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Industrial Centrifugal Pumps Guide

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32 views8 pages

Industrial Centrifugal Pumps Guide

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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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CombiBloc

Close-coupled centrifugal pumps


SPX has many years experience in designing,
CombiBloc
manufacturing and maintaining self-priming

centrifugal pumps for contaminated liquids.


CombiBloc is the premier solution for pumping clean thin liquids in a very
On the basis of this experience, the FreFlow cost-effective way. The pump is part of SPX 's Johnson Pump Combi-system,
pumps were developed to cover a broad field a modular programme of single stage centrifugal pumps with a high degree of
of applications. High priority has been given interchangeablility of parts between the different pump constructions.

to the design ensuring easy operation and CombiBloc represents a range of horizontal centrifugal pumps close-coupled
amazing reliability. to electric motors. The pump is suitable for handling low-viscositty, clean or
slightly contaminated and aggressive liquids.

Characteristic of the CombiBloc is the compact configuration of the pump


and the electric motor assembly. The use of a stub shaft allows standard IEC
electric motors to be used.

Thanks to the small number of components and the use of a mechanical seal,
the CombiBloc requires little maintenance. This is further supported by Back
Pull Out of the rotating assembly.

The CombiBloc has applications in crop farming and market gardening, on


board ships and in handling various chemicals.

Based in Charlotte, North Carolina,

SPX Corporation (NYSE: SPW) is a global

Fortune 500 multi-industry manufacturing

leader. The company’s highly-specialized,

engineered products and technologies serve


customers in three primary strategic growth

markets: infrastructure, process solutions and

diagnostic systems. Many of SPX’s innovative

solutions are playing a role in helping to

meet rising global demand; particularly in

emerging markets for electricity, processed

foods & beverages and vehicle services. The

company’s products include thermal heat

transfer equipment for power plants; power

transformers for utility companies; process

equipment for the food & beverage industry;

and diagnostic tools and equipment for the

vehicle service industry. For more information,

please visit http://www.spx.com

Te s t b e d S PX F l o w Te ch n o l o g y i n A s s e n , t h e N e t h e r l a n d s

I S S U E D 1 2 / 2 01 2 J P - C B - E N
Typical product applications

From know-how to
finding solutions

General industry
The CombiBloc can be applied
T E C H N I CA L DATA as a general duty pump in many
industrial applications. Because
M A X . CA PAC I T Y 8 5 0 M 3/ H
of its economic features and
MAX. H EAD 10 5 M ease of construction this pump

MAX. WO R K I N G P R E S S U R E 10 B A R
is also ideally suited for space
saving OEM skid mounting.
M A X . T E M P E R AT U R E 12 0 ° C

MAX. SPE E D 3600 R PM


Shipbuilding
CombiBloc pumps can
handle both clean and slightly
contaminated fresh water and
sea water. Their compact, space
saving build makes them ideal
pumps for engine rooms and
general duty.

Utility
Applications of the CombiBloc
CombiBloc
within utility buildings are as
general duty pumps, circulation
pumps in heating and air-
conditioning systems and pumps
in water purification plants.

Horticulture
In horticulture the CombiBloc is
used as a transport pump for hot
water heating systems.
CombiBlocHorti

CombiBlocHorti is an End Suction close coupled pump with


extended shaft as an modulair variant within the combi range for
horticulture applications.

I S S U E D 1 2 / 2 01 2 J P - C B - E N 3
Features and benefits M AT E R I A L S
• pump casing: cast iron - bronze - stainless steel
• impeller: cast iron - bronze - stainless steel
• stub shaft: stainless steel
P U M P CA S I N G
• flanges according to ISO 7005
• max. working pressure 10 bar
• drain opening
• wide range of applications
• complete and fast draining of the
casing

P U M P C OV E R
• flat gasket, fully chambered
• machined fits
• no gasket blow-out
• perfectly aligned

S U CT I O N CA PA B I L I T I E S
• smooth suction entry in pump casing
• smooth surface
• anti rotation vane
• optimum suction capabilities
• minimal flow distortion giving better
suction capabilities

I M P E L L E R LO C K I N G
• impeller nut with spring washer
• reliable locking

H Y D R AU L I C BA L A N C I N G
• flat cover for hydraulic balancing
• back vanes for hydraulic balancing
• extended bearing life time

F OOT
• machined foot
• exact positioning on base and in
pipework
C O U P L I N G G UA R D
• consisting of 2 identical parts with snap fit
• aluminium
• quick and easy mounting
• for increased safety
• non sparking

4 I S S U E D 1 1 / 2 01 2 J P - C B - E N
E L E CT R I C M O T O R S EAL CHAM B E R
• standard IEC size flange motor • seal chamber integrated in pump cover
• fixed bearings • large and tapered shape
• larger pump sizes mounted with foot-flange motor • internal seal flushing bore to seal chamber
• independance of motor make • perfect alignment resulting in increased seal life
• economic • better drainage of seal chamber
• reliable • ample seal flushing
• readily available • no external flushing piping needed

S HAFT S EALI NG
• mechanical bellows seal according to EN 12756
(DIN 24960 L1k)
• several material combinations
• no O-ring lock up
• interchangeable with other EN (DIN) seal makes
• suitable for many liquids

E A SY A N D LOW C O S T M A I N T E N A N C E
• pump cover and lantern piece mounted to pump
casing as one unit, no separate bolting
• quick and easy impeller replacement
• only 3 mechanical seal sizes
• changeable wear ring (only bearing bracket 2 and 3)
• easy to disassemble pump cover
• economic maintenance
• extended pump life time

LANTE R N PI ECE STU B S HAFT


• rigid cast iron construction • stainless steel AISI 316
• machined fits • fits to IEC electric motors
• large openings • axial fixation with set screws
• exact alignment • 3 shaft diameters
• easy access for inspection and service • no shaft sleeve needed
• easy impeller replacement
• adjustable axial impeller position
I S S U E D 1 1 / 2 01 2 J P - C B - E N 5
• low maintenance cost
Hydraulic performance data
These curves are based upon nominal electric motor speeds. The actual pump performance curves may vary from these curves,
depending on the actual electric motor speed.

20 30

15
20
125-315 125-315
80 1 15 80 1
10 40 50-250 -25 00C 40
-2
-25 00C
-2 0 -2 50-250 0 -25
50 50 32-250 50 0

15
32-250 65A-250 65A-250

0
15
8

-25

0-
-25

0-
10

25
7 65 10

25
80

125
20

125
65C 40 C-

0
40 20 C- 50C C- 0C

0
C- 50C 20 20 0-

10
6 -20 0- 8 32-200 20
0 -200 0 0
-2
00 15 20

25
20 0 32C-200

0C
32-200 -2 20 0-

0
7 0

0
0 00 20
20
H

0-2
H 5 0

15
-2

-20
32C-200 C-
6 0

00
32

0-

00
[m] [m]
80

250
C-

20

0
4 32 32-160

0
5 16

20
0

15
16

0
16
C- 0

0-
200

16
32-160
60

0-
25-160

0
16

C-

16
C-
25-160
16

16
150-160
0

16
C-
C-1

0
0

-16
16

50
40
3
C-

60
C-

0
16

65
C-

0
25
50
40

80

0-1
15
C-
65

3
0

-1

0-
80

125
-16
15

10

12
C

25
25-125

12

5
32C-125 32

-12

5
0-1

12

125-1
10 0
125

25

32-

C-
125

65C
25-125
5

C-
2

50
C-1

-12
-12

2
5
32-

40
125-
65C

100-125
50
40C

100-125
1
1
1 2 3 4 5 6 7 8 10 15 20 30 40 50 60 80 100 150 200 300 500
1 2 3 4 5 6 7 8 10 15 20 30 40 50 60 80 100 150 200 300 500
Q Q
[m3/h] [m3/h]

n n o m = 10 0 0 r p m (6 pole electric motor - 50 Hz) n n o m = 12 0 0 r p m (6 pole electric motor- 60 Hz)

40 60
50
30 125-315
125-315 40
25 40 80 1
50-250 -25 00C- 80
20 -2
50
0 25
0 15 40 50-250 -25 100C
32-250 65A-250 30 -2 0 -25
0- 32-250 50 0 15
50

25 65A-250 0-

0
25
5-2

15 0 25

-25
40 65C 80 10 20
C- 0
12

C- 0C
50
-20 0- 80 10

125
32-200 20 C- 20 -2 40 65C-2
0 20 0 0 00 20 20 C- 50
00
C-
20 0C 20
32C-200 0
0 32-200 20 C-
0 -2 0-
15

20
00

10 0 0 00 20
0-

32C-200

15
20

0-2

32 15 0

00
0-
0

C-
0

8 32-160

20
25

0-2
20
0

15

16 32
16

H
16

0
0 C-1
0-

7
16

15
0

0-

32-160
C-

[m]
16

25
25-160
C-

60
16

60
0-
16

[m]
16
C-

16
6
0

16
40

10
50

C-

60

0
C-1
0

C-
65

C-

16
25-160
80

5
15
0-1

40

50

60
C-
5

8
65
125

0-1
5

25-125
-12

10
12

80
5

0-1
4
5
12

15
125-12
12

25
32-

C-

32C-125
125

0-
32C

C-
C-

10
6 25-125

25
12
12
50

65

25
40

3 200-160
12

5
32-

C-1

125-1
C-

100-125 5
C-

50

65
40

2 4 100-125

1 2
1 2 3 4 5 6 7 8 10 15 20 30 40 5060 80 100 150200 300 400 500 700 2 3 4 5 6 7 8 10 15 20 30 40 50 60 80 100 150 200 300 400 600 800

Q Q
[m3/h] [m3/h]

n n o m = 15 0 0 r p m (4 pole electric motor- 50 Hz) n n o m = 18 0 0 r p m (4 pole electric motor- 60 Hz)

120 100
100 80
40 -25 80 40
-2 C- 50
0 32-200 20 C- 65C-200
0

80 50
20

32-250 50-250 65A-250 100C-250 70 0 20


70 0
C-

32C-200
60
80

60 80 10
40C C- 0C
50 32-200 -20 50C- 20 -2 50
0 20 65C-200 0
0 00 25-160 32-160
32C-200
60

40 32C-160 40C-160 65C-160


C-1

40
H H 80C-160
50

25-160
0

32-160
16

[m] 30 32C-160 40C-160


60

65C-160 [m]
C-

30
0-1

25 80C-160
50

32C-125
10
0
-16

25
5
-12

20 25-125 50C-125
5

5
0

-12

12
10

32
5

25-125 32C-125
C-
25
-12

20
40C

50C-125
5
12

65

15
C-1
32

C-
65
40

100-125
100-125 15
10
9
7 10
3 4 5 6 7 8 10 15 20 30 40 50 60 80 100 150 200 300 400 4 5 6 7 8 10 15 20 30 40 50 60 80 100 150 200 300 400
Q Q
[m3/h] [m3/h]

n n o m = 3 0 0 0 r p m (2 pole electric motor- 50 Hz) n n o m = 3 6 0 0 r p m (2 pole electric motor- 60 Hz)

6 I S S U E D 1 1 / 2 01 2 J P - C B - E N
Dimensions ta
zb
ab

zh
aa
db

ta: based on DIN 42677, actual size depending on motor make


ISO 7005 PN 16 @ EN 1092-2 (EN 1092-1 stainless steel)
* = ISO 7005 PN 6 @ EN 1092-2 (EN 1092-1 stainless steel)
** = ISO 7005 PN 10 @ EN 1092-2
*** = stainless steel
- = not available in stainless steel

I S O 70 0 5 P N 16

C O M B I B LO C AA AA*** AB AB*** DB ZB ZH TA ( M A X )

25-125 32* 32* 25* 25* 10 0 62 115 5 37


25-160 25 25 25 25 13 2 64.5/94.5*** 14 2 6 07/ 6 37 * * *
32-125 50 50 32 32 112 80 14 0 628
32-160 50 50 32 32 13 2 80 16 0 70 6
32-200 50 50 32 32 16 0 80 18 0 834
32-250 50 50 32 32 18 0 10 0 225 932
40-125 65 65 40 40 112 80 14 0 70 6
40-160 65 65 40 40 13 2 80 16 0 834
40-200 65 65 40 40 16 0 10 0 18 0 854
40-250 65 65 40 40 18 0 10 0 225 932
50-125 65 80 50 50 13 2 10 0 16 0 726
50-160 65 80 50 50 16 0 10 0 18 0 854
50-200 65 80 50 50 16 0 10 0 200 10 6 0
50-250 65 80 50 50 18 0 10 0 / 12 5 * * * 225 10 8 0 / 110 5 * * *
65-125 80 10 0 65 65 16 0 10 0 18 0 854
65-160 80 10 0 65 65 16 0 10 0 200 10 6 0 / 1070 * * *
65-200 80 10 0 65 65 18 0 10 0 225 10 6 0 / 1070 * * *
65-250 80 10 0 65 65 200 10 0 / 12 5 * * * 250 114 2 / 1167 * * *
80-160 10 0 12 5 80 80 18 0 12 5 225 10 8 5 / 10 9 5 * * *
80-200 10 0 12 5 80 80 18 0 12 5 250 15 3 6
80-250 10 0 12 5 80 80 200 /225*** 12 5 280 15 5 5
10 0 - 1 2 5 10 0 - 10 0 - 18 0 / - 12 5 250 879
10 0 - 1 6 0 12 5 - 10 0 - 200/ - 12 5 3 15 110 0
10 0 - 2 0 0 12 5 12 5 10 0 10 0 200 12 5 280 15 3 6
10 0 - 2 5 0 12 5 12 5 10 0 10 0 225 14 0 280 15 8 5 / 1570 * * *
125-125 12 5 - 12 5 - 225/ - 14 0 300 894
125-250 15 0 15 0 12 5 12 5 250 14 0 355 113 4
125-315 15 0 - 12 5 - 280/ - 14 0 355 113 6
150-125 15 0 - 15 0 - 280/ - 16 0 400 78 6
150-160 15 0 - 15 0 - 250/ - 16 0 3 15 1411
150-200 15 0 - 15 0 - 250/ - 16 0 3 15 929
150-250 200 - 15 0 - 280/ - 16 0 400 10 5 0
200-160 200** - 200** - 280/ - 200 400 969
200-200 200** - 200** - 280/ - 200 400 119 4
250-200 250 - 250 - 3 15 / - 200 450 12 0 2

I S S U E D 1 1 / 2 01 2 J P - C B - E N 7
CombiBloc

Close-coupled centrifugal pumps

Your local contact:

http://www.johnson-pump.com/JPIndustry/JohnsonPump_distributors.htm

S PX F LO W T E C H N O L O GY A S S E N B . V.

Dr. A.F. Philipsweg 51, 9403 AD Assen


P.O. Box 9, 9400 AA Assen, THE NETHERLANDS
P: +31 (0)592 37 67 67
F: +31 (0)592 37 67 60
E: johnson-pump.nl@spx.com

SPX reserves the right to incorporate our latest design and material changes without notice or obligation.
Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless
confirmed in writing. Please contact your local sales representative for product availability in your region. For more information visit www.spx.com and www.johnson-pump.com.
The green “>” is a trademark of SPX Corporation, Inc..
ISSUED 12/2012 JP-CB-EN
COPYRIGHT © 2009, 2012 SPX Corporation

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