1
MANAGEMENT FOR ENGINEERS
                                 HUT-310
                                Module III
Module 3 (productivity and decision making- 7 hours)
Concept of productivity and its measurement; Competitiveness; Decision making process;
decision making under certainty, risk and uncertainty; Decision trees; Models of decision
making.
   1. Define productivity
      Or
      Differentiate production & productivity
          Production is the manufacturing of desired products with the help of inputs
             (raw material and utilities), machines, method, and manpower.
          Productivity refers to the effectiveness of the production process.
          Production refers to the quantity of the product.
          Productivity is the manufacturing of desired products with the optimal
             utilization of inputs (raw material and utilities), machines, method, and
             manpower.
          Productivity is the efficiency of production.
          Productivity can be defined as the ratio between output and input.
                                                           Output
                                 Productivity 
                                                           Input
   2. Factors affecting productivity
   3. Describe the significance/importance of productivity
          Productivity is key to a company's profitability and long-term success.
          It measures how much output a company can produce from resources such as
             labor, capital or raw materials.
          If a company improves its productivity, it can generate more output from its
             resources.
   4. How can we improve the productivity of an organisation?
                                          2
       Keep things simple. While having a productivity strategy is key, it doesn't have
          to be elaborate. ...
       Set reminders. ...
       Review goals daily (or at least regularly) ...
       Minimize time-wasting activities. ...
       Use productivity apps. ...
       Motivate your team. ...
       Avoid multitasking. ...
       Offer a wellness program.
5. Discuss various productivity improvement techniques
   1. Task Batching
       Work on similar tasks together to get into flow state more easily
   2. Don't Break the Chain
       Build or break a habit by focusing on one thing each day
   3. Eat the Frog
       Beat procrastination/delay by doing the most difficult or important thing first
       Stop Dallying and Get More Done in Less Time
   4. Value analysis and value engineering.
            Value analysis involves analysing and improving existing components and
               systems
            value engineering involves redesigning and developing new components
               and systems
   5. Product diversification.
           It is a strategy employed by a company to increase profitability and achieve
              higher sales volume from new products.
           Eg: A company that primarily sells clothing might expand into selling home
              goods and accessories.
   6. Standardization and simplification.
           Standardisation involves consistent form, size, composition, methods, and
              quality maintained for all products/services.
           Simplification is an approach to identify which is the most efficient and
              best suited method for a particular purpose/activity.
   7. Reliability engineering.
           The main purpose of the Reliability Engineer is to improve the reliability
              of critical assets (fixed plant, earth moving equipment and supporting
              assets such as utilities and facilities)
           It is the ability of equipment to function without failure.
           It is the ability of a system or component to function under stated conditions
              for a specified period of time without failure.
6. Various methods to measure productivity
        1. Single factor productivity
        2. Multifactor productivity,
        3. Total productivity and
        4. Total Factor productivity.
   1.      Single factor productivity
                                              3
                                                                       Total output
              Single factor productivity 
                                                                     Individual input
                                                            Total output
              Capital productivity 
                                                  Capital input (capital employed )
                                              .
                                                 Total output
  Labour productivity 
                                      Labour input (expenditure on labour )
                                                    Total output
  Material productivity 
                                          Material input (cost of material )
   2.        Multifactor Productivity
   3.        Total productivity
     Total productivity is defined as the ratio of total output to the sum of all input
      factors
                                                           Total output
                            Total productivity 
                                                           Total input
   4.        Total Factor productivity.
                 Total factor productivity can be defined as the ratio of net output to
                    the sum of associated labour and capital (factor) inputs.
                                                                   Net output
                 Total Factor Productivity (TFP ) 
                                                            ( Labour  Capital ) input
             Net Output = Total Output - Intermediate goods or services purchased
7. What are the difficulties or Problems in measuring productivity
        1. Difficulty in measuring inputs
        2. Difficulty in measuring output
        3. Factorial productivity: Difficult to calculate the productivity of different factors
           of production separately.
        4. Changing conditions Service sector
        5. Different periods
        6. Difficulty in measuring man-hours
        7. Technological change
                                          4
8. Define competitiveness in an organization
  Ability to efficiently use its resources to offer products and services that exceed
   customer expectations.
  As a short-term capability, it refers to how a company manages its market position in
   both products and services, achieving corporate goals.
9. Define managerial decision making/why it is important?
        It is the selection of course of action from among alternatives
        It is the core of planning
        The quality the decision made by the manager, determines the organization’s
          performance and the future of the organization.
10. Steps in decision making process / List out the steps in rational decision-making.
   1. Defining/identifying the problem
           Only when a problem is recognized, the work toward its solution can be
              initiated.
   2. Analyzing the problem
           Next step is the detailed study of the problem involved.
           Analysis helps managers to gain an insight into the problem.
   3. Developing alternative solutions
           The decision maker must try to find out the various alternatives available in
              order to get the most satisfactory result of a decision.
   4. Selecting the best solution
           A comparison is made among the outcomes of various alternatives and the
              best one is chosen.
   5. Implementing the decision
           After the selection of the best alternative, the next step is to convert the
              selected alternative into an effective action.
   6. Follow-up
           Follow-up is necessary to decide whether the decision already taken should
              be continued or be modified in the light of changed conditions.
11. Explain the models in decision making/ explain the different models of decision-
   making behaviour.
                                          5
      1. Rtional decisions – The rational decision-making model follow logical steps to
         find a solution to a problem.
      2. Intuitive decision model – Rather than logical reasoning, the intuitive decision
         model uses feelings and instincts to make decisions.
      3. Recognition-primed decision model – This decision model is similar to the
         intuitive model except that this model is little more structured.
12. Explain the rationality in decision making
          Rational decision making is the opposite of intuitive decision making.
          It is a strict procedure utilising objective knowledge and logic.
          It involves identifying the problem to solve, gathering facts, identifying
             options and outcomes, analysing them, considering all the relationships and
             selecting the decision.
13. Explain the types of decisions
      1. Programmed decisions
          Decisions following the standard policy, rules or procedures that exist there.
             These decisions are known as the programmed decisions.
      2. Non-programmed decisions
          Non-programmed decisions, on the other hand, are new and non-routine in
           nature.
          These decisions are unstructured, non-recurring and ill-defined in nature.
14. Differentiate programed & non programed decisions
                                                 6
       15. Explain various decision making environments
             1. Decision making under risk
                 It is a decision-making situation where there are different possible outcomes
                   and the probabilities of these outcomes can be measured in some way.
                It is a situation in which the consequences of the adopted option and the
                 probability of its occurrence are known
             2. Decisions making under conditions of certainty
                   Decision making under certainty implies that people are reasonable sure
                      about what will happen when they make a decision
                   Here the manager has perfect knowledge of all the information needed to
                      make a decision.
                   This condition is perfect for problem solving.
                   The challenge is simply to study the alternatives and choose the best
                      solution.
             3. Decision making under conditions of uncertainty
                 In making decisions under pure uncertainty, you do not have any information
                    about the outcomes.
                 There are many unknowns.
                 Nobody knows what will happen.
                 There is no possibility of knowing what could occur in the future to alter the
                    outcome of your decision.
                 Uncertainty refers to a decision-making situation where there are different
                    possible outcomes and the probabilities of these outcomes cannot be
                    meaningfully measured, sometimes because all possible outcomes cannot be
                    foreseen or specified.
       16. Explain decision making under uncertainty.(Above answer)
      17. Discuss decision making under risk. .(Above answer)
                                               PROBLEMS
           1. A company produces 160 kg of plastic molded parts of acceptable quality by
              consuming 200 kg of raw materials for a particular period. For the next period,
              the output is doubled (320 kg) by consuming 420 kg of raw material and for
              the third period, the output is increased to 400 kg by consuming 400 kg of raw
              material. Find the productivity for each period.
From the result it is clear that for the
                                              7
    second period though production has doubled, productivity has decreased from 80% ,
    Third period production is increased by 150% and the corresponding productivity
     increased from 80% to 100%
2.     A company produces 160 kg of plastic molded parts of acceptable quality by
consuming 200 kg of raw materials for a particular period. For the next period, the
output is doubled (320 kg) by consuming 420 kg of raw material and for the third
period, the output is increased to 400 kg by consuming 400 kg of raw material. Find the
productivity for each period.
   4. Long Beach Bank employs three loan officers, each working eight hours per day. Each
      officer processes an average of five loans per day. The bank’s payroll cost for the
      officers is $820 per day, and there is a daily overhead expense of ₹500.
                   a. Compute the labor productivity.
                   b. Compute the multifactor productivity, using loans per dollar cost as the
                      measure.
The bank is considering the purchase of new computer software for the loan operations. The
software will enable each loan offer to process eight loans per day, although the overhead
expense will increase to 550 Rs.
                  c. Compute the new labour productivity
                  d. Compute the new multi factor productivity
                  e. Should the bank proceed with the purchase of new software?. Explain’’
                                                  8
                                          Decision Tree
                                        Plant size decision                Completion time 12 months
                                                        Large              Completion time 8 months
                                                        plant
                                                        Small
Development programme succeeds                          plant              Completion time 6 months
  Development decision                                                     Completion time 4 months
                                                          Development
                                                         programme fails
      Decision node      Drop product
      Chance node
                                         An example of a decision tree
 A decision tree is a schematic representation of the alternatives available to a decision
  maker and their possible consequences.
 All decision trees contain decision nodes and state of nature nodes (chance node).
  Construction and reading of decision tree is from left to right.
 Decision nodes (decision points) are represented by squares from which one or several
  alternatives may be chosen.
                                               9
     State-of-nature nodes are represented by circles out of which one or more state-of-nature
      will occur. Branches leaving square nodes represent alternatives; branches leaving
      circular nodes represent chance events (i.e., the possible states of nature).
                                             Problems
 1. A glass firm developing a substantial backlog of orders is considering three courses of
 action
            i. Arrange for subcontracting
            (ii) Begin overtime production
            (iii) Construct new facilities.
   The correct choice depends largely on future demand, which may be low, medium or
 high. By consensus, management ranks the respective probabilities as 0.10, 0.50 and 0.40.
 A cost analysis reveals the effect on profits as shown below.
              Course of action          Low(P=0.1) Medium(P=0.5) High(P=0.4)
         1.Arrange                for       10               50               50
         subcontracting
         2. Begin over time                 -20              60              100
         3.Construct new facilities        -150              20              200
 Show this decision situation in the form of a decision tree and indicate the most preferred
 decision and the corresponding expected value.
                                                     Low (0.1)     10
                                           A        Medium (0.5)   50
                                                     High (0.4)    50
                                      1
                                                     Low (0.1)     –20
                                      2    B        Medium (0.5)   60
                                                     High (0.4)    100
                                  3
                                                     Low (0.1)     –150
                                           C        Medium (0.5)   20
                                                     High (0.4)    200
                                EMV = Probability x Impact
        Here EMV corresponding to C is highest = 75 Rs, so it is suggested to construct new
          facilities
3.        A cell phone manufacturer has invented a 3D phone. The company wants to take
decision whether to manufacture the phone, take royalty from another manufacturer, or
sell rights of the invention and take a lump sum amount of ₹50,000. The profits associated
                                                                          10
and probability of these alternatives is given in the table below. Represent the problem as
a decision tree and suggest a decision to maximise profits.
                                 Manufacture the
                                                              Take royalty
                   Demand              phone
                              Probability     Profit     Probability   Profit
                  High           0.25       2,00,000        0.25       60,000
                  Medium          0.4        50,000          0.4       40,000
                  Low            0.35        –10000         0.35       20,000
             Based on the data give, decision tree is drawn as below.
                                                                               Low (0.25)    200000
                                                     e       A             Medium (0.4)      5000
                                               hon
                                        he p
                                    re t
                           actu                                                High (0.35)   –10000
                       nuf
                   Ma
                  Sell rights of the invention
                                                                 ₹50000
                 Sel
                    l rig
                            hts                                                Low (0.1)     60000
                                  of t
                                      he i
                                          nve
                                             ntio
                                                         n   B             Medium (0.5)      40000
                                                                               High (0.4)    20000
             Expected Monetary Value is calculated for each alternative as below.
             EMV of node A                      =200000 0.25 + 50000 0.4 – 10000 0.35 =₹66500
             EMV of node B                      =60000 0.25 + 40000 0.4 + 20000 0.35 =₹38000
             Choice of alternative is made based on the highest expected value (EV). Here, as
             EV corresponding to A (of ₹66500) is highest, it is suggested to construct new
             facilities.
4. Modern forest management uses controlled fires to reduce fire hazards and to stimulate
   new forest growth. Management has the option to postpone or plan a burning. In a
   specific forest tract, if burning is postponed, a general administrative cost of ₹300 is
   incurred. If a controlled burning is planned, there is a 50% chance that good weather
   will prevail and burning will cost ₹3200. The results of the burning may be either
   successful with probability 0.6 or marginal with probability 0.4. Successful execution
   will result in an estimated benefit of ₹6000, and marginal execution will provide only
   ₹3000 in benefits. If the weather is poor, burning will be cancelled incurring a cost of
   ₹1200 and no benefit. Develop a decision tree for the problem and analyse the decision
   tree and determine the optimal course of action.
                                                                          11
                                                                                        Successful burning
                                                                                                             ₹6000
                                                                                               0.6
                                                                  Good weather
                                                                               B
                                                                      0.5
                                                                                        Marginal burning
                                                              A                                              ₹3000
                                                                                              0.4
                                                ng                Bad weather
                                            r ni                                ₹1200
                                        u                             0.5
                                nb
                             Pla
                            Po
                                 stp
                                       on
                                            eb
                                                 ur n
                                                        ing
                                                                   ₹300
             Conclusion: As burning results in a profit of 200Rs, and postpone burning results
              in an expense of 300Rs. So management should plan for burning.
       4.      Amar Company is currently working with a process, which after paying for
                   materials, labour, etc., brings profit of ₹12000. The following alternatives are
                   made available to the company.
                 a)       The company can conduct research (R1) which is expected to cost ₹10000
                                having 90% chance of success. If it proves to be success, the
                                company gets gross income of ₹25000.
                 b)       The company can conduct research (R2) which is expected to cost ₹8000
                                having 60% chance of success. If it proves to be success, the gross
                                income will be ₹25000.
                 c)       The company can pay ₹6000 as royalty for a new process which will bring
                                a gross income of ₹20000.
                 d)       The company continues the current process.
Because of limited resources, it is assumes that only one of the two types of research can be
           carried out at a time. Use decision tree analysis to locate the optimal strategy of the
           company.
                          12
Expected Monetary Value