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Gloria.
Kalmar DRG420-450
Technical information
1. Introducing Kalmar DRG420-450: 2. The EGO cabin:
The next generation of productivity Redefining driver performance
Robust, versatile and efficient, Kalmar reachstackers are the most
extensively tested machines in the industry and the preferred choice
of cargo handlers in more than 160 countries throughout the world.
Now, with the Generation G reachstacker, we’re proud to introduce
an entirely new benchmark in driver productivity. One that’s not
only safer and more comfortable to operate, but also easier to
maintain and more profitable to own.
For drivers, it offers an all-new operating experience with a
panoramic view, intuitive interfaces and ergonomically designed
controls. For owners and service personnel, it includes countless
new improvements that ensure greater uptime with minimal total
cost of ownership. Put together, it’s simply our safest, most The new EGO cabin puts drivers in full control of our most productive
efficient reachstacker ever built. driving environment to date. Fully redesigned with more comfortable
ergonomic controls and a wide range of steering and seating
Because if there’s one thing we’ve learned from possibilities, everything is constructed to provide a safe and stress-
thousands of businesses across the globe, free driving experience in even the most demanding applications.
it’s that every move – from a single lift to
a lifetime of non-stop utilisation – has a Total visibility
An entirely new, open cabin design ensures optimal
Patented side-tilting steering wheel
The newly designed ergonomic steering wheel has
direct impact on your bottom line. visibility at all angles. Forward, diagonal and rearward been thoroughly tested to provide a range of position
And that’s why, once again, we’re views are all enhanced thanks to smartly refined
profiles and curved windows. The overall effect is an
settings that can be adjusted for the comfort of any
driver. Equipped with a patented tilt function, it can be
determined to make your next uncom­promised level of safety and operator angled to the side or moved forward slightly to avoid
awareness. obstruction. Driving, reversing and handling difficult
move one that truly counts. loads in tricky positions have never been this
High-capacity wiper stress-free.
To extend visibility in even the most extreme weather
Welcome to conditions, a redesigned horizontal wiper is capable
of drying 90% of the surface area of the new, curved
Ergonomically designed comfort pedals
The new pedal system is both flexible and fail-safe.
Generation G. windscreen. Equipped with adjustable-angle floor-based pedals,
it decreases foot strain and allows you to drive harder
Efficient work console with less fatigue.
All controls, switches and indicators are carefully
formed and placed for smoother, more effective load Intuitive operator interfaces
handling. Control and data display panels are clear and The human-machine interface (HMI) has been elevated
intuitive, and the entire console is ergonomically tested to new heights as a result of extensive testing and
to reduce both effort and unintentional errors. R&D. One logical, user-friendly design allows you to
see, hear, touch and react to all important inputs
Fully integrated multi-seat without ever losing focus on the task at hand.
The adjustable, Kalmar seat is developed to provide
the most comfortable sitting posture for every driver. New patented joystick
During long shifts and demanding operations, an The new joystick with built-in gear knob is designed to
optimal seat position makes it possible to achieve a improve driving efficiency. It is optimised for maximum
consistently healthier, more enjoyable driving lifting capacity and ergonomically enhanced to reduce
experience. arm fatigue.
3. Advanced electronics 4. Control systems & driver interfaces
Better uptime through advanced electronics Intuitive interaction and control
The Generation G has been comprehensively re-engineered to
ensure seamless interaction between the machine and its drivers.
With the help of leading industrial designers, usability experts –
and of course, experienced operators – countless details have
been refined to ensure a single, balanced driver interface. It’s a
KID
holistic approach that results in faster, intuitive understanding of
KCU
KPU the wealth of real-time information gathered by the Kalmar electrical
control system. And the end result is a driver that remains informed
KFU KAU and alert at all times.
EDC TCU

KCU Kalmar Cabin Unit EDC Electronic Diesel Control KAU Kalmar Attachment Unit
KPU Kalmar Panel Unit TCU Transmission Control Unit KFU Kalmar Frame Unit
KID Kalmar Information Display

The improved Kalmar electrical control system makes the

Generation G smarter, more intuitive and more reliable than ever
before. Its electronics feature a distributed and redundant CAN-bus
technology, developed by Kalmar, that constantly monitors the
engine, gearbox, valves and more – providing you with constant
real-time data to help maximise uptime. The new segmented wiring
with longer lifetime, fewer wires and connection points, means that
the system is both less prone to faults and far easier to configure,
diagnose and service.

Simplified diagnostics consequences if performed too late. As with the

Condition-monitoring data from the CAN-bus system previous generation of reachstackers, the Generation G
is constantly fed to operators via an eye-level colour solves this with sensors that alert drivers of any warning Intuitive Kalmar Display Unit LED-lit Head Up Display
display in the cabin. Pop-up notifications allow drivers to signs of low engine oil or coolant levels – long before any The Kalmar Display Unit is designed to keep operators To complement the Kalmar Display Unit without adding
simply check the screen, perform troubleshooting and stoppage or component damage occurs. safe, effective and well informed from the comfort of unnecessary clutter to the cabin, the Generation G is
see error codes that direct them straight to the relevant their cabin. Without stepping outside or asking for also equipped with a discreet, integrated Head Up
section of the operator’s manual. Central lubrication assistance, it’s possible to check and diagnose the display with LED indicators. This allows you to easily
As an added option, a central lubrication system can performance of a range of critical factors, from fuel monitor twist-lock and support-leg status through simple
Smart sensors for fluid levels be installed to ensure greater operator control over the consumption and fluid levels to system errors and the green, yellow and red indicators. The small, unobtrusive
Most often, fluid levels are checked as part of routine machine’s lubrication cycle. The system is electronically operator action needed to resolve them. Calibration unit helps to keep you and your load safe while reducing
maintenance, which rarely takes into account the wide monitored and controlled in order to alert operators in settings and diagnostic resources are always extra costs and distractions through simplified,
ranges of use and driver skills that your machine faces. advance whenever a blockage or other malfunction accessible and easy to understand – exactly when energy-efficient LED symbols.
It’s a simple task, but one that can have costly arises – anywhere in the lubrication cycle. and where you need them most.
5. Drive train
Power that’s built to last
The Kalmar Generation G is equipped with either a Volvo
stage 3B or Cummins stage 3A engine, together with ZF
transmission. Reliable and fuel efficient, they are prepared
for Stage 4 and Tier 4 compliance. Even from low revs,
they supply ample power and torque for rapid acceleration
and safer manoeuvrability.

Drive train Option

Reliable power train Engine Manufacturer, type designation Cummins QSM11

Fuel – type of engine Diesel - 4-stroke
All the components of the Generation G drive train, from Rating ISO 3046 – at revs (kW – rpm) 277 at 1700-1800 rpm
the drive shaft and transmission systems to braking and Peak torque ISO 3046 – at revs (Nm – rpm) 1830 Nm at 1100-1400 rpm
Number of cylinders – displacement (cm³) 6 - 16,3:1
other units, are proven for lifetime durability and precision. Gearbox Manufacturer, type designation ZF - 5WG261
The electronically controlled gearbox, for instance, helps Clutch, type Torque converter
to ensure safe and effective driving at all speeds, together Gearbox, type Power shift
Number of gears, forward – reverse 5 3
with highly precise control of lifting equipment. Alternator Type – power (V - A) 28 / 100
Starting battery Voltage – capacity (V – Ah) 2x12 - 145
Driving axle Type Kalmar – WDB Kalmar - WDB
Noise level, inside Noise Level in cabin according to EN12053 72

Draw pull
Lifting speed (m/s) Lowering speed (m/s) Driving speed (km/h) Gradeability (%) (kN)
at 70% of unloaded at rated load at 2 km/h, at 2 km/h, at max, unloa-
Performance unloaded rated load unloaded at rated load (F/R) (F/R) unloaded rated load ded max

DRG420-60S5 0,42 0,25 0,36 0,36 25/18 21/16 35 19 37 316

Drive train Standard
DRG450-60S5 0,42 0,25 0,36 0,36 25/18 21/16 35 19 37 316
Engine Manufacturer, type designation Volvo TAD 1360VE DRG450-60S5M 0,42 0,25 0,36 0,36 25/18 21/16 35 19 37 316
Fuel – type of engine Diesel - 4-stroke DRG450-65S5 0,42 0,25 0,36 0,36 25/18 21/16 35 19 37 316
Rating ISO 3046 – at revs (kW – rpm) 256 at 1500-1900 rpm DRG450-65S6 0,42 0,25 0,36 0,36 25/18 21/16 35 19 37 316
Peak torque ISO 3046 – at revs (Nm – rpm) 1745 Nm at 1100-1400 rpm DRG450-60C5 0,42 0,25 0,36 0,36 25/18 21/16 35 19 37 316
Number of cylinders – displacement (cm³) 6 - 17,8:1 DRG450-65C5 0,42 0,25 0,36 0,36 25/18 21/16 35 19 37 316
Gearbox Manufacturer, type designation ZF - 5WG261 DRG450-60S5X 0,42 0,25 0,36 0,36 27/20 21/16 26 15 28 316
Clutch, type Torque converter DRG450-60C5X 0,42 0,25 0,36 0,36 27/20 21/16 26 15 28 316
Gearbox, type Power shift DRG450-65S5X 0,42 0,25 0,36 0,36 27/20 21/16 26 15 28 316
Number of gears, forward – reverse 5 3 DRG450-65S5XS 0,42 0,25 0,36 0,36 26/19 20/15 25 14 27 316
Alternator Type – power (V - A) 28 / 150 DRG450-65C5X 0,42 0,25 0,36 0,36 27/20 21/16 26 15 28 316
Starting battery Voltage – capacity (V – Ah) 2x12 - 145 DRG450-65C5XS 0,42 0,25 0,36 0,36 26/19 20/15 25 14 27 316
Driving axle Type Kalmar – WDB Kalmar - WDB DRG450-65S6X 0,42 0,25 0,36 0,36 27/20 21/16 26 15 28 316
Noise level, inside Noise Level in cabin according to EN12053 72 DRG450-70S5X 0,42 0,25 0,36 0,36 26/19 20/15 25 14 27 316
DRG450-70C5X 0,42 0,25 0,36 0,36 26/19 20/15 25 14 27 316
DRG450-70S5XS 0,42 0,25 0,36 0,36 26/19 20/15 25 14 27 316
DRG450-70C5XS 0,42 0,25 0,36 0,36 26/19 20/15 25 14 27 316
DRG450-75S5XS 0,41 0,24 0,36 0,35 25/18 19/14 23 13 25 316
DRG450-75C5XS 0,41 0,24 0,36 0,35 25/18 19/14 23 13 25 316
6. Safety 7. Service & Support
Everything for a safer day’s work Global presence, local service
Any machine, of course, is only as safe as its driver. But even the From the world’s first commercial reachstacker to the more than
most experienced driver needs the right working conditions to 7,500 machines since delivered, no machine on the market is
make the most of their equipment. Our goal in developing the new built with deeper knowledge than the Kalmar Generation G. It’s a
Generation G reachstacker was to create entirely new standards in mindset we incorporate straight from the factory floor, where each
visibility, ergonomics and overall safety – all to ensure that you, your component and spare part is designed for maximum uptime and
machine and your cargo reach their destinations safely, every day. easy serviceability with input from service technicians, support
personnel and aftermarket staff.
Unobstructed vision Optional Personal Proximity System
The new EGO cabin ensures nearly uninhibited visibility In an environment as fast-paced as a cargo terminal,
for any type of operation. In addition to the panoramic the external environment is far from predictable. With the Rapid response times Improved internal construction
windscreen and integrated wipers, all control panels and new optional Personal Proximity System, you get a The result is a new machine for a new era, backed by The improved Kalmar electronic control system makes
monitors are thoughtfully placed to ensure optimal ease complete aid system with exterior sensors that enable the industry’s most comprehensive global support your machine both more reliable and easier to diagnose.
of use and visibility. And when it comes to handling you to detect unexpected obstacles or colleagues and after-sales service network. This deep experience With better integrated wiring and segmented cables,
difficult loads from a more optimal position, an optional approaching from out of view. A simple audio warning extends throughout the Kalmar supply chain, ensuring service staff can quickly detect faults and carry out
sliding cab function allows you to hydraulically shift the alerts you to their presence, allowing you to react before swift response times for service, support and spare replacements so you can get back to work. Electrical
cab’s position at the press of a button – yet another a dangerous situation arises. parts in all corners of the globe. Wherever cargo is interfaces and hydraulics systems are also streamlined,
feature to offer a wider, more adaptable field of vision. handled, and in whatever operating conditions, you resulting in fewer components and diagnostic variables.
Reverse Aid Warning System can rest assured that our world-leading network is It’s a service-friendly combination that carries down to
A revolution in ergonomics The System includes a Reverse Aid Warning System, there to keep your business moving strong. your bottom line, year in and year out.
The driver’s entire surroundings have been carefully equipped with sensors, a reverse camera (integrated
redesigned to reduce stress and enhance safety. This into the rear counterweight) and an interior cabin Longer service intervals Enhanced exterior protection
includes a new, adjustable Kalmar multiple steering display. The ultra sound warning system, which covers To further minimise your total cost of operation, the In the long run, a more durable exterior is one that pays
possibilities as well as comfortably engineered control an area from 50 cm up to 9 meter, is inter-adjustable in Generation G has a service life that’s longer than ever off. Not just in terms of maintenance costs, but also in
panels and hanging pedals. Whether advancing, three different zone settings. before. The savings can be felt from the first service, added resale value. And the Generation G is no exception.
reversing, loading or unloading at tricky angles, the which now is performed after 500 hours. Service From improved anchor points for safer transport to
driver remains in full control, with all functions intuitively Tyre pressure monitoring intervals have doubled from 1,000 to 2,000 hours for faster-folding support jacks, it includes a range of new
within easy reach. With an optional integrated tyre pressure monitoring both the drive axle oil and oil in the rotation engine details designed to boost the lifetime of your machine.
system, drivers can continuously monitor the pressure spreader, while hydraulic oil is checked first at a full For good measure, we’ve also added thicker paint layers
of each individual tyre. Besides reducing tyre wear, this 4,000 hours, and again at 1,000-hour intervals. Put to the exterior and new surface treatment to bolts and
added information makes it simpler to avoid dangerous together, it all amounts to a significant leap forward screws, providing superior protection against wear, rust
tyre blowouts altogether. in ease of ownership and total uptime. and damage in all climates and weather conditions.

Simplified maintenance
Thanks to several structural refinements, filter changes
are now easier, faster and less frequent. The servo filter,
which is first changed after 1,000 hours rather than
500, has been relocated to sit more closely to the high-
pressure filters beneath the frame. Meanwhile, the fine
filter has been moved to the outside of the frame, also
to ensure quick, easy access for service personnel.
8. Environment & fuel economy 9. Driver training & customisation
Smarter fuel savings More ways to get the most from
your machine
With the Generation G, idle fuel consumption is a thing of the past.
Features include standard technologies like smart LED lighting,
three optimised Kalmar Eco Driving Modes and a range of options Ultimately, a successful day’s work boils down to one thing: a safer,
designed to make fuel savings as effortless as possible. healthier, more productive driving experience. And since no two
operators – or operations – are alike, the Generation G is supported
Energy-efficient LED lighting by a wide range of customisation options and driver training services.
From the in-cabin Head Up display to the twist lock
indicators on the boom and on chassis as well as for
the Rotating beacon (warning lamp on boom) LED is
now standard. The LED lights are incorporated to
ensure minimal energy usage. In addition to their total
life span of up to 30,000 hours, LED lights are far more
tolerant to vibrations than traditional halogen or Xenon
fixtures, thus reducing lifetime maintenance costs.

Powerful variable pumps

The Generation G uses highly efficient variable pumps
to get the most power from every piston movement.
Variable pumps save fuel and reduce noice levels.

Tyre pressure sensors

Low tyre pressure can have a significant impact on
fuel savings. By choosing the optional tyre pressure
monitoring system, you can gain full control over the
air pressure of all tyres, at all times. For drivers, this is
just one more automated system to help boost safety
while saving fuel.
Kalmar EDM (Eco Driving Modes)
Depending on the priorities of your business, drivers Start-stop function with up to 10% fuel savings
can now choose and switch between three optimised An optional start-stop function can also be added to
driving modes: Power, Normal and Economy. Each is automatically activate and deactivate the machine.
designed to automatically maximise output, either in This automatic start-stop function reduces unnecessary
terms of tonnes moved, fuel economy or total cost emissions and extends the lifespan of components,
of operations. Whichever you choose, you can rest which makes it possible to achive up to 10% in fuel
assured that your machine is finely tuned, with the savings.
possibility to save up to 20% on fuel consumption.
Tailor-made for your business Hone your driving skills with Kalmar
Based on your specific needs, the Generation G Training Academy
reachstacker is available with a complete range of Along with a high-quality machine, skilled drivers are our
standard and customised cabin features, attachments customers’ greatest assets. With the Kalmar Training
and more. Your machine can be configured with a 6, Academy, we help to make both of these investments
6.5, 7 or 7.5 metre wheelbase, together with one of more profitable for your business. Operator training
two powerful, fuel-efficient drivelines: the Volvo 1360 ZF courses, which teach safer, more efficient operating
step 3B and Cummins ZF step 3A. Whatever your skills, can be held anywhere in the world – and even
application, our aim is to help adapt your reachstacker on-site with customers in realistic working environments.
for the best possible lifetime utilisation.
In particular, our EcoDriving courses help drivers to
extend component life, minimise maintenance costs
and reduce fuel consumption by up to 30%. Simply by
learning new techniques, every driver can help make
a measurable impact on your machine’s total cost of
operation – for years to come.
10. Flexible container handling
Easy to use, easy to choose
What kind of turning radius do you need? Which size vehicle is Model designation
DRG450-70S5XS
best suited to your operational requirements? With our broad range
of model sizes, options and handy designation system, it's easy to Diesel

find just the right solution. Reachstacker

Generation

First row capacity in decitonnes

Wheel base in decimetres

Spreader

When loading and unloading, Five container stacking

avoiding having to always pick up a
It's easy to lift containers lengthwise from a low, container from a 90-degree right angle Extended capacity
longitudinal position – through workshop doors, is a big time savings and improvement in
port shed gates and other tight openings. terms of work efficiency. Support jacks

Container 8’6’’ Container 9’6’’

A1
A2

H5

H4
H3

R1 B Lm
V L
R3 100

L4
L5
L6 100

Container 8’6” Container 9’6” Lifting height Load centre Aisle width (mm) Turning radius (mm) Main dimensions (mm)
Service
Model/capacity 1:st row 2:nd row 3:rd row 1:st row 2:nd row 3:rd row H4 (mm) H5 (mm) L4 (mm) L5 (mm) L6 (mm)
Dimensions A1– 20 ft A2 – 40 ft R1– 20 ft R3 – 40 ft B V Lm L H3 Clearance Wheels weight (kg)
DRG420-60S5 41*/42 25* 11* 40*/42 25* 11* 15100 18200 1965 3815 6315
DRG420-60S5 11200 13600 8100 9400 4150 6055-12185 8000 11200 4600 250 18.00x25/36 65500
DRG450-60S5 43*/45 27* 13* 42*/45 27* 13* 15100 18200 1965 3815 6315
DRG450-60S5 11200 13600 8100 9400 4150 6055-12185 8000 11200 4600 250 18.00x25/40 67400
DRG450-60S5M 43*/45 30* 15* 42*/45 30* 15* 15100 18200 1965 3815 6315
DRG450-60S5M 11200 13600 8100 9400 4150 6055-12185 8000 11200 4600 250 18.00x25/40 69400
DRG450-65S5 43*/45 32* 16* 42*/45 32* 16* 15100 18200 1965 3815 6315
DRG450-65S5 11600 13600 8500 9400 4150 6055-12185 8500 11700 4600 250 18.00x25/40 69500
DRG450-65S6 42**/44*/45 22* 16* 43*/45 32** 16** 16200 19250 1965 3815 6315
DRG450-65S6 11900 13900 8500 9450 4150 6055-12185 8500 12000 4500 250 18.00x25/40 70500
DRG450-60C5 41*/45 25* 10* 40*/45 25* 10* 14900 18200 1965 3815 6315
DRG450-60C5 11200 13600 8100 9400 4150 6055-12185 8000 11200 4600 250 18.00x25/40 73500
DRG450-65C5 41*/45 28* 13* 40*/45 28* 13* 14900 18200 1965 3815 6315
DRG450-65C5 11600 13600 8500 9400 4150 6055-12185 8500 11700 4600 250 18.00x25/40 74100
DRG450-60S5X 43*/45 35* 18* 42*/45 35* 18* 15200 18200 1965 3815 6315
DRG450-60S5X 11200 13600 8100 9400 4150 6055-12185 8100 11200 4600 300 18.00x33 77500
DRG450-60C5X 42*/45 32** 14** 41**/49*/45 32* 14* 15000 18200 1965 3815 6315
DRG450-60C5X 11200 13600 8100 9400 4150 6055-12185 8100 11200 4600 300 18.00x33 81100
DRG450-65S5X 45* 36*/38* 21* 43*/45 37*/38 21* 15200 18200 1965 3815 6315
DRG450-65S5X 11600 13600 8500 9400 4150 6055-12185 8600 11700 4600 300 18.00x33 76300
DRG450-65S5XS 45* 38*/(41) 21*/(29*) 45* 38*/(41*) 21*/(29*) 15100 18300 1965 3815 6315
DRG450-65S5XS 11600 13600 8500 9400 4150 6055-12185 8600 11700 4700 300 18.00x33 81600
DRG450-65C5X 42*/45 33**/34* 16** 41**/44*/45 34* 16* 15000 18200 1965 3815 6315
34*/(36*)/ DRG450-65C5X 11600 13600 8500 9400 4150 6055-12185 8600 11700 4600 300 18.00x33 80500
DRG450-65C5XS 42*/45 16*/(24*) 41*/45 34*/(38*) 16*/(24*) 14900 18300 1965 3815 6315 DRG450-65C5XS 11600 13600 8500 9400 4150 6055-12185 8600 11700 4700 300 18.00x33 85000
(38)
DRG450-65S6X 42**/45* 35*/38 21* 43*/45 34**/36*/38 21** 16300 19350 1965 3815 6315 DRG450-65S6X 11900 13900 8500 9450 4150 6055-12185 8600 12000 4600 300 18.00x33 77500
DRG450-70S5X 45* 39*/41 23* 45* 40*/41 23* 15100 18300 1965 3815 6315 DRG450-70S5X 12100 13600 9000 9400 4150 6055-12185 9100 12200 4700 300 18.00x33 77800
DRG450-70C5X 45* 36*/38 20* 43/45* 41* 20* 14900 18300 1965 3815 6315 DRG450-70C5X 12100 13600 9000 9400 4150 6055-12185 9100 12200 4700 300 18.00x33 82800
DRG450-70S5XS 45* 39*/41 23*/(31*) 45* 40*/41 23*/(31*) 15100 18300 1965 3815 6315 DRG450-70S5XS 12100 13600 9000 9400 4150 6055-12185 9100 12200 4700 300 18.00x33 79300
DRG450-70C5XS 45* 36**/38* 20**/(27**) 43**/45* 37*/38 20*/(27*) 14900 18300 1965 3815 6315 DRG450-70C5XS 12100 13600 9000 9400 4150 6055-12185 9100 12200 4700 300 18.00x33 84200
DRG450-75S5XS 45* 43*/45 26*/(34*) 45 45* 26*/(34*) 15200 18400 1965 3815 6315 DRG450-75S5XS 12500 13600 9400 9400 4150 6055-12185 9600 12700 4750 300 18.00x33 81800
DRG450-75C5XS 45* 40**/42*/43 24**/(32**) 45** 41*/43 24/(32*) 15000 18400 1965 3815 6315 DRG450-75C5XS 12500 13600 9400 9400 4150 6055-12185 9600 12700 4750 300 18.00x33 88100
For more detailed information please see the technical data sheet
Notes

Kalmar offers the widest range of cargo handling solutions and services to ports, terminals, distribution centres
and to heavy industry. Kalmar is the industry forerunner in terminal automation and in energy efficient container
handling, with one in four container movements around the globe being handled by a Kalmar solution. Through
its extensive product portfolio, global service network and ability to enable a seamless integration of different
terminal processes, Kalmar improves the efficiency of every move. www.kalmarglobal.com

Kalmar Sweden AB
Torggatan 3
SE-340 10, Lidhult, Sweden
tel. +46 372 260 00
fax +46 372 263 90
making your every move count