Unit-: 4 Packaging Quality

Packaging:
The meaning of packaging is wrapping, compressing, filling or creating of goods
for the purpose of protection and their appropriate handling. It is also use to get lot
of attention from the customer.
Garment packaging is the procedure of wrapping, compressing, filling or creating
of goods for the purpose of protection too their appropriate handling. This is the
concluding procedure inward the production of garments, which prepares the
finished trade for delivery to the customer. It is an of import part of the garment
manufacturing process. Garment packaging is also job to learn lot of attending
from the customer. After completing the entire manufacturing task, wearing
clothing is required to live packed. After packing, it is placed inward cartons every
bit per instructions too and so it is stored inward a shop subdivision earlier it is
delivered to the respective buyer.
Flowchart of Garment Packaging:
Received garments from the finished subdivision
↓
Hang tagging
↓
Folding amongst inserting dorsum board, tissue
↓
Poly Bagging
↓
Cartooning
↓
Applied adhesive record on the pack
↓
Bar-coding
↓
Packing consummate

Garment packaging:
Garment packaging is an important part of the apparel manufacturing. Appropriate
packages design and production mainly depend on the product types. Sometimes it
is also depends on the buyers instructions. Packaging can be described as a
coordinated system of preparing goods for transport, warehousing, logistics, sale,
and end.

Fig: Garment packaging

After completing final inspection then do garments folding. By following buyer
instruction, the garments are poly-packed dozen-wise, color wise, size ratio wise,
bundled and packed in the carton. The carton is marked with important information
in printed form which is seen from outside the carton easily. Specially, it is
required to ensure the placement of sticker in proper destination.
The basic types of parcel forms used for garment packaging are bags, boxes,
cartons, cases, wrappers etc.
The basic properties packaging material to be used in packaging of apparels are
clarity, thickness, weight, yield, tensile strength, flammability, moisture resistance,
sunlight transference, resistance to odors and Dimensional stability to estrus too
sunlight.

Types of packaging:
Packaging’s are mainly two types and that based on two different ways they are
A. Based on garment packaging:
According to different garments types, following packaging systems are mostly
used in apparel industry.
Stand up pack: Shirt (90° angle)
Flat pack: Sport wear/Shirt/Trouser
Hanger pack: Blazer, Coats, Pants
Semi stand up pack: Shirt
Half fold pack: Pant

B. Based on packaging design:

1. Merchandising packaging:
The function of a Merchandising packaging is Easy to identify the product.It helps
to enhance the appeal of the product.To give the artistic value of a package,
different color, design and other ingredients that are used to identify, enhance and
attract.For attracting the consumer to the package.For protecting the product
quality until the consumer uses the item.
2. Vacuum Packaging:
The function of a vacuum packaging is:
To minimize the shipping bulk of unfinished garments.
To reduce the shipping weight of garments shipped.
To confine a garment from dust or objectionable odors before and during shipping
To prevent garments from wrinkles or creases, during shipping, this will have to be
removed before the retailer displays the garments
To minimize storage space for both the manufacturer and retailer
Other uses:
Vacuum packaging is used not only for packing and storing garments, but also for
packaging household accessories made from textiles, such as blankets, bedspreads,
pillows and towels-anything with bulk that can be easily compressed.

Fig: Workers are packaging in garment industry

Shipment Packaging:
With respect to the protection from shipment packaging may be divided into two
classes.
 Closed containers carrying garments
 1. Without a covering merchandising package (an open merchandising
package)
2. Covered completely individually by a merchandising package (closed
merchandising packages)
 Open containers carrying garments
1. In open merchandising packages,
2. In closed merchandising packages.
Some examples of open merchandising packages carried in open containers
are:
Costs, suits, or dresses are delivering without individual covers on hangers.
Hanging garments from portable hanger racks.
“Hanger Pack”, are the examples of closed containers designed to carry the
garments in open or closed merchandising packages.

In order to protect and preserve the merchandise package and its garment during
the distribution process, the shipping package can be designed to do the following:
 Fusion, (2) separate, (3) brace, and (4) ward for water and dirt. A shipping
package is proper when it prevents normal loads and pressures exerted on it,
during the distribution process, from damaging the merchandise package or
its garments.

Benefits of packaging:
Packaging can have features that add benefits in distribution, handling, stacking,
display, sale, opening, reclosing, use, dispensing, reuse, recycling, and ease of
disposal.
Garments packaging materials:
Packaging materials are used to enclose or hold together the packaged goods. You
can pack the packaged goods into or onto the packaging material. The packaging
material can be a load carrier. The most important packaging materials are, for
example, crates, boxes, containers, wire baskets, and pallets.

Ball head pin

Butterfly
Carton
Inner box
Paper board
Plastic clip
Plastic collar
Poly bag
Scotch tape
Tag pin
Rope
Tissue paper
Thin paper sheets
Wooden Boxes and Crates (For bulky exports)

Glass is the other packaging material is glass. These types of package are durable
& air tight. (For packaging all liquid products like fruit juice, ghee, cereals, oil etc)
Packaging can be made of wood, plastic, metals, glass, paper, laminates, polyester
etc. But today different natural materials are used for packaging purposes like
baskets of reeds, wooden boxes, wineskins (bota bags), pottery vases, wooden
barrels, woven fabrics etc.

Functions of packing:
Packaging is the last stage of apparel manufacturing process. A perfect packaging
is an important part for any product that helps to receive the customer attention.
Some essential packaging functions are following:

Protection:
The main function of packaging usually involves protecting the products from the
any environmental hazards and others. It helps to protect the goods from loss,
damage and stealing. During transport, handling and storage operations different
types of protections are needed. They are two types like Physical and Barrier
protection.

Physical: Physical protection from vibration, mechanical shock, electrostatic

discharge compression, climatic conditions, temperature etc..

Barrier: A barrier from humidity, precipitation and solar radiation, oxygen water
vapor, dust, etc.,
Storage:
Packaging products must be stored in many different locations. So, to fill up this
storage function all the packaging materials and packaging containers are should
be checked before packaging the product or garment.
Loading and transport:
During the loading and transportation time packaging product may be lifted,
moved, set down and store in a warehouse manually or mechanically. To complete
this process easily, efficiently and safely the perfect external shape and strength of
the packages should be required.

Promotional function:
The packaging is the important promotional functions to attract the customer’s and
buyers attention and to have a positive impact upon the purchasing decision.
Sales:
It helps to promote the sales process and to make it more feasible.
Information transmission:
Packages and labels give the detail information about product like how to use,
ingredients, transport, nature, composition, weight, quantity, storage, recycle or
dispose of the package or product.

Security:
Packaging can play an important role in reducing the security risks of shipment.

Folding of some Basic Garments:

2.2.1) Folding of a basic Shirt
There are mainly 4 types available for folding shirt is given below-
 Stand up: Collar is folded with body and situated at 90 degree angle.
 Semi-stand up: Collar is folded with body and situated at 45 degree angle.
 Flat pack: Collar is spread as a whole on the body of shirt.
 Hanger pack: Shirt is packed and transported by hanging on the hanger. At
the end of folding , garment are placed into a polythene packet, the size of
polythene packet is permanent.
2.2.2) Folding of a Short-Sleeve T-shirt
 Fold the arms straight across back.
 Fold the shirt side seams across back of shirt.
 Fold the bottom edge of shirt about 2-inches from the bottom.
 Fold the shirt in half

2.2.3) Pant folded side-to-side

 Close zipper and waist buttons.
 Fold pant in half, with inseam to out seam keeping ends of waistband to
inside of pant.
 Fold leg in thirds – fold bottom edge to above knee and fold up to waist
edge.
2.2.4) Pant folded front-to-back
 Close zipper and waist buttons.
 Fold pant front to back with fold at rise
 Fold leg in thirds – bottom edge to above knee and fold up to waist edge

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Folding
After completing pressing, the garments are folded with a predetermine area.
Garments are folded according to the buyer’s direction, requirements in a standard
area.

Folding
Folding classification depends on the fabric types. There are mainly four types of
folding. They are –

Stand up: Collar is folded and situated at 90* angle.

Semi stand up: Collar is folded with body and situated at 45 degree angle.

Semi stand up
Flat pack: Collar is separated as a hole on the body of shirt

Flat pack
Hanger pack: shirt is packed and transported by hanging on the
hanger.

Hanger pack
At the end of the folding, garments are placed into a polythene packet.
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