] = 0 ‘Ignore’, 1 ‘Alarm’, • Port nn:40 [PTC Cfg] = 0 ‘Ignore,’ 1 ‘Alarm,’
Configuration 2 ’Flt Minor’, 3 ‘Flt CoastStop’, 4 ‘Flt RampStop’, 2 ‘Flt Minor,’ 3 ‘Flt CoastStop,’ 4 ‘Flt RampStop,’
or 5 ‘Flt CL Stop’ or 5 ‘Flt CL Stop’
1.8k Ptc–
PTC Ptc+
View results • Port nn:41 [PTC Sts] • Port nn:41 [PTC Sts]
• Port nn:42 [PTC Raw Value] • Port nn:42 [PTC Raw Value]
22-Series I/O Module TB1

ATTENTION: To avoid an electric shock hazard, the connection of the motor temperature sensor requires double or reinforced
insulation between motor live parts and the PTC.

(1) Standard = DIN 44082


PTC Nominal = 1.8 kΩ
PTC Trip = 3.1 kΩ
PTC Reset = 2.2 kΩ
Short Circuit Trip = 300 Ω
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Table 33 - Analog Voltage Output (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
Configuration • Port nn:70 [Anlg Out Type], bit 0 = 0 • Port nn:70 [Anlg Out Type], bit 0 = 0
• Port nn:75 [Anlg Out0 Sel] = Port 0:3 [Mtr Vel • Port nn:75 [Anlg Out0 Sel] = Port 10/11:1044
Set selection
Fdbk] [Motor Vel Fb]
• Port nn:78 [Anlg Out0 DataHi] = 60 Hz • Port nn:78 [Anlg Out0 DataHi] = 60 Hz
+ – • Port nn:79 [Anlg Out0 DataLo] = 0 Hz • Port nn:79 [Anlg Out0 DataLo] = 0 Hz
Ao0– Adjust scaling • Port nn:80 [Anlg Out0 Hi] =10V/20 mA • Port nn:80 [Anlg Out0 Hi] =10V/20 mA
Ao0+
• Port nn:81 [Anlg Out0 Lo] = 0V/0 mA • Port nn:81 [Anlg Out0 Lo] = 0V/0 mA
22-Series I/O Module TB1 View results • Port nn:77 [Anlg Out0 Data] • Port nn:77 [Anlg Out0 Data]
• Port nn:82 [Anlg Out0 Val] • Port nn:82 [Anlg Out0 Val]
(1) ±10V, 0…20 mA Bipolar
+10V Unipolar
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Table 34 - 2-Wire Control Nonreversing (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example PowerFlex 753 and PowerFlex 755
Changes PowerFlex 755TS
Set direction mode • Port 0:308 [Direction Mode] = 2 ‘Rev Disable’ • Port 10/11:930 [Direction Mode] = 2 ‘Rev
Disable’
Set selection • Port 0:163 [DI Run] = Port nn:1 [Dig In Sts], bit • Port 0:120 [DI M Run] = Port nn:1 [Dig In Sts],
0 = Input 0 bit 0 = Input 0
Stop-Run 24VC
+24V
Di C
Di 0 View results • Port nn:1 [Dig In Sts] • Port nn:1 [Dig In Sts]
• Port 0:935 [Drive Status 1] • Port 10/11:354 [Motor Side Sts 1]

22-Series I/O Module TB1

(1) 24V DC internal supply


(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

18 Rockwell Automation Publication 750-IN111B-EN-P - March 2022


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 35 - 2-Wire Control Reversing (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
Set direction mode • Port 0:308 [Direction Mode] = 0 ‘Unipolar’ • Port 10/11:930 [Direction Mode] = 0 ‘Unipolar’
+24V Common • Port 0:164 [DI Run Forward] = Port nn:1 [Dig In
Set selection Sts], bit 0 = Input 0 —
Run Fwd • Port 0:165 [DI Run Reverse] = Port nn:1 [Dig In
Di C
Di 0 Sts], bit 1 = Input 1
Run Rev Di 1
View results • Port nn:1 [Dig In Sts] • Port nn:1 [Dig In Sts]
• Port 0:935 [Drive Status 1] • Port 10/11:354 [Motor Side Sts 1]
22-Series I/O Module TB1

+24V Common
• Port 0:120 [DI M Run] = Port nn:1 [Dig In Sts],
Run Stop bit 0 = Input 0
Di C Set selection — • Port 0:130 [DI Fwd Reverse] = Port nn:1 [Dig In
Di 0
Fwd Rev Di 1 Sts], bit 0 = Input 1

22-Series I/O Module TB1


(1) External 24 volt supply
20-750-2262C-2R
20-750-2263C-1R2T
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Table 36 - 3-Wire Control (Internal Supply) (1)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example PowerFlex 753 and PowerFlex 755
Changes PowerFlex 755TS
• Port 0:158 [DI Stop] = Port nn:1 [Dig In Sts], bit • Port 0:108 [DI M Stop] = Port nn:1 [Dig In Sts],
0 = Input 0 bit 0 = Input 0
Set selection • Port 0:161 [DI Start] = Port nn:1 [Dig In Sts], bit • Port 0:117 [DI M Start] = Port nn:1 [Dig In Sts],
24VC 1 = Input 1 bit 1 = Input 1
+24V
Stop Di C
Di 0
Di 1
Start • Port nn:1 [Dig In Sts] • Port nn:1 [Dig In Sts]
View results • Port 0:935 [Drive Status 1] • Port 10/11:354 [Motor Side Sts 1]

22-Series I/O Module TB1


(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Table 37 - 3-Wire Control (External 24V Supply) (1) (2)

Connection Example Required Parameter PowerFlex 753 and PowerFlex 755 PowerFlex 755TL, PowerFlex 755TR, and
Changes PowerFlex 755TS
• Port 0:158 [DI Stop] = Port nn:1 [Dig In Sts], bit • Port 0:108 [DI M Stop] = Port nn:1 [Dig In Sts],
+24V Common 0 = Input 0 bit 0 = Input 0
Set selection
• Port 0:161 [DI Start] = Port nn:1 [Dig In Sts], bit • Port 0:117 [DI M Start] = Port nn:1 [Dig In Sts],
1 = Input 1 bit 1 = Input 1
Stop Di C
Di 0
Di 1
Start • Port nn:1 [Dig In Sts] • Port nn:1 [Dig In Sts]
View results
• Port 0:935 [Drive Status 1] • Port 10/11:354 [Motor Side Sts 1]
22-Series I/O Module TB1
(1) 20-750-2262C-2R
20-750-2263C-1R2T
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 38 - 3-Wire Control (External 120V Supply) (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
• Port 0:158 [DI Stop] = Port nn:1 [Dig In Sts], bit • Port 0:108 [DI M Stop] = Port nn:1 [Dig In Sts],
+120V Common Set selection 0 = Input 0 bit 0 = Input 0
• Port 0:161 [DI Start] = Port nn:1 [Dig In Sts], bit • Port 0:117 [DI M Start] = Port nn:1 [Dig In Sts],
1 = Input 1 bit 1 = Input 1
Stop Di C
Di 0
Di 1
Start • Port nn:1 [Dig In Sts] • Port nn:1 [Dig In Sts]
View results
• Port 0:935 [Drive Status 1] • Port 10/11:354 [Motor Side Sts 1]
22-Series I/O Module TB1
(1) 20-750-2262D-2R
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Table 39 - Digital Input (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
• Port 0:158 [DI Stop] = Port nn:1 [Dig In Sts], bit • Port 0:108 [DI M Stop] = Port nn:1 [Dig In Sts],
Neutral/ Set selection 0 = Input 0 bit 0 = Input 0
Common • Port 0:161 [DI Start] = Port nn:1 [Dig In Sts], bit • Port 0:117 [DI M Start] = Port nn:1 [Dig In Sts],
10 kΩ, 2 W 1 = Input 1 bit 1 = Input 1
DiC
Control from Di0
Prog. Controller Di1 • Port nn:1 [Dig In Sts] • Port nn:1 [Dig In Sts]
View results
• Port 0:935 [Drive Status 1] • Port 10/11:354 [Motor Side Sts 1]
22-Series I/O Module TB1
(1) PLC Output Module
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Table 40 - Digital Output (Internal Supply) (1) (2)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example PowerFlex 753 and PowerFlex 755
Changes PowerFlex 755TS
Set selection • Port nn:20 [TO0 Sel] = Port 0:935 [Drive Status • Port nn:20 [TO0 Sel] = Port 10/11:354 [Motor
1], bit 7 = Faulted Side Sts 1], bit 7 = Faulted
• Port nn:5 [Dig Out Sts] • Port nn:5 [Dig Out Sts]
24VC
+24V

View results
T0
TC
T1
22-Series I/O Module TB1
22-Series I/O Module TB2
(1) 20-750-2263C-1R2T
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

20 Rockwell Automation Publication 750-IN111B-EN-P - March 2022


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 41 - Digital Output (External Supply) (1)


Required Parameter PowerFlex 755TL, PowerFlex 755TR, and
Connection Example Changes PowerFlex 753 and PowerFlex 755 PowerFlex 755TS
• Port nn:20 [TO0 Sel] = Port 0:935 [Drive Status • Port nn:20 [TO0 Sel] = Port 10/11:354 [Motor
Set selection
1], bit 7 = Faulted Side Sts 1], bit 7 = Faulted
• Port nn:5 [Dig Out Sts] • Port nn:5 [Dig Out Sts]

T0
TC
T1
+24V Common

OR
PLC
1756-1B16

IN-0 T0
GND-0 TC
T1 View results

OR +24V DC Common
PLC
1756-1V16

DC-0+
IN-0 T0
TC
T1
+24V DC Common

(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

TotalFORCE Auxiliary Power Supply Option Module (20-750-TAPS-XT)


This section provides details for the auxiliary power supply option module, number 20-750-TAPS-XT.
Table 42 - TotalFORCE Auxiliary Power Supply Option Kit
Used with PowerFlex Drive
Description Frame Size Cat. No.
753 755 755TS
(1) (2)
TotalFORCE Auxiliary Power Supply 24V Aux Power Supply 1…7 20-750-TAPS-XT X X X(3)
(1) PowerFlex 755 Frame Size 8 and above and PowerFlex 755T drives have an auxiliary power supply that is built into the drive.
(2) TAPS works with PowerFlex 753 and PowerFlex 755 frames 1…7 with TAPS DIP switch set to classic mode (DIP switch S1 in Down position, see the following figure.)
(3) TAPS works with PowerFlex 755TS frames 1…7 with TAPS DIP switch set to HPC mode (DIP switch S1 in up position, see the following figure.)

Switch S1:
Up for 755TS
drives
Down for
753/755
drives TAPS Option Module

IMPORTANT To use the TAPS with a PowerFlex 755TS, the TAPS DIP switch S1 must be in the up position. To use the
TAPS-XT with a PowerFlex 753 or Power Flex 755 drive, you must set the TAPS DIP switch S1 to the down
position. Set the DIP switch to the required position before installing the TAPS in the drive.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Terminal Designations
.

Table 43 - TB1 Terminal Designations for the TAPS Option Module (20-750-TAPS-XT)
Terminal Name Description
AP+ +24V Auxiliary Power Connections for customer supplied power supply: 24V DC ±10%, 5 A.
AP+
AP– AP– Auxiliary Power Common IMPORTANT: A protected extra low voltage supply (PELV) or a Safety Extra Low Voltage Supply (SELV) must be used.
Sh

AP+
AP-
Sh Sh Shield Terminating point for wire shields when an EMC plate or conduit box is not installed.

IMPORTANT The TAPS option module can be installed in any option slot (port) except for slot (port) 6. Due to its size, the module extends over and blocks the
adjacent port. Therefore, installation in slot (port) 8 is recommended.

Connector Cable
A connector cable is provided with auxiliary power supply option modules for use in Frame 1 drives. The cable is used to connect the module to the
backplane when installed on the upper control pod brackets.

IMPORTANT The cable is not used with Frame 2 and larger drives.

Auxiliary Power Supply Option Module (20-750-APS)


This section provides details for the auxiliary power supply option module, number 20-750-APS.

Table 44 - Auxiliary Power Supply Option Kit


Used with PowerFlex Drive
Description Frame Size Cat. No.
753 755 755T
(1)
Auxiliary Power Supply 24V Aux Power Supply 1…7 20-750-APS X X Not used(1)
(1) PowerFlex 755 Frame Size 8 and above and PowerFlex 755T drives have an auxiliary power supply that is built into the drive.

Terminal Designations
.

Table 45 - TB1 Terminal Designations for the Auxiliary Power Supply Option Module (20-750-APS)
Terminal Name Description
AP+ +24V Auxiliary Power
AP+ Connections for customer supplied power supply: 24V DC ±10%, 3 A, PELV or SELV.
AP– AP– Auxiliary Power Common
Sh

AP+
AP-
Sh Sh Shield Terminating point for wire shields when an EMC plate or conduit box is not installed.

IMPORTANT The auxiliary power supply option module can be installed in any option slot (port). Due to its size, the module extends over and blocks
the adjacent port. Therefore, installation in slot (port) 8 is recommended.

22 Rockwell Automation Publication 750-IN111B-EN-P - March 2022


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Connector Cable
A connector cable is provided with auxiliary power supply option modules for use in PowerFlex 753 and PowerFlex 755, Frame 1 drives. The cable is used to
connect the module to the backplane when installed on the upper control pod brackets.

IMPORTANT The cable is not used with PowerFlex 755 Frame 2 and larger drives.

Single Incremental Encoder Module


This section provides details for the single incremental encoder option module.
Table 46 - Single Incremental Encoder Feedback Option
20-750-ENC-1
Used with PowerFlex Drive
Description Cat. No.
753/755 755TL/755TR 755TS
Incremental Encoder 20-750-ENC-1 (1) X X
X
(1) Homing and registration functions are not supported when using this device with Studio 5000 Logix Designer® embedded motion instructions. To use
these functions, the Universal Feedback Board (20-750-UFB-1) must be used.

Table 47 - Single Incremental Encoder Specifications


Consideration Description
Differential or Single Ended operation, Constant Current Sink operation,
approx 10 mA
Input 5V DC min to 15V DC max sourcing 10 mA
Minimum high state voltage of 3.5V DC
Maximum low state voltage of 0.4V DC
Maximum Cable Length 30 m (100 ft) at 5V, 183 m (600 ft) at 12V
Maximum Input Frequency 250 kHz

Rockwell Automation Publication 750-IN111B-EN-P - March 2022 23


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Terminal Designations for Single Incremental Encoder Modules


Table 48 lists the terminal designations for the Singe Incremental Encoder module.

Table 48 - TB1 Terminal Designations


Terminal Name Description
Sd Shield Terminating point for wire shields when an EMC plate or conduit box is not installed.
Sd 12
Com 5 12 +12V DC Power Power supply for encoder 250 mA.
A A- Com Common +12V and +5V Common.
B B- 5 +5V DC Power Power supply for encoder 250 mA.
Z Z-
+24 24C A Encoder A
HmC Hm Single channel or quadrature A input.
A- Encoder A (NOT)
B Encoder B
Quadrature B input.
B- Encoder B (NOT)
Z Encoder Z
Pulse or marker input.
Z- Encoder Z (NOT)
+24 +24V
Power source for homing input.
24C Common
HmC Homing Input Common
Captures the AB edge counter.
Hm Homing Input

Wiring Examples for Single Encoder Module


Table 49 shows wiring examples using the Single Encoder Module.
Table 49 - Single Incremental Encoder Sample Wiring
I/O Connection Example

Com

Sh
Encoder Power by Drive
12V DC, 250 mA +12 VDC
OR +5
5V DC, 250 mA


Com

Separately Powered Encoder Sh

Com
Encoder Signal – Sh
Single-Ended, Dual Channel
A A-
B B-
Z Z-

24 Rockwell Automation Publication 750-IN111B-EN-P - March 2022


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 49 - Single Incremental Encoder Sample Wiring


I/O Connection Example

Sh
A-
Encoder Signal – A
Differential, Dual Channel B-
B
Z-
Z

Homing Signal – +24V 24VC


Internal Drive Power HmC Hm

Home Switch

HmC Hm
Homing Signal –
External Power Home Switch

Common +24V
External Power Supply

Rockwell Automation Publication 750-IN111B-EN-P - March 2022 25


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Dual Incremental Encoder Option Module


This section provides details for the dual incremental encoder option module.
Table 50 - Dual Incremental Encoder Feedback Option
20-750-DENC-1
Used with PowerFlex Drive
Description Cat. No.
753/755 755TL/755TR 755TS
Dual Incremental Encoder 20-750-DENC-1 X(1) X X
(1) Homing and registration functions are not supported when using this device with Studio 5000 Logix Designer embedded motion
instructions. To use these functions, the Universal Feedback Board (20-750-UFB-1) must be used.

Table 51 - Dual Incremental Encoder Jumper Settings


Jumper Enabled Position Storage Position

P3 P3
P3 - Safety Jumper
Enables use with speed
monitoring safety option
(20-750-S1).

20-750-S1 20-750-DENC-1

P4 -12V Jumper
Enables use with 12V
supply in ‘Enabled’ position
and 5V supply in ‘Storage’
position. P4 P4

Table 52 - Dual Incremental Encoder Specifications


Consideration Description
Differential or Single Ended operation, Constant Current Sink operation,
approximately 10 mA
Input 5V DC minimum to 15V DC maximum sourcing 10 mA
Minimum high state voltage of 3.5V DC
Maximum low state voltage of 0.4V DC
Maximum Cable Length 30 m (100 ft) at 5V, 183 m (600 ft) at 12V
Maximum Input Frequency 250 kHz
See the Important statements on this page.

IMPORTANT The 20-750-DENC-1 card can function in slot 7 or 8. However, if inserted in these slots the HIM cradle cannot shut all the way.

IMPORTANT PowerFlex 753 drives and PowerFlex 755 drives support the use of the Dual Incremental Encoder option module when used with the
Safe Speed Monitor option module (catalog number 20-750-S1).

IMPORTANT When used with the Safe Speed Monitor option, both modules must be installed on the same backplane using slots (ports) 4, 5, or 6.

26 Rockwell Automation Publication 750-IN111B-EN-P - March 2022


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Terminal Designations for the Dual Incremental Encoder


Table 53 lists the terminal designations for the Dual Incremental Encoder.

Table 53 - Dual Incremental Encoder Terminal Designations


Terminal Name Description
ES +12V or +5V DC Power Power supply for Encoder 0, 250 mA.
EC Common +12V and +5V Encoder 0, common
0A Encoder 0: A
ES EC Single channel or quadrature A input.
0A- Encoder 0: A (NOT)
0A 0A
0B 0B- 0B Encoder 0: B
0Z 0Z- Quadrature B input.
0B- Encoder 0: B (NOT)
Sd Sd
ES EC 0Z Encoder 0: Z
1A 1A Pulse or marker input.
0Z- Encoder 0: Z (NOT)
1B 1B-
1Z 1Z- Sd Encoder Shield
24 24 Terminating point for wire shields when an EMC plate or conduit box is not installed.
Sd Encoder Shield
Hm HmC
ES +12V DCor +5V DC Power Power supply for Encoder 1, 250 mA.
EC Common +12V and +5V Encoder 1, common.
1A Encoder 1: A
Single channel or quadrature A input.
1A- Encoder 1: A (NOT)
1B Encoder 1: B
Quadrature B input.
1B- Encoder 1: B (NOT)
1Z Encoder 1: Z
Pulse or marker input.
1Z- Encoder 1: Z (NOT)
24 +24V
Power source for homing input.
24C Common
Hm Homing Input
Captures the AB edge counter.
HmC Homing Input Common

Wiring Examples for Dual Incremental Encoder Option Module Connections


This section provides a wiring example for the dual incremental encoder option module.

Differential Dual Channel with Z Channel


Dual Incremental Encoder Primary
Option Module TB Encoder TB
ES Enc +12V
EC Enc Ret
0A Enc A
0A- /Enc A
0B Enc B
0B- /Enc B
0Z Enc Z
0Z- /Enc Z
Sd Shield
Sd
ES Enc +12V
EC Enc Ret
1A Enc A
1A- /Enc A
1B Enc B
1B- /Enc B
1Z Enc Z
1Z- /Enc Z
24 Shield
24C Secondary
Hm
HmC Encoder TB

Rockwell Automation Publication 750-IN111B-EN-P - March 2022 27


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Universal Feedback Option Module


This section provides details for the universal feedback option module (only for PowerFlex 755 drives).

IMPORTANT Only PowerFlex 755 drives support the use of the Universal Feedback option module when used with the Safe Speed Monitor option
module (catalog number 20-750-S1).

20-750-UFB-1 Table 54 - Universal Feedback Option Module


Used with PowerFlex Drive
Description Cat. No.
753/755 755TL/755TR 755TS
Universal Feedback (includes Hiperface, Endat, SSI, Biss, 5V
Incremental)
20-750-UFB-1 X (1) X X

(1) Only for PowerFlex 755 drives.

Table 55 - Universal Feedback Incremental AquadB Encoder


Consideration Description
Differential or single-ended operation, constant current sink operation, approximately 10 mA
Input 3.5V DC minimum to 7.5V DC maximum sourcing 10 mA
Minimum high state voltage of 3.5V DC
Maximum low state voltage of 0.4V DC
Maximum Cable Length 30 m (100 ft) at 5V
Maximum Input Frequency 250 kHz

Table 56 - Supported Encoders


Consideration Heidenhain (EnDat) SSI Hiperface BiSS Stahl (Linear) Temposonics (Linear)
Encoder Voltage Supply 5V at 250 mA 10.5V at 250 mA 10.5V at 250 mA 10.5V at 250 mA External Supplied 24V External Supplied 24V
High-resolution Signal Sine/Cosine 1V P-P Sine/Cosine 1V P-P Sine/Cosine 1V P-P Sine/Cosine 1V P-P — —
Maximum Cable length 100 m (328.1 ft) 100 m (328.1 ft) 90 m (295.3 ft) 100 m (328.1 ft) 100 m (328.1 ft) 100 m (328.1 ft)
Update Rate(1) 102.4 µs 102.4 µs 102.4 µs 102.4 µs 0.5/1.0/1.5/2.0 ms 0.5/1.0/1.5/2.0 ms
Maximum Input
163.8 kHz 163.8 kHz 163.8 kHz 163.8 kHz — —
Frequency
(1) The Universal Feedback encoder option module acquires the position with the update rates displayed.

IMPORTANT Only PowerFlex 755 drives support the use of the Universal Feedback option module when used with the Safe Speed Monitor option
module (catalog number 20-750-S1).

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 57 - Universal Feedback Option Module DIP Switch Settings – Safety Application

Safety Channel Selection DIP Switch Settings (1)

Primary Safety Channel S1 S2 S3


To connect feedback signals to the primary safety channel, set:
S1 sliders to ON
S2 sliders to OFF
S3 slider to ON

Secondary Safety Channel S1 S2 S3


To connect feedback signals to the secondary safety channel, set:
S1 sliders to OFF
S2 sliders to ON
S3 slider to ON

Primary and Secondary Safety Channels


To connect feedback signals to both the primary and secondary safety channels, S1 S2 S3
set:
S1 sliders to ON
S2 sliders to ON
S3 slider to ON
(1) DIP switches only function when safety channels are used.

Terminal Designations for Universal Feedback Option Module


Table 58 and Table 59 list the terminal designations for TB1 and TB2 of the Universal Feedback Option module.

Table 58 - TB1 Terminal Designations


Terminal Name Description
–Sn Sine (–)
-Sn +Sn +Sn Sine (+) Positive and negative terminals for Sine and Cosine signals.
-Cs +Cs For use with 5V incremental encoders only.
IS OS –Cs Cosine (–)
-Xc +Xc +Cs Cosine (+)
-Xd +Xd
-Hf +Hf Is Inner Shield Heidenhain inner shield terminal.
5c +5 Os Outer Shield Cable shield terminal.
12c +12 –Xc Channel X Clock (–) Negative clock terminal (channel X).
-A A
-B B +Xc Channel X Clock (+) Positive clock terminal (channel X).
-Z Z –Xd Channel X Data (–) Negative data terminal (channel X).
+Xd Channel X Data (+) Positive data terminal (channel X).
–Hf Heidenhain Supply Feedback (–) For incremental feedback applications, tie terminal –Hf to 5c and terminal +Hf to +5 for proper voltage
+Hf Heidenhain Supply Feedback (+) regulation.
5c Common +5V common.
+5 +5 Volt DC Power Power supply for encoder 250 mA.
12c Common +12V common.
+12 +12V DC Power Power supply for encoder (10.5V at 250 mA).
–A Encoder A (NOT)
Single channel or quadrature A input or encoder output.(1)
A Encoder A
–B Encoder B (NOT)
Quadrature B input or encoder output.(1)
B Encoder B
–Z Encoder Z (NOT)
Pulse or marker input or encoder output.(1)
Z Encoder Z
(1) Inputs support 5V incremental encoders only. The encoder outputs differential voltage is 3.3V.

Rockwell Automation Publication 750-IN111B-EN-P - March 2022 29


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Table 59 - TB2 Terminal Designations


Terminal Name Description
-Hm +Hm –Hm Home Input (–)
12V DC at 9 mA to 24V DC at 40 mA.
-R0 +R0 +Hm Home Input (+)
-R1 +R1 –R0 Registration Input 0 (–)
-YC +YC
-YD +YD +R0 Registration Input 0 (+) Positive and negative encoder registration terminals.
–R1 Registration Input 1 (–) 12V DC at 9 mA to 24V DC at 40 mA.
+R1 Registration Input 1 (+)
–Yc Channel Y Clock (–) Negative clock terminal (channel Y).
+Yc Channel Y Clock (+) Positive clock terminal (channel Y).
–Yd Channel Y Data (–) Negative data terminal (channel Y).

+Yd Channel Y Data (+) Positive data terminal (channel Y).

IMPORTANT Only one linear feedback device can be connected to the option module. Wire the device to either channel X on TB1, or channel Y on
TB2.

Motor Feedback Wiring

Motor Power Cables


For detailed information on 2090-Series flying lead motor cables, see the Kinetix® Motion Accessories Specifications Technical Data, publication
KNX-TD004.

Feedback Device Resolution


When using a PowerFlex 755 drive to control a permanent magnet motor, the motor feedback device must have a resolution so that the number of pulses per
revolution (PPR) is an exponent of 2.

For example: 512, 1024, 2048, 4096, 8192…524288, 1048576…

Motor Feedback Wiring Examples


This section includes motor, feedback device, and cable wiring examples.

30 Rockwell Automation Publication 750-IN111B-EN-P - March 2022


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

EnDat Angle Encoder with Internal Power Supply


Universal Feedback Option EnDat
Module TB1 Encoder TB
–Sn RD/BK RD/BK
13 B–
BL/BK BL/BK
+Sn 12 B+
–Cs YL/BK YL/BK 16 A–
+Cs GN/BK GN/BK 15 A+
IS 11 Inner Shld
OS Outer Shld
–Xc YL YL 9 CLK/
+Xc VI VI 8 CLK
–Xd PK PK 17 DATA/
+Xd GY GY 14 DATA
WH WH
–Hf BL BL 4 SUP_FDBK–
+Hf 1 SUP_FDBK+
WH/GN WH/GN
5c BN/GN 10 SUP_V–
BN/GN
+5 7 SUP_V+
12c
+12
–A
A
–B
B
–Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 1 ‘EnDat SC’.

IMPORTANT See the installation instructions that are supplied with the encoder for additional information.

EnDat Angle Encoder with External Power Supply


Universal Feedback Option EnDat
Module TB1 Encoder TB

–Sn RD/BK RD/BK


13 B–
+Sn BL/BK BL/BK
12 B+
–Cs YL/BK YL/BK 16 A–
+Cs GN/BK GN/BK 15 A+
IS 11 Inner Shld
OS Outer Shld
–Xc YL YL 9 CLK/
+Xc VI VI 8 CLK
–Xd PK PK 17 DATA/
+Xd GY GY 14 DATA
WH WH
–Hf BL BL 4 SUP_FDBK–
+Hf 1 SUP_FDBK+
5c WH/GN
BN/GN 10 SUP_V–
+5 7 SUP_V+
12c
+12 Power+
–A Power–
A Sense+
–B Sense–
B Power Supply
–Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 1 ‘EnDat SC’.

IMPORTANT See the installation instructions that are supplied with the encoder for additional information. The external power supply must be 3.6V…5.25V,
maximum 350 mA.
TB1-14 (Power+) and TB1-13 (Power–) must not be connected to the encoder. The brown/green and white/green conductors must be connected to
the external power supply. If the external power supply does not have sense connections, the supply feedback (sense) connection is still made
from the encoder to the universal board (TB1-11, 12).

Rockwell Automation Publication 750-IN111B-EN-P - March 2022 31


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Non-EnDat Rotary Encoder with Internal Power Supply


Universal Feedback Option EnDat
Module TB1 Encoder TB

–Sn RD/BK RD/BK 1 B–


+Sn BL/BK BL/BK 8 B+
–Cs YL/BK YL/BK 6 A–
+Cs GN/BK GN/BK 5 A+
IS Inner Shld
OS Outer Shld
–Xc CLK/
+Xc CLK
–Xd DATA/
+Xd DATA
–Hf WH WH 11 SUP_FDBK–
BL BL
+Hf 2 SUP_FDBK+
5c WH/Gn WH/GN 10 SUP_V–
BL/Gn BN/GN
+5 12 SUP_V+
12c
+12
–A
A
–B
B
–Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 11 ‘SinCos Only’.

IMPORTANT See the installation instructions that are supplied with the encoder for additional information.

EnDat Rotary Encoder (ECN 412 EnDat01) with Internal Power Supply
Universal Feedback Option EnDat
Module TB1 Encoder TB

–Sn RD/BK RD/BK


13 B–
+Sn BL/BK BL/BK
12 B+
–Cs YL/BK YL/BK 16 A–
+Cs GN/BK GN/BK 15 A+
IS 11 Inner Shld
OS Outer Shld
–Xc YL YL 9 CLK/
+Xc VI VI 8 CLK
–Xd PK PK 17 DATA/
+Xd GY GY 14 DATA
–Hf WH WH
BL BL 4 SUP_FDBK–
+Hf 1 SUP_FDBK+
5c WH/GN WH/GN
BN/GN 10 SUP_V–
+5 BN/GN
7 SUP_V+
12c
+12
–A
A
–B
B
–Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 1 ‘EnDat SC’.

IMPORTANT See the installation instructions that are supplied with the encoder for additional information.

32 Rockwell Automation Publication 750-IN111B-EN-P - March 2022


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Kinetix MPL, MPM, MMA Main Motors, and Kinetix VPC with Hiperface Absolute Encoders Connected with a 2090-CFBM7DF-CFAFxx
Hiperface
Universal Feedback Option Encoder TB
Module TB1

SIN+
SIN-
COS+
COS-
DATA+
DATA-
-
ECOM
EPWR 9V
TS+
TS-
-

R1
R2
CLK+
CLK-

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 2 ‘Hiperface SC’.

IMPORTANT Do not use 120 volts with the motor thermostat.

IMPORTANT The Thermal Switch cannot be accessed using 2090-XXNFMP-SXX or 2090-CFBM7Dx-CD/CE series cables.

Rotary Encoder Connected With a 1326-CECU-XXL-XXX Cable


Universal Feedback Option
Module TB1 Encoder TB

–Sn BK BK C REFSIN
+Sn RD RD D +SIN
–Cs BK BK E REFCOS
+Cs BU BU F +COS
IS
OS
–Xc
+Xc
–Xd GN GN H DATA– (RS485)
+Xd BK BK G DATA+ (RS485)
–Hf I SHIELD
+Hf J OVERALL SHIELD
5c
+5
12c WH WH B POWER COMMON
+12 BK BK A POWER
–A
A
–B
B
–Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 2 ‘Hiperface SC’.

Rockwell Automation Publication 750-IN111B-EN-P - March 2022 33


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Rotary Encoder Connected With a Pre-attached, Shielded, Twisted-pair Cable


Universal Feedback Option
Module TB1 Encoder TB
BN BN 3 REFSIN
–Sn
WH WH 7 +SIN
+Sn
–Cs BK BK 4 REFCOS
+Cs PK PK 8 +COS
IS
OS
–Xc
+Xc
–Xd GN GN 6 DATA– (RS485)
GY GY
+Xd 5 DATA+ (RS485)
–Hf
+Hf
5c
+5
12c BU BU 2 POWER COMMON
+12 RD RD 1 POWER
–A
A
–B
B
–Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 2 ‘Hiperface SC’.

Rotary Encoder Connected With a Shielded, Twisted-pair Cable with an 8-pin Berg Style Connector
Universal Feedback Option
Module TB1 Encoder TB

–Sn BN BN 3 REFSIN
+Sn WH WH 7 +SIN
–Cs BK BK 4 REFCOS
+Cs PK PK 8 +COS
IS
OS
–Xc
+Xc
GN GN 6 DATA– (RS485)
–Xd
+Xd GY GY 5 DATA+ (RS485)
–Hf
+Hf
5c
+5
12c BU BU 2 POWER COMMON
+12 RD RD 1 POWER
–A
A
–B
B
–Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 2 ‘Hiperface SC’.

34 Rockwell Automation Publication 750-IN111B-EN-P - March 2022


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Rotary Encoder Connected With a Shielded, Twisted-pair Cable with a 10-pin MS-Style Connector
Universal Feedback Option
Module TB1 Encoder TB

–Sn BN BN C REFSIN
+Sn WH WH G +SIN
–Cs BK BK D REFCOS
+Cs PK PK H +COS
IS
OS
–Xc
+Xc
GN GN F DATA– (RS485)
–Xd
GY GY
+Xd E DATA+ (RS485)
–Hf
+Hf J OVERALL SHIELD
5c
+5
12c BU BU B POWER COMMON
+12 RD RD A POWER
–A
A I N/C
–B
B
–Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 2 ‘Hiperface SC’.

Rotary Encoder Connected With a Shielded, Twisted-pair Cable with a 12-pin DIN Style Connector
Universal Feedback Option
Module TB1 Encoder TB

–Sn BN BN 6 REFSIN
+Sn WH WH 5 +SIN
–Cs BK BK 1 REFCOS
+Cs PK PK 8 +COS
IS 11 N/C
OS 4 N/C
–Xc 3 N/C
+Xc
GN GN 7 DATA– (RS485)
–Xd
GY GY
+Xd 2 DATA+ (RS485)
–Hf
+Hf 9 Overall Shield
5c
+5
12c BU BU 10 POWER COMMON
+12 RD RD 12 POWER
–A
A
–B
B
–Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 2 ‘Hiperface SC’.

Rockwell Automation Publication 750-IN111B-EN-P - March 2022 35


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Linear Sensor with MDI RG Connector or P Integral Cable


Universal Feedback Option
Module TB2
–Hm
+Hm
–R0
+R0 Linear Sensor
–R1 TB
+R1 GN
–Yc YE 3 (+) Clock
YE GN 4 (–) Clock
+Yc
–Yd PK PK 1 (–) Data
GY GY 2 (+) Data
+Yd RD or BN 5 +24V DC
Universal Feedback Option WH 6 DC Ground
Module TB1 7 N/C
–Sn 24V DC Power Supply
+Sn RD or BN
+ Power
–Cs WH
+Cs – Common
IS
OS
–Xc
+Xc
–Xd
+Xd
–Hf
+Hf
5c
+5
12c
+12
–A
A
–B
B
–Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 17 ‘LinStahl ChY’ or 19 ‘LinSSI ChY’.

Registration Sensor
Universal Feedback Option Rotary Registration
Module TB2 Sensor
–Hm
+Hm + Power
–R0
+R0 Common
–R1
+R1
–Yc
+Yc +
–Yd
+Yd

Universal Feedback Option


Module TB1
–Sn Power
+Sn
–Cs Common
+Cs
IS External
OS Power
–Xc Supply
+Xc 12 or 24V DC
–Xd
+Xd
–Hf
+Hf
5c
+5
12c
+12
–A
A
–B
B
–Z
Z

See Universal Feedback parameters 90...129.

36 Rockwell Automation Publication 750-IN111B-EN-P - March 2022


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Simulated Incremental Encoder Output


Universal Feedback Option
Module TB1
–Sn
+Sn
–Cs
+Cs
IS
OS
–Xc
+Xc
–Xd
+Xd
–Hf
+Hf
5c
+5
12c Customer Equipment
+12
–A
A
–B
B
–Z
Z
PE

Set Universal Feedback parameter P80 [Enc Out Sel] to 2 ‘Sine Cosine’, 3 ‘Channel X’, or 4 ‘Channel Y’ as needed.

Differential Dual Channel with Z Channel with 5V Internal Supply


Universal Feedback Option Incremental
Module TB1 Encoder TB
Os Shield
–Hf
+Hf
5c DC Return
+5 DC+ Input
–A /Enc A
A Enc A
–B /Enc B
B Enc B
–Z /Enc Z
Z Enc Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 12 ‘Inc A B Z’.

Differential Dual Channel with Z Channel with External Power Supply


Common
Encoder
Power Supply

Shield
Universal Feedback Option Incremental
Module TB1 Encoder TB
Os Shield
DC+ Input
DC Return

–A /Enc A
A Enc A
–B /Enc B
B Enc B
–Z /Enc Z
Z Enc Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 12 ‘Inc A B Z’.

Rockwell Automation Publication 750-IN111B-EN-P - March 2022 37


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.

Resource Description
PowerFlex 750-Series Option Modules Installation Instructions, publication 750-IN002 Provides information on installing PowerFlex 750-Series Option Modules.
Provides procedures for the mechanical and electrical installation of PowerFlex 750-
PowerFlex 750-Series Products with TotalFORCE Control Installation Instructions, publication 750- Series products with TotalFORCE control. This manual includes the basic steps to
IN100 transport, position, and join the product enclosures, to make internal electrical
connections, to connect power and the motor, and to wire basic I/O.
Provides information on the basic steps for mechanical installation and for
PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001 connecting incoming power, the motor, and basic I/O to the PowerFlex 750- Series
Adjustable Frequency AC drive.
Network Communication Option Module Installation Instructions, publication Provides information on the installation of the PowerFlex 750-Series Network
750COM-IN002 Communication modules.
PowerFlex 750-Series Safe Speed Monitor Option Module Safety Reference Manual,
publication 750-RM001
PowerFlex 750-Series Safe Torque Off Option Module User Manual, publication 750-UM002 These publications provide detailed information on the installation, set-up, and
PowerFlex 750-Series ATEX Option Module User Manual, publication 750-UM003 operation of the 750-Series safety option modules.

PowerFlex 755 Integrated Safety - Safe Torque Off Option Module User Manual, publication 750-UM004
PowerFlex 755/755T Integrated Safety Functions Option Module, publication 750-UM005
Provides the basic information that is needed to startup and troubleshoot PowerFlex
PowerFlex Drives with TotalFORCE Control Programming Manual, publication 750-100
750-Series Products with TotalFORCE Control.

PowerFlex 750-Series AC Drives Programming Manual, publication 750-001 Provides the basic information that is needed to startup and troubleshoot PowerFlex
750-Series Adjustable Frequency AC Drives.
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation® industrial system.
Product Certifications website, rok.auto/certifications Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at rok.auto/literature. To order paper copies of technical documentation, contact your local Allen-Bradley
distributor or Rockwell Automation sales representative.

38 Rockwell Automation Publication 750-IN111B-EN-P - March 2022


PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions

Notes:

Rockwell Automation Publication 750-IN111B-EN-P - March 2022 39


Rockwell Automation Support
Use these resources to access support information.

Technical Support Center Find help with how-to videos, FAQs, chat, user forums, and product notification updates. rok.auto/support
Knowledgebase Access Knowledgebase articles. rok.auto/knowledgebase
Local Technical Support Phone Numbers Locate the telephone number for your country. rok.auto/phonesupport
Literature Library Find installation instructions, manuals, brochures, and technical data publications. rok.auto/literature
Product Compatibility and Download Center (PCDC) Download firmware, associated files (such as AOP, EDS, and DTM), and access product release notes. rok.auto/pcdc

Documentation Feedback
Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/
docfeedback.

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At the end of life, this equipment should be collected separately from any unsorted municipal waste.

Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.

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Publication 750-IN111B-EN-P - March 2022 | Supersedes Publication 750-IN111A-EN-P - June 2019


Copyright © 2022 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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