Ms 01 166
Ms 01 166
www.swagelok.com
83 Se r ie s a nd H83 Se r ie s
■ Working pressures up to 10 000 psig (689 bar)
■ 1/8 to 1/2 in. and 6 to 12 mm Swagelok® tube fitting or NPT end connections
Contents
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Information About Ball Valves . . . . . . . . . . . . . 2 Ordering Information and Dimensions . . . . . . . . . . . . . . . 6
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . 8
Pressure-Temperature Ratings . . . . . . . . . . . . . . . . . . . . 3 Service Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Flow Data at 70°F (20°C) . . . . . . . . . . . . . . . . . . . . . . . . . 3 Pneumatic Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ISO 5211-Compliant Actuators . . . . . . . . . . . . . . . . . . . . 14
Low Fugitive Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Electric Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cleaning and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . 3
Features
■ Compact, maximum-flow design
■ Low operating torque
■ 2- or 3-way flow patterns Heavy-duty handle
indicates flow direction.
■ Panel mounting
■ Pneumatic and electric actuators
available
■ Low Emissions certification per API
641 available
Bottom-loaded stem:
■ prevents stem blowout
■ enhances system safety.
Pressure-Temperature Ratings
83 Series Material 316 SS Alloy 400
Pressure-temperature ratings for PCTFE, PCTFE,
83 series valves are based on Seat Material Nylon PTFE PEEK Nylon PTFE PEEK
listed seat materials, fluorocarbon Temperature, °F (°C) Working Pressure, psig (bar)
FKM O‑rings, and reinforced PTFE 0 (–17) to 100 (37) 6000 (413) 1500 (103) 6000 (413) 5000 (344) 1500 (103) 5000 (344)
backup rings. 150 (65) 3000 (206) 1125 (77.5) 5800 (399) 3000 (206) 1125 (77.5) 4690 (323)
Low-temperature L83 series ball 200 (93) 2000 (137) 750 (51.6) 5000 (344) 2000 (137) 750 (51.6) 4390 (302)
250 (121) 1000 (68.9) 625 (43.0) 4100 (282) 1000 (68.9) 625 (43.0) 4100 (282)
valves are available, see page 9.
300 (148) — 500 (34.4) 3200 (220) — 500 (34.4) 3200 (220)
350 (176) — 375 (25.8) 2300 (158) — 375 (25.8) 2300 (158)
400 (204) — 250 (17.2) 1400 (96.4) — 250 (17.2) 1400 (96.4)
450 (232) — 125 (8.6) 500 (34.4) — 125 (8.6) 500 (34.4)
H83 Series
Material 316 SS
Pressure-temperature ratings for F2, F4,
H83 series valves are based on End Connections S4, S6MM S10MM S6, S8MM S8 S12MM
PEEK seats, fluorocarbon FKM Temperature, °F (°C) Working Pressure, psig (bar)
O‑rings, and reinforced PTFE
0 (–17) to 100 (37) 10 000 (689) 8400 (578) 7500 (516) 6700 (461) 6600 (454)
backup rings. 150 (65) 7 500 (516) 7500 (516) 7500 (516) 6700 (461) 6600 (454)
Low-temperature LH83 series 200 (93) 5 000 (344) 5000 (344) 5000 (344) 5000 (344) 5000 (344)
ball valves are available, see 250 (121) 4 100 (282) 4100 (282) 4100 (282) 4100 (282) 4100 (282)
page 9. 300 (148) 3 200 (220) 3200 (220) 3200 (220) 3200 (220) 3200 (220)
350 (176) 2 300 (158) 2300 (158) 2300 (158) 2300 (158) 2300 (158)
400 (204) 1 400 (96.4) 1400 (96.4) 1400 (96.4) 1400 (96.4) 1400 (96.4)
450 (232) 500 (34.4) 500 (34.4) 500 (34.4) 500 (34.4) 500 (34.4)
Testing
Every Swagelok trunnion ball valve is factory tested with nitrogen at 1000 psig (69 bar). Seats have a maximum allowable leak
rate of 0.1 std cm3/min. Shell testing is performed to a requirement of no detectable leakage with a liquid leak detector.
Low Fugitive Emissions
The American Petroleum Institute’s API 641 tests for fugitive emissions to atmosphere for quarter turn ball valves. The tests
are conducted at a third party lab and certify that at no point in the test did the valve leak in excess of 100 ppm of methane.
Certificates stating that the valve is certified for Low Emissions service are available for the 83 series with Fluorocarbon FKM
stem O-rings. For more information, contact your authorized Swagelok sales and service representative.
Cleaning and Packaging
All Swagelok trunnion ball valves are cleaned and packaged in accordance with Swagelok Standard Cleaning and Packaging
(SC-10) catalog, MS-06-62. Cleaning and packaging in accordance with Swagelok Special Cleaning and Packaging (SC-11)
catalog, MS-06-63, to ensure compliance with product cleanliness requirements stated in ASTM G93 Level C are available as
an option for 83 series valves, see page 10.
4 Trunnion Ball Valves—83 Series and H83 Series
Materials of Construction
83 Series
1
2
5 15
22
17 19 21
16
18 20
Materials of Construction
H83 Series
1
2
5 13
20
15 17 19
14
16 18
2-Way 3-Way
Material Grade/
Component ASTM Specification
6
Phenolic with powdered metal
1 Handle
300 series SS insert
2 Set screw S17400 SS
3 Panel nut 316 SS/B783
4 Stop pin
Stainless steel
9 (2-way—2; 3-way—1)
8 5 Body 316 SS/A479
7
6 Stem 316 SS/A276
10
7 Stem O-ring Fluorocarbon FKM
8 Primary stem backup ring PEEK
9 Secondary stem backup ring PTFE/D1710
2-Way 3-Way 10 Stem bearing PEEK
11 Ball➀ S21800/A276
12 Plug (2-way only) 316 SS/A276 —
13 Seats (2) PEEK
14 Seat carriers (2) 316 SS/A276
11 11 15 Seat springs (12) Alloy X-750/AMS 5542
16 Seat carrier guides (2) 316 SS/A276
17 Seat carrier backup rings (4) Reinforced PTFE
18 Seat carrier O-rings (2) Fluorocarbon FKM
19 End screw seals (2) PTFE/D1710
20 End screws (2) 316 SS/A479
Tungsten disulfide and
12 Wetted lubricants
fluorinated-based
Molybdenum disulfide with
Nonwetted lubricant
hydrocarbon binder coating
Wetted components listed in italics.
➀ Ball trunnions are Xylan® coated.
6 Trunnion Ball Valves—83 Series and H83 Series
0.51 0.50
(13.0) (12.7)
0.58
(14.7)
1.06
(26.9)
B
A
1/4 in. female
B NPT port
A
H83 Series
1.50
(38.1)
0.50
(12.7)
1.06
(26.9)
Example: SS-83TF2
Service Options
83 and H83 Series Low-Temperature Service
Trunnion ball valves for low-temperature L83 Series Pressure-Temperature Ratings
service, with a temperature rating
of –40 to 200°F (–40 to 93°C), are Material 316 SS Alloy 400
available. Low-temperature valves PCTFE, PCTFE,
have low-temperature Buna C O-rings. Seat Material Nylon PTFE PEEK Nylon PTFE PEEK
All other materials and ratings are the Temperature, °F (°C) Working Pressure, psig (bar)
same as those of standard valves. –40 (–40) to 100 (37) 6000 (413) 1500 (103) 6000 (413) 5000 (344) 1500 (103) 5000 (344)
150 (65) 3000 (206) 1125 (77.5) 5800 (399) 3000 (206) 1125 (77.5) 4690 (323)
To order a valve for low-temperature 200 (93) 2000 (137) 750 (51.6) 5000 (344) 2000 (137) 750 (51.6) 4390 (302)
service, insert L into the valve ordering
number.
Example: SS-L83KF2 LH83 Series Pressure-Temperature Ratings
Material 316 SS
F2, F4,
End Connections S4, S6MM S10MM S6, S8MM S8 S12MM
Temperature, °F (°C) Working Pressure, psig (bar)
–40 (–40) to 100 (37) 10 000 (689) 8400 (578) 7500 (516) 6700 (461) 6600 (454)
150 (65) 7 500 (516) 7500 (516) 7500 (516) 6700 (461) 6600 (454)
200 (93) 5 000 (344) 5000 (344) 5000 (344) 5000 (344) 5000 (344)
Service Options
83 Series for “Fast Fill” CNG Filling Station Applications 83 Series Special Cleaning
Stainless steel 83 series 3-way manual valves are available for use in a variety of and Packaging (SC-11)
filling station applications. These valves improve performance in demanding high- To order optional cleaning and
cycle, high-pressure applications, and prevent the need for frequent rebuilds. packaging in accordance with
Features include: Swagelok Special Cleaning and
■ A directional installation with 90 degree actuation for ease of operation
Packaging (SC-11) catalog, MS-06-63,
to ensure compliance with product
during filling
cleanliness requirements stated in
■ 3-way design with vent port for ease of venting after fill ASTM G93 Level C for 83 series
■ PEEK seats to reduce maintenance required in high-cycle applications valves, add ‑SC11 to the valve ordering
■ Cycle life test report available upon request number.
Example: SS-83DXLPF4 Example: SS-83KF2-SC11
SS-L83DXLPF4
Oxygen Service Hazards
Note: The handle set screw used in this valve is longer than the standard 83 series
For more information about hazards
handle set screw and thus is not interchangeable.
and risks of oxygen-enriched systems,
see the Swagelok Oxygen System
Safety technical report, MS-06-13.
Vent Fill
Pneumatic Actuators
Pressure-Temperature Ratings
Maximum Actuator
Actuator Temperature Pressure, psig (bar)
Actuator Service Range At 100°F At Maximum
Service Designator °F (°C) (37°C) Temperature
Standard — –20 to 200 (–28 to 93) 165 (11.3)
High temperature HT 0 to 400 (–17 to 204) 100 (6.8)
200 (13.7)
Low temperature LT –40 to 200 (–40 to 93) 165 (11.3)
Nonfluorocarbon NF –20 to 200 (–28 to 93) 165 (11.3)
Actuation Modes
Double Acting Spring Return
Actuator System
Single Dual Single Dual
Swagelok rack and pinion pneumatic Valve Actuator Model Pressure
actuators are compact, lightweight, Series Model Designator psig (bar) Minimum Actuator Pressure, psig (bar)
easily mountable, and can be operated 1500 (103) 30 (2.1) 50 (3.5) 70 (4.9) 80 (5.6)
31 (90°) -31
with standard shop air. They are 83 6000 (413) 35 (2.5) 60 (4.2) 75 (5.2) —
available in spring-return and double- 2-way 1500 (103) 15 (1.1) 20 (1.4) 65 (4.5) 70 (4.9)
acting modes. On-off (2-way) valves 33 (90°) -33
6000 (413) 20 (1.4) 25 (1.8) 75 (5.2) 75 (5.2)
require 90° actuation; switching (3-way)
1500 (103) 35 (2.5) 60 (4.2) 75 (5.2)
valves require 180° actuation. 51 (180°) -51 —
83 6000 (413) 45 (3.2) 85 (5.8) —
For technical data, including pressure-
3-way 1500 (103) 15 (1.1) 25 (1.8) 70 (4.9) 75 (5.2)
temperature ratings and materials 53 (180°) -53
of construction, refer to Ball Valve 6000 (413) 20 (1.4) 35 (2.5) 75 (5.2) —
Actuation Options catalog,
MS‑02-343.
H83 Series Actuator Pressure at Maximum System Pressure
Based on valve performance using pressurized air or nitrogen.
Actuation Modes
• Actuated assemblies must Double Acting Spring Return
be properly aligned and Actuator System
Single Dual Single Dual
supported. Improper alignment Valve Actuator Model Pressure
or inadequate support of the Series Model Designator psig (bar) Minimum Actuator Pressure, psig (bar)
actuated assembly may result 1 500 (103) 35 (2.5) 60 (4.2)
in leakage or premature valve 31 (90°) -31 6 000 (413) 45 (3.2) 85 (5.9) — —
failure. H83 10 000 (689) 55 (3.8) 100 (6.9)
2-way 1 500 (103) 15 (1.1) 25 (1.8) 70 (4.9) 75 (5.2)
33 (90°) -33 6 000 (413) 20 (1.4) 35 (2.5) 75 (5.2) 85 (5.9)
10 000 (689) 25 (1.8) 45 (3.2) 80 (5.6) 90 (6.3)
1 500 (103) 35 (2.5) 60 (4.2)
51 (180°) -51 6 000 (413) 45 (3.2) 85 (5.9) — —
H83 10 000 (689) 55 (3.8) 100 (6.9)
3-way 1 500 (103) 15 (1.1) 25 (1.8) 70 (4.9)
53 (180°) -53 6 000 (413) 20 (1.4) 35 (2.5) 75 (5.2) —
10 000 (689) 25 (1.8) 45 (3.2) 80 (5.6)
12 Trunnion Ball Valves—83 Series and H83 Series
Pneumatic Actuators
Ordering Information
Factory-Assembled Valves with Actuators
Typical Ordering Number
A B C D
SS - 83KF2 -31 D HT
A Valve Ordering Number C Actuation Mode D Actuator Service
C = Spring return, normally closed HT = High temperature
B Actuator Model D = Double acting LT = Low temperature
Based on valve series, flow pattern, O = Spring return, normally open NF = Nonfluorocarbon
and actuation mode, select an S = Spring return, 3-way valves None = Standard
actuator designator. See Actuator
Pressure at Maximum System
Pressure tables, page 11.
-31 = 90° actuation
-33 = 90° actuation For dual-mounted assemblies (two valves mounted to one
-51 = 180° actuation actuator), add DM to the ordering number.
-53 = 180° actuation Example: SS-83KF2-31DDM
A B C
MS-1 31 - DA -HT
A Actuator Model B Actuation Mode C Actuator Service
Based on valve series, flow pattern, DA = Double acting -HT = High temperature
and actuation mode, select an SR = Spring return -LT = Low temperature
actuator designator. See Actuator
-NF = Nonfluorocarbon
Pressure at Maximum System
None = Standard
Pressure tables, page 11.
31 = 90° actuation
33 = 90° actuation
51 = 180° actuation
53 = 180° actuation
Pneumatic Actuators
Dimensions
Dimensions, in inches (millimeters), are for reference only and are subject to change.
A (spring return)
B (double acting)
2 C D
mounting
holes
0.34 (8.6)
dia
E
1/8 in.
NPT
1/8 in.
NPT
2 F
mounting
holes
0.34 (8.6)
dia
H
G J
Actuator Temperature
Actuator Service Range
Service Designator °F (°C)
–40 to 176
Standard —
(–40 to 80)
High 5 to 302
HT
temperature (–15 to 150)
H83
A15 (180°) — — -A15XD — 36 (2.5)
3-way
A B C
SS-83KF2 -A15D HT
A Valve Ordering Number B Actuator Model C Actuator Service
Based on valve series, flow pattern, HT = High temperature
and actuation mode, select an None = Standard
actuator designator. See Minimum
Actuator Pressure tables,
page 14.
A B C D
MS - A15 - 3 - DIN -HT
A Actuator Model B Actuation Mode D Actuator Service
Based on valve series, flow pattern, DA = Double acting (2-way valves) -HT = High temperature
and actuation mode, select an XDA = Double acting (3-way valves) None = Standard
actuator. See Minimum Actuator 3 = Spring return
Pressure tables, page 14.
C Coupling Drive Type
A10 = A10
A15 = A15 DIN
A
1.57
(39.9)
2 mounting
holes
0.34 (8.6) dia
C
2.00 1.44
(50.8) (36.6)
D