Batch Costing Study: Bagul & Sons
Batch Costing Study: Bagul & Sons
SUBMITTED TO
“SAVITRIBAI PHULE PUNE UNIVERSITY”
For the Partial Fulfilment of the degree
“BACHELOR OF COMMERCE”
Submitted by
NASHIK-42200
YEAR 2023-24
ACKNOWLEDGEMENT
I greatly appreciate the motivation and understanding extended for the Project
Work by Mr. Bagul and the staff of the surveyed business unit, who responded
promptly and enthusiastically to my request for frank comment despite their
congested schedules.
I am indebted to all of them, who did the best to bring improvements through
their suggestions. I am very much thankful to Mrs. Anagha Kannav for her
encouragement and guidance for this project work, it would not have been
possible for me to complete this work without his suggestions on every part of
this work.
Introduction to C’ Component
Need and Importance of project
Objective of the Project
Research Methodology
2 Organizational Profile 11
7 Conclusions 41
Conclusion from the learning
Conclusion from the practical
8 Annexure 43
1: - INTRODUCTION
INTRODUCTION TO COSTING: -
DEFINITION –
• COSTING: - Costing is defined as the “Technique and Process of
ascertaining costs”.
3. Cost Accounting is useful for identifying the exact causes for decrease
or increase in profit/loss of the business. It also helps in identifying unprofitable
products or product lines so that these may be eliminated or alternative measures
may be taken.
6. The use of cost accounting technique viz., variance analysis, points out
the deviations from the pre-determined level and thus demands suitable action to
eliminate such deviation in future.
7. The cost of ideal capacity can be easily worked out, when a concern is
not working in full capacity.
PROJECT WORK
INTRODUCTION TO PROJECT: -
PROJECT METHODOLOGY: -
Project is the part of curricular and degree program which provides students
opportunity to investigate problems applying knowledge in a scientific manner. It
gives them opportunities to learn in a particular situation and art of conducting a
study in a systematic way and presenting its findings in the project report. It is a
system of recording and analyzing the events for the purpose of gaining knowledge.
So, knowledge is a tool to solve the problems of individual institution and society at
large. It is beneficial for the students to impart certain skills. It develops the
punctuality, skill of interaction and observation. It also develops analytical mind, skill
of presentation, tact of taking interviews etc. Project work provides an opportunity to
investigate a problem applying commerce and management concepts in a scientific
manner. It enables to apply that their conceptual knowledge in a practical situation
and to learn the art of conducting a study in a systematic way and presenting findings
in a coherent report. The aim of project work is gaining knowledge as a tool to solve
the problems of individual, institutions, and society at large. Apart from other
practical education like visits and guest lectures, project work is also necessary for
the future endeavors.
Project work depends upon observation and experience. It consists of
careful procedure and patient activity. For project work, one has to collect
information and analyze data at the same time. Project work is helpful in
providing solutions to the problems. It is a social activity. Project work
will lead to results which are useful and beneficial for the society. The
general objective of the work is to fulfill the requirements of the
organizations and the industry and help the organizations by giving
recommendation related to cost control and reduction Project work
provides an opportunity to investigate a problem applying commerce and
management concepts in a scientific manner.
4. As it is the basis of the whole study, the study will collapse in the
absence of proper formulated design of project work.
Any Project is done to gain some knowledge & also to give exposure to the
student to his branch of specialization. It gives an insight as to what really
goes in the project is continuous & systematic study of topic under
consideration. The subject of operating costing is selected as the subject to
my project. The basic objectives of understanding this project are as follows.
2. Secondary Data:
Secondary data refers to information collected by someone other than the researcher
for a different purpose. It can provide valuable insights and support research by
saving time and resources. However, caution must be exercised in ensuring the
accuracy and reliability of the data, as it may be subject to biases or limitations
inherent in its original collection process.
The Secondary Data was collected from various reference books, brochures of the
organization and necessary websites.
DATA COLLECTION FOR THE PROJECT: -
To collect information regarding this subject a proper guidance from the person
who are concerned with this, is necessary. So, I visited to ‘BAGUL & SONS’ at
Jalgaon. Primary Data was collected through schedule and Secondary Data was
collected with the help of books and website.
1. ORGANIZATIONAL PROFILE
PROFILE OF THE ORGANIZATION.
Years of Service: - 28
Work: - For the past 28 years, Bagul and Sons has worked in
manufacturing, retail, and wholesale. They have been providing the
greatest goods and services to their customers. Through their efforts and
successes, they have earned respect and have endured over the previous
28 years.
Team: -
‘Our team comprises experienced and skilled artisans and dedicated staff.
Together, we bring a wealth of expertise and enthusiasm to every jewelry,
ensuring a seamless and enjoyable experience for our clients. Experts in CAD
(computerized aided designs)/ CAM (computerized machines).
ABOUT THE OWNER: -
Mr. Girish has not taken any professional training related to jewelry business,
still he has managed to run the business successfully. This business was
started by his father “Mr. Nandu Bagul” on very small scale, slowly and
steadily expanded that.
Now “BAGUL & SONS” has become a well-known jewelry makers and
retailers along with wholesale business. Mr. Girish has one motive “TO
PROVIDE THE BEST QUALITY OF THE WORK” and this motive has
helped him and his business a lot in creating Goodwill among all class of
people.
Mr. Girish has a very charismatic personality and is always ready to take risk
and try to think outside box. He loves challenges and adapts to the changing
situation. He is the 2nd Generation of his family to manage this business.
Vision:
"Our goal is to be known as the best place that creates and sells elegant and unique
jewelry that makes people feel special and stylish."
Mission:
"Our mission is to craft exquisite jewelry pieces that resonate with individuality and
express the unique stories of our customers. We aim to provide unparalleled
craftsmanship, exceptional quality, and personalized service and affordable designs.
Through continuous innovation and dedication to sustainability, we strive to redefine
luxury and enrich lives with timeless elegance."
3: - SERVICE & PRODUCT PROFILE.
Services Offered: -
1. Jewelry making/production:
Creates many jewelry items such as gahu mani (golden beads)
(shaped as wheat), football mani, pipe mani and etc. *Mani =
Jewel.
Creates jewelry items on the basis of orders placed by the retailer.
Polishing and Finishing.
Computer-Aided designing.
2. Retail Business:
Selling of new jewelry ornaments.
Buying of old jewelry ornaments.
Mainly deals in gold and diamond jewelry ornaments.
Mainly handles the retail customers for the wedding and big
functions.
3. Wholesale Business:
Sells small jewelry ornaments (jewel, earrings, pendals) to the
retail shop owners.
Takes order from the retails shop owners for the big or highly
skilled and time taking ornaments.
Trades with the retails shop owners in fine gold.
Products Prepared:
Pipe Mani:
Products sold:
Gold Biscuit: Gold biscuits are generally pure gold in biscuit shapes.
4: - THEORY RELATED TO BATCH COSTING
BATCH COSTING: -
DEFINITION:
According to I. C. M. A. London,
“Batch costing is that form of specific order costing which applies where similar
articles are manufactured in batches either for sale or use within the company ”
Applicability:
Batch Costing is generally undertaken in the case of those undertakings where
continuous production is not possible because of changes made in fashion, taste,
style or technology. For example, drugs and pharmaceuticals, boots and shoes,
ready-made garments, toys, biscuit factories, etc.
Features:
Batch costing is also known as “lot costing”. In batch costing, a large number of
units of an identical product are produced as order by the customer or for storage
and sale in the market.
Each batch is given a separate number and the output of the batch is identified by
the number of the batch recorded on each unit of the batch.
The unit cost of a product varies with the size of the batch.
Batch is a unit for cost calculations.
Advantages:
1. Cost Control: Batch costing allows for better cost control as costs can be
specifically attributed to each batch produced. This enables management to
identify areas where costs can be reduced or optimized within each batch.
6. Decision Making: The detailed cost information provided by batch costing helps
management in making informed decisions regarding pricing, product mix,
resource allocation, and process improvement initiatives.
3. Pricing Decisions: Understanding the cost of each batch is essential for setting
appropriate prices for the products or services within the batch. Businesses can use
batch costing to ensure that prices are competitive and profitable.
4. Inventory Management: Batch costing assists in managing inventory levels
effectively. By associating costs with specific batches, businesses can make
informed decisions about batch size, reorder points, and inventory turnover rates.
5. Resource Allocation: It enables businesses to allocate resources such as labour,
materials, and machinery to specific batches efficiently. This ensures that resources
are utilized optimally and reduces waste.
6. Performance Evaluation: Batch costing provides a basis for evaluating the
performance of different batches or production runs. Managers can compare the
costs, revenues, and profits associated with various batches to identify areas for
improvement.
7. Decision-Making: Batch costing helps in making informed decisions about
whether to accept custom orders or special production runs. By estimating the costs
of producing a particular batch, businesses can decide whether it is economically
viable.
8. Product Differentiation: In cases where multiple variations or versions of a
product are produced within a batch, batch costing allows for the differentiation of
costs associated with each product variant. This information can be valuable for
marketing and sales strategies.
9. Compliance and Reporting: In some industries, regulatory and financial
reporting requirements necessitate batch costing to ensure accurate financial
statements and compliance with accounting standards.
10. Continuous Improvement: Batch costing data can be used to analyze trends and
patterns over time, facilitating continuous improvement efforts.
How BATCH COSTING is applied in corporate world and Markets?
Batch costing is widely applied in the corporate world and markets to
determine the cost of producing a specific batch of products, aiding in
production planning, cost allocation, and inventory management. It helps in
analyzing profitability, making informed pricing decisions, and controlling
costs, thereby enabling efficient budgeting and strategic decision-making. By
providing insights into cost-efficient production methods and facilitating
resource allocation, batch costing plays a crucial role in optimizing production
processes and enhancing overall profitability in various industries.
COST UNIT
In batch costing, costs are classified into various categories to effectively allocate
and analyze the expenses associated with producing a batch of products. The
classification of costs in batch costing typically includes the following categories:
1. Direct Materials Cost: These are the costs directly attributable to the materials
used in manufacturing the batch. It includes the cost of raw materials, components,
and supplies that are consumed in the production process.
2. Direct Labor Cost: Direct labor costs are the expenses associated with the
workforce directly involved in manufacturing the batch. This includes wages,
salaries, benefits, and other expenses directly tied to labor utilized in producing
the batch.
4. Indirect Materials Cost: These are materials that are not directly traceable to a
specific batch but are consumed in the production process. Indirect materials may
include items such as lubricants, cleaning supplies, or small tools used across
multiple batches.
5. Indirect Labor Cost: Indirect labor costs are the expenses associated with the
workforce indirectly involved in manufacturing the batch. This includes salaries,
wages, benefits, and other expenses for personnel such as supervisors,
maintenance staff, or quality control inspectors.
8. Setup Costs: Setup costs refer to the expenses incurred in preparing equipment,
machinery, or production lines for the manufacturing of a batch. These costs
include labor, machine setup time, and any necessary adjustments or
reconfigurations.
By classifying costs into these categories, businesses can better understand and
control their expenses related to batch production, enabling more accurate cost
estimation, pricing decisions, and performance analysis.
The economics of the jewelry industry are shaped by a complex interplay of factors,
including supply and demand dynamics for raw materials such as gold, silver,
diamonds, and gemstones, which can be influenced by geopolitical events,
environmental regulations, and mining output. Price volatility in commodity
markets, coupled with fluctuations in consumer spending driven by economic
conditions and cultural trends, directly impacts jewelry prices and profitability.
Understanding and navigating these economic factors is essential for businesses in
the jewelry industry to optimize sourcing, production, pricing, and marketing
strategies, ensuring long-term viability and success in a dynamic and globally
interconnected marketplace.
The jewelry industry offers a wide range of opportunities and has a promising scope for
individuals interested in pursuing a career in this field. Here's a brief overview of the
scope in the jewelry industry:
1. Employment Opportunities: The jewelry industry provides various job roles such as
jewelry designers, gemologists, jewelry appraisers, jewelry marketers, jewelry
merchandisers, and jewelry store managers. These roles are available in both large
jewelry brands and smaller, independent jewelry businesses.
4. Innovation and Creativity: The jewelry industry values innovation and creativity,
allowing individuals to express their artistic talents through jewelry design. The industry
encourages unique designs and craftsmanship, giving jewelry professionals the
opportunity to showcase their skills and create distinct pieces.
5. Advancements in Technology: The jewelry industry is embracing technological
advancements such as 3D printing, CAD/CAM design, and virtual reality. These
technologies are revolutionizing the way jewelry is designed, manufactured, and
marketed.
6. Sustainable and Ethical Practices: There is a growing demand for sustainable and
ethically sourced jewelry. Consumers are becoming more conscious about the
environmental and social impact of jewelry production, creating opportunities for
businesses that focus on responsible sourcing and sustainable practices.
In batch costing, as well as in the jewelry industry, there are several common
terminologies used to describe various aspects of the production process,
materials, and products. Here are some common terminologies:
2. Batch Cost: The total cost incurred in producing a specific batch of products,
including direct materials, direct labor, and overhead costs.
3. Cost Sheet: A document or record that outlines the costs associated with
producing a batch, including itemized costs for materials, labor, and overhead.
7. Waste: Material or resources that are discarded or lost during the production
process, impacting the overall cost efficiency of batch production.
1. Karats (or Carats): A measure of the purity of gold or the mass of gemstones,
often used to indicate the quality or value of jewelry.
3. Settings: The method by which gemstones are held in place within a piece of
jewelry, such as prong setting, bezel setting, pave setting, etc.
8. Finishing: The final steps in the jewelry production process, including polishing,
buffing, and applying surface treatments to enhance the appearance of the
finished piece.
The above graph shows the purchases of raw material made from the year of 2020 – 2023.
Taking the sales data into consideration it is clearly observed that raw material
purchased during the years are approximately 10% of the sales.
During the period of Covid-19, i.e. in the year of 2020, purchases were just of Rs. 1.5
crores, but as the market start to open, raw material purchases were increase
simultaneously.
In the next year, i.e. 2021, a growth of nearly of half crores were seen, which makes the
total purchase of Rs. 2crore.
In the year of 2022, when the demand starts to increase, the purchases were also
increased. The purchases made during the year of 2022 were 3.5 crore.
As the market has fully restored, the organization survived perfectly, and stands out
among the other competitors.
In the year of 2023 a purchase of Rs. 4.3crore was made.
SALES between 2020 to 2023
Sales in cr.
42.5 40
37
37.5
32.5
27.5 24
22.5
17.5 15
12.5
7.5
2.5
2020 2021 2022 2023
Sales in cr. 15 24 37 40
The above bar graph shows the sales results of the organization “BAGUL &
SONS” from 2020 to 2023.
Due to the covid the sales in 2020 was not up to expectations, they still made 15
crores in the year 2020.
As the lockdown started to open slowly there was a rise in their sales as well, and
in 2021 they made 24 crores in sales.
They were back on track in the year 2022, as they made an enormous sales
compared to last couple of years. In 2022, they made 47 crores in sales.
They were satisfied and fully back on the track and gained the confidence in the
year 2023 as they made a huge turnover of 60 crores rupees.
Profit during the quarters of 2023.
During the year 2023, we can see a continuous/steady growth in the profit of the
organization “BAGUL & SONS”.
In the 1st quarter the profit was nearly 47 lakhs, and with the steady growth their
profit in 2nd quarter rose to 52 lakhs.
The organization closed the 3rd quarter with the profit of 59 lakhs.
At the end of the year their total profit was nearly 2.18 crores through all the
means i.e. wholesale, retail and small works.
Compared to the 1st quarter, the 2nd and 3rd quarters have a slight increase in
profit. The reason behind this is the marriages that took place in the 2nd and 3rd
quarters in India.
Customer Graph.
Customers
35
30
25
20
15
10
5
0
2000-2005 2006-2010 2011-2015 2016-2020
Customers
The above graph shows the number of customers over the period of time, as the business
expands its area of work and service.
During the initial years starting from 1996, the organization operated with just 7
customers only with the wholesale business. But as they entered in production, retail and
repairing, the customer base started to increase, which helped them to go profitable over
the years.
During the period of 2000 to 2005 they had approximately 20 customers, and
expanded their area of work.
Later in 2006 they introduced new schemes for their customers, which eventually
rose the customer base for them over 29 new customers.
Same continued over the years and in the period of 2011 to 2015 Mr. Girish took
over the business and continued the legacy, and gained significant customer base
approximately over 26 new customers.
But during the period of 2016 to 2020, their increase in new customers declined,
the main reason stated by them was the emergence or introduction of E-shopping.
Though people didn’t trust online purchase of jewelry, it still affected them and
their customer base rose by just 12 new customers.
Currently the organization handles over 120 customers in their data.
Batch Cost sheet for 10 grams of gahu mani.
While completing and working on the project, I found many positive and negative sides
of the organization. A few of them are listed below
1. Currently, they are working with and sustaining skilled employees so that they can
give the best possible designs and products to their customers.
2. They have organized their way of working in such a way that their customers won’t
have to face any problems during their purchases or trade.
3. In the past 28 years, Bagul & Sons have created massive goodwill in the industry.
4. They have the skilled and loyal staff, that takes care of the business, in absence of
the owner.
5. In the world of technology, the organization has few CAD/ CAM operator, which
makes difficult to keep up with the generational designs.
6. During the peak season, as the work load increases, things start to get difficult for
them to manage.
SUGGESTIONS:
In this project, study effort has been made to study jewelry industry from
cost accounting point of view. This business comes under production
industry and batch costing and therefore, it is necessary to record
transactions in such a way that cost of services can be calculated.
2. One of the major problems that organizations face is about designs and
quality control expenses. As, the organization is also involved in production
area, so I suggested them to make a one-time investment towards
CAD/CAM. It will help them to control the expenses of hiring/outsourcing
designers for the orders that are specifically prepared and can also use them
in daily creation of the ornaments.
3. It is hard to find skilled and trained labors, and it is not cost effective. So,
as to sustain them they have to train them. Certain suggestions were made
to BAGUL & SONS regarding the cost, effectiveness and investments.
7: - CONCLUSION.
The learning from the practical application of batch costing in the jewelry
industry underscore its critical role in enhancing cost management, refining
pricing strategies, and optimizing resource allocation. By accurately allocating
costs to specific batches, jewelers can gain insights into profitability, identify
areas for cost reduction, and make informed decisions to improve overall
operational efficiency and financial performance. This approach not only aids
in maintaining better control over production costs but also empowers
businesses to strategically position themselves within the competitive market,
ensuring sustained growth and profitability in the dynamic landscape of the
jewelry industry
8: - ANNEXURE
BIBLIOGRAPHY: -
WEBSITES: -
1) www.wikipedia.com
2) www.accountingtools.com
3) www.iedunote.com
SCHEDULE: -
Where do you see your jewelry business in the next 5-10 years?
Are there any new trends or innovations in jewelry making that you're
excited about exploring?
https://maps.google.https://maps.google.com/maps?q=21.0141344%2C75.5715548&z=17&hl=encom/maps?
q=21.0141344%2C75.5715548&z=17&hl=en
Summary of the Project with reference to Bagul & Sons.
1st Chapter: In the 1st chapter, we understood the concept, need, importance of Costing.
We also summarised the area of Project Methodiology, to understand its meaning and
types of data.
2nd Chapter: In 2nd chapter, we summarised the profile of the organization and
understood their work.
3rd Chapter: In 3rd chapter, we understood the various types of services and products
offered by the organization.
4th Chapter: In 4th chapter, we learned the concept, meaning, need, importance,
advantages of batch costing, and thoroughly learned about cost unit and its importance
in jewelry industry.
5th Chapter: In 5th chapter, we composed various bills of the organization, learned
different charges paid by the customers, and the various methods of payments from
which a retailer could pay or settle the transaction with the organization.
6th Chapter: In 6th chapter, we analyzed the cost and works related problems of the
organization and provided the data with the solution to the problems.
7th Chapter: In 7th chapter, we concluded the practical application of batch costing in
various industries and practical application of batch costing in the jewelry industry
from the practical.