Indian Standard: Methods of Sampling and Test For Resins For Paints
Indian Standard: Methods of Sampling and Test For Resins For Paints
(Reaffirmed 1997)
Edition 3.4
(2000-06)
Indian Standard
METHODS OF
SAMPLING AND TEST FOR
RESINS FOR PAINTS
PART 2 SPECIAL TEST METHODS FOR ALKYD RESINS
( Second Revision )
(Incorporating Amendment Nos. 1, 2, 3 & 4)
© BIS 2002
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN , 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
Price Group 5
IS : 354 (Part 2) - 1986
Indian Standard
METHODS OF
SAMPLING AND TEST FOR
RESINS FOR PAINTS
PART 2 SPECIAL TEST METHODS FOR ALKYD RESINS
( Second Revision )
Raw Materials for Paints Industry Sectional Committee, CDC 50
Chairman Representing
SHRI R. K. MARPHATIA Goodlass Nerolac Paints Ltd, Bombay
Members
SHRI S. S. ANAKAIKAR ( Alternate to
Shri R. K. Marphatia )
SHRI K. M. BANERJEE National Test House, Calcutta
SHRI S. BHATTACHARYYA IEL Ltd, Calcutta
SHRI G. N. TIWARI ( Alternate )
CHEMIST & METALLURGIST-I Research, Design and Standards
ASSISTANT RESEARCH OFFICER Organization (Ministry of Railways),
(CM-II), ( Alternate ) Lucknow
SHRI M. C. CHOKSI Resins & Plastics Pvt Ltd, Bombay
SHRI O. P. DHAMIJA Export Inspection Council of India, Calcutta
SHRI S. N. DUTTA ( Alternate )
DR A. B. KARNIK Colour-Chem Ltd, Bombay
SHRI M. E. MARATHE ( Alternate )
SHRI R. D. KAWATRA Directorate General of Technical
SHRI KULTAR SINGH ( Alternate ) Development, New Delhi
SHRI P. R. MALHAN Development Commissioner (SSI) (Ministry
SHRI R. MUKOPADHYAY ( Alternate ) of Industry), New Delhi
SHRI K. C. MEHTA Indian Oil Corporation Ltd, Faridabad
SHRI B. RAMA MURTI Travancore Titanium Products Ltd,
DR V. S. VAJAYAN NAYAR ( Alternate ) Trivandrum
DR R. J. RATHI Sudarshan Chemical Industries Ltd, Pune
SHRI K. L. RATHI ( Alternate )
SHRI R. R. SEQUEIRA Garware Paints Ltd, Bombay
SHRI C. R. THUSE ( Alternate )
( Continued on page 2 )
© BIS 2002
BUREAU OF INDIAN STANDARDS
This publication is protected under the Indian Copyright Act (XIV of 1957) and
reproduction in whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement of copyright under the said Act.
IS : 354 (Part 2) - 1986
2
IS : 354 (Part 2) - 1986
Indian Standard
METHODS OF
SAMPLING AND TEST FOR
RESINS FOR PAINTS
PART 2 SPECIAL TEST METHODS FOR ALKYD RESINS
( Second Revision )
0. FOREWORD
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IS : 354 (Part 2) - 1986
0.3 In this standard (Part 2), the test methods covered in 17.1 to 17.7 of
IS : 354-1976* have been included. In addition to above, methods of test
for identification of resin, fineness on Hegmann gauge and tolerance to
solvent have been added. Methods of tests for chemically modified
alkyds will also form a part of this standard as and when made.
0.4 This edition 3.4 incorporates Amendment No. 1 (September 1989),
Amendment No. 2 (November 1991), Amendment No. 3 (October 1992)
and Amendment No. 4 (June 2000). Side bar indicates modification of
the text as the result of incorporation of the amendments.
0.5 In reporting the result of a test or analysis made in accordance
with this standard, if the final value, observed or calculated, is to be
rounded off, it shall be done in accordance with IS : 2-1960†.
1. SCOPE
1.1 This standard (Part 2) prescribes the methods of test for alkyd
resins used in paints and enamels.
2. TERMINOLOGY
2.1 For the purpose of this standard (Part 2), the definitions given in
IS : 1303-1963‡ and IS : 6667-1972§ shall apply.
3. SAMPLING
3.1 Representative samples of the alkyd resins shall be drawn as
prescribed in 3 of Part 1 of this standard.
4. IDENTIFICATION
4.0 The resin shall be identified by the qualitative tests given below.
4.1 Phenolphthalein Test — Heat 1 g of resin with 2 to 3 g of phenol
and 10 drops of concentrated sulphuric acid ( see IS : 266-1977¶ ) in a
test tube until an orange or brownish-orange melt forms ( see Note ).
After the melt has cooled, extract with water, dilute to 1 000 ml and
make alkaline with sodium hydroxide solution. Formation of pink
colour confirms phthalate and alkyd resin.
NOTE — Too high a temperature or too much acid or too long heating may char the melt.
4.2 Resorcinol Test — Heat about 0.5 g of resin with 2 to 3 times the
quantity of resorcinol for several minutes. Cool and extract with
boiling water. Dilute to 50 to 100 ml with water. Make alkaline with
dilute sodium hydroxide solution. A green fluorescence indicates
phthalate and alkyd resin.
*Methods of sampling and test for resins for paints ( first revision ).
†Rules for rounding off numerical values ( revised ).
‡Glossary of terms relating to paints ( second revision ).
§Glossary of terms used in synthetic resin industry.
¶Specification for sulphuric acid ( second revision ).
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IS : 354 (Part 2) - 1986
5. IDENTIFICATION OF ROSIN IN ALKYD RESINS
5.0 Outline of the Method — Presence of rosin is qualitatively
determined by any of the following methods.
5.1 Liebermann-Starch Test — Dissolve sample by
warming/boiling in acetic anhydride. Cool to room temperature. Take
one or two ml of this solution in white porcelain dish. Add a drop of
sulphuric acid (sp gr 1.43). The presence of violet colour indicates the
presence of rosin in the sample.
5.2 Nichel Modification of Liebermann-Starch Test — Dissolve
5 ml of sample (0.1 to 0.5 g) in 3 ml of chloroform. Add 5 ml sulphuric
acid (sp gr 1.56-1.58) and shake thoroughly. The yellow chloroform
will float. After it has become clear, add acetic anhydride drop by drop,
the chloroform layer will be coloured violet in presence of trace of
rosin. By repeated vigorous shaking, the sulphuric acid layer dissolves
the colouring matter and takes on a crimson to purple red colour.
6. DETERMINATION OF FINENESS ON HEGMANN GAUGE
6.0 Outline of the Method — This test prescribes a method of
estimating the fineness of the solution.
6.1 Apparatus
6.1.1 Hegmann Gauge
6.2 Procedure — Place a few drops in the groove of the Hegmann
gauge and draw the same along the decreasing thickness direction.
The point along the groove at which continuous bitty appearance
starts is read in terms of micron scale on the side.
7. DETERMINATION OF TOLERANCE TO SOLVENT
7.0 General — This test prescribes the extent to which alkyd resins
can be diluted. Usually, it is carried out either on volume/volume basis
or mass/volume basis or mass/mass basis.
7.1 Apparatus
7.1.1 Graduated Test Tube
7.1.2 Beaker
7.1.3 Glass Rod
7.2 Procedure
7.2.1 Volume/Volume Basis — 1-2 ml of solution of resin is transferred
directly into a graduated test tube without touching the sides, and the
solvent, for tolerance test, is gradually added in small shots with
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IS : 354 (Part 2) - 1986
immediate shaking to mix the contents of the test tube. The addition
is continued till a slight haze is obtained in the solution. The volume of
solvent added is noted.
Volume of solvent
Percent tolerance = ----------------------------------------------------------------- × 100
Volume of resin sample
7.2.2 Mass/Volume Basis — Method is similar to the above but a
weighed quantity of the resin in a graduated cylinder is diluted as
above with the solvent, for tolerance. Stop addition when the solution
turns hazy. The volume of liquid added is read out from the
graduations.
7.2.3 Mass/Mass Basis — In a weighed beaker of suitable capacity
with a glass rod, weigh accurately 10 g of the alkyd sample. Place the
beaker on a white surface with a black dot so that the dot can be seen
through the alkyd solution. Add the solvent for thinning and stir after
every addition with the glass rod. Add solvent till the dot disappears
due to haze in solution. Reweigh the beaker with solution. Find out
the weight of solvent added.
Mass of solvent added
Percent tolerance = ------------------------------------------------------------- × 100
Mass of resin taken
8. DETERMINATION OF FATTY ACIDS
8.0 Outline of the Method — The resin is refluxed with alcoholic
potassium hydroxide and filtered. The filtrate collected and the
unsaponifiable and volatile matter are extracted with ether. The
aqueous extract is acidified to pH 2, cooled to room temperature and
fatty acids present are extracted with ether. The ether extract is
evaporated, dried and weighed. The determination is not applicable
for alkyd resins containing modifying agents like urea, phenol,
melamine, rosin and styrene.
8.1 Apparatus
8.1.1 Beakers — of 150- and 400-ml capacities.
8.1.2 Filter Flask
8.1.3 Funnel — long stem, 75 mm diameter.
8.1.4 Flask and Condenser — 500-ml, long-necked, fitted with a reflux
condenser. The joints between the flask and the condenser shall be
ground-glass joints.
8.1.5 Guard Tube — of soda-lime.
8.1.6 Nitrogen Gas Supply
8.1.7 Separating Funnels — three, of 500-ml capacity each.
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IS : 354 (Part 2) - 1986
8.1.8 Drying Oven — Vacuum type, controlled thermostatically to
maintain a temperature of 60 ± 2°C.
8.2 Reagents
8.2.1 Alcohol-Benzene Mixture — Mix 1 volume of absolute alcohol
( see IS : 321-1964* ) with 3 volumes of benzene ( see IS : 1840-1961† )
8.2.2 Benzene — conforming to IS : 1840-1961†.
8.2.3 Ether
8.2.4 Hydrochloric Acid — relative density 1.16, conforming to
IS : 265-1976‡.
8.2.5 pH Indicator Papers — universal type.
8.2.6 Alcoholic Potassium Hydroxide Solution
8.2.7 Sodium Sulphate — anhydrous, conforming to IS : 255-1982§.
8.3 Procedure
8.3.1 Weigh sufficient resin or resin solution to yield 0.8 to 1.2 g of
potassium alcohol phthalate into a long-necked flask. Add 50 ml of
benzene. Warm, if necessary, over a hot water-bath to dissolve. Add
60 ml of alcoholic potassium hydroxide and fit the reflux condenser.
Place the flask in water-bath, immersing to the level of contents of the
flask. Gradually, raise the temperature and reflux for 1½ h. At the end
of this period, remove the flask from bath and wash the inside of the
condenser with a few millilitres of alcohol-benzene mixture. Remove
the condenser, close the flask with soda-lime guard tube and cool in
running water. Cool and filter immediately and quickly through
previously tared G 4 sintered glass crucible. Wash the precipitate with
benzene-alcohol mixture until the washings are not alkaline to
phenolphthalein. Avoid suction of air through the precipitate as the
crystals are hygroscopic. Pour about 25 ml of ether and filter. Transfer
the filtrate and washings to a 500-ml beaker using water. Concentrate
on steam bath to a volume of nearly 25 ml under a blanket of nitrogen
gas to avoid oxidation of fatty acids. Transfer the solution to a 500-ml
separating funnel with the aid of water and add 300 ml of water and 10
ml of alcohol. Extract the unsaponifiable matter and volatile thinners
with successive 50-ml portions of ether, combining the ether extracts in
the first separating funnel and using the other two for successive
extractions ( see Note ). Wash the ether extracts with three 10-ml
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IS : 354 (Part 2) - 1986
portions of water, adding water to the main aqueous phase. Discard
the combined ether extracts.
NOTE — If the layers do not separate distinctly, draw the aqueous layer carefully
and add 2 to 3 ml of alcohol to the emulsion phase. Swirl gently to break emulsion
and draw the aqueous layer. This procedure may be repeated on subsequent
extractions, if necessary.
8.3.2 Acidify the aqueous phase with hydrochloric acid, cooling while
addition is carried out and bring the solution to pH 2. Cool the mixture
to room temperature and extract the fatty acids with successive 25 ml
portions of ether until a colourless extract is obtained, combining the
ether extracts in the first funnel and using the others for subsequent
extractions. Wash the combined ether extract with water until it is free
from mineral acids as revealed by indicator paper. Preserve the
aqueous phase for polyol determination ( see 9 and 10 ). Dry the
combined ether extract in the separating funnel by the addition of
anhydrous sodium sulphate. Filter the ether extract through rapid low
ash filter paper and collect the filtrate into a previously weighed 150-ml
beaker containing a few pieces of porcelain bits and previously weighed
to the nearest 1 mg. The ether extract should be decanted from the top
opening of the separating funnel. Evaporate the ether portion-wise by
placing the beaker and its contents on the water-bath. Cover the filter
funnel with a watch-glass during evaporation and maintain an inert
atmosphere over beaker by passing nitrogen gas. Remove last portions
of fatty acids from sodium sulphate by washing with small amounts of
ether until a colourless extract is obtained. Remove the final traces of
fatty acids from filter paper with small portions of ether.
8.3.3 Complete the evaporation of fatty acid-ether solution on the
steam-bath while maintaining nitrogen atmosphere. Remove final
traces of ether by heating for successive 20 minutes period in vacuum
oven at 60°C until constant mass is obtained.
8.4 Calculation — Calculate total fatty acids content as follows:
2 M –M 1
Total fatty acids, percent by mass = ------------------------ × 100
M
where
M2 = mass in g of the beaker plus residue,
M1 = mass in g of the beaker, and
M = mass in g of the material taken for test.
9. DETERMINATION OF GLYCEROL AND ETHYLENE
GLYCOL
9.0 Outline of the Method — The method covers the determination of
glycerol and ethylene glycol in alkyd resins and resin solutions. Other
polyhydric alcohols that can be oxidized by periodic acid to
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IS : 354 (Part 2) - 1986
formaldehyde or formic acid or both, will interfere with the
determination of glycerol and ethylene glycol. Urea, melamine and
phenolic resins interfere. Glycerol and ethylene glycol are determined
by adding periodic acid to the aqueous extract obtained in the
determination of fatty acids (8.3). This is titrated against standard
sodium hydroxide and further with standard thiosulphate after
titrating the iodine liberated by addition of potassium iodide. The
primary hydroxyl groups of ethylene glycol and glycerol are oxidized to
formaldehyde by periodic acid; the secondary hydroxyl group of glycerol
is oxidized to formic acid. By acidimetric and iodometric titration, the
proportions of formic acid and formaldehyde may be determined and
calculated to glycerol and ethylene glycol by algebraic equations.
9.1 Apparatus
9.1.1 Burettes — of 50- and 100-ml capacities, conforming to
IS : 1997-1982*.
9.1.2 Pipettes — of 20- and 50-ml capacities ( see IS : 1117-1975† ).
9.1.3 Beakers — two, each of 400-ml capacity ( see IS : 2619-1971‡ ).
9.1.4 Long-Necked Flask — four, each of 1 000-ml capacity.
9.1.5 Volumetric Flasks — two, each of 100-ml capacity ( see
IS : 915-1975§ ).
9.1.6 Graduated Cylinder — 10-ml capacity.
9.2 Reagents
9.2.1 Methyl Purple Indicator — 0.1 percent.
9.2.2 Periodic Acid — Dissolve 11 g of periodic acid crystals in water
and dilute to 1 000 ml. Store the solution in brown bottles.
9.2.3 Potassium Iodide Solution — Dissolve 200 g of potassium iodide
in water and dilute to 1 000 ml.
9.2.4 Standard Sodium Hydroxide Solution 0.1 N.
9.2.5 Standard Sodium Thiosulphate Solution — 0.2 N.
9.2.6 Starch Solution
9.2.7 Sulphuric Acid — 1 : 5 ( v/v ). Mix one volume of concentrated
sulphuric acid (conforming to IS : 266-1977¶) with 5 volumes of water.
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IS : 354 (Part 2) - 1986
( V 1 – V 2 ) N × 0.092 06
b) Glycerol, percent by mass ( B ) = -------------------------------------------------------------- × 100
M×F
where
V1 = volume in ml of standard sodium hydroxide solution used
for titration of the sample,
V2 = volume in ml of standard sodium hydroxide solution
required for blank,
N = normality of the standard sodium hydroxide solution,
M = mass in g of the sample taken for test, and
F = aliquot fraction.
c) Ethylene glycol, percent by mass = 1.348 ( A – B )
NOTE — In practice, samples containing no ethylene glycol have given values of up
to one percent and hence samples giving ethylene glycol values of 1 percent or less
should be considered as having no ethylene glycol.
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IS : 354 (Part 2) - 1986
10.3 Procedure — Transfer an aliquot of the solution (9.3)
containing 0.15 to 0.55 g of pentaerythritol to a 100-ml beaker. Reduce
the volume of the solution over a water-bath to about 5 ml. To the hot
solution, add 15 ml of benzaldehyde-methanol reagent and 12 ml of
hydrochloric acid. Mix well and let stand at room temperature for
about 15 minutes, swirling occasionally to prevent the precipitate
from sticking to the bottom of the beaker. Place the beaker in an
ice-bath for about an hour and maintain the temperature at 0 to 2°C.
Remove the beaker from ice-bath and filter the contents immediately
through a weighed fritted glass crucible of medium porosity. Rinse the
beaker with 25 ml of cold methanol-water mixture (10.2.3) and add to
crucible. Continue to transfer and wash the precipitate with about
100 ml of methanol-water mixture at 20 to 25°C as follows:
Disconnect suction or vacuum, pour 10 ml of the methanol-water
mixture from beaker to crucible and stir the precipitate to get a
homogenous slurry, using a short flat-end glass rod. Start filtering
using suction or vacuum. Repeat washing thus about six times.
Finally wash the precipitate and rinse the walls of the crucible with
30 ml of methanol-water mixture. Filter completely and dry the
precipitate at about 105°C for about 2 hours. Cool in a desiccator
and weigh.
10.4 Calculation
( M 2 + 0.026 9 ) × 43.6
Monopentaerythritol P, percent by mass = ------------------------------------------------------------
-
M1 × F
where
M2 = mass in g of the precipitate,
M1 = mass in g of the material taken for test, and
F = the aliquot fraction taken for determination.
NOTE — The percentage of monopentaerythritol may be converted to percentage of
commercial monopentaerythritol on the assumption that the commercial grade
contains 85 percent monopentaerythritol, using the following formula:
Commercial monopentaerythritol, percent by mass = P/0.85, where P is the
value obtained in 10.4.
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IS : 354 (Part 2) - 1986
11.1 Apparatus
11.1.1 Flask and Condenser — A 500-ml long-necked flask fitted with
a 75-cm long air condenser. The joint between the flask and the
condenser shall be a taper ground-glass joint.
11.1.2 Desiccator — with concentrated sulphuric acid as desiccant.
11.2 Reagents
11.2.1 Benzene
11.2.2 Alcoholic Potassium Hydroxide Solution — Dissolve 66 g of
potassium hydroxide in 1 000 ml of absolute alcohol (conforming to
IS : 321-1964*).
11.2.3 Ether — anhydrous, conforming to IS : 336-1973†.
11.2.4 Alcohol-Benzene Wash Solution — 1 : 3 ( v/v ).
11.2.5 Hydrochloric Acid — 0.1 N.
11.3 Procedure — Weigh from a closed container, a sample of the
resin or resin solution sufficient to yield 0.8 to 1.2 g of potassium
alcohol phthalate into a 500-ml long-necked flask. Add 150 ml of
benzene, warm if necessary over a water-bath and bring into solution.
Add 60 ml of alcoholic potassium hydroxide solution. Reflux for 1½
hours over a water-bath using the condenser. Remove the flask from
the water-bath, rinse down the inside of the condenser with a few
millilitres of alcohol-benzene wash solution. Remove the condenser
and stopper the flask with soda-lime guard tube and cool the flask by
means of running water followed by an ice bath. Filter the contents
through a weighed fritted glass crucible, when cool. Use
alcohol-benzene wash solution to transfer the precipitate completely
from the flask to crucible. Wash the precipitate with successive
portions of alcohol-benzene wash solution until a few millilitres of
wash solution shows no signs of alkalinity to phenolphthalein. Do not
allow to draw air through the crystals as they are hygroscopic. Finally
wash the precipitate with 25 ml of ether. Wipe the outside of the
crucible with a clean cloth and place in an oven at 60°C for one hour
( see Notes ). Cool to room temperature in a desiccator and weigh.
NOTES
1 The precipitate is alcoholate and alcohol of crystallization may be driven off on
prolonged heating. However, it is safe to dry up to 60°C for one hour.
2 For pigmented composition, separation of pigment and varnish may be done as per
IS : 101 (Part 8/Sec 2)‡ and volatile matter may be determined as per IS : 101 (Part
2/Sec 2)§ before proceeding further for determination of phthalic anhydride.
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IS : 354 (Part 2) - 1986
steam-bath carefully. When all the ether has been removed, transfer
the beaker to an oven previously heated to 80°C. Heat to constant mass,
cool to room temperature in a desiccator and weigh. After weighing, add
50 ml of warm benzene-alcohol mixture. Titrate against standard
sodium hydroxide solution to the same persistent faint pink colour as in
the neutralization of benzene-alcohol mixture.
13.4 Calculation
Unsaponifiable matter, M 1 – ( V × N × 0.280 )
percent by mass = ----------------------------------------------------------- × 100
M2
where
M1 = mass in g of the residue obtained,
V = volume in ml of standard sodium hydroxide used in
the titration,
N = normality of standard sodium hydroxide solution, and
M2 = mass in g of the material taken for test.
NOTE — A factor of 0.280 is used in the equation on the assumption that the acid is
18 carbon atom fatty acid. If coconut, lauric, or other short chain acids are
suspected, an arbitrary factor 0.216 shall be used, and this fact shall be reported
with the test result.
17
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This Indian Standard has been developed by Technical Committee : CDC 50 and amended by
CHD 21