Sprinkler Test Report
Sprinkler Test Report
FP - 1/2/J
GEM2DJN50-250/220
+
GEM2KN50-250/D232
22.6 l/sec GPM
AT
5 bar
(One Main Pump)
Main Components
Accessories
a- One test line with one DN80X65 flow meter, in coherence with
EN12485.
b- Each main pump has a minimum flow arrangement in coherence
with EN12485.
c- Each main pump has a vacuum pressure gauge assembly at its
suction flange.
d- Each main pump has a pressure gauge assembly at its discharge
flange.
e- Each main pump has its own 2 pressure switches with nominal
pressure of 16 bar, in coherence with EN12485.
Actual Pumps’ details
Test line and flow meter are installed in coherence with the norm.
As per EN12485, the only acceptable way to start the main fire pumps
is by means of pressure. In case the main pump is started due to a low
pressure situation, i.e. sprinkler or hose is opened, the pumps shall
keep on running until put off manually as per the following EN12485
article:
Final Thought
Jockey Pump: 1
Jockey Pump SN: ATTACHED
Jockey pump controller: 1
Jockey pump controller SN: ATTACHED
Tools needed:
1- Multi-meter
2- Simple electrical tools (e.g. plier, screw driver, etc.).
3- Wrench set.
4- Vibration pen
5- Thermometer
a. Check that the power is the same as the pump(s) and the
control panel.
b. Check the presence of all the phases.
c. Check that the motor starter (e.g. circuit breaker, contactor or
soft start/stop) is the correct size of the pump.
d. Check the resistance (ohm) between the windings and between
the windings and EARTH terminal of each pump.
e. Check that the pump is connected as per the IOM (electrical
connections chapter).
f. Apply grease to the bearings. Where applicable.
g. Suction valve should be 100% open.
h. Discharge valve should be 40% open.
i. Start each pump manually to check rotation.
j. Start up each pump manually and check its consumed current (it
should be equal or less than the nominal current). Reading
should be done at the duty point.
k. Check all of the indication lamps.
l. Check the audible alarms if available.
m. Calibrate the start and stop pressure values in coherence with
the NORM.
n. Start the field test.
o. Confirm that the pump is delivering the needed flow at the
required head.
3. Maintenance and check out routine procedures
27 Actual pressure
28 Motor rotation, Motor noise
29 Current consumption is below or equal to the Motor nominal current
31 Pump/Motor vibration levels are acceptable
32 Pump temperature
33 Motor temperature (at least after 10 minutes)
34 Pressure settings as required by EN12485
N.B: At least once a year each main fire pump should have its performance curve re-drawn and compared with its
performance curve.
14-Sep-17
27 Actual pressure
28 Engine rotation, Motor noise
29 Batteries fully charged
31 Pump/Engine vibration levels
32 Pump temperature
33 Engine temperature (at least after 10 minutes)
34 Pressure settings as required by EN12485
N.B: At least once a year each main fire pump should have its performance curve re-drawn and compared with its
performance curve.
Test Report - Pump ID Card
FP - 1
Electrical Driven Pump
Data MAIN PUMP 1 Remark
Manufacturer LOWARA
Serial Number 00829 - 20170605
Pump Model NSCC 50-250/220/W25VCS4
Design Pump
CP Model QIFD/220
CP Power 22 Kw
CP Nominal Current 42 Amperes
Motor starter DOL
Volts / Phase / Hertz 380 V / 3 PH / 50 Hz
FP - 1
Electrical Driven Pump
Data MAIN PUMP 1 Results
Inlet Pressure DIRECT TO TANK OK - NPSHa OK
Voltage
Current See attached appendix "C" field test report OK
Pump performance
Frequency 50 Hz OK
Actual
Rafic GAZZAOUI &Co.: Wassim S ABBAS Contractor's Representative: Eng. Ziad AWALI
Consultant's Representative :
Status:
Fire Fighting Booster Set Technical Data
Customer Date 9/18/2017
Contact Project
Phone number Project no.
Email
GEM2DJN50-250/220
1005312462
Operating Data
Nominal f low l/s 22 Operating temperature t A °C 10
Nominal head m 55 pH-v alue at t A 7
Static head m 0 Density at t A kg/m³ 1000
Inlet pressure kPa 0 Kin. v iscosity at t A mm²/s 1.569
Env ironmental temperature °C 20 Vapor pressure at t A kPa 100
Fluid Water Altitude m 1000
Pump Data
Suction KIT DN-Positiv e Suction Head Nominal l/s 22.7
Flow
Make Lowara Max- l/s 30.4
Speed rpm 2900 Nominal m 58.5
Number of stages 1 Head at Qmax m 30.3
Max. working pressure kPa 745.8 at Qmin m 74.7
Head H(Q=0) m 76 Shaf t power kW
Weight kg 435 Max. shaf t power kW
Weight data include external package Ef f iciency %
Impeller R 232 NPSH 3% m
GEM2DJN50-250/220
1005312462
Hydraulic Data
Operating Data Specification Hydraulic data (duty point) Impeller design
Flow 22 l/s Impeller R 232 mm
Head 55 m Flow 22.7 l/s Frequency 50 Hz
Static head 0m Head 58.5 m Speed 2900 rpm
[m] Head 1
78
76
74
72
70
68
66
64
62
60
58 58.5 m
56
54
52
50
48
46
44
42
40
38
36
34
32
30 GEM 2 N50-250/Ø232
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
Installation
DN125
22.7 l/s
0m
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 [l/s ]
Net perf ormance curv e ref ered to a single pump
Fire Fighting Booster Set Dimensional Data
Customer Date 9/18/2017
Contact Project
Phone number Project no.
Email
GEM2DJN50-250/220
1005312462
Drawing
"PLEASE NOTE:
The drawing refers the standard basic version;
For pressure booster sets with special configurations the drawing must be requested to the customer service."
Dimensions mm
Total
P Disch. Suct.
Velocity Dynamic
Flow Motor
% O Pump
p Pump p
Press
Press. Press.
Press Motor Amps Avg
Avg.
OF I Head Head RPM2 BHP2 Eff
read
Gage Gage Volts Amps.
MCH 2
FLOW N (TDH2) leg leg leg (calc'd) (calc'd)
T
ing
bar bar bar (bar) 1 2 3
0% 1 7.4 0.00 0.000 76.48 0 2900 399 20.4 20.8 19.8 20.3 15.2 0%
37% 2 7.5 0.15 0.003 76.00 30 2900 399 26.8 27.2 25.8 26.6 19.9 42%
46% 3 7.4 0.15 0.004 74.99 37 2900 398 28.6 29.7 27.8 28.7 21.4 47%
54% 4 7.2 0.15 0.004 72.95 44 2900 398 30.1 31.0 29.6 30.2 22.6 52%
84% 5 6.5 0.10 0.006 66.35 68 2900 397 34.9 35.1 34.4 34.8 25.9 64%
130% 6 5 0.00 0.010 52.10 105 2900 396 38.4 39.4 38 38.6 28.7 70%
170% 7 3.6 -0.05 0.013 38.36 138 2900 396 40 40.1 41.4 40.5 30.1 65%
** Motor information taken off motor nameplate Readings taken by: Wassim S. ABBAS
See sheet 2 of 2 for useful formulas
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Engine Power 35 hp
Starting 2 Cranks (Alternating & Stand By)
Number Of Cylinders 3
Displacement 1870 cc
Combustion Air Volume 2400 l/min (85 cfm)
Voltage 12 Vdc
RPM 2900
Manufacturer LOWARA
Design Control Panel
FP - 2
Diesel Engine Driven Pump
Data MAIN PUMP 2 Results
OK - NPSHa OK
Inlet Pressure DIRECT TO TANK
See Note
Voltage
Current See attached appendix "C" field test report OK
Pump performance
Actual
Frequency 50 Hz OK
Cut IN Pressure 5.5 bar CHECK
Cut OFF Pressure 7 bar (Pump must be stopped manually) CHECK
Pump/Engine Alignment FACTORY
Engine Temperature OC 67 After 10 minutes
BMS points
Rafic GAZZAOUI &Co.: Wassim S ABBAS Contractor's Representative: Eng. Ziad AWALI
Consultant's Representative :
Status:
Fire Fighting Booster Set Technical Data
Customer Date 9/18/2017
Contact Project
Phone number Project no.
Email
GEM2KN50-250/D232
1005322462
Operating Data
Nominal f low l/s 22.6 Operating temperature t A °C 10
Nominal head m 50.8 pH-v alue at t A 7
Static head m 0 Density at t A kg/m³ 1000
Inlet pressure kPa 0 Kin. v iscosity at t A mm²/s 1.569
Env ironmental temperature °C 20 Vapor pressure at t A kPa 100
Fluid Water Altitude m 1000
Pump Data
Suction KIT DN-Positiv e Suction Head Nominal l/s 23.7
Flow
Make Max- l/s 30.4
Speed rpm 2900 Nominal m 55.9
Number of stages 1 Head at Qmax m 30.3
Max. working pressure kPa 745.8 at Qmin m 74.7
Head H(Q=0) m 76 Shaf t power kW
Weight kg 554 Max. shaf t power kW
Weight data include external package Ef f iciency %
Impeller R 232 NPSH 3% m
Materials
Bracket Painted steel
Duty pump body Painted cast iron
Standard options Expansion joint Epdm rubber, galv anized steel f langes
Automatic Shut Of f Y es Panel protection degree IP 54 Nipples/caps/plugs/f langes Galv anized steel
Automatic Self Test Y es Voltometer Non-return v alv es Painted cast iron body , moulded-on rubber disc
Dry Contact No Product Colour Standard On-of f v alv es Poly amide cast iron
Pipes Painted steel
Pressure switches Chromated zinc alloy (f luid entry ), canv as cov ered nitrile (diaphrag
Pump Basef rame Painted steel
GEM2KN50-250/D232
1005322462
Hydraulic Data
Operating Data Specification Hydraulic data (duty point) Impeller design
Flow 22.6 l/s Impeller R 232 mm
Head 50.8 m Flow 23.7 l/s Frequency 50 Hz
Static head 0m Head 55.9 m Speed 2900 rpm
[m] Head 1
78
76
74
72
70
68
66
64
62
60
58
56 55.9 m
54
52
50
48
46
44
42
40
38
36
34
32
30 GEM 2 N50-250/Ø232
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
Installation
DN125
23.7 l/s
0m
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 [l/s ]
Net perf ormance curv e ref ered to a single pump
Fire Fighting Booster Set Dimensional Data
Customer Date 9/18/2017
Contact Project
Phone number Project no.
Email
GEM2KN50-250/D232
1005322462
Drawing
"PLEASE NOTE:
The drawing refers the standard basic version;
For pressure booster sets with special configurations the drawing must be requested to the customer service."
Dimensions mm
3
Pump Size NSC 50-250/D232 Nominal FLOW 22.6 l/sec (81 m /hr) RPM 2900
Pump Serial No. 01619 - 20170524 Imp. Dia. (mm) 232 Suction gage connection pipe size 65 mm
Discharge gage connection pipe size 50 mm
Discharge gage elevation corr. 1 m
Suction gage elevation corr. 0 ft.
Diesel Engine** Rated hp 35 Volts 12 Vdc Liquid pumped Water
Liquid Temperature 28 o
C
P Total
% O
Disch. Suct.
Velocity Dynamic Flow Pump
p Overall
Press
Press. Press.
Press
OF I Head Head RPM2 BHP2 Eff
read
Gage Gage
MCH 2
(meters)
0% 1 7.4 0.20 0.000 74.44 0 2994 0.0 0.0
46% 2 7 0.11 0.004 71.31 37 2943 9.8 28%
53% 3 6.8 0.10 0.004 69.38 43 2933 11.1 32%
86% 4 6.2 0.10 0.007 63.29 70 2885 16.4 47%
130% 5 5.2 0.00 0.010 54.14 105 2857 21.1 60%
160% 6 4.25 0.00 0.012 44.48 130 2856 21.5 61%
** Motor information taken off motor nameplate Readings taken by: Wassim S. ABBAS
See sheet 2 of 2 for useful formulas
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Frequency 50 Hz OK
Cut IN Pressure 6.5 bar OK
Cut OFF Pressure 8 bar OK
Thermal Relay Setting 2.5 Amperes OK
BMS points
Rafic GAZZAOUI &Co.: Wassim S ABBAS Contractor's Representative: Eng. Ziad AWALI
Consultant's Representative :
Status:
Customer Date 9/19/2017
Contact Project
Phone number Project no.
Email
Technical Data
1VM08P11T5RVBE
104602070
Operating data
Pump ty pe Single head pump Fluid Water, pure
No. of pumps / Reserv e 1 /0 Operating temperature t A °C 4
Nominal f low l/s 0.3 pH-v alue at t A 7
Nominal head m 80 Density at t A kg/m³ 1000
Static head m 0 Kin. v iscosity at t A mm²/s 1.569
Inlet pressure kPa 0 Vapor pressure at t A kPa 100
Env ironmental temperature °C 20 Solids 0
Av ailable sy stem NPSH m 0 Altitude m 1000
Pump data
Make Lowara Nominal l/s .3 ( .3 )
Speed rpm 2900 Flow Max- l/s .7
Number of stages 8 Min- l/s
Max. casing pressure kPa Nominal m 79.8
Max. working pressure kPa 898.6 Head at Qmax m 48.9
Head H(Q=0) m 92 at Qmin m 91.6
Weight kg 20 Shaf t power kW .7 ( .7 )
Max. mm 73 Max. shaf t power kW .9
Impeller R designed mm 73 Ef f iciency % 32.87
Min. mm 73 NPSH 3% m .7
Motor data
Manuf acturer Lowara Electric v oltage 400 V Speed 2900 rpm Insulation class F
Specif ic design IE3 Three phase surf ace motor - e-HM Frame size 56 Colour RAL 5010
Ty pe SM80HM../311 E3 Electric current 2.39 A
Rated power 1.1 kW Degree of protection IP 55
Remarks:
Customer Date 9/19/2017
Contact Project
Phone number Project no.
Email
Tender Hydraulic
1VM08P11T5RVBE
104602070
Hydraulic data
C ont ac t j
Pro ec t
Dimensional Data
Em ail
1VM08P11T5RVBE
104602070
Drawing
Dimensions mm
D 155
L
W eight
537
M 129 20 kg
PN 10