Piper Progressive Inspection 100 Hour Cycle: Cheyenne
Piper Progressive Inspection 100 Hour Cycle: Cheyenne
Published by
PUBLICATIONS DEPARTMENT
Piper Aircraft Corporation
761 758
Issued: February 20,1981
Revised: February 23, 1982
Reissued: December 12, 1983
Reissued: March 1, 1985
Interim Revision: August 21, 1986
Interim Revision: February 3, 1995
Interim Revision: March 26, 1997
SERCAL NUMBER REGISTRATION NUMBER ENGINE SERlAL NO. PROPELLER SERIAL NO.
Left: __Left:
Right: Right:
TABLE OF CONTENTS
Ic
TABLE OF CONTENTS 4
INTRODUCTION 8
VENDOR PUBLICATIONS 9
PROCEDURE MANUAL 10
General Instructions 10
Piper Progressive inspection - Basic Features 10
Event #1 11
Event #2 11
Special inspections 12
Operational Inspection 12
Event Inspection Record and Sign Off Sheet 12
Progressive Cycle inspection Record and Sign Off Sheet 12
Discrepancy Record 12
Service Publication Compliance Record 12
FAA A.D. Compliance Record 13
Equipment Change Record 13
Access Plate and Panel Location Charts 13
REVISIONS 74
Record of Revisions 14
DEFINITIONS 15
PROGRAM RESPONSIBILITY 18
EVENT #1 21
Left Propeller, Detailed 21
Left Engine, Detailed 21
Left Wing, Detailed 22
Right Propeller, Detailed 23
Right Engine, Detailed 24
Fuselage Forward, Detailed 25
Fuselage Main, Detailed 26
EVENT #1 (cont.)
Cabin Cockpit, Detailed 27
Cabin Main, Detailed 27
Empennage Tail, Detailed 28
Right Wing, Routine 29
Right Gear, Routine 29
Left, Gear, Routine 29
Nose Gear, Routine 30
Special inspections as Required 30
Operational Inspection 30
Service Publication 30
EVENT #2 31
Right Propeller, Detailed 31
Right Engine, Detailed 31
Left Propeller, Detailed 32
Left Engine, Detailed 33
Right Wing, Detailed 34
Right Gear, Detailed 35
Left Gear, Detailed 36
Nose Gear, Detailed 36
Left Wing, Routine 37
Empennage Tail, Routine 37
Fuselage Forward, Routine 38
Fuselage Main, Routine 38
Cabin Cockpit, Routine 38
Cabin Main, Routine 38
Special lnspection as Required 38
Operational Inspection 38
Service Publication 38
SERIAL NUMBER REGISTRATlON NUMBER ENGINE SERIAL NO. PROPELLER SERIAL NO.
Left: Left:
Right: RiQht:
SPECIAL lNSPECTlONS 40
100 HOUR: 40
Nicad Battery 40
Emergency Exit Window 40
200 HOUR: 40
Battery Thermostat (Nicad Battery Only} 40
Pressurization System Tobacco Filters 40
Bulkhead inspection 40
Oxygen System Component Insp. 40
300 HOUR: 40
Starter-Generator 40
Fuel Flow Nozzles 40
Nickel-Cadmium Battery Service Record 41
Oxygen System Components 42
400 HOUR: 42
Oi t Drain Period 42
500 HOUR: 42
Right and Left Engines 42
Landing Gear - All 42
Right and Left Wings 43
Cabin Pressurization Check 43
Starter-Generator 43
Engine Fuel Pump 43
Pressurization System Tobacco Filters 43
Fuel System 43
800 HOUR: 43
Oil Drain Period 43
1000 HOUR: 43
Right and left Engines 43
Right and Left Wings 43
Landing Gear - All 44
1250 HOUR: 44
Hot Section Inspection - Engine 44
1500 HOUR: 44
Oil Filter Element (Cleanable Type) 44
2000 HOUR: 44
Right and Left Wing 44
3000 HOUR: 44
Propellers 44
3500 HOUR: 44
Engines 44
OXYGEN CYLINDERS 45
OXYGEN REGULATORS 45
OPERATlONAL INSPECTION 46
Pre-Run Up 46
Engine Start 46
Engine Run-Up 47
Engine Shutdown 40
Emergency Check List Engine Fire (Ground) 49
DISCREPANCY RECORD 53
The Piper Progressive Inspection meets the F.A.A. progressive inspection requirements of the applicable
Federal Aviation Regulations.
Every two weeks the Federal Aviation Administration (FAA) publishes Airworthiness Directives (ADs) that
apply to specific groups of aircraft. They are mandatory changes and are to be complied with within a time
limit set by the FAA. When an AD is issued, it is sent to the latest registered owner of the affected aircraft
and also to subscribers of the service. The owner should periodically check with his Piper Service Center or
A&P mechanic to see whether he has the latest issued AD against his airplane.The owner is solely responsi-
ble for keeping up with ADs.
Piper Aircraft Corporation takes a continuing interest in having the owner get the most efficient use from his
airplane and keeping it in the best mechanical condition. Consequently, Piper Aircraft from time to time
issues Service Bulletins, Service Letters, and Service Spares Letters relating to the aircraft.
Service Bulletins are of special importance and Piper considers compliance mandatory. These are sent to
the latest registered owners, Piper Service Centers and Corporate Aircraft Centers.
Service Letters deal with product improvements and service hints pertaining to the aircraft. They are sent to
Piper Service Centers and Corporate Aircraft Centers and sometimes directly to owners so they can properly
service the aircraft and keep it up to date with the latest changes. Owners should give careful attention to the
Service Letter information.
Service Spares Letters, which are usualIy sent to Piper Service Centers and Corporate Aircraft Centers offer
improved parts, kits and optional equipment which were not available originally and which may be of interest
to the owner.
An owner should periodically check with a Piper Service Center or Corporate Aircraft Centers to find out the
latest information to keep his aircraft up to date.
Piper Aircraft Corporation has a Subscription Service for the Service Bulletins, Service Letters and Service
Spares Letters. This service is offered to interested persons such as owners, pilots and mechanics at a nominal
fee, and may be obtained through Piper Service Centers and Corporate Aircraft Centers. Owners residing
outside of the United States are urged to subscribe to this service since Piper can seldom otherwise obtain
the addresses of foreign owners. Service Product Support Manuals and revisions are available through a
Piper Service Center.
Engine:
Maintenance Manual = Turboprop Gas Turbine Engine
Model PTGA-135
Part No. 3021242
Pratt & Whitney Aircraft or Canada ltd.
30x 10. Longuevil, Que., Canada J4K4X9
Propeller:
Overhaul Instructions =Hattzell Compact Constant Speed and
Feathering Propeller
Part NO. 118-O
HartzelI Propeller Inc.
Piqua, Ohio 45356
Battery:
Operating and
Maintenance Manual = Saft, Nickel-Cadmium Aircraft Battery
Part NO. DC 3176-5A
Saft America inc.
71 1 Industrial Boulevard
VaIdosta, Georgia 37 601
Starter-Generator
Maintenance and
Overhaul Manual = Auxilec
Part No. 8013C
Auxilec Inc.
535 Broad Hollow Road
Mellvilte, New York 11747
9 REISSUED: 3/1/85
PA-31T2 CHEYENNE
PROGRESSIVE INSPECTION
100 HOUR CYCLE
SERIAL NUMBER REGlSTRATION NUMBER ENGINE SERIAL NO. PROPELLER SERIAL NO.
Left: Left: *
I Right: Right:
PROCEDURE MANUAL
1 The Piper Progressive lnspection is recommended by Piper Aircraft Corporation and meets the
requirements outlined in the applicable Federal Aviation- Regulations.
1 The purpose of the Piper Progressive inspection is to allow maximum utilization of the aircraft, reduce
maintenance inspection cost, and maintain a maximum standard of continuous airworthiness.
Owners and operators of the Piper Cheyenne are reminded that certain requirements must be met
1 before the Piper Progressive lnspection Procedures can be utilized. These requirements are contained
in the Federal Aviation Regulations Part 43, Maintenance, Preventive Inspection, rebuilding and
alteration, and Part 91, General Operating and Flight Rules,
1 The inspection frequency used in the Piper Progressive Inspection is based on previous Cheyenne
Operating experience. However, adjustments to the inspection intervals can be made only by Piper
Aircraft Corporation.
Discrepancies found during Inspections will be entered on the Discrepancy Record. The person
conducting the lnspection will advise the Owner and/or Operator of the discrepancies found during
the inspection and entered on the Discrepancy Record. Discrepancies which effect the airworthiness
of the airplane will require the necessary corrective action to be accomplished before the airplane is
returned to service.
2. Event inspections.
Each Event inspection consists of a predetermined number of location inspections BS
indicated on each event sample. The Event inspection is conducted each 100 hours and must be
done in sequence, and recorded on the Event Inspection Record and Sign Off Sheet, which is the
running log or current status of the aircraft inspections.
Late compliance with the Event Inspection interval of 100 hours may b6 extended by not
more than ten (IO) flying hours (10% of Event inspection Interval). This ten (10) percent shall only
be used to return the aircraft back to the maintenance base which is performing the inspection.
The excess time is included in computing the next 100 flying hours of service.
The Event Inspections are arranged so that the 200 flying hour cycle results in a complete
inspection. When the Two Events are complete and recorded, an entry is made in the Event
Record and Cycle Inspection Record, which are the running logs or current status of the aircraft
inspections.
Each event will be recorded in the Event Inspection Record and Sign Off Sheet.
Event #1
To be performed at the 100 - 300 - 500 - 700 - 900 Flying Hour Intervals.,
Consists of -
1. Left and Right Propeller, Detailed
2. Left and Right Engine, Detailed
3. Fuselage Forward, Detailed
4. Fuselage Main, Detailed
5. Cabin Cockpit, Detailed
6. Cabin Main, Detailed
7. Empennage, Detailed
8. Left Wing, Detailed
9. Right Wing, Routine
10. Left Gear, Routine
11. Right Gear, Routine
12. Nose Gear, Routine
Event #2
To be performed at the 200 - 400 - 600 - 800 - loo0 Flying Hour )ntervals.
Consist of -
I. Left and Right Propeller, Detailed
2. Left and Right Engine, Detailed
3. Right Wing, Detailed
4. Left Gear, Detailed
5. Right Gear, Detailed
6. Nose Gear, Detailed
7. Left Wing, Routine
8. Empennage, Routine
9. Forward Fuselage, Routine
IO. Main Fuselage, Routine
11, Cabin cockpit, Routine
12. Cabin Main, Routine
Interim Revision: March 26, 1697
PA-31T2 CHEYENNE
PROGRESSIVE INSPECTION
100 HOUR CYCLE
.
SERIAL NUMBER REGISTRATION NUMBER ENGINE SERIAL NO. PROPELLER SERIAL NO.
Left Left:
Right: Right:
*
3. Special Inspections - are special inspections to be performed and recorded with the appropriate
Event Inspection. Special Inspections are to be accomplished at each subsequent hour period.
5. Event Inspection Record and Sign Off Sheet - is a permanent record and contains the following:
I 6. Progressive Cycle Inspection Record and Sign Off Sheet - is conducted upon completion of two (2)
event inspections (200 flying hours). The cycle inspection consists of ten (I 0) items, which deter-
mine that the cycle paperwork and inspection records are in order before starting on the next
cycle. The cycle record has the aircraft registration number, serial number, and columns for
recording each cycle inspection.
7. Discrepancy Record (DR) - is a log of discrepancies which require corrective action. FAA
Airworthiness Directives and/or manufacturer’s service publications, not requiring immediate
action may be entered on the (DR) providing compliance with the A.O. or service publication at the
next event will be within the time allowance permitted. Certain FAA or manufacturer’s mandatory
inspections may have to be accomplished before further flight, in which case, their compliance
should be recorded on the appropriate record.
8. Service Publication Compliance Record - is used to record the compliance of all manufacturer’s
service publications, and contains the following information:
1. Name of manufacturer
2. Publication - Bulletin - Letter - etc.
3. Number
4. Compliance Date
5. Aircraft Hours
6. Work Order Numb& - FAA approved repair stations only
7. Signature and Certificate Number of person accomplishing the compliance
10. ECR - Equipment Change Record - is a form to record equipment changes, which allows the
control of equipment times for inspection or overhaul replacement. By use of the ECR the “Out of
Sequence” equipment can be reviewed to permit a projection of equipment “due” times in
relation to the aircraft tachometer times.
11. Access Plate and Panel Location Chart - This chart shows the location of removable access plates
and panels utilized during inspections.
PA-31T2 CHEYENNE
PROGRESSIVE INSPECTION
100 HOUR CYCLE
SERIAL NUMBER REGISTRATION NUMBER ENGINE SERIAL NO. PROPELLER SERIAL NO.
Left: Left:
Right: Right:
REVISIONS
All necessary revisions to this inspection program will be the direct responsibility of the manufacturer. No
changes can be made to this inspection program unless prior notice is given to the responsible FAA
district office who, in turn, must approve of the change prior to its enactment. A record of all revisions will
be maintained by the owner/operator on the revision of this manual.
IR 1 8/21/86
28, 29, 31, 33, 35,
IR 2 2/3/95
36, 37.
IR 3 3/26/97 Title page, 2, 4, 6, 7, 8,
10, 11, 12, 14, 15, 17,
18, 20 thru 27, 30, 32,
34, 38, 39, 40, 42 thru
50, 52, 53, 57, 59 thru
65.
I
SERIAL NUMBER REGISTRATION NUMBER ENGINE SERlAL NO. PROPELLER SERIAL NO.
Lsh: Left:
Right: 1 Rht:
DEFINITIONS
1 F lnspections - Must be performed only by Certified Mechanics who are qualified on this aircraft,
utilizing acceptable methods, techniques, and practices to determine physical condition and
detect defects.
2. Checks - Can be performed by pilots and/or mechanics who are qualified on this aircraft, and
consists of examinations in the form of comparisons with stated standards for the purpose of
verifying condition, accuracy and tolerances.
3. Detailed inspections - Consists of a thorough examination of the appliances, the aircraft, and the
components and systems with such disassembly as is necessary to determine condition.
4. Approved Inspection - Means a continuing airworthiness inspection of an airplane and its various
component and systems at scheduled intenral in accordance with procedures approved by
the Administrator of the Federal Aviation Administration.
5. Inspection Time Limitations - Inspection intervals called out in the inspection schedule shall not
be exceeded by more than ten (10) percent and will be deducted from the next inspection.
This ten f 10) percent shall only be used to return the aircraft back to the maintenance base
when inspection intervals fall due and the aircraft is away from home base.
7. Operational Test - This test is used to ascertain that a system component is in operable condition
and can be performed with the equipment installed in the aircraft. ln addition, each opera-
tional test must be performed by an FAA Certificated Repair Station appropriately rated or by
a Certified Mechanic who is qualified on this aircraft. The recording of the above function
must be made in the permanent aircraft records by the authorized individual performing
the test.
8. Functional Test - This test is used to ascertain that a system or component isfunctioning properly
in all aspects in conformance with minimum acceptable design specifications. This test
may require the use of supplemental ground support of bench test equipment. In addition,
each functional test must be performed by an FAA Certificated Repair Station with appro-
priate ratings or by a Certified Mechanic who isqualified on this aircraft. The recording of the
above function must be made in the permanent aircraft records by the authorized individual
performing the test.
DEFINITIONS (cont.)
9. Bench Check - Means removal of component from aircraft for a visual inspection for cleanliness,
impending failure, need for lubrication, repair or replacement of parts; correction of items
found by that visual inspection, calibration to at least the manufacturersspecifications using
the manufacturers recommended test equipment or standards or the equivalent.
Each bench test will be performed by the manufacturer or by an FAA Certificated Repair
Station with appropriate rating or by a certificated. mechanic.- This test will be performed
at the scheduled interval regardless of any bench test performed on a particular component
while being repaired/overhauled before scheduled interval bench test. The authorized
person re-installing component in aircraft will perform necessary operational test to ascer-
tain that the system is functioning properly. This person will log bench test and operational
test in the permanent aircraft records. Serviceable parts that were issued to the component
will be filed in the aircraft permanent records,
IO. Maintenance - The word maintenance as defined by FAR 1 means “inspection, overhaul, repair,
preservation, and the replacement of parts, but excludes preventive maintenance.”
However, where referenced in this inspection program the word “maintenance” means
inspection and the replacement of time life limited parts as listed in FAA approved data.
11. Routine Inspections - Consists of a visual examination or check ofthe appliances, the aircraft, and
its components and systems insofar as practicable without disassembly,
12. Special Inspections - Involve those components, systems, or structure which by their application
or intended use require an inspection peculiar to, more extensive in scope or at a time period
other than and beyond that which is normally accomplished during the 200 hour cycle of
events.
If the airplane is to be away from the home location at the time an inspection is due, the Pilot-in-
Command of the flight will take with him all Sign Off Sheets which will be required for the inspection,
and a copy of this manual. The inspection will be conducted or supervised by one of the following:
1. An appropriately certified repair station.
2. An appropriately rated certified mechanic, qualified on this type aircraft.
The results of the inspection will be noted on the proper Sign Off Sheets which are then brought back to
the home base. The pilot will be responsible for all inspection forms and work sheet entries with
mechanics and/or inspector’s signature and identification.
Discrepancies affecting the airworthiness of the airplane, when the airplane is away from the local
station, will be corrected by either 1 or 2 above. The pilot will be responsible for all work sheet entries
with mechanics and/or inspector’s signature and identification.
The Pilot-in-Command should also ascertain that the appropriate logbook entries have been made in
the aircraft and engine logbooks.
I SERIAL NUMBER REGISTRATION NUMBER ENGINE SERIAL. NO. PROPELLER SERIAL NO.
Left: Left:
*
Right’ Right:
PROGRAM RESPONSIBILITY
NOTE
Maintenance Foreman
Name (Print or Type) (Signature)
Mechanic/Inspector/Crew Chief
Name (Print or Type}
Pilot
Name (Print or Type) (Signature)
The person responsible for scheduling and maintaining the aircraft under this Inspection Procedure
must enter their name below with the required information and forward the original copy of this form to
the local Federal Aviation - General Aviation District Office. A duplicate copy should be maintained in
this manual.
Name
Address
Street
Telephone Number
L R
Aircraft Reg. No. Engine Serial No.
L R
Propeller Serial No.
Signature
SERIAL NUMBER REGISTRATION NUMBER ENGINE SERIAL NO. PROPELLER SERIAL NO.
Left.
Rtght.
L
Any change in personnel responsible for this program wilt be added with the appropriate information
on a separate sheet and the original copy sent to the local Federal Aviation Administration - General
Aviation District Office while a duplicate copy is attached behind this page. The previous information
sheet will be left in the booklet and the word “changed” will be written across the deleted information.
EVENT #1 (cont.)
EVENT #l (cont.)
❐ 16. Inspect power lever, start control, propeller governor, and propeller reversing linkage for travel and opera-
tion. Assure high idle linkage does not rub or bind on P3 lines during any phase of power lever operation.
(Piper Service Manual Section VIIIA.)
❐ 17. Inspect gas generator case for cracks, distortion and evidence of overheating (P&W Maintenance Manual).
❐ 18. Inspect exit exhaust ducts and stacks for cracks and distortion (P&W Maintenance Manual).
❐ 19. Inspect propeller shaft for oil leaks.
❐ 20. Inspect magnetic chip detector (P&W Maintenance Manual.)
❐ 21. Remove, drain, and clean fuel filter bowl and element (drain and clean at least every ninety (90) days).
❐ 22. Inspect all flexible lines (fuel, hydraulic and oil) and replace on condition. (Refer to Piper Service Manual,
Section III.)
❐ 23. Inspect fuel system for leaks.
❐ 24. Check submerged fuel pumps for operation.
❐ 25. Replace hydraulic filter element (check element for contamination) (Piper Service Manual, Section Vl).
❐ 26. Inspect hydraulic pump and gaskets for leaks (Piper Service Manual, Section Vl).
❐ 27. Inspect all engine fire seals for cracks and security (Piper Service Manual, Section VIIIA).
❐ 28. Inspect torque pressure transmitter for security and wiring (P&W Maintenance Manual).
❐ 29. Inspect fire extinguisher pressure in accordance with Piper Service Manual, Section XIV.
❐ 30. Inspect breather tube for obstruction and security.
❐ 31. Check for proper oil level and filler locking cap for security.
❐ 32. Inspect engine mounts for cracks and loose mount bolts (Piper Service Manual, Section VlIIA).
❐ 33. Inspect P3 air filter for foreign material (clean as required) (P&W Maintenance Manual).
❐ 34. Inspect rubber mount bushings for deterioration (refer to Special Inspection, 400 hours).
❐ 35. Inspect fire wall for cracks and stress.
❐ 36. Inspect fire wall seals.
❐ 37. Inspect condition of starter-generator (refer to Special Inspection, 300 hours).
❐ 38. Inspect tachometer generators security and wiring.
❐ 39. Inspect bleed air lines couplings for security, damage and leakage.
❐ 40. Inspect bleed air flexible line for security, damage and leakage.
❐ 41. Inspect bleed air shut off valve for security, damage, leakage and operation and wiring for attachment and
damage.
❐ 42. Inspect bleed air intercooler for cleanliness and blockage, blockage of inlet and exit, security and leakage
of inlet and exit duct couplings.
❐ 43. Lubricate Power Plant per Piper Service Manual (Section II) and per P&W Maintenance Manual.
❐ 44. Install engine cowl.
EVENT #1 (cont.)
❐ 2. Inspect plug connection from the Flux Detector for corrosion and tightness.
❐ 3. Check surfaces, skins and tips for damage and loose rivets.
❐ 4. Inspect aileron cables, pulleys and bellcrank for damage, full travel and proper cable tension (Piper Service
Manual, Sections IV and V).
❐ 5. Inspect aileron balance weight for security (location - lower outboard side of wing tip).
❐ 6. Inspect flaps, actuators, limit switches and wiring for condition, operation and full travel per Piper Service
Manual (Section III).
❐ 7. Inspect condition of flap track bolts and aileron hinge bolts for wear, security and corrosion.
❐ 8. Inspect all control surface exterior bearings for wear and freedom of movement.
❐ 9. Inspect wing attachment bolts for stripe alignment and brackets for cracks and corrosion (Piper Service
Manual, Section IV).
❐ 10. Inspect engine mount attachments for security (Piper Service Manual, Section VIIIA).
❐ 11. Inspect fuel cells and lines for leaks and water (Piper Service Manual, Section IX).
❐ 12. Check fuel tanks for marked capacity, fuel caps for proper seaI and qu ick drains for proper operation.
❐ 13. Check fuel tanks marked for correct operating fuel.
❐ 14. Inspect fuel vents for blockage and damage.
❐ 15. Inspect tip tank for damage, attachment and leaks.
❐ 16. Remove and inspect forward and aft tip tank cone for presence of water and face of tip tank surface for
presence of corrosion.
❐ 17. Inspect condition of pneumatic deicer boots for damage and wing ice inspection light for operation (if
applicable).
❐ 18. Inspect wing tip navigation and strobe lights for broken lenses and operation; replace bulb or flash tube as
required.
❐ 19. Inspect bleed air warning switches (4 req. per wing) for leaks, security and wiring for damage and attachment.
❐ 20. Inspect bleed air duct for leakage at coupling, damage and security.
❐ 21. Inspect duct insulation for condition and security.
❐ 22. Inspect bleed air ducting for security and chafing.
❐ 23. Lubricate as per Piper Service Manual (Section II).
❐ 24. Reinstall inspection plates and panels (see CAUTION after Step 1 ).
RIGHT PROPELLER, DETAILED
❐ 1. Remove and inspect spinner and back plate for cracks and corrosion (Piper Service Manual, Section
VIIIA).
❐ 2. Inspect blades for nicks and cracks.
❐ 3. Check for grease and oil leaks.
❐ 4. Inspect bulkhead for cracks, security and corrosion.
❐ 5. Inspect propeller mounting bolts and safety (check torque if safety is broken) (Piper Service Manual,
Section VIIIA).
❐ 6. Inspect hub parts for cracks and corrosion.
EVENT #1 (cont.)
EVENT #1 (cont.)
❐ 22. Inspect all flexible lines (fuel, hydraulic, and oil) and replace on condition. (Refer to Piper Service Manual,
Section III.)
❐ 23. Inspect fuel system for leaks.
❐ 24. Check submerged fuel pumps for operation.
❐ 25. Replace hydraulic filter element (check element for contamination) (Piper Service Manual, Section Vl).
❐ 26. Inspect hydraulic pump and gaskets for leaks (Piper Service Manual, Section Vl).
❐ 27. Inspect all engine fire seals for cracks and security (Piper Service Manual, Section VIIIA).
❐ 28. Inspect torque pressure transmitter for security and wiring (P&W Maintenance Manual).
❐ 29. Check fire extinguisher pressure in accordance with Piper Service Manual, Section XIV.)
❐ 30. Inspect breather tube for obstruction and security.
❐ 31. Check for proper oil level and filler locking cap for security.
❐ 32. Inspect engine mounts for cracks and loose mount bolts (Piper Service Manual, Section VIIIA.)
❐ 33. Inspect P3 air filter for foreign material (clean as required) (P&W Maintenance Manual) (refer to Special
Inspection, 1000 hour).
❐ 34. Inspect rubber mount bushings for deterioration (refer to Special Inspection, 400 hour).
❐ 35. Inspect fire wall for cracks and stress.
❐ 36. Inspect fire wall seals.
❐ 37. Inspect condition of starter-generator (refer to Special Inspection, 300 hour).
❐ 38. Inspect tachometer generator for security and wiring.
❐ 39. Inspect bleed air lines coupling for security, damage and leakage.
❐ 40. Inspect bleed air flexible line for security, damage and leakage.
❐ 41. Inspect bleed air shut off valve for security, damage, leakage and operation and wiring for attachment and
damage.
❐ 42. Inspect bleed air intercooler for cleanliness and blockage, blockage of inlet and exit, security and leakage
of inlet and exit duct couplings.
❐ 43. Lubricate as per Piper Service Manual (Section II) and as per P&W Maintenance Manual.
❐ 44. Install engine cowl.
FUSELAGE FORWARD, DETAILED
❐ 1. Remove inspection plates and panels and open Radome.
❐ 2. Inspect baggage door latch, hinges, door ajar switch and compartment light for wear, proper rigging and
operation (Piper Service Manual, Section XIV).
❐ 3. Check fluid in brake reservoir (fill as required).
❐ 4. Inspect oxygen cylinder for security of mounting, condition and pressure (Piper Service Manual, Section
XIV).
❐ 5. Inspect electronics installation of wire harness, cannon plugs, ground bus bar, Diplexter for condition and
security.
❐ 6. Inspect antenna mounts and electrical wiring for security and corrosion in plugs.
❐ 7. Inspect battery box and cables for corrosion and security (check at least every thirty (30) days and clean as
required, per Piper Service Manual, Section Xl). Inspect condition of battery and thermostat assembly per
Special Inspection Form in this manual.
❐ 8. Within the Radome inspect the radar and glide slope antenna, wave guide and receiver transmitter for con-
dition and security of mounting.
EVENT #1 (cont.)
EVENT # 1 ( cont.)
EVENT #1 (cont.)
❐ 4. Check all lights and air vents for damage and operation.
❐ 5. Inspect oxygen outlets and masks for defects and corrosion (refer to Service Manual, Section XIV).
❐ 6. Check oxygen system for operation.
❐ 7. Check portable fire extinguisher for service and service time (if applicable).
❐ 8. Check each life preserver condition, service time, locator light attachment and operation (if applicable).
❐ 9. Check isobaric and safety valve cover screen for obstructions (rear baggage compartment). (Refer to
latest Garrett Airesearch Service Bulletin No. 5-2243).
❐ 10. Clean isobaric and safety valve seats. (Refer to Service Manual, Section Xlll.)
❐ 11. Check aft pressurization control valve tobacco filter (refer to 200 and 500 hour Special Inspections).
❐ 12. Open up zipper in cabin headliner and check antenna connections for corrosion, tightness and condition.
❐ 13. Lubricate as per Piper Service Manual (Section II).
EMPENNAGE TAIL, DETAILED
❐ 1.. Remove all inspection plates and access panels.
❐ 2. Inspect condition of skin, interior bulkheads, formers, stringers for damage, condition and corrosion .
❐ 3. Inspect vertical fin and rudder surfaces for cracks, damage and corrosion.
❐ 4. Inspect rudder and tab hinges, horns and attachments for damage and operation.
❐ 5. Inspect vertical fin attachments for damage and corrosion.
❐ 6. Inspect ELT battery for replacement date or time per Piper Service Manual, Section Xll.
❐ 7. Inspect VOR antenna connection for corrosion, condition and security of mounting.
❐ 8. Inspect Autopilot components for condition, security of mounting, condition of shock mounts and evidence
of moisture or corrosion in plugs.
❐ 9. Inspect Autopilot servos bridle cables for condition and tension (refer to approved Autopilot manual).
❐ 10. Inspect rudder and tab hinge bolts for excessive wear.
❐ 11. Inspect rudder and rudder trim mechanism for operation and full travel (Piper Service Manual, Section V).
❐ 12. Inspect horizontal stabilizer and elevator surfaces for damage and corrosion.
❐ 13. Inspect elevator torque tube, elevator and tab hinges, horns and attachments for damage (dents, cracks,
etc.) and operation. (See Note 2 and refer to latest revision of Piper Service Bulletin 715.)
❐ 14. Inspect horizontal stabilizer attachments for cracks and security.
❐ 15. Inspect elevator stop screws/bolts and locknuts for damage, security, or evidence of movement. Check
lock nuts for proper torque. (Refer to Elevator Rigging Instructions in Section V of the Service Manual.)
❐ 16. Inspect elevator and tab hinge bolts and bearings for excessive wear and corrosion.
❐ 17. Check elevator trim mechanisms for operation and full travel.
❐ 18. Inspect rudder, elevator and trim cables, turnbuckles, guides and pulleys for safety, cable tension, damage
and operation.
❐ 19. Inspect all rod end bearings for freedom of ball movement. Use a 10X magnifying glass to check thread
end of bearing for cracks and damage. Replace bearing if ball is frozen or hard to move.
❐ 20. Inspect antenna mounting for security.
❐ 21. Inspect condition of pneumatic deicers (if applicable).
EVENT #1 (cont.)
❐ 22. Inspect antenna mounting for security and corrosion; coupler box for condition and security.
❐ 23. Lubricate as per Piper Service Manual (section ll).
❐ 24. Reinstall inspection plates and access panels.
EVENT #l (cont.)
NOTE 1 - Wheel bearings may require more frequent service depending on operating environment
NOTE 2 - Any time the elevator torque tube is removed and reinstalled, visually inspect for sharp nicks,
dents or scratches. Handle with care. (See latest Piper Service Bulletin No. 715.)
CAUTION - Perform deicer heater checks only long enough to determine actual operation. By no means
long enough that the deicer becomes too hot to touch. (Refer to Right Propeller, Detailed, Step 10).
NOTE - Upon completion of this Event Inspection make the appropriate entry in the Event Record and
Sign Off Sheet.
INSPECTION COMPLETED
Total Time:________________Date:_________________
EVENT #2
RIGHT PROPELLER, DETAILED
❐ 1. Remove and inspect spinner and back plate for cracks and corrosion.
❐ 2. Inspect blades for nicks, cracks and corrosion.
❐ 3. Check for grease and oil leaks.
❐ 4. Inspect spinner mounting brackets for cracks, security and corrosion.
❐ 5. Inspect propeller mounting bolts and safety (check torque if safety is broken) (Piper Service Manual,
Section VIIIA).
❐ 6. Inspect hub parts for cracks and corrosion.
❐ 7. Rotate blades and check for tightness.
❐ 8. Inspect Beta feedback rings for runout (.010 max.); Inspect condition of carbon block assembly (Piper
Service Manual, Section VIIIA).
❐ 9. Inspect low pitch stop rods and Beta feedback ring for freedom of movement (Piper Service Manual,
Section VIIIA).
❐ 10. Inspect condition and operation of propeller deicer system (Piper Service Manual, Section XIV).
❐ 11. Inspect condition and operation of synchronizer (if installed).
❐ 12. Lubricate as per Piper Service Manual (Section ll).
❐ 13. Install spinner.
EVENT #2 (cont.)
❐ 16. Inspect gas generator case for cracks, distortion and evidence of overheating (P&W Maintenance Manual).
❐ 17. Inspect exit exhaust ducts and stacks for cracks and distortion (P&W Maintenance Manual).
❐ 18. Check propeller shaft for oil leaks.
❐ 19. Inspect all flexible lines (fuel, hydraulic, and oil) and replace on condition. (Refer to Piper Service Manual,
Section III.)
❐ 20. Inspect fuel system for leaks.
❐ 21. Check electric fuel pumps for operation.
❐ 22. Replace hydraulic filter element (check element for contamination) (Piper Service Manual, Section Vl).
❐ 23. Inspect hydraulic pump and gaskets for leaks.
❐ 24. Inspect all engine fire seals for cracks and security.
❐ 25. Inspect torque pressure transmitter for security and wiring (P&W Maintenance Manual).
❐ 26. Inspect breather tube for obstructions and security (P&W Maintenance Manual).
❐ 27. Check for proper oil level and filler locking cap for security.
❐ 28. Inspect engine mounts for cracks and loose mount bolts (Piper Service Manual, Section VlIIA).
❐ 29. Inspect P3 air filter for foreign material (refer to Special Inspection, 100 hour).
❐ 30. Inspect magnetic chip detector (as per P&W Maintenance Manual).
❐ 31. Check rubber engine mount bushings for deterioration (refer to Special Inspection, 400 hour).
❐ 32. Inspect fire wall for cracks and stress.
❐ 33. Inspect fire extinguisher bottle pressure (Piper Service Manual, Section XIV).
❐ 34. Inspect condition of starter-generator (refer to Special Inspection, 300 hour).
❐ 35. Inspect tachometer generators security and wiring.
❐ 36. Inspect bleed air lines couplings for security, damage, and leakage.
❐ 37. Inspect bleed air flexible line for security, damage and leakage.
❐ 38. Inspect bleed air shut off valve for security, damage, leakage and operation and wiring for attachment and
damage.
❐ 39. Inspect bleed air intercooler for cleanliness and blockage of inlet and exit, security and leakage of inlet and
exit duct couplings.
❐ 40. Lubricate as per Piper Service Manual (Section II) and as per P&W Maintenance Manual.
❐ 41. Install engine cowl.
LEFT PROPELLER, DETAILED
❐ 1.
Remove and inspect spinner and back plate for cracks and corrosion.
❐ 2.
Inspect blades for nicks, cracks and corrosion.
❐ 3.
Check for grease and oil leaks.
❐ 4.
Inspect spinner mounting brackets for cracks, security and corrosion.
❐ 5.
Inspect propeller mounting bolts and safety (check torque if safety is broken) (Piper Service Manual,
Section VIIIA).
❐ 6. Inspect hub parts for cracks and corrosion.
EVENT #2 (cont.)
EVENT #2 (cont.)
❐ 24. Replace hydraulic filter element (Inspect element for contamination) (Piper Service Manual, Section Vl).
❐ 25. Inspect hydraulic pump and gaskets for leaks.
❐ 26. Inspect all engine fire seals for cracks and security.
❐ 27. Inspect torque pressure transmitter for security and wiring (P&W Maintenance Manual).
❐ 28. Inspect fire extinguisher pressure in accordance with Piper Service Manual, Section XIV.
❐ 29. Inspect breather tube for obstruction and security.
❐ 30. Check for proper oil level and filler locking cap for security.
❐ 31. Inspect engine mounts for cracks and loose mount bolts (Piper Service Manual, Section VIIIA).
❐ 32. Inspect P3 air filter for foreign material (clean as required) (P&W Maintenance Manual) (refer to Special
Inspection, 1000 hour).
❐ 33. Inspect engine rubber mount bushings for deterioration (refer to Special Inspection, 400 hour).
❐ 34. Inspect fire wall for cracks and stress.
❐ 35. Inspect fire wall seals.
❐ 36. Inspect condition of starter-generator (refer to Special Inspection, 300 hour).
❐ 37. Inspect tachometer generators security and wiring.
❐ 38. Inspect bleed air lines couplings for security, damage and leakage.
❐ 39. Inspect bleed air flexible line for security, damage and leakage.
❐ 40. Inspect bleed air shut off valve for security, damage, leakage and operation and wiring for attachment and
damage.
❐ 41. Inspect bleed air intercooler for cleanliness and blockage, blockage of inlet and exit, security and leakage
of inlet and exit duct couplings.
❐ 42. Lubricate as per Piper Service Manual (Section II) and as per P&W Maintenance Manual.
❐ 43. Install engine cowling.
RIGHT WlNG, DETAILED
❐ 1.Remove inspection plates and panels.
❐ 2.Inspect bleed air warning switches (4 each wing) for leaks, security and wiring for damage and attachment.
❐ 3.Inspect bleed air duct for leakage at coupling, damage and security.
❐ 4.Inspect duct insulation for condition and security.
❐ 5.Inspect bleed air ducting for security and chafing.
❐ 6.Inspect surfaces, skins and tips for damage, loose rivets and corrosion.
❐ 7.nspect trim tab hinges and attachments for wear, security and corrosion.
❐ 8.Inspect aileron cables, pulleys and bellcrank for damage, full travel and proper cable tension (Piper Service
Manual, Sections IV and V).
❐ 9. Inspect aileron balance weight for security (location - lower outboard side of wing tip).
❐ 10. Inspect flaps, actuators, limit switches and wiring for condition, operation and full travel per Piper Service
Manual (Section III).
EVENT #2 (cont.)
❐ 11. Inspect condition flap track bolts and aileron hinge bolts for wear and security.
❐ 12. Inspect all control surface exterior bearings for wear, freedom of movement, and corrosion.
❐ 13. Inspect wing attachment bolts for stripe alignment and brackets for cracks and corrosion.
❐ 14. Inspect engine mount attachments for security.
❐ 15. Inspect fuel cells and lines for leaks and water (Piper Service Manual, section IX).
❐ 16. Check fuel tanks for marked capacity, fuel caps for proper seal, and quick drains for proper operation.
❐ 17. Check fuel tanks marked for correct operating fuel.
❐ 18. - Inspect fuel vents for blockage and damage.
❐ 19. Inspect tip tank for damage, attachment, and leaks.
❐ 20. Remove and inspect forward and aft tip tank cone for presence of water and face of tip tank surfaces for
corrosion.
❐ 21. Inspect pneumatic deicer boots for damage and operation (if applicable).
❐ 22. Inspect wing tip navigation and strobe lights for broken lenses and operation; replace bulb or flash tube as
required.
❐ 23. Lubricate as per Piper Service Manual (section ll).
❐ 24. Reinstall inspection plates and panels.
EVENT #2 (cont.)
EVENT #2 (cont.)
EVENT #2 (cont.)
EVENT #2 (cont.)
INSPECTION COMPLETED
Total Time:________________Date:_________________
SPECIAL INSPECTION
NOTE - Special Inspections are to be performed at each specified Interval, for example: at 100 hrs. perform
special 100 hr. Insp., at 200 hrs. perform special 100 hr. Insp. and special 200 hr. Insp., etc.
100 HOUR
NICAD BATTERY
❐ 1. Initially, a 100 hour deep cycle interval is recommended. After second 100 hour deep cycle, intervals will be
determined as service experience dictates. A battery log (form) is supplied for making and maintaining the
appropriate entries.
In the event of a battery overtemperature indication by annunciator panel light and verified by an ammeter
rise, a special inspection must be performed in accordance with Piper Service Manual, section Xl.
EMERGENCY EXIT WINDOW
❐ 1. Inspect operation of emergency exit window per Section IV of the Service Manual.
LANDING GEAR INSPECTION. (Refer to Piper Service Bulletin 845.)
200 HOUR
300 HOUR
STARTER-GENERATOR
❐ 1. Inspect brushes per Piper Service Manual, section Xl; replace as required.
❐ 2. Remove starter-generator and check spline wear and lubricate in accordance with lubrication chart in ser-
vice manual. Thoroughly clean carbon dust from armature using shop air.
FUEL FLOW NOZZLES
❐ 1. Inspect per P&W Maintenance Manual, or Piper Service Manual, section IX.
500 HOUR
1000 HOUR
1250 HOUR
1500 HOUR
2000 HOUR
3000 HOUR
3500 HOUR
ENGINES
❐ 1. Refer to latest P&W Service Bulletin No. 1003 for recommended time between engine overhauls.
❐ 2. Replace flexible fuel, hydraulic, and oil lines.
❐ 3. Replace rubber engine mounts.
OXYGEN CYLINDERS
Light Weight - must be hydrostatically tested every 3 years and replaced every 12 years or 4,380 refills (ICC
Regulation).
Standard Weight - must be hydrostatically tested every 5 years (ICC Regulation).
OXYGEN REGULATORS. Regulators are to be overhauled in accordance with Piper service manual.
HARD OR OVERWEIGHT LANDING OR LANDING GEAR EXTENTION ABOVE Vlo. Refer to Piper Service
Bulletin 845.This inspection should be performed after a known rough landing is made or when a land-
ing is made while the aircraft is known to exceed the design landing weight. Check the following areas
and items:
❐ 1. Wings - for wrinkled skins, loose or missing rivets.
❐ 2. Fuel leaks around the nacelle fuel tanks and fuel fittings throughout the wings.
❐ 3. Wing spar webs, bulkheads, nacelle skins and attachments, fire wall skin and wing and fuselage stringers
for any signs of overstress or damage.
❐ 4. An alignment check to clarify any doubt of damage.
SEVERE TURBULENCE INSPECTION. Check same items and locations as stated in Hard or Overweight
Landings along with following:
❐ 1. Top and bottom fuselage skins for loose or missing rivets and wrinkled skins.
❐ 2. Empennage skins and attachments.
ENGINE OVERTEMPERATURE AND OVERTORQUE LIMITS
❐ 1. Refer to UACL maintenance manual.
ENGINE OVERSPEED, SUDDEN STOPPAGE. LOSS OF OIL AND LIGHTNING STRIKE
❐ 1. Refer to UACL maintenance manual.
COMPONENT OVERLIMITS INSPECTION
❐ 1. Check with the appropriate manufacturer for necessary corrective action.
ENGINE COMPRESSOR WASH
❐ 1. Consult P&W Agtoil #7 for frequency and instructions. Observe starter limitations.
OPERATIONAL lNSPECTlON
PRE-RUN UP
1. Cabin door Secure
2. Baggage Secure
3. Passenger briefing Completed
4. Seats Adjusted
5. Belts and harness Secure
6. Parking brake Set
7. Crossfeed Off
a. Fire wall shut-off valves on
9. Power levers Idle
10. Prop controls Feathered
11. Condition levers stop
12. Cabin air control Pressurized
13. Test switch Normal
14. ECS mode section Auto, low bleed
15. Cabin temperature control 12 o’clock
16. Bleed air switches On
17. Electrical switches Off
18 Circuit breakers Checked
19. Avionics master Off
20. Inverter power switch Off
WARNING
ENGINE START
1. NORMAL START
a. Battery (24-28v) Checked
b. Fuel pump On
c. Fuel pressure Checked
d. lngition switch On/Manual
e. Starter On
f. Ng (min. 12%) Stabilized
g. Condition lever Low idle
h. Ignition light On
i. ITT (max. 1090°C for 2 sec.) and Ng Monitored
i Starter (at stabilized idle - 56%) Off
k. Ignition Off/Auto
1. Prop control Full forward
m. Condition lever High idle (65% Ng min.}
n. Generator On
0. Oil pressure Checked
p. Gear handle (hyd. pump check) Down then returned to neutral
9. Generator (when ammeter at 100 or less} Off
r. Second engine Repeat above thru “‘Ignition - Off/Auto”
s. Generator (1 st eng. started) On
t. Both generators On
u. Prop controls Full forward
2. APU START
a. Engine switches Off
b. Battery master Off
c. APU Connected
d. Voltmeter ~27V-30V~ Stabilized
e. Battery Master On
f. Normal start procedure (1 st eng.) Accomplished thru “Ignition - Off/Auto”
g. Normal start procedure (2nd eng.) Accomplished thru “Ignition - Off/Auto”
h. Oil pressure Checked
i. Generators On
i- APU Disconnected
k. Condition levers High idle (65% Ng min.)
I. Prop controls Full forward
ENGINE RUN-UP
1. Circuit breakers In
2. Generators On
3. Ammeter and voltmeter Checked
4. Inverter - inverter bus tie Checked
5. Prop sync. Off
6. Fuel pumps (No. f & NO. 2) Checked
7. Crossfeed Checked and Off
8. Cabin air control Pressurized
9. Bleed air switches On
10. Man. gear ext. cover Secure
11 Power levers Set at 1450 RPM
12. Pneumatic gauge Checked
SERIAL NUMBER REGlSTRATlON NUMBER ENGINE SEWAL NO. PROPELLER SERIAL ND.
L&t: Ldt:
Rtght: Right:
.
ENGINE SHUTDOWN
1. Parking brake set
2. Avionics Off
3. Electrical equipment Off
4. lnverter power switch Off
WARNING
SERIAL NUMBER REGISTRATION NUMBER ENGlNE SERlAL NO. PROPELLER SERIAL NO.
Left: Left:
Right: Right.
NOTE
SERIAL NUMBER REGISTRATION NUMBER ENGINE SERIAL NO. PROPELLER SERIAL NO.
Left: Left:
Right, Right:
I have inspected this aircraft in accordance with Piper Aircraft Corporation’s Frogrammed Inspection
Procedures and a list of discrepancies have been given to the owner/operator, and appropriate entries
have been made in the Aircraft and Engine Logbooks. Read Notes below before signing sheet.
NOTES
1. Proper inspection procedures are the responsibility of the individual performing the inspection
and must be made in accordance with all applicable current Federal Aviation Regulations. Always
check for and use only current information.
2. The signatures signify that this aircraft has been thoroughly inspected and found airworthy in
accordance with all appropriate current Federal Aviation Regulations and that appropriate entries
have been made in Aircraft and Engine Logbooks.
3. Work order column is applicable only to FAA Approved Repair Stations.
1 1700
2 1800
4
1 1900
2 2000
*
SERIAL NUMBER REGISTRATION NUMBER ENGINE SERIAL NO. PROPELLER SERIAL NO.
Left: Left:
Right: Right:
1. CURRENT F.A.A. APPROVED FLlGHT AND OWNER’S MANUAL ARE IN THE AIRCRAFT.
2. AIRCRAFT AND ENGINE LOGBOOKS ARE IN THE AIRCRAFT AND APPROPRIATE ENTRIES
MADE IN THESE LOGBOOKS.
3. REGISTRATION CERTIFICATE IN AIRCRAFT AND PROPERLY DISPLAYED.
4. AIRWORTHINESS CERTIFICATE IN AIRCRAFT AND PROPERLY DISPLAYED.
5. RADIO STATION F.C.C. LICENSES IN AIRCRAFT AND PROPERLY DISPLAYED.
6. AIRCRAFT EQUIPMENT LIST - WEIGHT AND BALANCE - F.A.A. FORM 337 (IF APPLICABLE)
ARE IN AIRCRAFT AND IN PROPER ORDER.
7. APPLICABLE MANUFACTURER’S SERVICE INFORMATION HAS BEEN COMPLIED WITH.
8. APPLICABLE F.A.A. AIRWORTHINESS DIRECTIVES ARE COMPLIED WITH.
9. PIPER CONTINUOUS INSPECTION RECORDS IN ORDER AND PROPERLY SIGNED OFF.
10. OUTSTANDING CONDITIONS HAVE BEEN CORRECTED AS LISTED ON CONDITION RECORD.
t I
3 600 Hr. I I I
4 800 Hr.
5 1000 Hr.
6 1200 Hr.
7 1400 Hr,
8 1600 Hr.
9 7800 Hr.
10 2000 Hr.
11 2200 Hr..
12 2400 Hr.
13 2600 Hr.
14 2800 Hr.
15 3000 Hr.
67979799 9 12 s
61
PA-31T2 CHEYENNE
PROGRESSIVE INPECTION
100 HOUR CYCLE
11 3 10 31 33 4 667 8
62
Interim Revision: March 26,1997
PA-31T2 CHEYENNE
PROGRESSIVE INSPECTION
100 HOUR CYCLE
12 1 2 28
? 3
5 9 6 63 5
3 8
64
Interim Revision: March 26, 1997
PA-3lT2 CHEYENNE
PROGRESSIVE INSPECTION
100 HOUR CYCLE
NOTE NOTE
THIS ACCESS PANEL MUST BE INSTAL- IF FLU% DETECTOR IS INSTALLED. THIS
LED WITH BRASS SCREWS ONLY. ACCESS PANEL MUST BE INSTALLED
WITH BRASS SCREWS ONLY.