Earthing
Earthing
Introduction EAR:2 - 3
Concrete Inspection Pits, Cable Protection Covers, Markers & Posts EAR:20 - 24
Concrete Inspection Pits to enable testing of the earth electrode system,
cable protection covers and markers to protect cables from damage
Clamps EAR:29 - 31
Rod to tape, cable and strand clamps for inter-connecting conductors, rods etc
Accessories EAR:32
Copper is the recommended material to use in earthing applications, whether below or above ground.
Materials used in earthing systems must be able to:
• withstand mechanical damage
• resist corrosion
• provide a low impedance path to earth
• carry the maximum fault condition for the application/installation
EARTH MATS
page EAR:14
INSPECTION PITS
pages EAR:20 - 26
EARTH SEALS
pages EAR:27-28
Our castings are high quality/high copper content complying to BS 7430 and BS 62561-1.
Additional to our range are UL listed copperbond earth rods and exothermic welding.
EARTH ROD
CLAMPS
pages EAR:29 - 31
INSPECTION PITS
pages EAR:20 - 26
EARTH PLATES
page EAR:14
CONDUCTIVE
AGGREGATES
pages EAR:15 - 19
VOLTAGE GRADIENT
When lightning, or a fault current, is injected into the ground the voltage dissipates through the soil,
radiating away from the point of entry. The further the distance from the point of entry, the lower the
voltage that will present (much like the size of ripples in a pond, as they radiate away from the point
where a stone was thrown into the water).
1
TRANSFERRED POTENTIAL
1
Path of current through body
Potential difference
TOUCH POTENTIAL
STEP POTENTIAL
2 3
3 3 3
This is significant because a current passing through the heart causes fibrillation and can lead to death.
Mitigation of potential differences can be through the use of “equipotential grids” that equalise potential
across an area, plus it is good practice to ensure that the conductors and rods are buried at least 1m
deep and covered by a thick layer of insulating material eg rock.
EARTH
ROD
EARTH
ROD
4. Grid Conductor
CONDUCTORS
EARTH
ROD
5. Earth Plates/Mats
For example, for protection of an operator at switch positions.
The choice of Earth Termination layout design depends on multiple factors, but essentially . . .
• The purpose
• The ground conditions
We recommend the use of copper earth electrode systems due to their inherent low resistivity and corrosion
resistance.
Our range encompasses:
• Solid copper earth electrodes and conductor
• Solid stainless steel electrodes
• Copperbond (copper covered steel) electrodes and conductor
• Copper conductors
• Earth bars and bonds
• Exothermic welding
Kingsmill do not recommend the use of galvanised, zinc plated or bare mild steel in buried (in direct contact
with soil) earth termination networks for two reasons.
1. The high resistivity of steel compared to copper
2. Poor corrosion resistance when compared with solid copper or copperbonded steel
Similarly, the earth connection components must also be able to resist corrosion and carry the nominated
fault rating of the conductor.
Exothermic Welding
It is important that all Earth Terminations can conduct the current that is required by the Earthing design.
Not only must this apply to the conductor itself, but also to the connectors used within the Earth Termination
network. Exothermic joints carry 100% of the conductor fault rating, whereas bolted braided and crimped
connections do not. With this in mind, Kingsmill supply a full range of exothermic welding equipment.
Exothermic welds permit the finished joint to carry the full fault rating of the conductors joined, they never
loosen and being composed mainly of copper, provide first class corrosion resistance.
The Kingsmill exothermic joint provides:
• Full fault current carrying capacity
• Excellent corrosion resistance
• Ease of installation
However please note, there are instances where a bolted
connection is required. For example, where the earth
conductor needs to be disconnected from the earth
electrode for testing, or where the installation of an
exothermic weld is not possible.
Driving Stud
APPLICATION
COMPONENT
ASSEMBLY:
Assemble Kingsmill Copperbond Earth Rods to the desired length with Couplings and add a
Driving Stud to the top and a Driving Spike to the bottom for safe driving into the ground.
LENGTH (mm) DIAMETER (mm) INTERNAL THREAD (mm) WEIGHT (kg) PART No.
1200 15 M10 1.85 ERSC1504
1200 16 M10 2.10 ERSC1604
1500 16 M10 2.49 ERSC1605
1800 16 M10 2.99 ERSC1606
2400 16 M10 3.99 ERSC1608
3000 16 M10 4.99 ERSC1610
1200 20 M10 3.30 ERSC2004
1500 20 M10 4.14 ERSC2005
1800 20 M10 5.02 ERSC2006
2400 20 M10 6.70 ERSC2008
3000 20 M10 8.38 ERSC2010
1200 25 M10 5.18 ERSC2504
1500 25 M10 6.48 ERSC2505
1800 25 M10 7.78 ERSC2506
2400 25 M10 10.37 ERSC2508
3000 25 M10 12.97 ERSC2510
Material: 99.9% Hard Drawn Copper
Standard: BS:EN 62561-2, BS 7430
Driving Head
APPLICATION
COMPONENT
ASSEMBLY:
Rod Assemble Kingsmill Copperbond Earth Rods to the desired length with Couplings and add a
Driving Stud to the top and a Driving Spike to the bottom for safe driving into the ground.
Coupling dowel
Rod
Driving Spike
LENGTH (mm) DIAMETER (mm) INTERNAL THREAD (mm) WEIGHT (kg) PART NO.
1200 16 M10 1.87 ERSS1604
1500 16 M10 2.34 ERSS1605
1800 16 M10 2.81 ERSS1606
2400 16 M10 3.75 ERSS1608
3000 16 M10 4.69 ERSS1610
1200 20 M10 2.96 ERSS2004
1500 20 M10 3.65 ERSS2005
1800 20 M10 4.38 ERSS2006
2400 20 M10 5.84 ERSS2008
3000 20 M10 7.30 ERSS2010
1200 25 M10 4.89 ERSS2504
1500 25 M10 6.12 ERSS2505
1800 25 M10 7.34 ERSS2506
2400 25 M10 9.79 ERSS2508
3000 25 M10 12.24 ERSS2510
Material: Stainless steel
Driving Head
Standard: BS:EN 62561-2, BS 7430
Recommended for clay soils and marine/shore environments.
APPLICATION
Rod
Driving Head Earth Rod Coupling Earth Rod Driving Spike
Dowel
COMPONENT
Coupler ASSEMBLY:
Assemble Kingsmill Stainless Steel Earth Rods to the desired length with Couplings and add
a Driving Stud to the top and a Driving Spike to the bottom for safe driving into the ground.
Rod
Driving Spike
Material: Copper
Standard: BS:EN 12163 (formerly BS 2874)
OTHER SIZES ARE AVAILABLE UPON REQUEST
Material: Copper
Standard: BS:EN 12163 (formerly BS 2874)
OTHER SIZES ARE AVAILABLE UPON REQUEST
When buried horizontally, Earth Mats can provide an equipotential
plane for protecting operators at switching positions.
Earthing Compound
Granular: Granular is the preferred option for filling trenches. The
conductor is surrounded with Bentonite and then water
poured over and mixed in the trench.
Powder: Powder is the preferred product for pouring into bore
holes, ensuring the mixture is of a thin enough consistency
to reach the bottom of the bore hole.
Material: Sodium carbonate activated calcium montmorillonite clay.
The product is a naturally occurring substance with no
known ecological hazards, and can be disposed of as non-
hazardous waste.
Theft deterrent
When copper conductors are encased in a Marconite®/concrete surround, this acts as a deterrent to those intent on
stealing copper from cell sites and substations.
Advantages
Marconite® is a granulated conductive medium designed to replace the conventional aggregate in concrete and thereby
provide a permanent medium with good electrical conductivity and strength.
• Low resistivity, especially when compared to Bentonite.
• Does not rely on moisture to conduct electricity.
• No seasonal variation - does not rely on water to conduct, does not shrink.
• Does not require maintenance.
• Chemically inert and non-polluting - non-corrosive to steel and copper, it does not attack cement structures. Its PH is
within the neutral range.
• Environmentally safe - it does not dissolve or dissipate like other chemical enhancers such as caustic soda, salt and
acid based products.
• Easy to use - forms a concrete like material that can be poured as a slurry and in some situations, used dry.
• Acts as a theft deterrent.
• High strength - can be used as part of the building structure and achieve strengths of grade 25 concrete.
• Synthetic material manufactured specifically for earthing applications.
Mixing instructions
Plain Marconite® 3:1 mix Marconite®/cement by weight plus 1 litre of water per 4kg. (ie 3 x 25kg bags of Marconite®,
1 x 25kg bag of cement, 6 litres of water.)
It is possible to vary the ordinary portland cement and water content to suit local conditions, but
this will affect the performance of the finished concrete.
Marconite® Premix Cement and Marconite® have already been mixed, simply add 6 litres of water per 25kg bag of
Marconite® Premix.
When mixed as above, a relatively dry material is formed. Water content can be adjusted as
the application requires, but this will affect drying times and resultant compressive strength.
Typically, the mix is touch dry within hours but not fully cured until after several days.
Density • Pure dry Marconite® (Marconite-01) is approximately 1,000kg/m3
(40 x 25kg bag per one cubic metre)
• Dry Marconite® pre-mix (Marconite-02) is approximately 1,250kg/m3
(50 x 25kg bags per one cubic metre)
• The fully hardened density of Marconite® concrete, mixed as per instructions,
is 1,500kg/m3
Application
Earth Rod installation
• Drill a hole 10 x the diameter of the earth rod (16mm diameter rod = 160mm
diameter hole)
• Centre the earth rod in the hole and lower it to the bottom
• Mix Marconite® into a slurry and pour into the hole
• Tamp down the mix during pouring to exclude air pockets
• Keep the earth rod central to the hole
• Take a resistivity reading immediately after installation and again 14 days later
Depth by
design
Rod 16mm
160mm
Marconite
requirement 50mm
• The use of marker tape or tiles might be required 50mm
Material: Concrete
Standard: BS:EN 62561-5:2011
Material: Copper
Standard: BS:EN 13601
Material: Concrete
Standard: BS:EN 62561-8:2011
Material: Copper
Standard: BS:EN 13601
Inspection Pit Earth Bars (for 500 x 500 Concrete Inspection Pit)
Kingsmill Inspection Pit Earth Bars are used to facilitate testing of the earth
electrode or earthing system.
Inspection Pit Earth Bars can be fitted diagonally in slots provided in the
Concrete Inspection Pits. These allow for multiple conductor connections.
DESCRIPTION OVERALL SIZE HOLE DIA. FINISH WEIGHT PART NO.
L x W x T (mm) (mm) (kg)
5 hole bar for CPIT500 490 x 50 x 6 11 Bare 0.81 PBAR5CBP500
5 hole bar for CPIT500 490 x 50 x 6 11 Tinned 0.81 PBAR5CTP500
7 hole bar for CPIT500 490 x 50 x 6 11 Bare 0.80 PBAR7CBP500
7 hole bar for CPIT500 490 x 50 x 6 11 Tinned 0.80 PBAR7CTP500
Material: Copper
Standard: BS:EN 13601
Inspection Pit Earth Bars (for Concrete Inspection Pit with lifting eye/brass plate)
Kingsmill Inspection Pit Earth Bars are used to facilitate testing of the
earth electrode or earthing system.
The Earth Bar can be fitted diagonally in slots provided for multiple
conductor connections.
DESCRIPTION OVERALL SIZE (mm) HOLE DIA. WEIGHT PART NO.
LxWxT (mm) (kg)
5 hole Earth Bar 300 x 25 x 6 11 0.37 PBAR5
7 hole Earth Bar 300 x 25 x 6 11 0.36 PBAR7
Material: Copper
Standard: BS:EN 13601, BS:EN 62561-5:2011
Care should be taken in selecting the cover size as the cover should
be wider than the service line over which it is to be placed.
Marker Posts
Marker Posts for the indication of electric cable junctions and field
markers.
• Impressed with the words ‘ELECTRIC CABLES’
• Manufactured using wet cast concrete
• 100 x 76mm recess for supplementary identification plates
TYPE LENGTH DEPTH WEIGHT QUANTITY PART NO.
(mm) (mm) (kg) (per pallet)
Type 2
1 610 80 14 30 CMPT1
2 762 80 24 30 CMPT2
Type 1
Material: Concrete
Marker Blocks
Marker Blocks for the marking of underground buried electrical
services and junctions.
• Concrete blocks impressed with ‘ELECTRIC CABLES’
• Manufactured using wet cast concrete
• 100mm x 76mm recess for supplementary identification plates
CMB12 CMB14 LENGTH WIDTH DEPTH WEIGHT QUANTITY PART NO.
(mm) (mm) (mm) (kg) (per pallet)
305 305 150 33 18 CMB12
610 610 100 87 10 CMB24
Material: Concrete
Material: Copper
Standard: BS:EN 13601
250mm
78mm
220mm
190mm
180mm
250mm
190mm
350mm dia
2
50mm
min cover
Kingsmill Single Flange Earth Rod Seals have been
1
designed for use in concrete slabs with a nominal
228mm
PVC Duct
3 Concrete thickness of 300mm. They will withstand a pressure up to
(not supplied) 4 Slab 80psi (5.5 bar) and have been tested accordingly.
5
7 6 1 Plastic Inspection Pit (sold separately)
DPM 2 Seal Cap
3 ‘O’ Ring Rod Seal
DPM adhered to underside
of Seal Housing using 4 Compression Collar
proprietary mastic 8
5 EDPM Flat Seal Washer
Blinding Coat 6 Seal Housing
/Sub Soil
7 Inspection Pit Lock Nut
APPLICATION
Benefits:
Additional Earth Rods can be driven at a later date, with no additional parts Earth Rod Seal Earth Pit Earth Rod
or causing damage to the Earth Rod Seal.
Installation Notes:
Ingress of water from anywhere other than around the Earth Rod Seal is the
responsibility of the installation contractor. The Earth Rod Seal flange and
components must be free from dust/debris/grease/paint before pouring the
concrete (highest quality and fully compacted to ensure sealing).
Performance depends on the integrity of the surrounding concrete. The main
concrete slab must not be shuttered out and the Earth Rod Seal fitted later.
350mm dia
2
50mm
min cover
Kingsmill Double Flange Earth Rod Seals have been
designed for use in concrete slabs with a nominal 1
228mm
thickness of 300mm. They will withstand a pressure up to
PVC Duct
3
80psi (5.5 bar) and have been tested accordingly. (not supplied) 4
5
1 Plastic Inspection Pit (Sold Separately) 7
6
2 Seal Cap
3 ‘O’ Ring Rod Seal
4 Compression Collar
5 EDPM Flat Seal Washer 8
Concrete
6 Seal Housing Slab
APPLICATION
Benefits:
Earth Rod Seal Earth Pit Earth Rod Additional Earth Rods can be driven at a later date, with no additional parts
or causing damage to the Earth Rod Seal.
ROD DIAMETER (in : mm) HOLE CENTRES (mm) WEIGHT (kg) PART NO.
5/8 : 16 37 0.21 CLUB16
3/4 : 20 37 0.21 CLUB20
1 : 25 37 0.22 CLUB25
1 1/4 : 30 43 0.22 CLUB30
2 : 50 64 0.36 CLUB50
Material: High Strength Copper Alloy (body), 99.9% HD Copper (‘U’ bolt)
Standard: BS:EN 62561-1 Class H, BS 7430
Tightening torque: 12Nm
CGUV150
Tinmans Solder
Tinmans solder is used to braze copper bar and tape.
DESCRIPTION LENGTH (mm) WEIGHT (kg) PART NO.
Tinmans solder (1/2lb stick) 300 0.26 TINS1/2
Material: Tin (60%), Lead (40%)
Denso Tape
Denso Tape offers a weatherproof seal when wrapped around joints to
stop the ingress of moisture, preventing corrosion.
COIL SIZE (mm) MATERIAL WEIGHT (kg) PART NO.
50 x 10000 Synthetic fabric 0.76 DEN050
Material: Synthetic - impregnated and coated with a neutral petroleum
compound
Silfos
Silfos allows copper to be brazed in air without the use of flux.
SIZE (W x L) MATERIAL WEIGHT PART NO.
(mm) (kg)
50 x 8000 Silver, phosphorus and copper alloy 0.425 SF050