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JOB SAFETY AND ENVIRONMENTAL ANALYSIS Part 1

Area Location: DCBL, Ariyalur, Tamilnadu. Equipment Description: Panels erection, cable tray, control & instruction cable etc
Work
Task Description: 1. Transportations of Panels, Cable tray, Control cables, etc.
Order No:
DATE:
Permit Required: Isolation Required: PPE Required above site standard: Equipment Required:
(indicate by ticking) ( indicate by ticking) (indicate by ticking) (indicate by ticking)

Hot Work Yes Electrical Yes Chemicals Oxy cutting goggles Yes Gloves Yes Barricading/Signs Yes
Confined Space Yes Mechanical High Voltage Chemical Goggles Fall arrest Yes Electrical Earth Leakage
equipment Unit
Excavation / Penetration Yes Manual Hydraulic Face shield Yes Respirator Fire Extinguisher Yes
Valves
Roof or Chimney access Pneumatics Liquids Dust Masks Yes Disposable Overalls Lifting Equipment
Fire
Asbestos Removal Indicating Heat Gear Safety Glasses Yes Fans/Extraction
Panel
High Voltage Other : Ear plugs, Helmets, Safety shoes Welding Screens Yes
Other- Working at night Other

Potential Environmental Hazards Hazardous Materials / Substances Manual Handling

This item requires continual review to include the specific area or (List any chemicals and hazardous materials to be used or Will Hazardous manual Handling be possible during the job? E.G. Lifting,
activities requirements. Please Tick Box present in the work Area. Attach an MSDS for each) pushing, pulling, Twisting or bending? If so tick the box that most likely
describes the manual handling risk and include the code on each JSEA Job
step.
Air Pollution (dust, fumes) NONE There will be no Hazardous Manual handling in
Yes
this job.
Hazard to Flora or Fauna MH1 The task may involve high forces.

Noise (plant & equipment) MH2 The task will require repetitive forceful
Yes Sheet metal-sharp edges
movements?
Spills to drains / waterways MH3 The task is likely to cause fatigue or soreness due
to it’s long duration
Spills to ground MH4 Environmental factors are likely to increase the
chance of injury.
Soil Erosion MH5 Awkward posture or movements.
Yes

Waste - General / Hazardous / Prescribed

ABB LIMITED REV 0

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MATRIX Probability Consequences Part 2
A B C D E People Environment
1 H H S S M A – common or repeating occurrence 1 – fatality or permanent disability 1 – off site release with major detrimental effect
common or repeating occurrence 2 – lost time injury or illness 2 – off site release with minor detrimental effect
2 H S S M M
B – known to occur or “It has happened” 3 – medical treatment 3 – on site release contained with outside assistance
3 S S S M L C – could occur, “I’ve heard of it 4 – first aid treatment 4 – on site release immediately contained
4 S M M L L happening” 5 – incident report only 5 – no environmental impact
5 S M M L L D – not likely to occur
E – practically impossible

Consequence
STEP JOB STEP POTENTIAL HAZARD Risk REQUIRED HAZARD CONTROL RESPONSIBILITY

Probability
Rank
NO. List the steps required to perform Against each step list the potential / risk For each hazard identified list the Nominate the person
the task in the sequence they are hazards that could cause injury / L,M,S control measures required to eliminate who will be required
carried out. damage when the task step is or H or minimize the risk of injury. to action the control
performed. (use hierarchy of controls) measures.

1 Loading of Panels & equipment or all Fabricated member loaded on trailer or C 4 M All lifting tools & tackles and crane or
fabricated member by manual or loading/unloading by hydra may hit to hydra should be in good condition &
mechanical handling process. person on road or at the time of loading. certified by competent person.
Improper procedure while manual Proper rigging procedure should be
handling cause pack pain. D 4 L followed.
Proper ergonomical procedure should be
followed.
Hydra should not be used for
transportations of material. It should be
used for only loading/unloading of
materials.

Failure of crane or tool & tackles. B 3 S Regular checking of moving vehicle.

Proper sling or belt should be use to lifting
load & Don’t try to lift the bunch of
fabricated member.

ABB LIMITED REV 0

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REQUIREMENT FOR WORK METHOD STATEMENTS ONLY Part 3

Personal Qualifications and Experience: Personnel, Duties and Responsibilities: Training Required to Complete Work,
eg: Isolation, Forklift etc
Follow the proper rigging practice / checking Training on Manual & mechanical material
Transportation supervisors: working experience at
the road condition / Traffic management handling
similar sites essentials.

Rigger & Helpers: working experience at similar sites Training on Manual & mechanical material
“do” handling
essentials.
Method Statement for unloading and placement
Operator: valid license operator & experience at similar
of heavy machinery on foundation to be pre-
sites essentials.
approved
Training on Project Safety, Working at Height, 7-
Site Management: Trained to handle site & labor issues Statutory Compliance, Monthly Safety Reports,
Step Electrical Safety & First Aid / Emergency
independently, , emergency preparedness & first aid Accident / Incident reports, Safety Alerts
Management.
Security: Experience in evacuation management, fire Watch and word, checking gate pass,
Training on First Aid / Emergency Management.
safety, emergency preparedness & first aid. attendance & PPE compliance.
Engineering Details/Certificates/Work Cover Codes of Practice, Legislation or Regulations that need to be considered: eg Working at
Approvals required: height regulations
eg : Modifications to registered plant
As per approved Layout Drawings, Data Sheet, and
IE Rules
other submittals.
ISO 9001: 2000 Quality Manual

Project safety plan

Client

ABB LIMITED REV 0

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People Environment
A – common or repeating occurrence 1 – fatality or permanent disability 1 – off site release with major detrimental effect
common or repeating occurrence 2 – lost time injury or illness 2 – off site release with minor detrimental effect
B – known to occur or “It has happened” 3 – medical treatment 3 – on site release contained with outside assistance
C – could occur, “I’ve heard of it 4 – first aid treatment 4 – on site release immediately contained
happening” 5 – incident report only 5 – no environmental impact
D – not likely to occur
E – practically impossible

Consequence
STEP JOB STEP POTENTIAL HAZARD Risk REQUIRED HAZARD CONTROL RESPONSIBILITY

Probability
Rank
NO. List the steps required to perform Against each step list the potential / risk For each hazard identified list the Nominate the person
the task in the sequence they are hazards that could cause injury / L,M,S control measures required to eliminate who will be required
carried out. damage when the task step is or H or minimize the risk of injury. to action the control
performed. (use hierarchy of controls) measures.

1. Crane placement Hit injury / Collapse of road / D 3 M - Lifting study should be prepared
before doing any simple single
Crane failure
crane or critical lift
- Proper crane to be selected as per
the road condition and erection
procedure & area is to be
cordoned off

2. Slinging or rigging with the D 4 L - Always use your required PPE’s

Cut injury / Fall of material
electrical equipment & lifting tools & tackles should be
checked before use.
- All the rigging work should be
guided by rigging foreman.

3. Erection of Panels by the use of C 3 S - Ladder should be checked daily

Fall of person / fall of material.
crane or hydra. by rigging foreman before starting
of work & it should be placed in
4:1 ratio.
- No person allowed to work
without safety belt/lifeline if the
height is more than 2 meter.

ABB LIMITED REV 0

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People Environment
A – common or repeating occurrence 1 – fatality or permanent disability 1 – off site release with major detrimental effect
common or repeating occurrence 2 – lost time injury or illness 2 – off site release with minor detrimental effect
B – known to occur or “It has happened” 3 – medical treatment 3 – on site release contained with outside assistance
C – could occur, “I’ve heard of it 4 – first aid treatment 4 – on site release immediately contained
happening” 5 – incident report only 5 – no environmental impact
D – not likely to occur
E – practically impossible

Consequence
STEP JOB STEP POTENTIAL HAZARD Risk REQUIRED HAZARD CONTROL RESPONSIBILITY

Probability
Rank
NO. List the steps required to perform Against each step list the potential / risk For each hazard identified list the Nominate the person
the task in the sequence they are hazards that could cause injury / L,M,S control measures required to eliminate who will be required
carried out. damage when the task step is or H or minimize the risk of injury. to action the control
performed. (use hierarchy of controls) measures.
Other activity (bolt tightening / Fall of person or material due to A 3 H - Erection of scaffold require
4.
welding / gas cutting / grinding) displacement of members or loose before doing any operation at
during erection. bolt or tack weld. height.

- If working at height, always

ensure others working below are
aware of the work above

- Erection of bolts & foundation

bolts to be properly tightened at
the time of erection.

- No loose material, spanner, bolt

to be kept on erected structure or
platform.

- Any material should be brought

with the help of rope.

- Barricade the area if deemed

necessary.
Area lighting at erection site. Improper area lighting - Adequate area lighting to be
D 3 M
provided before start any night
Fall hazard activity.
- No job to be carried out at the
height at the time of rain.

ABB LIMITED REV 0

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People Environment
A – common or repeating occurrence 1 – fatality or permanent disability 1 – off site release with major detrimental effect
common or repeating occurrence 2 – lost time injury or illness 2 – off site release with minor detrimental effect
B – known to occur or “It has happened” 3 – medical treatment 3 – on site release contained with outside assistance
C – could occur, “I’ve heard of it 4 – first aid treatment 4 – on site release immediately contained
happening” 5 – incident report only 5 – no environmental impact
D – not likely to occur
E – practically impossible

Consequence
STEP JOB STEP POTENTIAL HAZARD Risk REQUIRED HAZARD CONTROL RESPONSIBILITY

Probability
Rank
NO. List the steps required to perform Against each step list the potential / risk For each hazard identified list the Nominate the person
the task in the sequence they are hazards that could cause injury / L,M,S control measures required to eliminate who will be required
carried out. damage when the task step is or H or minimize the risk of injury. to action the control
performed. (use hierarchy of controls) measures.

….GRINDING AT HEIGHT…..
Start the machine Breakage of wheels
C 3 S - Grinding wheel ‘RPM’ to be
checked & condition of grinding
wheel is to be checked

Contact with wheel C 4 M - Wheel guard is to be ensured

Flying particles.
C 4 M - Face shield / Safety goggles to be
used
- Plug top is to be ensured
Fire hazard /Electrical hazard D 3 M
- Power Connection to be taken
through ‘ELCB’

…. WELDING….
Electrical shock - Power connection to be taken
D 3 M
through ‘ELCB’

- Proper main earthling & body

earthling are to be ensured

- Shed/cover is to be provided for

welding machine/welding job to
Fire hazard. C 3 S
be done on dry places

- Cable condition is to be checked

ABB LIMITED REV 0
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People Environment
A – common or repeating occurrence 1 – fatality or permanent disability 1 – off site release with major detrimental effect
common or repeating occurrence 2 – lost time injury or illness 2 – off site release with minor detrimental effect
B – known to occur or “It has happened” 3 – medical treatment 3 – on site release contained with outside assistance
C – could occur, “I’ve heard of it 4 – first aid treatment 4 – on site release immediately contained
happening” 5 – incident report only 5 – no environmental impact
D – not likely to occur
E – practically impossible

Consequence
STEP JOB STEP POTENTIAL HAZARD Risk REQUIRED HAZARD CONTROL RESPONSIBILITY

Probability
Rank
NO. List the steps required to perform Against each step list the potential / risk For each hazard identified list the Nominate the person
the task in the sequence they are hazards that could cause injury / L,M,S control measures required to eliminate who will be required
carried out. damage when the task step is or H or minimize the risk of injury. to action the control
performed. (use hierarchy of controls) measures.
&Leather hand gloves to be used

- Portable fire extinguisher (CO2 /

DCP)
- Proper housekeeping is to be
maintained
Arc eye - welding shield is to be used
B 4 M
D 4 L -Area is to be cordoned off
Unauthorized entry
….GAS CUTTING….

Leakage in the hose - Hose joints to be checked by

C 4 M
using soap solution & hose clamps
are to be used
Flash back -Flash back arrestor is to be
D 3 M
ensured at both torch end &
cylinder end

ABB LIMITED REV 0

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JOB SAFETY AND ENVIRONMENTAL ANALYSIS Part 1

Workplace / Area: DCBL, Ariyalur, Tamilnadu. THIS JSEA COVERS: Installing of Transmission
Equipment
REVIEWED BY: DATE:

REVIEWED BY: DATE:

(Team Leader/Supervisor)
Type of Permit Required: Type of Isolation Required: PPE Required: Equipment Required:
(please indicate by ticking) (please indicate by ticking) (please indicate by ticking) (please indicate by ticking)

Hot Work Electrical Chemicals Safety Glasses  Gloves  Barricading/Signs

Confined Space  Mechanical High Voltage Chemical Goggles Safety Harness  Electrical Earth Leakage Unit 
Excavation / Penetration  Manual Valves Hydraulic  Face shield  Respirator Fire Extinguisher 
Working from Heights  Pneumatics Liquids Dust Masks  Disposable Overalls Lifting Equipment 
Asbestos Removal Safety shoe 
High Voltage
Other ________________
Potential Environmental Hazards Hazardous Materials / Substances Manual Handling
This item requires continual review to include the specific (List any hazardous materials to be used or present in the Will Hazardous manual Handling be possible during the job? E.G. Lifting,
area or activities requirements. Please Tick Box work Area. Attach an MSDS for each) pushing, pulling, Twisting or bending? If so tick the box that most likely
describes the manual handling risk and include the code on each JSEA
Job step.
Air Pollution (dust, fumes) NONE There will be no Hazardous Manual handling in
this job.
Hazard to Flora or Fauna MH1 The task may involve high forces.

Noise (plant & equipment) MH2 The task will require repetitive forceful
movements?
Spills to drains / waterways MH3 The task is likely to cause fatigue or soreness due
to it’s long duration
Spills to ground MH4 Environmental factors are likely to increase the
chance of injury.
MH5 Awkward posture or movements.
Soil Erosion 

ABB LIMITED REV 0

 Probability Consequences Part 2
People Environment
A – common or repeating occurrence 1 – fatality or permanent disability 1 – toxic release off site with detrimental effect
common or repeating occurrence 2 – lost time injury or illness 2 – off site release with no detrimental effect
B – known to occur or “It has happened” 3 – medical treatment 3 – off site release contained with outside assistance
C – could occur, “I’ve heard of it happening” 4 – first aid treatment 4 – on site release immediately contained
D – not likely to occur 5 – incident report only 5 – no environmental impact
E – practically impossible

Consequence
STEP JOB STEP POTENTIAL HAZARD Risk REQUIRED HAZARD CONTROL

Probability
List the steps required to perform Against each step list the potential / risk hazards that Rank For each hazard identified list the control measures required to
NO.
the task in the sequence they are could cause injury / damage when the task step is L,M, eliminate or minimize the risk of injury.
carried out. performed. S or (use hierarchy of controls)
H

1 Setting up the worksite Traffic danger to operatives and B 2 H  Park vehicles in positions to minimise exposure to
pedestrians road and danger to pedestrians.
3. Unload equipment from Strain or other injury while unloading C 3 S  Follow manual handling guidelines.
vehicle vehicle  Use team lifting for heavy or awkward lifts.
 Wear safety boots and gloves.
4. Hoist equipment to upper Injury due to load slipping or falling C 3 S  Ensure lifts and slings are in good condition and
floors whilst being lifted on the overhead crane. are tagged.
 Ensure overhead crane operator is licensed.
 Ensure all staff are clear of the lifting area during
lifting operations.
5. Unpack equipment Knife cuts whilst removing packaging C 3 S  Cut strapping in a motion away from the body
 Wear gloves
6 Pre-cut tray work and Injury from sharp edges and power tools B 4 S  Cut metal external to equipment room where
bracketing to size there is adequate area to work safely.
 Ensure metal is clamped or otherwise constrained
from movement while cutting or drilling.
 File all sharp edges prior to moving steelwork to
installation location
 Wear leather gloves safety boots and safety
glasses while handling metalwork
7 Injury due to electrical tool or cord failure C 3 S  Use battery operated tool if practical.

ABB LIMITED Rev 0

 Probability Consequences Part 2
People Environment
A – common or repeating occurrence 1 – fatality or permanent disability 1 – toxic release off site with detrimental effect
common or repeating occurrence 2 – lost time injury or illness 2 – off site release with no detrimental effect
B – known to occur or “It has happened” 3 – medical treatment 3 – off site release contained with outside assistance
C – could occur, “I’ve heard of it happening” 4 – first aid treatment 4 – on site release immediately contained
D – not likely to occur 5 – incident report only 5 – no environmental impact
E – practically impossible

Consequence
STEP JOB STEP POTENTIAL HAZARD Risk REQUIRED HAZARD CONTROL

Probability
List the steps required to perform Against each step list the potential / risk hazards that Rank For each hazard identified list the control measures required to
NO.
the task in the sequence they are could cause injury / damage when the task step is L,M, eliminate or minimize the risk of injury.
carried out. performed. S or (use hierarchy of controls)
H
Using any electrically  Ensure all electrical tools are in good order &
operated tools tested and tagged
8. Move equipment to Injury bumping into existing installed A 5 S  Review best access route before moving
location for installation equipment equipment.
 Use trolley where possible
 Wear gloves and safety boots
9 Working on ladders Slip or fall from ladder B 2 H  Use double sided stepladder
 Check ladder is in good condition.
 Wear tool bag or belt to contain tools
 Do not put tools on top of ladder
 Do not grab for falling tools
10 Install tray work Head injury from and already installed C 4 M  Review existing structures before commencing
tray work or other infrastructure. installation of equipment.
Muscle or back strain from working in C 4 M  Plan work to minimise time spent in cramped
confined spaces. position.
 Use team lifting when weight is being moved in
awkward position.
 Use insulated tools
 Cables should be run from the new APDP to HOB
 Where possible live equipment should be isolated.
 Follow manual handling guidelines

ABB LIMITED Rev 0

 Probability Consequences Part 2
People Environment
A – common or repeating occurrence 1 – fatality or permanent disability 1 – toxic release off site with detrimental effect
common or repeating occurrence 2 – lost time injury or illness 2 – off site release with no detrimental effect
B – known to occur or “It has happened” 3 – medical treatment 3 – off site release contained with outside assistance
C – could occur, “I’ve heard of it happening” 4 – first aid treatment 4 – on site release immediately contained
D – not likely to occur 5 – incident report only 5 – no environmental impact
E – practically impossible

Consequence
STEP JOB STEP POTENTIAL HAZARD Risk REQUIRED HAZARD CONTROL

Probability
List the steps required to perform Against each step list the potential / risk hazards that Rank For each hazard identified list the control measures required to
NO.
the task in the sequence they are could cause injury / damage when the task step is L,M, eliminate or minimize the risk of injury.
carried out. performed. S or (use hierarchy of controls)
H
 Use mechanical aid to raise and install subrack
 People below must wear safety helmet
18 Clearing the worksite Injury to hands through sharp edges on C 4 M  Wear gloves and safety glasses
waste material or to eyes through
strapping material springing into face.
Pollution due to solid waste disposal D 4 L  Remove all waste from site and dispose in
accordance with local council regulations.

ABB LIMITED Rev 0