Thermal Insulation Glossary IS 3069
Thermal Insulation Glossary IS 3069
@ BIS 1994
.
Thermal Insulation Materials Sectional Committee, CHD 027
FOREWORD
This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by
the Thermal Insulation Materials Sectional Committee had been approved by the Chemical
Division Council.
The thermal insulation industry in India has made considerable progress in recent years. Lately,
with the expansion of domestic market and renewed thrust on the front of energy conservation,.
an added fillip has been provided to the industry for rapid growth. This glossary is, therefore,.
being brought out to meet the growing need for unambiguous exchange of commercial and scientific
information pithin the industry, and to inculcate an increasing scientific bias in the use of terms,
indigeneous arid foreign, which are current in the thermal insulation trade. The use of this
standard over the years will help to eliminate the ambiguity and confusion arising from different.
interpretation of terms used in thermal insulation trade and industry.
This standard was first published in 1965. On the basis of the experience gained since then, the
definitions in this revision have been presented under three sections:
Section I Thermal Insulation Materials and Products;
Section II Thermal Insulation Properties; and
Section. III Heat Transfer Conditions and Associated Properties of Materials.
The scope of this standard has also been widened to define thermal insulation properties and, heat
transfer conditions and associated properties of these materials.
Technical terms and units ‘of measurements regarding thermal insulating materials, in the
temperature range - 200°C to + 1 OOO°C, have been precisely defined in the manner they are
applicable to the relevant Indian Standard. Some definitions have been further clarified by giving_
mathematical expressions, while mathematical symbols have been mentioned for some others.
These symbols shall be used as a standard practice. Special care has been taken to avoid multi-
plicity of units. Further, the units specified in this standard have been selected on the basis of
experimental aspects so that the units are commensurate with the magnitude of test results normally
obtained.
The definitions given are based on the following guiding principles:
a) Terms ending in ‘-ivity’ designate properties which do not depend on size or shape of the
component. They are specific physical properties of the material of which the component
is composed. On the other hand, the corresponding terms ending in ‘-ante’ stand for the
property of that particular component and take proper account of the size and shape as.
well as the specific physical properties of the component.
b) The words ‘hot’ and ‘cold’ refer to relatively higher or lower temperatures, when the
conditions of two or more surfaces or articles are compared.
c) The terms given refer only to homogeneous and uniform materials (and components large
enough for the irregularities to be considered as negligible ) under steady state of heat flow.
lt is assumed that dimensions of the component are large as compared with those of their
constituent particles. Materials made of several components which cannot be treated as.
homogeneous and uniform form the point of view of heat flow have been referred to as
structures.
In the preparation of this standard, considerable assistance has been derived from the following:
IS0 7345 : 1987 Thermal insulation - Physical quantities and definitions
IS0 9251 : 1987 Thermal insulation - Heat transfer conditions and properties of materials -
Vocabulary
IS0 9346 : 1987 Thermal insulation - Mass transfer - Physical quantities and definitions
BS 3533 : 1981 Glossary of thermal insulations
BS 874 ( Part 1 ) : 1986 Determining thermal insulating properties : Part 1 Introduction,,
definitions and principles of measurement
ASTM C 168 : 80a Standard definitions of terms relating to thermal insulating materials.
Should any difference exist between the definitions in this glossary and those in the standards for
the individual materials, the latter shall prevail.
The composition of the technical committee responsible for the preparation of this standard is given
in Annex A.
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IS 3069 : 1994
Indian Standard
GLOSSARYOFTERMS,SYMBOLSAND
UNITSRELATINGTOTHERMAL
INSULATIONMATERIALS
( First Revision)
1 SCOPE Section I - Thermal Insulation Materials
1.1 This standard defines the terms and abbre- and Products
.viations and, also covers the symbols and u&t8 Section II - Thermal Insulation Properties
used in thermal insulation industry.
Section III - Heat Transfer Conditions and
1.2 The definitions have been presented under Associated Properties of
.three sections as follows: Materials
2 DEFINITION OF TERMS
A Blanket Insulation
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Insulation comprising hydrated calcium silicate A mixture of dry granular, flaky, fibrous or-
with fibres incorporated as a reinforcing agent. powdery materials that when mixed with water
develops a plastic consistency, and when dried.
Cellular Concrete in place forms a coherent covering that affords
substantial resistance to heat transmission.
Concrete containing a substantial number of
small air cells. Ceramic Flbre
A material having many cells (either open or Multilayer insulation in which each layer of
closed or both) dispersed throughout its volume. insulation has a property different from that of
the neighbouring layer.
Cellular Plastic
Cork Board
A generic term for plastics material of which
the density is reduced by the presence of nume- Preformed insulation material composed of
rous small cavities (cells ), interconnecting or granulated cork bonded by heating under
not, dispersed throughout the mass. pressure, with or without added adhesive.
Insulation composed principally of polymerized The area or yield provided by a package of loose
styrene resin, processed to form a rigid foam fill insulation when applied in accordance with
having a predominately closed-cell structure. the manufacturer’s instructions to achieve a.
declared thermal performance.
Cellular Polyurethane
Covering Capacity ( for Insulating Cement )
Jnsulation composed principally of the catalyzed
reaction product of polyisocyanate and polyhy- Dry - The area covered to a specified dry thick-
droxy compounds, processed usually with ness by a specified amount of dry cement when
fluorocarbon gas to form a rigid foam having a mixed with the specified amount of water,.
predominately closed-cell structure. moulded and dried to constant weight and
specified thickness.
Celluiosic Fibre
wet - The area covered to a specified wet thick-
Insulation composed principally of cellulose ness by a specified amount of dry cement when-
fibres usually derived from paper, paperboard mixed with the specified amount of water and
stock or wood, with or without binders. moulded to specified thickness.
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A plastic material with a substantially closed cell A wool produced from glass fibre with or with-
structure based on polymers made with vinyl out binder/resin, in various shapes, forms and
chloride expanded to form a cellular structure sizes with or without facings.
consisting substantially of closed cells.
Granulated Cork
:Expansion Joint Cork, ground or milled into granules or small
particles.
An arrangement of a joint to permit movement,
to relieve stresses caused by expansion or Granulated Wool
contraction.
Fibrous material processed mechanically to give
F modulated or granulated wool.
lFacing H
A protective or decorative or functional surface High Vacuum Insulation
applied as the outermost layer of an insulating
system. A sealed space from which the air has been
removed to produce a low pressure.
Telt
Hot Face Insulation
A flexible or semi-rigid sheet of non-woven
fibres held together by mechanical means with- Insulation which is exposed directly to hot gases
aut the USCof binders, adhesives or conforming or hot surfaces.
media.
I
Fibrous Insulations
Insulating Brick
Insulation composed of naturally occurring or
.manufactured fibres. A brick that contains a high volume ratio of air
cells to solid matrix. -
rFinishing Cement
Insulating Castable Refractory
.An insulating cement applid as the outermost
Jayer of insulating system for protective, deco- Insulating concrete containing a suitably graded
rative, or functional purpose. insulating refractory aggregate.
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A mixture of dry fibrous and powdery materials Mineral wool insulation in which the genera&
that, when mixed with water, develops a plastic orientation of the fibres has been rearranged to
consistency and when dried in place, forms a be perpendicular to the major surfaces.
relatively hard material to protect insulation.
Light Weight Aggregate
Insulating Concrete
Aggregate of porous granules.
a) Concrete, containing a substantial per-
centage by volume of lightweight aggre- Light Weight Concrete
gate. ( See ‘insulating Concrete’ )
b) Concrete made cellular by aeration or
foaming and may be cured by autoclaving. Loose Fill Insulation
Jacket Mastic
A form of facing applied over insulation. A material of relatively viscous consistencv that
NOTE - It may be integral with the insulation, or
dries or cures to form a protective finish, s&table
field applied using sheet materials. for application of thermal insulation in thick-
nesses greater than 30 mils ( 0’76 mm ) per
L coat.
Light gauge metallic wire, single or multi-strand, Flexible fibrous insulation supplied in the form.
used for lacing together adjacent edges of of rolls or batts, which may be faced but not
mattresses or of metal coverings or for securing enclosed.
insulating materials to substantially flat surfaces.
Mattress
Lags
A flexible product comprising an insulating
Preformed rigid materials for longitudinal appli- material faced on one or both sides or totally
cation to cylindrical equipment larger than those enclosed with fabric, film, paper, wire netting or
for which pipe insulation is available. expanded metal or similar covering stitched to.
the insulating material.
These are of three types:
Maximum Service Temperature
a) Plain lags have a rectangular cross section
designed for use on cylindrical vessel of The temperature at which the thermal insulation,2
such a diameter that the lags conform installed at the maximum recommended thickness
sufficiently close to the surface. will continue to perform without degradation
of necessary properties or creation of hazards.
b) Bevelled lags are similar to plain lags but
with one or more edges bevelled. Metal Mesh Blanket
c) Radiused and bevelled lags are bevelled
lags with curved faces to fit the surface of Blanket insulation covered by flexible metal::
a cylindrical vessel. mesh facings attached on one or both sides.
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“Silica powder in the form of porous particles, A foamed plastics material based on polymers,
the pores having dimensions comparable with derived mainly from ethylene and having a
the mean free path of the molecules of air at substantially open cell structure.
atmospheric pressure. It may optionally contain
a powder which reduces heat transfer by Polyisocyannrate Foam
radiation.
A foamed plastics material with substantially
Mill Board closed cell structure based on polymers in which
the repeated structural units in the chains are
A tough flexible board made from cellulosic mainly of the isocyanurate type.
fibre.
Polystyrene Plastic Foam
Mineral Fibre
A rigid cellular plastics material that has been
Insulation composed principally of fibres nor- expanded from polystyrene or its copolymers.
mally manufactured from rock, slag or glass. These materials are divided into two types:
Mineral Wool a) Board, expanded from expandable polys-
tyrene beads, which is moulded to shape
A wool produced from mineral fibre with or or cut from continuously or discontinu-
without binder/resin, in various shapes, forms ously produced block.
and sizes with or without facings. b) Board, produced by the continuous
extrusion process, either with or without
Mitred Joint natural surface skins.
,A method using air to install loose insulation. A product generally in sheet form, of low
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Rockwool U
A Conductance Thermal ( C )
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4 FJ~ many thermal insulation materials, thermal blackbody at the same temperature under the
transmission occurs by a combination of different same conditions.
modes of heat transfer, and the measured property
should be referred to as an effective or apparent
thermal conductivity for the specific conditions of Emittance Hemispherical ( ln or c2n )
test ( sample thickness and orientation, environ-
ment, applied load, environmental pressure and
temperature difference ). The average directional emittance over a hemi-
spherical envelope covering a surface.
Convection Coefficient ( Film Coefficient ) (fc )
Emittance Spectral [ rh or E ( A, 8, 4 ) 1
The quantity of heat transferred by convection in
An emittance based on the radiant energy emitted
unit time to or from unit area of a surface,
per unit wavelength interval ( monochromatic
divided by the temperature difference between
radiant energy ).
.the surface and the surrounding air or other
.fluid ( W/m*K ) NOTE -Where necessary to avoid confusion,
emittance should be designated by subscrint, for
qc =fcA(b - &I>. example, E& ena, et%., ext. etc. For-most engineer-
ing purposes, the hemispherical total emittance Eht
NOTE-The quantity of heat transferred will suffi-ces.
depend on several factors, such as the velocity of
the air or other dnid, the temperature and the
roughness of the surface. Emittance Total [ et or E ( t ) ]
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The reflectivity ofa surface for thermal radiation The shape factors for some common forms of
is the ratio of the amount of radiation reflected bodies are given in Table 1.
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Non-steady state in which values of the relevant The temperature at which condensation of
parameters evolve from an initial state asymp- water vapour in a space begins for a given state
totically to either steady or periodic state. of humidity and pressure. Alternatively, the
temperature corresponding to saturation ( 100,
percent relative humidity ) for a given absolute
B) GENERAL PROPERTIES OF MATERIALS humidity at constant pressure ( OK or OC ).
AND TERMS
H
A
Heterogeneous Medium
Air Permeability
Medium in which relevant properties are a
The fluid permeability of a material where air is function of the position within the medium
the given fluid. itself due to the presence of dissimilar
constituents.
Anisotropic Medium
Homogeneous Medium
Medium in which relevant properties are a
function of direction. Medium in which relevant properties are not a
function of the position within the medium itself
but may be a function of such parameters as.
Apparent Density Under Specieed Load time, direction, temperature, etc.
The density of a fibrous or other loose material Humidity Absolute
under specified load.
The mass of water vapour per unit volume
B ( kg/ms ).
Bulk Density Humidity Relative
Refers to apparent density of powders, aggre- The ratio of the mole fraction of water vapour
gates and substances measured by allowing them present in the air to the mole fraction of water
to settle after a specified mechanical agitation vapour present in saturated air at the same
( kg/m3 1. temperature and barometric pressure. Approxi-
mately, it equals the ratio of the partial
C pressure or density of the water vapour in the
air to the saturation pressure or density,
Compressibility respectively, at the same temperature ( percent )_
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IS 3069 : 1994
NOTES R
1 For porous materials one can identify the density
of the solid material and the bulk density, and for Resilience
granular materials also the density of the
grains.
The ability of the material to recover its original
2 The symbo1 of density is ( p) and the unit is dimensions after having been subjected to
kilograms per cubic metre ( kg/m* ). deformation.
Medium Granular Loose Fill
Resistance, Abrasion
Medium comptiSing a continuous gas phase
The ability to withstand scuffing, scratching,
with solid incohefent inclusions, the shape of
rubbing or windscouriflg.
which does not have a predominant dimension.
Resistance, Freeze-Thaw
Medium Isotropic
Resistance to cycles of freezing and thawing
Medium in which relevant properties are not a
that could affect application appearance or
function of direction but may be a function of
time, performance.
the position within the medium,
temperature, etc. S
P Specific Volume ( Insulating Cements )
Medium comprising a continuous solid phase The time rate of water vapour transmission
containing cavities interconnected in such a through unit area of a flat material of unit
way that the gaseous phase is also continuous. thickness induced by unit vapour pressure
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IS 3069 : 1994
ANNEX A
( Foreword )
COMMITTEE COMPOSITION
i Members Representing
SHRI K. N. AOARWAL Central Building Research Institute, Roorke
Shri M. P. CHITRE Indian Oil Corporation ( R & D Division ), New Delhi
SHRI SOVNATH( Alternate )
SHRI M. K. CHOKJRASIA Metallurgical and Engineering Consultants ( India ) Ltd aRanchi:
SHRI A. K. DASGUPTA Steel Authority of India Lfd, Ranchi
SHRI M. S. MUKHOPADHYAY( Alternate )
SHRI R. N. GANJOO BASF India Ltd, Bombay
SHRI B. JOSHI( Alternate )
SHRI A. K. GUPTA Hyderabad Industries Ltd, Hyderabad
SHRI AJAY GUPTA U. P. Twiga Pibreglass Ltd, New Delhi
SHRI S. BANSAL( Alternate )
SHRI G. C. PANDIT Minwool Insulation Ltd, Bombay
SHRI L. N. BADRUKA ( Alternate )
SHRI R. P. PUNI Punj Sons Pvt Ltd, New Delhi
SHRI J. K. CHOPRA( Alternate )
SHRI G. R. RAJAGOPALAN Engineers India Ltd,. New Delhi
SHRI R. V. RAMACHANDRAN Tata Consulting Engmeers, Bombay
SHRI D. PADMANABHA( AIternate )
REPRESENTATIVE Desein Consultants Pvt Ltd, New Delhi
ERP$3SE$T$TII Ministry of Energy ( Deptt of Coal ), New Delhi
Projects & Development India Ltd, Sindri
Di S: P. S. KHA~SA ( Alternate )
SHRI P. ROY Bakelite Hylam Ltd, Bombay
SHRI B. DURAI ( Alternate )
SHRI R. SACHDEVA Directorate General of Technical Development, New Delhi
SHRI K. V. SINGH ( Alternate )
SHRI R. SANKARAN BHEL, Hyderabad
SHRI S. K. KUNDU ( Alternate )
SHRI S. S. PHOGAT( Alternate )
SHRI A. SHARIP FOP Ltd, Bombay
SHRI R. SRINIVASAN( Alternate )
SHRI R. K. SIN~HAL NTPC, New Delhi
SHR! JADAV DATTA ( Alternate )
( Continued on page 14 j
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Member Secretary
SHRI SANJAYGUPTA
Assistant Director ( Chem ), BIS
14
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