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N7201A561E

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0% found this document useful (0 votes)
736 views334 pages

N7201A561E

Uploaded by

haquang11112222
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Operating Instructions

LNB

Production Modular / Modular Placement Machine

NPM X / NPM / AM / VM series

Thank you for purchasing the “Panasonic product.”


 Read the operating instructions carefully for proper and safe usage.
 Before placing the machine in service, be sure to read “Safety Precautions.”
 Store the operating instructions carefully.

N7201A561E22 (V10.09)
201807
Original Instructions

Safety precautions

 Use of this machine:


This machine is designed and constructed to be used for placing electric and electronic
components on PCB.
This machine shall be used for this purpose only.
It shall not be used for any other purpose.

 Operation of this machine:


This machine shall be operated by professional, specially trained operators.
It shall not be operated by non-professional, not specially trained operators.

For information regarding available training courses, please contact Panasonic Smart
Factory Solutions Co., Ltd., Sales company or Sales agent.

Warning
Do not operate the machine without receiving special training
Risk of injury due to improper operation.

EJM5DE-BP-06N-05 Page 3
Applicable Model No.

 This product can be used in the following series.


 NPM series
Model Model
Product No. Product No.
name name
NPM NM-EJM9B NPM-W NM-EJM2D
NM-EJM9B–A NM-EJM2D–A
NM-EJM9B–D NM-EJM2D–D
NM-EJM9B–MA NM-EJM2D–MA
NM-EJM9B–MD NM-EJM2D–MD
NPM-D NM-EJM1D NPM-W2 NM-EJM7D
NM-EJM1D–A NM-EJM7D–A
NM-EJM1D–D NM-EJM7D–D
NM-EJM1D–MA NM-EJM7D–MA
NM-EJM1D–MD NM-EJM7D–MD
NPM-D2 NM-EJM5D NPM-W2S NM-EJM5E
NM-EJM5D–A NPM-TT NM-EJM3D
NM-EJM5D–D NPM-TT2 NM-EJM1E
NM-EJM5D–MA NPM-VF NM-EJR9A
NM-EJM5D–MD
NPM-D3 NM-EJM6D
NM-EJM6D–A
NM-EJM6D–D
NM-EJM6D–MA
NM-EJM6D–MD

 NPM X series
Model
Product No.
name
NPM-DX NM-EJM8D
NPM-WX NM-EJM9D
NPM-WXS NM-EJM2E

 AM series
Model
Product No.
name
AM100 NM-EJM4D

 VM series
Model
Product No.
name
VM101 NM-EJM3E
VM102 NM-EJM4E

If your model is not listed above, please contact us.

Page 4 EJM5DE-BP-06N-05
Description of the Instruction Manual
 This instruction manual describes use of this function with the NPM X or NPM or AM or VM series. The NPM X
or NPM or AM or VM series are referred to as the ‘machine main unit or ‘machine’ in the main body of this
instruction manual.

 When using this function on an NPM X / NPM / AM or VM series machine, have its respective manual on hand
in addition to this manual. If you do not have these manuals, please contact us.

Registered Trademarks
 Company and product names in this manual are trademarks or registered trademarks of their respective
owners.

 Microsoft, Windows, Windows 7, Windows 8, Windows 10, Microsoft Windows Internet Explorer and .Net
Framework are registered trademarks or trademarks of Microsoft Corporation in the United States and/or other
countries.

Product Trademarks or registered trademarks


Windows Microsoft® Windows® operating system
Windows 7 Windows® 7 operating system
Windows 8 Windows® 8 operating system
Windows 10 Windows® 10 operating system
Microsoft Internet Explorer Microsoft ® Internet Explorer® or Internet Explorer®
.Net Framework Microsoft® .Net Framework

EJM5DE-BP-06N-05 Page 5
Wording in context

 How to read operating instructions


Description depends on the page; however, it is constructed basically as follows.

2 3
1 1.1.1 PCB Information
1 Choose [Modify]  [Edit Top Side
Panel Information] on the menu bar,
or double-click the PCB.

1
4  The <Edit Top Side Panel Information>
window opens.

 On-screen items may vary according to


5
options etc.

Explanation
 Title
 Operation step number
Corresponds to the arrow number on the
screen.
 Actual operation
 Describes the effect produced by the
operation.
 Describes the supplementary explanation.

 Symbols used in this manual


In this manual, the following expressions and symbols are used for description.

Symbol Explanation Symbol Explanation


Shows a reference item.

Shows an operation flow.


This shows the part to be clicked on.

Screen name Shows a screen name.

[Button] Shows a button or a menu.

This shows the part to be double-clicked on. “Message” Shows a message on the screen.

‘Item’ Shows an item text on the screen.

Page 6 EJM5DE-BP-06N-05
NPM X / NPM / AM / VM
LNB

TABLE OF CONTENTS
 Safety precautions .................................................................................................. S-1
 Guidelines on using the machine ............................................................................ S-5

1. GENERAL DESCRIPTION .............................. 1-1


1.1 Line Configuration ................................................................................................ 1-2
1.1.1 Conveyors ........................................................................................................................................... 1-2
1.1.2 Examples of Line Configuration .......................................................................................................... 1-3

1.2 System Configuration ........................................................................................... 1-8


1.3 Outline of Functions ............................................................................................ 1-15
1.3.1 LNB.................................................................................................................................................... 1-15
1.3.2 LWS ................................................................................................................................................... 1-15
1.3.3 Quality Information Viewer ................................................................................................................ 1-16

2. BASIC OPERATIONS ..................................... 2-1


2.1 Operating Instructions of the Main Power Supply Switch at Production Start/End2-2
2.1.1 Main Power Supply Switch of the LNB................................................................................................ 2-2
2.1.2 Production Start................................................................................................................................... 2-3
2.1.3 Production End .................................................................................................................................... 2-3

2.2 Screen Flow .......................................................................................................... 2-4


2.3 Operation Flow ..................................................................................................... 2-7
2.3.1 Initial Introduction ................................................................................................................................ 2-7
2.3.2 Browsing the Production Management Information ............................................................................ 2-8
2.3.3 Browsing the Event ............................................................................................................................. 2-8
2.3.4 Displaying Actual Performance Information ........................................................................................ 2-9
2.3.5 Browsing the LNB Configuration Information .................................................................................... 2-10
2.3.6 Changing the Settings with Easy Setting .......................................................................................... 2-10
2.3.7 Changing the Settings with Advanced Setting .................................................................................. 2-11
2.3.8 When Quality Information Viewer is Connected ............................................................................... 2-11

2.4 Login/Logout ....................................................................................................... 2-12


2.4.1 Login .................................................................................................................................................. 2-12
2.4.2 Logout ............................................................................................................................................... 2-15

2.5 AM-LNB Installation ............................................................................................ 2-16


2.5.1 AM-LNB Installation........................................................................................................................... 2-16
2.5.2 Firewall Configuration........................................................................................................................ 2-22
2.5.3 PC Power Save OFF Settings ........................................................................................................... 2-25

2.6 Initial Setting ....................................................................................................... 2-27


2.6.1 LNB Initial Setting .............................................................................................................................. 2-27
2.6.2 Installing Flash Player ....................................................................................................................... 2-28

2.7 Installing Quality Information Viewer .................................................................. 2-40


2.7.1 Before Installing Quality Information Viewer ..................................................................................... 2-40
2.7.2 Installing Quality Information Viewer ................................................................................................. 2-81
2.7.3 Windows Firewall Setting .................................................................................................................. 2-87
2.7.4 Upgrading Quality Information Viewer .............................................................................................. 2-89
2.7.5 Initializing Quality Information Viewer Database............................................................................... 2-90

EJM5DE-CT-01L-16 Page 7
NPM X / NPM / AM / VM
LNB

2.7.6 Tool of Quality Information Viewer ................................................................................................... 2-93

3. TOOL ............................................................... 3-1


3.1 Production Management Information ................................................................... 3-2
3.1.1 Browsing the Production Management Information ........................................................................... 3-2
3.1.2 Explanations of Production Information Names ................................................................................. 3-7

3.2 Event Information ............................................................................................... 3-21


3.2.1 Machine Event Information ............................................................................................................... 3-21
3.2.2 LNB Event Information ..................................................................................................................... 3-27
3.2.3 SP Event Information........................................................................................................................ 3-32

3.3 Production Machine Screen Print ....................................................................... 3-33


3.4 Parts Verification History .................................................................................... 3-36
3.4.1 Display Method Selection ................................................................................................................. 3-36
3.4.2 Parts Verification History Display ..................................................................................................... 3-37
3.4.3 CSV Output of Parts Verification History .......................................................................................... 3-39

3.5 Result Information Display.................................................................................. 3-40


3.5.1 Production Status Monitor ................................................................................................................ 3-40
3.5.2 Reports ............................................................................................................................................. 3-61
3.5.3 Load Checker ................................................................................................................................... 3-75
3.5.4 Head Diagnosis ................................................................................................................................ 3-87
3.5.5 Quality Information Viewer ............................................................................................................... 3-96
3.5.6 Inspection Defect Map - Post-print Inspection................................................................................ 3-115
3.5.7 Inspection Defect Map - Post-mount Inspection............................................................................. 3-118

4. MAINTENANCE .............................................. 4-1


4.1 LNB Configuration Information ............................................................................. 4-2
4.2 Easy Setting ......................................................................................................... 4-6
4.3 PCB Information Communication Setting ............................................................. 4-8
4.4 Advanced Setting ............................................................................................... 4-10
4.4.1 Production Data Extract Setting ....................................................................................................... 4-10
4.4.2 Security Setting ................................................................................................................................ 4-12
4.4.3 Network Setting ................................................................................................................................ 4-17
4.4.4 Timetable Setting.............................................................................................................................. 4-18
4.4.5 Calculation Method Setting............................................................................................................... 4-19
4.4.6 Host System Setting ......................................................................................................................... 4-29
4.4.7 PCB ID Setting ................................................................................................................................. 4-31
4.4.8 PCB Barcode Scanner Communication Setting ............................................................................... 4-37
4.4.9 3rd Party PCB Information Communication Setting ......................................................................... 4-38
4.4.10 APC Setting .................................................................................................................................... 4-39
4.4.11 Time setting .................................................................................................................................... 4-41
4.4.12 ProViewer Setting ........................................................................................................................... 4-42
4.4.13 Log Setting ..................................................................................................................................... 4-43
4.4.14 Message board Image Setting ....................................................................................................... 4-45

4.5 Setting Information Backup ................................................................................ 4-47


4.5.1 LNB ................................................................................................................................................... 4-47
4.5.2 Multi-barcode Setting........................................................................................................................ 4-48

Page 8 EJM5DE-CT-01L-16
NPM X / NPM / AM / VM
LNB

4.6 Setting Information Restore ................................................................................ 4-49


4.6.1 LNB.................................................................................................................................................... 4-49
4.6.2 Multi-barcode Setting ........................................................................................................................ 4-51

4.7 Update ................................................................................................................ 4-52


4.7.1 LNB.................................................................................................................................................... 4-52
4.7.2 Machine Software..............................................................................................................................4-54

4.8 Download of Log for Debug ................................................................................ 4-60


4.8.1 Collect Log for Debugging ................................................................................................................. 4-60
4.8.2 Collect Simple Log ............................................................................................................................ 4-62

4.9 Restore to Factory Defaults ................................................................................ 4-64


4.10 Self-diagnosis ................................................................................................... 4-66
4.10.1 Performance .................................................................................................................................... 4-66

4.11 Parameter Edit .................................................................................................. 4-68


4.12 Connection Check ............................................................................................ 4-78
4.13 Restart .............................................................................................................. 4-79

EJM5DE-CT-01L-16 Page 9
NPM X / NPM / AM / VM
LNB

= MEMO =

Page 10 EJM5DE-CT-01L-16
NPM X / NPM / AM
Safety precautions

Safety precautions Be sure to observe

The precautions that shall be observed in order to prevent an injury to the user or the
other persons, and damage to property, are described as follows.

 The degrees of danger or injury, resulting from incorrect usage owing to failure to read an
indication, are classified and described as follows.

WARNING This indication refers to a situation which is considered that there is a


possibility of death or serious injury.

CAUTION This indication refers to a situation which is considered that there is a


possibility of only injury or physical damage.

 The matters that shall be observed are classified by the symbols shown below, and
described.
(The following are the examples of the symbols.)

This kind of symbol indicates an action that must not be carried out.

This kind of symbol indicates an action that must be carried out.

EJM5DE-SF-01L-03 Page S-1


NPM X / NPM / AM
Safety precautions

WARNING

Use the specialized


outlet and breaker
exclusively.

Sharing between machines may


cause fire because of heat
generated.

●Check the rated power


consumption in the
Specification, and consult an
electrical contractor.
M89ESC

Page S-2 EJM5DE-SF-01L-03


NPM X / NPM / AM
Safety precautions

WARNING

Do not operate the machine


without receiving special training

Prohibited

Risk of injury due to improper operation.

●About training, conduct in your company or contact us.

EJM5DE-SF-01L-03 Page S-3


NPM X / NPM / AM
Safety precautions

CAUTION
Do not give a shock to
the electrical
equipment.

There is a risk of an electric


shock, electrical leakage, or
malfunction.

M27SC

Page S-4 EJM5DE-SF-01L-03


NPM X / NPM / AM
Safety precautions

Guidelines on using the machine

1. The machine, LNB, and NPM-DGS are the equipment to be connected


to LAN.
Use them on your company’s LAN (intranet).
2. Do not reveal the equipment-operating passwords to others.
3. When sending the PC for LNB, NPM-DGS, etc. to a repair shop or
disposing of it, pull out the hard disk or format the hard disk
beforehand.
4. If you used an SD card in the case of emergency operation due to
network troubles, delete its contents when normal operation is
resumed.

 Failure to comply could result in the leakage of user ID, password, and your production data to a
malicious outsider.

 The information recorded in an SD card may not be completely deleted through the basic
function of the operating system. Therefore, you are recommended to use commercial software
for complete deletion.

 The machine indicated here is NPM series or AM series.


 LNB is a relay system connecting the machine and NPM-DGS.
 NPM-DGS refers to the production-data generation system.

 For information about how to remove a hard disk from your computer or initialize a hard
disk, refer to its instruction manual or contact the manufacturer.

EJM5DE-SF-01L-03 Page S-5


NPM X / NPM / AM
Safety precautions

= MEMO =

Page S-6 EJM5DE-SF-01L-03


NPM X / NPM / AM / VM
LNB

1. GENERAL DESCRIPTION

This chapter describes the line and system configurations necessary to use LNB and the
outline of relevant functions. Because of the following requirement for NPM-D series (1)
/ NPM-X series(3):
 Installation of an extension conveyor to ensure safety in a transport aperture area,
the NPM-D series (1) / NPM series(*2) / NPM-X series (3) / NPM-VF / AM100 / VM
series (4).
So the description of line configurations in this chapter is intended for the NPM-D series
(1) / NPM-X series (3) only, and the rest of the chapter is intended for all the models
shown in “Applicable Model No.”.
Model name
Title NPM-D NPM NPM-X VM
NPM-VF AM100
series (1) series(2) series (3) series (4)
1.1 Line Configuration ○ ― ― ― ○ ―
1.2 System Configuration ○ ○ ○ ○ ○ ○
1.3 Outline of Functions ○ ○ ― ○ ○ ○
1: NPM-D, NPM-D2, NPM-D3
2: NPM-W, NPM-W2, NPM-TT,NPM-TT2
3: NPM-DX ,NPM-WX, NPM-WXS
 VM101, VM102

Unless otherwise noted in this chapter, the screens / illustrations for the NPM series will
be used for illustrative purposes.

EJM5DE-MB-01L-15 Page 1-1


NPM X / NPM / AM / VM
LNB
1.1 Line Configuration

1.1 Line Configuration


In installing the machine, regardless of whether the machine is installed in a stand-alone or line
configuration, it is required to install a unit that serves as the line server and also, in the interest of
your safety in the transport aperture areas, a machine or extension conveyor on each side of the
machine.
 The above requirements need to be satisfied only for NPM-D , NPM-D2 , NPM-D3 and NPM-DX.
In what follows we use NPM-D and NPM-DX for illustrative purposes; however, the same also
applies to NPM-D2 and NPM-D3.

1.1.1 Conveyors
The types of extension conveyors are as follows.

Name Model name Model number Descriptions Appearance


Conveyor L N-CONL NM-EJK3B This unit has a function to ensure the
safety around the transport aperture
as an extension conveyor.
Incorporating an optional HUB (LAN
interface) and an FA computer, it
has an LNB function as a line server.
Be sure to install it on the left end of
an NPM-D line and on the left end of
the NPM-D line when equipment
other than the NPM-D is coupled.
Conveyor R N-CONR NM-EJK4B This unit has a function to ensure the
safety around the transport aperture
as an extension conveyor. When 16
or more NPM-Ds are coupled,
optional HUB (LAN interface) is
required. It is selected when
installing it on the right end of the
NPM-D line and on the right end of
NPM-D when equipment other than
the NPM-D is coupled.

Page 1-2 EJM5DE-MB-01L-15


NPM X / NPM / AM / VM
LNB
1.1 Line Configuration

1.1.2 Examples of Line Configuration


In line configurations, conveyors are placed as shown below.

 For NPM-D
We use NPM-D for illustrative purposes; however, the same also applies to NPM-D2 and
NPM-D3.

(1) Case 1
Only NPM-D is included in the line configuration (when 15 machines or less are coupled).

Conveyor L1 Conveyor R


NPM-D NPM-D NPM-D NPM-D N-CONR
N-CONL 1 2 ・・・ 14 15 NM-EJK4B
NM-EJK3B

15 machines (15 stages)

(2) Case 2
Only NPM-D is included in the line configuration (when 16 to 30 machines are coupled).

Conveyor L1 Conveyor R2


NPM-D NPM-D NPM-D NPM-D
N-CONL 1 2 ・・・ 29 30
N-CONR
NM-EJK4B
NM-EJK3B

30 machines (30 stages)


 The following options are required.
1 : FA computer, HUB unit, Power supply unit
2 : HUB unit, Power supply unit

EJM5DE-MB-01L-15 Page 1-3


NPM X / NPM / AM / VM
LNB
1.1 Line Configuration

(3) Case 3
Any machine other than NPM-D is included in the line configuration (when 15 machines or less
are coupled).

Conveyor L1 Conveyor R Other Conveyor L Conveyor R


NPM-D NPM-D N-CONR than N-CONL NPM-D NPM-D N-CONR
N-CONL 1 ・・・ 7 NM-EJK4B NPM-D NM-EJK3B 8 ・・・ 15 NM-EJK4B
NM-EJK3B
NPM-DX

7 machines (7 stages) 8 machines (8 stages)

15 machines (15 stages)

(4) Case 4
Any machine other than NPM-D is included in the line configuration (when 16 to 30 machines are
coupled).

Conveyor L1 Conveyor R Other Conveyor L conveyor R2


NPM-D NPM-D N-CONR than N-CONL NPM-D NPM-D
N-CONL 1 ・・・ 15 NM-EJK4B NPM-D NM-EJK3B 16 ・・・ 30 N-CONR
NM-EJK3B NM-EJK4B
NPM-DX

15 machines (15 stages) 15 machines (15 stages)

30 machines (30 stages)

 When any machine other than NPM-D and NPM-DX is included in the line configuration, a
conveyor is required between NPM-D and the machine other than NPM-D and NPM-DX.
(Cases 3 and 4)

 The following options are required.


1 : FA computer, HUB unit, Power supply unit
2 : HUB unit, Power supply unit

Page 1-4 EJM5DE-MB-01L-15


NPM X / NPM / AM / VM
LNB
1.1 Line Configuration

 For NPM-DX
The line configuration including NPM-DX covers a maximum of 30 stages regardless of the number
of machines.
 The NPM-DX has two stages per machine. The NPM series has one stage per machine.

(1) Case 1
Only NPM-DX is included in the line configuration (when 15 machines or less are coupled).

Conveyor L1 NPM-DX NPM-DX Conveyor R


NPM-DX NPM-DX N-CONR
N-CONL 1 2 ・・・ 14 15 NM-EJK4B
NM-EJK3B

15 machines (30 stages)


(2) Case 2
NPM-DX and NPM-D machines are included in the line configuration
(when 15 machines or less are coupled).

Conveyor L1 NPM-DX NPM-DX Conveyor R


NPM-DX NPM-D N-CONR
N-CONL 1 2 ・・・ 14 15 NM-EJK4B
NM-EJK3B

14 machines (28 stages) 1 machines (1 stage)

15 machines (29 stages)


(3) Case 3
NPM-DX and NPM-D machines are included in the line configuration (when 16 machines or more,
not exceeding 30 stages, are coupled).
 For example, when connecting 8 machines (16 stages) of NPM-DX, you can only couple a total of
22 machines including 14 machines (14 stages) of those other than NPM-DX.

Conveyor L1 NPM-DX Conveyor R2


NPM-D NPM-D
N-CONL 1 ・・・ NPM-DX
8 9 ・・・ 22 N-CONR
NM-EJK3B NM-EJK4B

8 machines (16 stages) 14 machines (14 stages)

22 machines (30 stages)


 The following options are required.
1 : FA computer, HUB unit, Power supply unit
2 : HUB unit, Power supply unit
EJM5DE-MB-01L-15 Page 1-5
NPM X / NPM / AM / VM
LNB
1.1 Line Configuration

(4) Case 4
Machines other than NPM-DX and NPM-D are included in the line configuration
(when 15 machines or less are coupled).

Conveyor L1 Conveyor R Other Conveyor L Conveyor R


NPM-DX NPM-DX N-CONR than N-CONL NPM-DX NPM-DX N-CONR
N-CONL 1 ・・・ 7 NM-EJK4B NPM-D NM-EJK3B 8 ・・・ 15 NM-EJK4B
NM-EJK3B
NPM-DX

7 machines (14 stages) 8 machines (16 stages)

15 machines (30 stages)

(5) Case 5
Machines other than NPM-DX and NPM-D are included in the line configuration (when 16 machines or
more, not exceeding 30 stages, are coupled).
 For example, when connecting 12 machines (24 stages) of NPM-DX, you can only couple a total
of 18 machines including 6 machines (6 stages) of those other than NPM-DX.

Other
Conveyor L1 Conveyor R than Conveyor L Conveyor R2
NPM-DX NPM-DX N-CONR N-CONL NPM-D NPM-D
N-CONL 1 ・・・ 12 NM-EJK4B
NPM-D
NM-EJK3B 13 ・・・ 18 N-CONR
NM-EJK3B NPM-DX NM-EJK4B

12 machines (24 stages) 6 machines (6 stages)

18 machines (30 stages)

 When any machine other than NPM-D and NPM-DX is included in the line configuration, a
conveyor is required between NPM-D and the machine other than NPM-D and NPM-DX.
(Cases 4 and 5)

 The following options are required.


1 : FA computer, HUB unit, Power supply unit
2 : HUB unit, Power supply unit

Page 1-6 EJM5DE-MB-01L-15


NPM X / NPM / AM / VM
LNB
1.1 Line Configuration
 For NPM-WX,NPM-WXS
The line configuration including NPM-WX / WXS is limited to 15 units or less and consolidation
stage 30 stage or less.

(1) Case 1
Only NPM-WX/WXS is included in the line configuration (when 15 machines or less are coupled).

Conveyor L1 NPM-W Conveyor R


NPM-W NPM-W NPM-W N-CONR
N-CONL X/WXS X/WXS ・・・ X/WXS X/WXS NM-EJK4B
NM-EJK3B 1 2 14 15

maximum 15 machines
(2) Case 2
NPM-WX/WXS and NPM-D machines are included in the line configuration
(when 15 machines or less are coupled).

Conveyor L1 NPM-W Conveyor R


NPM-W NPM-W NPM-D N-CONR
N-CONL X/WXS X/WXS ・・・ X/WXS 15 NM-EJK4B
NM-EJK3B 1 2 14

14 machines 1 machine

15 machines
(3) Case 3
Machines other than NPM-WX/WXS, NPM-DX, NPM-TT2, NPM-TT and NPM series are included
in the line configuration (when 15 machines or less are coupled)

Conveyor L1 Conveyor R Other Conveyor L Conveyor R


NPM-DX NPM-DX N-CONR than N-CONL NPM-W NPM-W N-CONR
N-CONL 1 ・・・ 13 NM-EJK4B NPM-W NM-EJK3B X/WXS ・・・ X/WXS NM-EJK4B
NM-EJK3B 14 15
X/WXS

13 machines 2 machines

15 machines
* For consolidation with NPM-W2/ W, please consult us separately. Unable to attach the NPM (NM-EJM9B
series).
When any machine other than NPM-WX/ WXS, DX, NPM-TT2/ TT and NPM is included in the line
configuration, a conveyor is required.(Case 3)

EJM5DE-MB-01L-15 Page 1-7


NPM X / NPM / AM / VM
LNB
1.2 System Configuration

1.2 System Configuration


LNB software is installed to either the built-in FA computer or the FA computer arranged with each
line if the N-CONL (NM-EJK3B) option has been selected. (Hereafter LNB software is abbreviated
as LNB.)
LNB is an abbreviation for Line Network Box, which is a relay system connecting the machine and
NPM-DGS(). Two or more machines are lined to control information intensively, download
production data, and compile the production management information.
Meanwhile, LWS is an abbreviation for Line Work Station, with which you can display the result
data kept in LNB through the browser on LWS. The PC you prepare is used for LWS. Without
installing software, you can access LNB using IE (Internet Explorer) for the display.
In addition, NPM-DGS is an abbreviation for Data Generation System for NPM, which is software
to create production data.
If the quality information viewer is installed, functions of “3.5.4 Quality information viewer” and
“3.5.5 Inspection defect map (post-print inspection)” become available.

When a line is configured with three or more machines from the AM100 series alone, it is possible
to install and operate an AM series-specific LNB (later referred to as AM-LNB) that runs on
Windows on the same general-purpose PC as NPM-DGS ().

When a line is configured with three or less machines from the NPM-VF series alone, it is possible
to install and operate an AM-LNB that runs on Windows on the same general-purpose PC as
NPM-DGS ().

This section describes “minimum configuration,” “normal configuration” and “AM100-specific host
system configuration.”, and “NPM-VF-specific host system configuration”.

 NPM-DGS is software designed to create production data for NPM / AM100. DGS stands for
Data Generation System. NPM-DGS is not included in this product.

Page 1-8 EJM5DE-MB-01L-15


NPM X / NPM / AM / VM
LNB
1.2 System Configuration

 Minimum configuration
This is used for the operation of one line.
One FA computer is required.
LWS is shared with NPM-DGS.
Quality information viewer can be installed as optional.
Item Quantity
No. of lines 1

 For NPM-D, NPM-D2, NPM-D3, and NPM-DX, 1 to 30


machines (1 to 30 stages) are coupled. (Note that the NPM-DX
has two stages per machine.)
 For NPM-W, NPM-W2, NPM-TT, NPM-TT2, AM100, VM101,
VM102, NPM-WX, and NPM-WXS 1 to 15 machines (1 to 15
stages) are coupled.
No. of LNBs 1
No. of LWSs 1
 Shared with the data creating system
Quality information 1
viewer  Option

 For NPM-D, NPM-D2,NPM-D3,NPM-DX

LNB software

FA computer1 Power equipment1

Extension conveyor
Network equipment1
mechanism

DGS software IE

N-CONL

PC for LWS shared with


NPM-DGS Line
( Not included in this product) Quality
information viewer

1 : Option

EJM5DE-MB-01L-15 Page 1-9


NPM X / NPM / AM / VM
LNB
1.2 System Configuration

 For NPM-W, NPM-W2, NPM-TT, NPM-TT2, AM100, VM101, VM102, NPM-WX, NPM-WXS

LNB software

FA computer

DGS software IE

PC for LWS shared with HUB


NPM-DGS Line
( Not included in this product)
Quality information
viewer

Page 1-10 EJM5DE-MB-01L-15


NPM X / NPM / AM / VM
LNB
1.2 System Configuration

 Normal configuration
This is used for the operation of two or more lines.
FA computer as many as the number of lines is required.
We recommend using LWS as many as the number of lines. However, one or more LWS enables
operation because one LWS can connect to multiple FA computer. Prepare LWS as needed.
Item Quantity
No. of lines n
 For NPM-D, NPM-D2, NPM-D3, and NPM-DX, 1 to 30 machines
(1 to 30 stages) are coupled. (Note that the NPM-DX has two
stages per machine.)
 For NPM-W, NPM-W2, NPM-TT, NPM-TT2, AM100, VM101,
VM102, NPM-WX, and NPM-WXS 1 to 15 machines (1 to 15
stages) are coupled.
No. of LNBs n
No. of LWSs Arbitrary
 n recommended
 Up to one line of LNB connected concurrently

 For NPM-D, NPM-D2, NPM-D3, NPM-DX

LNB software

FA computer1 Power equipment1

Extension conveyor
Network equipment1
DGS software mechanism

NPM-DGS
( Not included
in this product)

IE
N-CONL Line

LWS

IE N-CONL Line
n Line

LWS
N-CONL
Line
Quality
information viewer

N-CONL
Line

1 : Option
EJM5DE-MB-01L-15 Page 1-11
NPM X / NPM / AM / VM
LNB
1.2 System Configuration
 For NPM-W , NPM-W2 , NPM-TT , NPM-TT2 , AM100, VM101, VM102, NPM-WX, NPM-WXS

DGS software LNB software

NPM-DGS FA computer
( Not included
in this product)

HUB Line
IE
LNB software

FA computer
LWS

HUB
Line
IE
LNB software
n Line
FA computer
LWS

HUB Line
Quality
information
viewer

LNB software

FA computer

HUB
Line

Page 1-12 EJM5DE-MB-01L-15


NPM X / NPM / AM / VM
LNB
1.2 System Configuration

 AM100-specific host system configuration


This is used for the operation of one line consisting of three or fewer AM100 series machines
being connected with each other.
Both AM-LNB and NPM-DGS can be installed and used on the same general-purpose PC.
When using four or more AM100 series machines, or when using any high-traffic functions listed
below, you are required to operate in minimum or normal configuration using an FA-specific PC.

 Functions NOT available in AM100-specific host system configuration


• Auto product changeover • PanaCIM-EE communication
 Except for PanaCIM express
(Material verification is only available.)
• Parts verification • Host communication
• Support station • Pattern mark communication
(Parts verification type)
• Feeder free arrangement • Quality information viewer
• Substitution parts • Machine version upgrade from the host system
• Third party’s bad mark
communication

Item Quantity
No. of lines 1
(One to three AM100 machines coupled, One screen printer1)
No. of LNBs/DGSs 1

DGS/AM-LNB
software

*It is recommended to periodically


back up to external media

NPM-DGS
( Not included
in this product)

HUB

Line

1 : Connection of AM-LNB with the screen printer is custom specifications.


For details, please ask us.

EJM5DE-MB-01L-15 Page 1-13


NPM X / NPM / AM / VM
LNB
1.2 System Configuration

 NPM-VF-specific host system configuration


This is used for the operation of one line consisting only of three or fewer NPM-VF machines.
Both AM-LNB and NPM-DGS can be installed and used on the same general-purpose PC.

 Functions available in NPM-VF-specific host system configuration


• Download of production data from DGS • Machine event
• Production management information • Result information display
• Maintenance functions available on • Production machine screen print
AM-LNB

Item Quantity
No. of lines 1
(NPM-VF: 1 to 3 machines coupled)
No. of LNBs/DGSs 1

DGS/AM-LNB
software

 Periodic backup to external


media is recommended.

NPM-DGS
( Separate product)

HUB

Line

Page 1-14 EJM5DE-MB-01L-15


NPM X / NPM / AM / VM
LNB
1.3 Outline of Functions

1.3 Outline of Functions


The purposes, functions, and specifications of LNB and LWS are described below.

1.3.1 LNB
Purpose
No. Description
To provide the operability that enables you to handle two or more coupled machines as
1
one machine.
2 To provide the function to distribute and relay a large amount of production result data.

Function
No. Description
1 Downloads production data to the machine.
2 Keeps production data and manages the difference.
3 Keeps and compiles the production management information for a week.
4 Keeps event information for a week.

FA computer(During standard host system configuration)


No. Description
Type FC-E21A (NEC product) , FC-E25B (NEC product), FC-E27B (NEC product)

PC/AT compatible machine (During AM-LNB configuration)


No. Description
TM
CPU : Equal to or greater than Intel® Core i5-2430
Memory : 4GB min
HDD : Free space of 120GB min
General OS : Microsoft® Windows® 7 Professional SP1
purpose PC Microsoft® Windows® 8 Professional
spec Microsoft® Windows® 10 Professional
(32 bit version / 64 bit version)
TM
Virus Buster
Virus check :
(Recommended program version: 7.0 or later)

1.3.2 LWS
Purpose
No. Description
1 To provide the GUI for LNB, which has no screens, enabling operation.

Function
No. Description
1 To display the summary result of the production management information kept in LNB.
2 To display the event information kept in LNB.
3 To edit the setting of LNB.
4 To update LNBs or machines.

LWS operating environment


No. Description
Browser IE (Internet Explorer) 7.0, 8.0, 9.0, 10.0

 A PC you prepare is used for LWS.


 When you share PC with NPM-DGS for the minimum configuration, prepare a PC that satisfies
with the NPM-DGS performance specifications. For details, refer to the manual of NPM-DGS.

EJM5DE-MB-01L-15 Page 1-15


NPM X / NPM / AM / VM
LNB
1.3 Outline of Functions

1.3.3 Quality Information Viewer


Purpose
No. Description
To display information (e.g. feeder position to be used, recognition offset, and parts data)
related to quality for PCB basis or for placement point supports analysis for understanding
1 the change points and factor of defect.
In addition, for NPM series machines equipped with our inspection heads, it allows you to
display quality-related information linked to each defect.

Function
No. Description
1 Storing and gathering quality information for a week.
2 Displaying quality information from LWS

 Even though the network is disconnected between the LNB and Quality information viewer,
quality information is automatically gathered after re-connection within a day (24 hours).
Example: If the network is disconnected at 10 a.m. on April 1, and re-connected at 12 noon on
April 2, quality information from 10 a.m. to 12 noon on April 1 is not gathered but information
after 12 noon on April 1 can be gathered.

 When you replace the computer installed Quality information viewer, the data cannot be
transferred.
Please save necessary information to a file and use. (For how to save, see “3.5.4 Quality
Information Viewer” )

Operating environment
 Hardware
Item Description Category
Main unit IBM PC/AT compatible machine Required
 Desktop PC is strongly recommended.

CPU Intel® Core 2 Duo E6700 equivalent to or greater
Mother board IBM full compatible
Series I/O IBM full compatible
Graphic board SXGA or higher (Display color of 65536 or higher)
Desktop region: 1280 x 1024 or higher resolution
Memory 4GB or larger
HDD Free space of 500GB or more
(NTFS file system)
Optical drive DVD drive of 8X speed or higher
(Used for installation)
Keyboard Japanese version: Japanese 106 keyboard Required
English version: 101 keyboard
Mouse Supported by your OS as standard Required
Monitor SXGA or better Required
Network card Network card for 100/100BASE-T Required
Uninterruptible power supply Recomm
Supported by your OS as standard
(UPS) ended

Page 1-16 EJM5DE-MB-01L-15


NPM X / NPM / AM / VM
LNB
1.3 Outline of Functions

 Software
Item Description Category
OS Microsoft® Windows® XP Professional SP2,SP3 Required
Microsoft® Windows® 7 Professional SP1
(32bit/64bit)
Microsoft® Windows® 8 Professional
(32bit/64bit)
Support Language English, Chinese, Japanese
Framework .Net Framework 2.0 or higher
Virus check Virus buster ™ Recomme
(Recommended program version: 7.0 or later) nded

 Quality information viewer is installed in your prepared PC.


 It cannot be used with NPM-DGS.

EJM5DE-MB-01L-15 Page 1-17


NPM X / NPM / AM / VM
LNB
1.3 Outline of Functions

= MEMO =

Page 1-18 EJM5DE-MB-01L-15


NPM X / NPM / AM / VM
LNB

2. BASIC OPERATIONS

This chapter explains the whole structure of screens as the screen flow, and the
frequently used operations as the operation flow. And also, the login/logout procedures
and initial settings necessary for operations are described.
Unless otherwise noted in this chapter, the screens / illustrations for the NPM series will
be used for illustrative purposes.

EJM5DE-MB-02L-14 Page 2-1


NPM X / NPM / AM / VM
LNB
2.1 Operating Instructions of the Main Power Supply Switch at Production Start/End

2.1 Operating Instructions of the Main Power Supply


Switch at Production Start/End
2.1.1 Main Power Supply Switch of the LNB
This part explains the main power supply switch on LNB. There are differences in operation
(function) between the main power supply switch built in a conveyor and the one installed in a
stand-alone configuration.

 For NPM-D, NPM-D2, NPM-D3, NPM-DX, NPM-WX, NPM-WXS


Here are explained the main power supply switches (option) on the conveyor L (N-CONL) and
conveyor R (N-CONR).
General view of Conveyor L/ Rear view of Conveyor L Enlarged view of the main power
Conveyor R /Conveyor R supply switch

No. Unit name Function Qty.


1 Main power supply switch Used to turn ON/OFF the power of the conveyor L or conveyor R. 1
(option) In synchronization with this operation, the FA computer in the
conveyor L is launched /shut down, or the power is supplied to
the HUB.

 For NPM-W, NPM-W2, NPM-TT, NPM-TT2, AM100, VM101, VM102


Here is explained the main power supply switch on FA computer. If it is horizontally placed, it
locates in the switch cover on the right side figure below.
FA computer Main power supply switch
FA computer Front side enlarged view

No. Unit name Function Qty.


1 Main power supply switch Used to launch/shut down the FA computer. 1
*Do not press and hold down the switch for a long time.
Otherwise, the computer will be forced to shut down, posing a
risk of data corruption.

Page 2-2 EJM5DE-MB-02L-14


NPM X / NPM / AM / VM
LNB
2.1 Operating Instructions of the Main Power Supply Switch at Production Start/End

2.1.2 Production Start


To start production, turn ON the main power supply switches on the LNB and then on the
machine.
Communication errors, which appear on the machine when turning ON the main power to the
LNB, are ignorable.

2.1.3 Production End


To end production, turn OFF the main power supply switches on the machine and then on the
LNB.
Communication errors, which appear on the machine when turning OFF the main power to the
LNB before the machine, are ignorable.

EJM5DE-MB-02L-14 Page 2-3


NPM X / NPM / AM / VM
LNB
2.2 Screen Flow

2.2 Screen Flow


The following flow shows the whole structure of screens.

Production management information

Machine event information

LNB event information

Production machine screen print

Component verification history ( 2 )

Production status monitor

Reports

Load checker (7)

Head Diagnosis ( 6 )

Quality information viewer

Inspection defect map (Post-print inspection) ( 2 ) ( 4 )

LNB configuration LNB configuration information


information (detailed)

Main screen Easy setting ( 1 )


Login screen (Menu)  setting

PCB information communication setting

Production data extract setting

Security setting

Network setting

Timetable setting

Parts verification option setting ( 2 )

Summary method setting

Host communication option setting ( 2 )

Host system setting ( 2 )

PCB ID setting ( 2 )

To the next page

For information on 1, 2 and 4,6,7 see page 2-6.


Page 2-4 EJM5DE-MB-02L-14
NPM X / NPM / AM / VM
LNB
2.2 Screen Flow

From the previous page

PCB barcode scanner communication setting

3rd party PCB information


communication setting( 2 )

APC setting( 2 ) ( 5 )

Time setting

ProViewer setting

Log setting

Screensaver image setting

Setting information backup LNB

Setting information restore LNB

Update LNB

Update Machine software( 3 )

Self- diagnosis Performance

Parameter edit Signal tower parameter

Parameter edit Operator customize

Parameter edit Action parameter

Parameter edit Line parameter

Download of log for debug

Restore to factory defaults

LNB restart

For information on 2, 3 and 5, see page 2-6.

EJM5DE-MB-02L-14 Page 2-5


NPM X / NPM / AM / VM
LNB
2.2 Screen Flow

1 Screen transition of [Basic Configuration]

Main screen Easy setting Easy setting


(Menu) Line ID setting Backbone connection setting

Easy setting Easy setting


Host system setting Timetable setting

2 Option function setting


Settings for entire option functions or for some of the option functions are displayed in the menu
on the main screen; however, the settings cannot be made without registering the appropriate
licenses.
If you have a registered license, refer to the instruction manual for the appropriate option
function.
In addition, for AM100, any option functions cannot be used with AM-LNB. To use them, a
system configuration that uses an FA PC is required.

3 Update machine software


Update machine software cannot be used in AM-LMB, but can be used only on an FA-specific
PC.

4 Inspection defect map


Since the inspection head cannot be used for AM100, it cannot be used with AM100 alone.

5 APC setting
In AM100, APC is based on individual specs, so APC setting is not available under standard
specs.

6 Head diagnosis
This function can be used only the machines in NPM series.

7 Load checker
This function is available only when the load cell is installed to the machine.

Page 2-6 EJM5DE-MB-02L-14


NPM X / NPM / AM / VM
LNB
2.3 Operation Flow

2.3 Operation Flow


After login to LNB via browser, the operation flow of various settings, production management
information references, and event references is described below.

2.3.1 Initial Introduction


 For normal host system configuration  For AM100-specific host system
(FA-PC version LNB) configuration
(AM-LNB)

AM-LNB installation
(See “2.5 AM-LNB Installation”)

Login Login
(See “2.4.1 Login.”) (See “2.4.1 Login.”)

Initial setting Initial setting


(See “2.6 Initial Setting.”) (See “2.6 Initial Setting.”)

User registration, administrator User registration, administrator


password change password change
(See “4.3.2 Security Setting.”) (See “4.3.2 Security Setting.”)

Logout Logout
(See “2.4.2 Logout.”) (See “2.4.2 Logout.”)

EJM5DE-MB-02L-14 Page 2-7


NPM X / NPM / AM / VM
LNB
2.3 Operation Flow

2.3.2 Browsing the Production Management Information

Login
(See “2.4.1 Login.”)

Tool/Production management information


(See “3.1 Production Management Information.”)

Logout
(See “2.4.2 Logout.”)

2.3.3 Browsing the Event


Login
(See “2.4.1 Login.”)

Tool/Event log/Machine event information


(See “3.2.1 Machine Event Information.”)

Tool/Event log/LNB event information


(See “3.2.2 LNB Event Information.”)

Logout
(See “2.4.2 Logout.”)

Page 2-8 EJM5DE-MB-02L-14


NPM X / NPM / AM / VM
LNB
2.3 Operation Flow

2.3.4 Displaying Actual Performance Information


Login
(See “2.4.1 Login.”)

Tool/Actual performance information display/Production status monitor


(See “3.5.1 Production Status Monitor”)

Tool/Actual performance information display/various reports


(See “3.5.2 Reports”)

Tool/Actual performance information display/Quality information viewer


(See “3.5.4 Quality Information Viewer”)

Tool/Actual performance information display/ Inspection defect map


(Post-print inspection)
(See “3.5.5 Inspection Defect Map”)

Logout
(See “2.4.2 Logout.”)

 If “Quality information viewer” and “Inspection defect map (Post-print inspection)” are used,
installation of quality information viewer and connection to quality information viewer must be
required. For details, see “2.7 Installing Quality Information Viewer” and “2.3.8 When Quality
Information Viewer is Connected”.

EJM5DE-MB-02L-14 Page 2-9


NPM X / NPM / AM / VM
LNB
2.3 Operation Flow

2.3.5 Browsing the LNB Configuration Information

Login
(See “2.4.1 Login.”)

Maintenance/LNB configuration information


(See “4.1 LNB Configuration Information.”)

Logout
(See “2.4.2 Logout.”)

2.3.6 Changing the Settings with Easy Setting


Login
(See “2.4.1 Login.”)

Maintenance/Easy setting
(See “4.2 Easy Setting.”)

Logout
(See “2.4.2 Logout.”)

Page 2-10 EJM5DE-MB-02L-14


NPM X / NPM / AM / VM
LNB
2.3 Operation Flow

2.3.7 Changing the Settings with Advanced Setting

Login
(See “2.4.1 Login.”)

Maintenance/Advanced setting/Security setting


(See “4.4.2 Security Setting.”)

Maintenance/Advanced setting/Network setting


(See “4.4.3 Network Setting.”)

Maintenance/Advanced setting/Timetable setting


(See “4.4.4 Timetable Setting.”)

Maintenance/Advanced setting/Summary method setting


(See “4.4.5 Calculation Method Setting.”)

Logout
(See “2.4.2 Logout.”)

2.3.8 When Quality Information Viewer is Connected


Login
(See “2.4.1 Login.”)

Maintenance/Detailed settings/Host system settings


(See “4.4.6 Host system Setting”)

Tool Actual performance information display/Quality


information viewer/Setting screen
(See “3.5.4 Quality information viewer”)

Logout
(See “2.4.2 Logout.”)

EJM5DE-MB-02L-14 Page 2-11


NPM X / NPM / AM / VM
LNB
2.4 Login/Logout

2.4 Login/Logout
2.4.1 Login
To use LNB, you need to log in.
When you type “http://: 8080/lws/Login.jsp” in the address box of browser (Microsoft
Internet Explorer 7 or later), the following login screen is displayed.

2-3001

“” in the above address depends on your network environment. For details, contact your
network administrator.
Moreover, by adding the login screen to “Favorites,” you do not need to type the address
anymore.
If you are launching AM-LNB in Windows8 or Windows 8.1, you cannot launch Internet Explorer
from the Start Menu.

You cannot use this


Internet Explorer

Use this Internet


Explorer

2-6043

2-6044

Page 2-12 EJM5DE-MB-02L-14


NPM X / NPM / AM / VM
LNB
2.4 Login/Logout
 Language selection
LNB supports three languages: Japanese,
English, and Chinese.
The default page display is in English.

To select the language, click [Japanese],


2-3004 [English], or [Chinese] in the upper right of the
screen.

 The above picture shows the screen display in Japanese.


The other two languages, “English” and “Chinese,” are displayed.

 The language to be displayed can be changed on the login screen only. To change the
language after you have been logged in, log out of the screen first and then change the display
language on the login screen.

The login procedure is as follows.

1 Enter your user ID and password, and


click [Log In].

 If a user ID unregistered in LNB or a wrong


password is used for login, a login error
occurs.

 In initial introduction, you can log in as the


following user.

User ID : administrator
Password : “” (blank)
2-3002
1

 The main screen (menu) is displayed. The


menu layout varies according to the mode
(the user group of the login user). For details,
see “A) New user registration” in “4.4.2
Security Setting.”

2-3003

EJM5DE-MB-02L-14 Page 2-13


NPM X / NPM / AM / VM
LNB
2.4 Login/Logout
 Security precautions
In initial introduction, “administrator” is registered.
Change the password periodically in order to maintain the LNB security.
When you log in LNB using the initial password, the following message appears.
To change the password, see “C) Referring/Changing user information” in “4.4.2 Security
Setting.”

2-3005

Page 2-14 EJM5DE-MB-02L-14


NPM X / NPM / AM / VM
LNB
2.4 Login/Logout

2.4.2 Logout
To exit LNB, you need to log out. The logout procedure is as follows.

1 Click [Logout] in the upper right of the


screen.

2-3005
1

 The login screen reopens.

2-3001

 Security precautions
LNB runs on your terminal. Once having logged in, you can operate it in response to your
respective rights until exit. If you step out midway through the work, another person may
potentially use your terminal meanwhile. Therefore, we strongly recommend logging out, locking
the screen, or other measures.

EJM5DE-MB-02L-14 Page 2-15


NPM X / NPM / AM / VM
LNB
2.5 AM-LNB Installation

2.5 AM-LNB Installation


2.5.1 AM-LNB Installation
1 Prepare an AM-LNB install CD.
Install Disk
 Insert the AM-LNB install CD into the CD drive
of your Windows-PC.

Windows-PC

2 Start LNBInstaller.exe in the install


CD.

 The language selection dialog appears.

2  If User Account Control is displayed on


Windows 7, click [Yes].

1-1001

3 Select a setup language and click


3 [Next].

1-1002
3

4 Click [Next].

 The Select Features window appears.

1-1003
4

Page 2-16 EJM5DE-MB-02L-14


NPM X / NPM / AM / VM
LNB
2.5 AM-LNB Installation

5 Check all the boxes for features and


click [Next].

 Java1.5.0_22 installer starts, and the License


Agreement window is displayed.

 If there is already Java1.5.0_22 installed, the


following window is displayed. Click [OK] and
go to step 8.

1-1004
5
1-1005

6 Install Java1.5.0_22. After confirming


the terms of the agreement, select
‘Typical setup’ and click [Accept].

 The Java installation process begins.

1-1006

7 Click [Finish].

 When the dialog to restart PC is displayed,


click [No] in the box.

1-1007

EJM5DE-MB-02L-14 Page 2-17


NPM X / NPM / AM / VM
LNB
2.5 AM-LNB Installation

8 Install Tomcat. Click [Next].

 The License Agreement window is displayed.

1-1008

9 After confirming the terms of the


agreement, click [I Agree].

1-1009
9

10 Click [Next].

1-1010
10

Page 2-18 EJM5DE-MB-02L-14


NPM X / NPM / AM / VM
LNB
2.5 AM-LNB Installation

11 Enter user information for Tomcat and


then click [Next].

 User information for Tomcat should be


entered as follows;
User Name:admin
Password:pfsc

11

1-1011

11

12 Check that the Java1.5.0_22


installation folder is specified, and
click [Next].

 If the name of a folder other than the ones


listed below is displayed as the Java
installation folder, specify the appropriate
folder using the browse button shown as
in the figure. The destination differs, as shown
below, depending on whether the version of
your OS is 32bit / 64bit.

 Java installation folder


When the OS version is 32bit:
C:\Program Files\Java\jre1.5.0_22
1-1012
When the OS version is 64bit:
12 C:\Program Files(x86)\Java\jre1.5.0_22

1-1013

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2.5 AM-LNB Installation

13 Make sure of the Tomcat installation


folder, and click [Install].

 Leave the destination folder unchanged from


its default value.
When the OS version is 32bit:
C:\Program Files\Apache Software
Foundation\Tomcat5.5
When the OS version is 64bit:
C:\Program Files(x86)\Apache Software
Foundation\Tomcat5.5

 The Tomcat installation process begins.

1-1014
13

14 Click [Finish].

 Uncheck the boxes before clicking [Finish].

□Run Apatche Tomcat


□Show Readme

14

1-1015

14

15 Install LNB. Upon completion of LNB


installation, click [Finish].

 If the Windows Package Manager window


appears during the LNB installation process,
click [No].

1-1017

1-1016
15  The confirmation window to restart PC
appears.

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2.5 AM-LNB Installation

16 Check-mark “Yes, I want to restart my


computer now.” Then, click [Finish].

 PC will reboot twice.

 The following user information is displayed


after the first reboot, but make sure not to use
it.
16 User ID: pfscuser

1-1018
16

17 Enter the address of LNB in the


browse’s address bar.
17
 Enter the following LNB address;
LNB address: http://localhost:8080/lws/

 The LNB log in window appears.

18
18 18 Enter log in information and click [Log
in].

 Enter the following log in information;


User ID: administrator
Password: none (entry not required)
1-1019

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2.5 AM-LNB Installation

2.5.2 Firewall Configuration

1 Got to the Windows start menu and


open the control panel.

1-1024

2 Click “System and Security.”

1-1025

3 Click “Windows Firewall.”

3
1-1026

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2.5 AM-LNB Installation

4 Click “Allow a program or feature


through Windows Firewall.”

 The allowed program screen is displayed.

1-1027

5 Click “Change settings.”

5
6 Check-mark the following items.

 Items to be check-marked
・“FTP Server”
・”Home/Work (Private)”
・”Public”
6

1-1028 7 7 Click [Allow another program].

8 Click [Browse].

1-1029

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2.5 AM-LNB Installation

9 Select “Tomcat5.exe” in the Tomcat


installation folder.

 The destination folders to install Tomcat are


as follows:
When the OS version is 32bit:
9
C:\Program Files\Apache Software
Foundation\Tomcat5.5\bin
When the OS version is 64bit:
C:\Program Files(x86)\Apache Software
Foundation\Tomcat5.5\bin

10 Click [Open].
1-1030
10

11 Select “Commons Daemon Service


Runner.”

12 Click [Add].
11

1-1031
12

13 Check-mark the following items.

 Items to be check-marked
・“Commons Daemon Service Runner”
・”Home/Work (Private)”
・”Public”
13
14 Click [OK].

1-1032

14

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2.5 AM-LNB Installation

2.5.3 PC Power Save OFF Settings

1 Open Control Panel from the


Windows start menu.

1-1024

2 Click “Hardware and Sound.”

2
1-1025

3 Click “Power Options.”

1-1033

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2.5 AM-LNB Installation

4 Click “Change plan settings.”

4
1-1034

5 Click “Change advanced power


settings.”

1-1035
5

6 Set the following items to “Never.”

 Setting items
・“Hard disk”
“Turn off hard disk after”: Never
・“Sleep"
“Sleep after”: Never

7 Click [OK].
6

1-1036 That is the end of the AM-LNB installation


7 procedure.

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2.6 Initial Setting

2.6 Initial Setting


2.6.1 LNB Initial Setting
To carry out production, the initial setting is required.
For LNB, if the initial setting is not done (e.g. in initial introduction), the easy setting screen is
automatically displayed after login.
For the initial setting procedure, see “4.2 Easy Setting.”

EJM5DE-MB-02L-14 Page 2-27


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2.6 Initial Setting

2.6.2 Installing Flash Player


To use the result information display function, the self-diagnosis function, or the parameter edit
function, Adobe Flash Player is required.
This part explains the procedure for installing Adobe Flash Player.

1. When the Internet access is available


When the Internet access is available, you can install Flash Player from the Adobe site. If it is not
installed in advance, LNB prompts for installation of Flash Player when you first use the function
that needs Flash Player.

A) Installing Flash Player in advance

1 Access the Adobe site.

 Type “http://www.adobe.com/downloads/” in
the address bar of browser.

2 Click [Get ADOBE FLASH PLAYER].

2
 The Flash Player download site is displayed.

2-4001

3 Check the displayed conditions, and


click [Agree and install now].

 Check the version to be installed, and the


OS/browser to be used.

2-4002 3

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2.6 Initial Setting

 Depending on your security setting, step 4,


step 5, and step 6 may not be required.
 An information bar message appears.

4 Click [OK].

2-4003
4

5 Choose [Install ActiveX Control] from


the pop-up menu that appears by
clicking the information bar.

5  The security alert screen is displayed.

2-4004

6 Click [Install].

 Installation begins.

6
2-4005

7 Confirm the completion of installation,


and then close the site.

 When the installation is complete, the


message “ADOBE FLASH PLAYER
Successfully installed.” appears on the site.

2-4006

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2.6 Initial Setting

8 When your OS is Windows 8


Professional (64bit), use an installer
downloaded from any of the following
website for installation.

 Enter one of the following URLs in your


browser’s address bar.
English URL:
http://helpx.adobe.com/flash-player/kb/flas
h-player-issues-windows-8.html

Chinese URL:
http://helpx.adobe.com/cn/flash-player/kb/fl
8 ash-player-issues-windows-8.html
2-4027
 Downloaded installer file

2-4028

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2.6 Initial Setting

B) When first using the function that needs Flash Player

1 Select an applicable menu.

 The functions that need Flash Player include


the “result information display function
(production status monitor, reports),” the
“self-diagnosis function (connection check,
1 setting check),” and the “parameter edit
function (line parameter).”

 The screen of the corresponding function is


displayed.

2-4007

2 Click [Get Flash] in the displayed


message.

 The message saying Flash Player is required


to display the page appears.
2
 The “Flash Player” download site is displayed.

2-4008

 For the subsequent steps, see step 3 or later


in the above “A) Installing Flash Player in
advance”

2-4009

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2.6 Initial Setting

2. When the Internet access is not available


The PC terminal that is not ready for the Internet access needs the install file of Flash Player.
For the subsequent steps, use another terminal ready for the Internet access.

1 Access the Adobe ID application site.

 Enter the following URL in the address bar of browser.


Japanese URL:https://www.adobe.com/cfusion/membership/index.cfm?loc=jp&nl=1#
English URL:https://www.adobe.com/cfusion/membership/index.cfm?loc=en_us&nl=1
Chinese URL:https://www.adobe.com/cfusion/membership/index.cfm?loc=cn&nl=1

 The <Sign In> screen is displayed.

2 Click [Create an Adobe Account].

 The <Join Adobe> screen is displayed.

2-4010

3 Click [Yes].

 Depending on your security setting, the


following <Security Alert> screen may be
displayed. Check off “In the future, do not
show this warning,” and click [Yes].

3
2-4011
3

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2.6 Initial Setting

4 Enter the necessary information, and


click [Continue].

 The message of user registration completion


appears.

2-4012

5 Click [Continue].

2-4013

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2.6 Initial Setting

6 Access the Adobe Flash Player


license application site.

 Enter the following URL in the address bar of


browser.
https://www.adobe.com/cfusion/entitlement
/index.cfm?e=flash

7 Enter your ID and password, and click


[Continue].

 The <EXHIBIT B INFORMATION> screen is


7 displayed.

2-4014
7

8 Enter the necessary information,


check off “I accept,” and click
[Submit].

8
2-4015

8 8

9 Click the download URL for the install


file of Flash Player to be sent from
Adobe by mail.

 The mail is sent to the mail address in the


application form.

 The <Adobe Player Licensing> screen is


displayed.

2-4016

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2.6 Initial Setting

10 Enter the password, and click


[Continue].

 The <Edit Your Account Information> screen


is displayed.

10 10
2-4017

11 Enter the necessary information, and


click [Continue].

 If there is no need to change, just click


[Continue].

 The Flash Player download link screen is


displayed.

2-4018

11

EJM5DE-MB-02L-14 Page 2-35


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2.6 Initial Setting

12 Click the link suited to your


environment.

 Select the combination of “OPERATING


12 SYSTEM,” “BROWSERS,” “LANGUAGES,”
and “INSTALLER” suited to your environment.

 The security alert screen is displayed.

2-4019

13 Click [Save].

 The save destination selection screen is


displayed.

13

2-4020

14 Select the save destination, and click


[Save].

 Download of the install file begins. When the


download is complete, the message of
download completion appears.

2-4021 14

15 Click [Close].

15

2-4022

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2.6 Initial Setting

Transfer the downloaded install file to the target PC terminal via a USB flash memory etc.
For the subsequent steps, use the PC terminal where you will install Flash Player.

1 Double-click the install file.

 Run the acquired install file.

 Installation of Flash Player begins. When the


1 installation is complete, the message of
installation completion appears.

2-4023

2 Click [Close].

2-4024
2

3 Click [Run].

 Depending on your security setting, the


following <Security Warning> screen may be
displayed. Just click [Run].

2-4025

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2.6 Initial Setting

 Version of Flash Player


To function LNB properly, Flash Player version 10,0,1,0 or later is required.
This part explains the procedure for updating the existing Flash Player if it does not meet the
above conditions.

1 Access the Adobe Flash Player


version check site.

 The version of the currently installed Flash


Player appears.

2-4026

 Enter the following URL in the address bar of browser.


Japanese URL:http://www.adobe.com/jp/support/flashplayer/ts/documents/tn_15507.htm
English URL:http://kb.adobe.com/selfservice/viewContent.do?externalId=tn_15507&sliceId=2
Chinese URL:http://www.adobe.com/cn/support/flashplayer/ts/documents/tn_15507.htm

2 Click [Adobe Flash Player Download


Center].

 The “Flash Player” download site is displayed.

2-4026
2

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2.6 Initial Setting

 For the subsequent steps, see step 3 or later


in the above “1.When the Internet access is
available A) Installing Flash Player in
advance”

2-4002

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2.7 Installing Quality Information Viewer

2.7 Installing Quality Information Viewer


For using quality information viewer and inspection defect map, quality information viewer is required.
In this section, software required for using quality information viewer, and installation of quality information
viewer and its setting method are described.

2.7.1 Before Installing Quality Information Viewer


Quality information viewer uses SQL Server 2005 database. If your OS is Windows7
Professional (64bit) or Windows8 Professional (64bit), SQL Server 2008 R2 (32bit/64bit) is also
acceptable.
Install it to the PC to which quality information viewer is installed.
To install SQL Server 2005, Windows Installer 3.1 and Microsoft .NET Framework Version 2.0
must be installed to your PC. If your OS is Windows8 Professional, Microsoft.NET Framework
Version3.5 needs to be installed.
Please install them to the PC installing quality information viewer.

 Please download Windows Installer 3.1 and Microsoft .NET Framework Version 2.0 from
Homepage in Microsoft beforehand.
 For your reference, appropriate procedures should be selected based on the OS environments
shown below.

OS environment Reference
Windows XP Professional ‘1 Installing Windows Installer 3.1’
‘2 Installing Microsoft .NET Framework Version
2.0’
‘4 Installing SQL Server 2005’
Windows 7 Professional ‘5 Installing SQL Server 2008 R2’
Windows 8 Professional ‘3 Installing Microsoft .NET Framework Version
3.5’
‘5 Installing SQL Server 2008 R2’

‘Quality trace’ needs to be set to ON on the machine main unit.


Set ‘Quality trance’ to ON from Machine Setup - Whole - Optional Screen.

Inter-machine communication option settings need to be configured during the creation of


production data. For information on how to configure the communication option settings, refer to
Machine action option in the NPM-DGS operating instruction.
 Configuration of the communication option settings permits you to synchronize the PCB serial
numbers within a line.

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2.7 Installing Quality Information Viewer

1 Installing Windows Installer 3.1


1 Launch the ‘Windows Installer 3.1’
installer.
5-2001

2 Click [Next].

2-5002

3 Accept the license agreement, and


click [Next].

3
2-5003

4 Click [Finish].

2-5004
4

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2.7 Installing Quality Information Viewer

2 Installing Microsoft .NET Framework Version 2.0

1 Launch the ‘Microsoft .NET


2-5005
Framework Version 2.0’ installer.

2 Click [Next].

2-5006
2

3 Accept the license agreement, and


click [Install].

3
2-5007
3

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2.7 Installing Quality Information Viewer

4 Click [Finish].

2-5008
4

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2.7 Installing Quality Information Viewer

3 Installing Microsoft.NET Framework Version3.5


If your OS is Windows8 Professional, enable Microsoft.NET Framework 3.5 before installing SQL
Server 2008.

1. When it is internet-ready
1 Right-click anywhere outside the tiled
windows (icons) displayed on the
[Start] screen and select [All apps]
1 from the menu displayed.

 The <Apps> screen appears.

2-6043

2 Click the [Control Panel] icon.

2-5102

3 Click [Programs].

2-5103

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2.7 Installing Quality Information Viewer

4 Click [Turn Windows features on or


off].

2-5104

5 Select [.NET Framework


3.5(includes .NET 2.0 and 3.0)] and
5 click [OK].

2-5105

6 Click [Download files from Windows


Update].

2-5106

EJM5DE-MB-02L-14 Page 2-45


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2.7 Installing Quality Information Viewer

 Upon completion of downloading the file, a


confirmation window appears.

7 Click [Close].

2-5107

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2.7 Installing Quality Information Viewer

2. When it is not internet-ready


Microsoft.NET Framework 3.5 can be enabled by using the command line tool for Develop Image
Service and Management (DISM) and specifying the install media (ISO image or DVD) used to
install Windows 8 Professional.

1 Insert the install media (DVD) used to


install Windows 8 Professional into
the DVD drive.
2-5100  Upon completion of insertion, the message on
the left appears.

2 Right-click anywhere outside the tiles


windows (icons) displayed on the
[Start] screen and select [All apps]
2 from the menu displayed.

 The <Apps> screen appears.

2-6043
2

3 Right-click the [Command prompt]


icon and select [Run as administrator]
from the application bar.

2-5098
3

EJM5DE-MB-02L-14 Page 2-47


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2.7 Installing Quality Information Viewer

4 If <User Account Control> screen


appears, select the [Yes] button.

4
2-5099

5 In the command tool line, input:


‘dism.exe
/Online
/Enable-Feature
5 /FeatureName:NetFx3
/Source:J:\sources\sxs’
2-5101
Then press the [Enter] key.

 ‘J:\’ is the drive of the install media (DVD)


used to install Windows 8 Professional.

‘ ’ : One-byte space.

 “The operation completed successfully” is


displayed and Microsoft .NET Framework 3.5
is enabled.

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2.7 Installing Quality Information Viewer

4 Installing SQL Server 2005


For the purpose of troubleshooting such as data backup, install ‘SQL Server Management Studio
Express’ together with SQL database itself.
 Download the two items from the Microsoft site in preparation for the installation.
• Microsoft SQL Server 2005 Express Edition Service Pack 2
• SQL Server Management Studio Express

1. Installing Microsoft SQL 2005 Server Express Edition

1 Launch the ‘Microsoft SQL 2005


2-5009 Server Express Edition’ installer.

2 Accept the license agreement, and


click [Next].

2
2-5010

3 Click [Install].

2-5011
3

EJM5DE-MB-02L-14 Page 2-49


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2.7 Installing Quality Information Viewer

4 Click [Next].

2-5012
4

5 Click [Next].

2-5013
5

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2.7 Installing Quality Information Viewer

6 Click [Next].

2-5014
6

7 Type your name and company name,


and then click [Next].

2-5015
7

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2.7 Installing Quality Information Viewer

8 Click [Next].

2-5016

9 Choose ‘Mixed Mode (Windows


Authentification and SQL Server
Authentification),’ and enter your
desired password.

10 Click [Next].

2-5017
10

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2.7 Installing Quality Information Viewer

11 Check off ‘Enable the user instance,’


and click [Next].

11

2-5018
11

12 Click [Next].

 Do not check off these checkboxes.

2-5019
12

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2.7 Installing Quality Information Viewer

13 Click [Install].

2-5020
13

14 Click [Next].

2-5021
14

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2.7 Installing Quality Information Viewer

15 Click [Finish].

2-5022
15

EJM5DE-MB-02L-14 Page 2-55


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2.7 Installing Quality Information Viewer

2. Installing SQL Server Management Studio Express

1 Launch the ‘SQL Server Management


Studio Express’ installer.
2-5023

2 Click [Next].

2-5024
2

3 Accept the license agreement, and


click [Next].

3
5-2025
3

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2.7 Installing Quality Information Viewer

4 Type your name and company name,


and then click [Next].

2-5026
4

5 Click [Next].

2-5027
5

6 Click [Install].

2-5028
6

EJM5DE-MB-02L-14 Page 2-57


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2.7 Installing Quality Information Viewer

7 Click [Finish].

2-5029
7

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2.7 Installing Quality Information Viewer

3. Setting SQL Server 2005


Change the SQL Server 2005 setting required to install DGS.

A) Configuration manger

1 Choose [Start]  [Programs] 


[Microsoft SQL Server 2005] 
[Configuration Tools]  [SQL Server
Configuration Manger].

 The <SQL Server Configuration Manager>


window opens.

2-5030
1

2 Choose ‘SQL Server 2005 Network


Configuration’  ‘SQLEXPRESS
Protocol.’

2-5031

3 Right-click on ‘TCP/IP,’ and then click


[Property].

 The <TCP/IP Property> window opens.

2-5032

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2.7 Installing Quality Information Viewer

4 Click the [IP Address] tab.

2-5033

5 Change the value on ‘TCP active port’


to ‘1433,’ and click [OK].

2-5034
5

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2.7 Installing Quality Information Viewer

6 Click [OK].

2-5035
6

7 Choose ‘SQL Server 2005 Services.’

8 Right-click on ‘SQL Server Browser,’


7 and click [Properties].

2-5036 8

9 Click the [Service] tab.

9
10 Choose [Automatic] in ‘Start Mode.’

11 Click [Apply].

10

2-5037
11

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2.7 Installing Quality Information Viewer

12 Click the [Log On] tab.

12 13 Click [Start].

13

2-5038

14 Choose ‘SQL Server 2005 Services’


 ‘SQL Server (SQLEXPLESS).’

14

2-5039

15 Click the service restart button .

15

2-5040

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2.7 Installing Quality Information Viewer

16 Close the <SQL Server Configuration


Manager> window.
16

2-5041

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2.7 Installing Quality Information Viewer

B) SQL Server security configuration


1 Choose [Start]  [Programs] 
[Microsoft SQL Server 2005] 
[Configuration Tools]  [SQL Server
Surface Area Configuration].

 The <SQL Server Surface Area


Configuration> window opens.

 If your OS is Windows 7 Professional,


right-click on [SQL Server security
configuration], click [Run as administrator],
and open [SQL Server security configuration].
2-5042

2-5079

2 Click [Surface Area Configuration for


Features].

2-5043
2

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2.7 Installing Quality Information Viewer

3 Click [CLR Integration], and enable


‘Enable CLR integration.’

4 Click [OK].

2-5044
4

5 Click [Surface Area Configuration for


Services and Connections].

5
2-5045

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2.7 Installing Quality Information Viewer

6 Click [Remote Connections].

7 Enable ‘Local and remote


connections’  ‘Using both TCP/IP
and named pipes.’

6 8 Click [Apply].

2-5046
8

9 Click [OK].

2-5047
9

10 Click [Service].

11 Click [Stop].

10

11

2-5048

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2.7 Installing Quality Information Viewer

12 Click [Start].

12

2-5049

13 Click [OK].

2-5050
13

14 Close the <SQL Server 2005 Surface


Area Configuration> window.
14

2-5051

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2.7 Installing Quality Information Viewer

C) Service account setting

1 Right-click [My Computer], and click


[Manage].

2-5052

2 Click ‘Services and Applications.’

2-5053

3 Click ‘Services.’

4 Right-click on ‘SQL Server


(SQLEXPRESS),’ and click
4 [Properties].

3 4

2-5054

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2.7 Installing Quality Information Viewer

5
5 Click the [Log On] tab.

6 Choose ‘Local System account.’


6

7 Click [OK].

2-5055
7

8 Click [OK].

2-5056
8

9 Click the restart button .


10
9
10 Close the <Computer Management>
window.

2-5057

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2.7 Installing Quality Information Viewer

5 Installing SQL Server 2008 R2


For the purpose of troubleshooting such as data backup, install ‘SQL Server Management Studio
Express’ together with SQL database itself.
 Download the two items from the Microsoft site in preparation for the installation.
Reference URL: https://www.microsoft.com/ja-jp/download/details.aspx?id=30438
• Microsoft® SQL Server® 2008 R2 SP2 - Express Edition
32-bit edition: SQLEXPR_x86_JPN.exe
64-bit edition: SQLEXPR_x64_JPN.exe
• Microsoft® SQL Server® Management Studio Express
32-bit edition: SQLManagementStudio_x86_JPN.exe
64-bit edition: SQLManagementStudio_x64_JPN.exe

1. Installing Microsoft SQL 2008 Server

1 Launch the ‘Microsoft SQL Server


2-6001 2008 R2 Express Edition’ installer.
1

2 Go to the menu, then [Installation],


and click on [New installation or add
features to an existing installation.].
2
2

2-6102

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2.7 Installing Quality Information Viewer

3 Select [I accept the license terms] and


click [Next].

3
2-6103

 The installation of the setup support files is


executed automatically.

2-6104

4 Click [Select All] and then [Next].

4
2-6105

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2.7 Installing Quality Information Viewer

5 Select [Named instance], and click


[Next].

2-6106

6 Select ‘NT AUTHORITY\SYSTEM’ as


the account name of the service ‘SQL
Server Database Engine’ and click
[Next].

2-6107

6
7 Select ‘Mixed Mode’ and enter an
arbitrary password.

8 Click [Add Current User], and then


[Next].
7

2-6108
8
8

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2.7 Installing Quality Information Viewer

9 Click [Next].

 The <Installation Progress> screen is


displayed.

2-6109

 The installation is executed automatically.

2-6110

10 Click [Close].

 Microsoft SQL Server 2008 R2 Express


installation has completed.

2-6017

10

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2.7 Installing Quality Information Viewer

2. Installing SQL Server Management Studio Express

1 Launch the ‘SQL Server Management


2-6018 Studio Express’ installer.
1

2 Go to the menu, then [Installation],


and click on [New installation or add
features to an existing installation].
2 2

2-6113

3 Select [New installation or add shared


features], and click [Next].
3

2-6114

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2.7 Installing Quality Information Viewer

4 Select [I accept the license terms],


and click [Next].

4
2-6115

5 Click [Select All] and click [Next].

5
2-6116

6 Click [Next].

 The <Installation Progress> screen is


displayed.

2-6117

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2.7 Installing Quality Information Viewer

 The installation is executed automatically.

2-6118

7 Click [Close].

 SQL Server Management Studio Express


installation has completed.

2-6119

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2.7 Installing Quality Information Viewer

3. Setting SQL Server 2008 R2


Change the setting of SQL Server 2008 R2 necessary for installing quality information viewer.

A) Starting up SQL Server Configuration Manager


① When your OS is Windows 7 Professional

1 Choose [Start]  [All Programs] 


[Microsoft SQL Server 2008 R2] 
[Configuration Tools]  [SQL Server
Configuration Manger].

 The <SQL Server Configuration Manager>


window opens.

2-6033

② When your OS is Windows 8 Professional

1 Right-click anywhere outside the tiled


windows (icons) displayed on the
[Start] screen and select [All apps]
1 from the menu displayed.

 The <Apps> screen appears.

2-6043

2 Click [SQL Server Configuration


Manager].

2-6044

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2.7 Installing Quality Information Viewer

B) Configuring SQL Server 2008 R2

1 Choose ‘SQL Server Network


Configuration’  ‘Protocols for
SQLEXPRESS.’

2-6034 1

2 Right-click on ‘TCP/IP,’ and then click


[Property].

 The <TCP/IP Property> window opens.

2-6035 2

3 Go to the [IP Addresses] tab, change


‘TCP Port’ ‘TCP Dynamic Ports’ to
‘1433’, and then click [OK].

2-6036
3

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4 Click [OK].

2-6037
4

5 Right-click on ‘TCP/IP’ and then click


[Enable].

 TCP/IP will be enabled.

2-6038

6 Choose ‘SQL Server Services’.

6 7 Right-click on ‘SQL Server Brower’


and then click [Properties].
2-6039

8 Click the [Service] tab.

8 9 Go to ‘Start Mode’ and click


[Automatic].

10 Click [Apply].

2-6040
10

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2.7 Installing Quality Information Viewer

11 Click the [Log On] tab.

11 12 Click [Start].

12

2-6041

14
13 Choose ‘SQL Server Services’ 
‘SQL Server (SQLEXPRESS)’.
15
2-6042

13 14 Click the service restart button .

15 Close the <SQL Server Configuration


Manager> screen.

 The setting of SQL Server 2008 R2 has


completed.

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2.7 Installing Quality Information Viewer

2.7.2 Installing Quality Information Viewer

1 Prepare the machine system


installation CD.
Install Disk
 Insert the machine system installation CD to
the CD drive.

2 Start up installer.

 Execute QualityViewer.exe in the installation


CD.
2-5058
2  The Choose Setup Language dialog opens.

3 Choose your language and click [OK].

 If C Runtime is not installed in your PC, a


confirmation message of C Runtime
installation opens.

3
2-5059
3

4 Click [OK].

 The End User License Agreement window


opens.

2-5060  If C Runtime has been installed already in


4 your PC, this window does not appear. Go to
the step 6.

5 Click [Yes] to agree End User License


Agreement.

2-5061
5

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2.7 Installing Quality Information Viewer

 After completed C Runtime installation, the


‘quality information viewer installation’ window
opens.

6 Click [Next].

 The End User License Agreement window


opens.

2-5062

7 Read the agreement and click [Yes].

 If JAVA2 Runtime is not installed in your PC,


the installation confirmation window of JAVA2
Runtime opens.

2-5063

8 Click [Yes].

 End User License Agreement window opens.

 If JAVA2 Runtime has been installed already


in your PC, this window does not appear. Go
2-5064
8 to the step 12.

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9 Click ‘I accept the terms in the license


agreement’ and click [Next].

 The Setup Type selection window opens.

9
2-5065

10 Click ‘Typical’ and click [Next].

10

2-5066

10

 JAVA2 Runtime is installed.

2-5067

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2.7 Installing Quality Information Viewer

 After completed JAVA2 Runtime installation,


the installation completed window appears.

11 Click [Finish].

 The LNB setup window opens.

2-5068

11

12 Type ‘Hostname’ and click [Next].

 You can change the settings on the setup


window of the quality information viewer. (See
“3.5.4 Quality Information Viewer”)
Installation continues even you leave it blank.

 The Inspection Box setup window opens.


12

2-5069
12

13 Type ‘BOX No’ and ‘Box Hostname’


and click [Next].

 You can change the settings on the setup


window of the quality information viewer. (See
“3.5.4 Quality information Viewer”)
Installation continues even you leave it blank.

13

2-5070
13

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2.7 Installing Quality Information Viewer

 The Choose Destination Location window


opens.

14 Specify a Destination Folder and click


[Next].

 The setup information configuration window


opens.

14
2-5071
14

15 Confirm setup information and click


[Next].

2-5072
15

 The file is copied.

2-5073

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2.7 Installing Quality Information Viewer

 Once the file is copied, the database is set up.

 After database setup has been completed,


[Close] on the window becomes selectable.

2-5074

16 Click [Close].

 The Installation completed window opens.

2-5075

16

17 Click ‘Yes, I want to restart my


computer now.’ and click [Finish].

 If you do not want to restart your computer


now, be sure to restart it afterward.

17

2-5076
17

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2.7.3 Windows Firewall Setting


If your OS is Windows 7 Professional or Windows 8 Professional, make [Allow a program
through Windows Firewall] settings.

1 Open ‘Control Panel’ and click


[System and Security].

2-5108

2 Click [Allow a program through


Windows Firewall].

2-5109

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2.7 Installing Quality Information Viewer

3 Click [Change settings (N)].

2-5110

4 Check-mark ‘QVProductReport.exe’
and ‘tomcat5.exe’ programs.

5 Click [OK].

2-5111

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2.7 Installing Quality Information Viewer

2.7.4 Upgrading Quality Information Viewer

1 Prepare a new machine system


installation CD.
Install Disk
 Insert the machine system installation CD to
the CD drive.

2 Launch the uninstaller.

 Execute QualityViewer.exe in the installation


CD.
2-5058
2  Go on with uninstallation as the quality
information viewer uninstaller will be
launched.

 Because the data and setting of quality


information viewer cannot be deleted, you will
not lose the data while performing
uninstallation.

3 Launch the installer.

 Start QualityViewer.exe in the installation CD


again.
2-5058
3  Go on with installation as the quality
information viewer installer will be launched.

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2.7 Installing Quality Information Viewer

2.7.5 Initializing Quality Information Viewer Database


This operation is required when relocating a PC with the quality information viewer installed on to
another line, or when you have changed the first machine in line.
 If you fail to perform this operation, data will be displayed overlapped on the quality information
viewer.
 Performing this procedure will delete all data. We recommend backing up the database
following the procedure "2. Execute backup." in "2.7.6 Tool of Quality Information Viewer"
before initializing it.

1. Delete database data.


A) When your OS is Windows XP Professional

1 Double-click ‘dropdb.dat’ in the folder


in which the quality information viewer
is installed.
File example:
C:\pfsc\QualityViewer\bin\dropdb.bat
1
 Database will be deleted.

2-5077

B) When your OS is Windows 7 Professional

1 Click [Start] and enter ‘cmd’ into the


‘Program and File Search’ field.

2
2
2 Right-click the program ‘cmd’ and
select [Run as administrator].

2-5085
1

3 Use the ‘cd’ command to enter the


quality information viewer’s install
path.
Command example:
3 cd C:\pfsc\QualityViewer\bin
2-5097 4
4 Enter ‘dropdb.bat’ and press the
[Enter] key.

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2.7 Installing Quality Information Viewer

C) When your OS is Windows 8 Professional

1 Right-click anywhere outside the tiled


windows (icons) displayed on the
[Start] screen and select [All apps]
1 from the menu displayed.

 The <Apps> screen appears.

2-6043

2 Right-click the [Command Prompt]


icon and select [Run as administrator]
from the menu.

2
2

2-5098

3 When the <Use Account Control>


screen appears, select the [Yes]
button.

3
2-5099

4 Use the ‘cd’ command to enter the


quality information viewer’s install
path.
Command example::
2-5097 4 cd C:\pfsc\QualityViewer\bin
5
5 Enter ‘dropdb.bat’ and press the
[Enter] key.

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2.7 Installing Quality Information Viewer

2. Set up database.

1 Double-click ‘ConfigTool.exe’ in the


folder in which the quality information
viewer is installed.

1 File example:
C:\pfsc\QualityViewer\bin\ConfigTool.exe

 A database setup will start.

 After database setup has been completed,


[Close] on the window becomes selectable.

2-5078

2-5074

2 Click [Close].

 Quality information viewer database will be


set up.

2-5075

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2.7 Installing Quality Information Viewer

2.7.6 Tool of Quality Information Viewer


This subsection describes how to back up and restore the database and inspection images of the
quality information viewer, and acquire the log for debugging.

1. Start quality information viewer tool (QualityViewerTool.bat).


A) When your OS is Windows XP Professional

1 Double-click ‘QualityViewerTool.bat’
in the folder in which the quality
information viewer is installed.
2-5101
1
 The quality information viewer tool appears.

 File example:
C:\pfsc\QualityViewer\tool\QualityViewerTo
ol.bat

B) When your OS is Windows 7 Professional or Windows 8 Professional

1 Right-click ‘QualityViewerTool.bat’ in
the folder in which the quality
information viewer is installed, and
then click [Run as administrator].

 The quality information viewer tool appears.

 File example:
1 C:\pfsc\QualityViewer\tool\QualityViewerTo
ol.bat

2-5102

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2.7 Installing Quality Information Viewer

2. Execute backup.
1
1 Open the Backup screen of the
quality information viewer tool.

2 Click [Browse ...], and specify the


2 directory to which a backup file is
saved.
3
* The default storage directory is
"temp\backup\" in the folder in which the quality
information viewer is installed.
Example:
C:\pfsc\QualityViewer\temp\backup\

2-5103
3 Click [Backup].

 The confirmation dialog opens.

4 Click [OK].

 The backup process begins.

 Pressing the [Cancel] button will cancel the


backup process.

2-5104 4

 When the backup process is completed


successfully, the progress bar reaches 100%.

2-5105

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2.7 Installing Quality Information Viewer

3. Execute restore.
1
1 Open the Restore screen of the
quality information viewer tool.

2 Click [Browse ...].


2
 The file selection screen appears.

2-5106

3 Specify the database backup file to


restore, and then click [Open].

2-5107
3

4 Click [Restore].

 The confirmation dialog opens.

2-5108

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2.7 Installing Quality Information Viewer

5 Click [OK].

 The restore process begins.


2-5109

5  Clicking [Cancel] will cancel the restore


process.

 When the restore process is completed


successfully, the progress bar reaches 100%.

2-5110

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4. Acquire log for debugging.


1
1 Open the Log For Debugging screen
of the quality information viewer tool.

2 Click [Browse ...], and specify the


2 directory to which a log file is saved.
3 * The default storage directory is "temp\log\" in
the folder in which the quality information
viewer is installed.
Example: C:\pfsc\QualityViewer\temp\log\

3 Click [Log For Debugging].

2-5111

 When the log file is acquired successfully, the


progress bar reaches 100%.

2-5112

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2.7 Installing Quality Information Viewer

= MEMO =

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3. TOOL

This chapter explains the tool functions of Line Network Box (browsing the production
management information or the event information, printing the production machine
screen, and displaying the result information).
Unless otherwise noted in this chapter, the screens / illustrations for the NPM series will
be used for illustrative purposes.

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3.1 Production Management Information

3.1 Production Management Information


3.1.1 Browsing the Production Management Information
You can browse the production management information.
Production management information managed by LNB is compiled on both a per-lot and per-shift
basis.
While in the process of compiling production management information, even if you clear the
production management information on the machine’s screen, the data aggregated by LNB will
be consistently accumulated without being cleared.
So, the production management information displayed using LNB can include the data compiled
and accumulated prior to the clearing operation, and thus is not the same as the information
retained by the machine after the clearing operation.

Type Explanation
Lot information Compiled for the period during which identical production data is being
downloaded and cleared at the time of product changeover. The time of
product changeover refers to the timing at which production data different from
the one being currently downloaded will be downloaded.
Shift The process of compiling continues during the set shift in the timetable setting.
information It is cleared when the shift is changed.
Clear timing Information is compiled up until the point when it is cleared on the machine’s
information screen.
Time Production management information being saved during the past week is
information compiled by assigning a start date/time and an end date/time.

1 Select ‘Management Data’ from the


menu.

3-1001

2 Click the type of production


management information to be
2 displayed.
3-1002
 The screen of the selected production
management information will be displayed.
(In a similar way, you can also transition
between the screens of the respective types
of production management information.)

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3.1 Production Management Information

A) If the type displayed is <Lot information>

1 From Lot information, select


production information the details of
which you want to browse.
3-1002 1

 An additional window will open and display


the production management information of the
selected lot for the past week.

3-1003

 Lot information
a b c d

3-1021

Name Explanation
a Date The start time of production of the appropriate lot.
b lane The lane to be produced.
c MJS Filename The filename of the production data.
d Product Information The name of the lot produced

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3.1 Production Management Information

B) If the type displayed is <Set time information>

1 Assign a Start Date/Time and an End


Date/Time.

 Dates/Times, which retain production


3-1022 1 management information, during the past
2 week are shown.

 The difference between a Start Date/Time


and an End Date/Time is compiled.
(Production management information on a
Start Time/Date is the start point such that it is
not included in the process of compiling.)

2 Click on [Show Production


Management Information].

 It starts handling production management


information collection.

 To suspend the collection, click on [Quit].

3-1023

 Upon completion of the information collection


process, another window opens and displays
production management information on the
Start Date / Time and End Date / Time
assigned.

3-1029

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3.1 Production Management Information

C) If the type displayed is <Shift information>

1 Select shift information the details of


which you want to browse.

3-1004 1

 An additional window will open and display


the production management information of the
selected shift for the past week.

3-1006

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3.1 Production Management Information

D) If the type displayed is <Information for clearing>

1 From information for clearing, select


machine display information the
details of which you want to browse.

3-1005 1

 An additional window will open and display


the production management information of the
selected information for the past week.

3-1007

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3.1.2 Explanations of Production Information Names


Names of information displayed as the production management information are described below.
The following is the section name list concerning the information displayed according to each
type.

Type
Section name
Lot information Shift information Info for clearing Time information
Lot information ○ - - -
Set time information - - - 〇
Data extraction time information - - - 〇
Shift information - ○ - ○
Lot list - ○ - ○
Machine display information - - ○ -
Line information ○ ○ ○ ○
Production information ○ ○ ○ ○
Stop information by machine ○ ○ ○ ○
Dispense information(1) ○ ○ ○ ○
Pickup information by machine ○ ○ ○ ○
Pickup information by table ○ ○ ○ ○
Pickup count per feeder ○ ○ ○ ○
Pickup count per feeder serial ○ ○ ○ ○
Pickup count per nozzle
○ ○ ○ ○
changer
Pickup count per nozzle holder ○ ○ ○ ○
Pickup count per nozzle serial ○ ○ ○ ○
1: This is used only for the machines that can mount dispensing head

Explanation of the information on each section name is as follows.

A) Lot information
a
b
c
3-1008

Name Explanation
a Lot name The name of the production lot
b Period The time during which production management information to be
displayed is compiled
Maximum of one week
c Lane The lane used for production.

B) Set time information

a
3-1031

Name Explanation
a Period Specified period of time.

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3.1 Production Management Information

C) Data extraction time information

a
3-1032

Name Explanation
a Period Time period that the data actually existed within the specified time.

D) Shift information
a

3-1009

Name Explanation
a Shift name The name of the production shift
b Period The time during which production management information to be
displayed is compiled
Maximum of one week

E) Lot list
a
c
b

3-1015

Name Explanation
a From The production start time of the corresponding lot during the target
shift
b To The production end time of the corresponding lot during the target
shift
c (Lot name) The name of the production lot during the target shift

F) Machine display information


a
b
c
d
3-1016

Name Explanation
a Machine Information The timing when production management information to be
displayed is acquired
b Lot name The name of the production lot
c Date The time when production management information to be displayed
is acquired
d Lane The lane used for production.

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G) Line information
a
b
c
d
e
f
g
h
i
3-1017

Name Explanation
a Spoilage Rate [PPM] The spoilage rate is calculated using the following formula.
Total error count / Total pickup count  1000000
b Total Pickup Count The total number of pickups in this line.
c Total Error Count The total number of errors in this line.
 Total Pickup Count is the total sum of Pickup Error, Recognition
Error, Thick Error, Placement Error, Part Drop Error, and Transfer
unit parts drop error Count.
d Pickup Error The number of pickup errors in this line.
e Recognition Error The number of recognition errors in this line.
f Thick Error The number of thick errors in this line.
g Placement Error The number of placement errors in this line.
h Part Drop Error The number of part drop errors in this line.
i Transfer unit parts drop error The number of transfer unit parts drop errors in this line.
Count

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3.1 Production Management Information

H) Production information
For the machine with two stages, information about each stage is displayed.

a b

c d
e f

g h

i j

k l
n m
o

3-1010

Name Explanation
a Panel Count The number of PCBs passed through the line.(1)
(Production count = No. of post-placement PCBs  No. of PCBs just
passed through)
b Pattern Count The number of patterns actually produced (placed) .(1)
c Running Rate[%] The rate of the time during which the machine actually performs the
placement process in the production mode(1)
(Operation rate = Real run time / Run time)
d Running Time The time in the production mode.(1)
e Real Running Time The definition is different between Single lane and Dual lane and
also between Alternative placement and Dedicated placement in
dual lane.(1)
・Single lane, dedicated placement in dual lane:
The time found by subtracting the one while placement is stopped,
owing to an error or a wait for upstream/downstream processes,
from the one in the production mode
(Real run time = Run time  Total downtime)
・Alternative placement in dual lane(2):
The time found by subtracting the one while placement is stopped,
owing to an error or a wait for upstream/downstream processes,
and the transport time from the one in the production mode
(Real run time = Run time  Total downtime – Transport time)
 Because of no time loss for transferring when the machine
operates under the condition of optimum alternative placement in
dual lane.

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3.1 Production Management Information

Name Explanation
f Total Stop Time The machine downtime during production.(1)
g Spoilage Rate [PPM] The spoilage rate is calculated using the following formula.(1)
(Total error count / Total pickup count  1000000)
h Total Pickup Count The total number of pickups in this line.(1)
i Total Error Count The total number of errors in this line.(1)
 Total Pickup Count is the total sum of Pickup Error, Recognition
Error, Thick Error, Placement Error, Part Drop Error, and Transfer
unit parts drop error Count.
j Pickup Error The number of pickup errors in this line.(1)
k Recognition Error The number of recognition errors in this line.(1)
l Thick Error The number of thick errors in this line.(1)
m Placement Error The number of part drop errors in this line.(1)
n Part Drop Error The number of part drop errors in this line.(1)
o Transfer unit parts drop error The number of transfer unit parts drop errors in this line.(1)
Count

1: The F: Front / R: Rear option is shown in this item only when Shift Information is displayed.
2: Because AM100 takes single lane, this condition is not applied to AM100.

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3.1 Production Management Information

I) Stop information by machine


For the machine with two stages, information about each stage is displayed.

a
b
c
d
e
f
g
h
i
j
k
l
m
n
o
p
q
r
s
t
u
v
w
x
y
z
aa
ab
ac
ad
ae
af
3-1011

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3.1 Production Management Information

Name Explanation
a Power ON Time The machine running time
b Running Time The time in the production mode
c Real Running Time The definition is different between Single lane and Dual lane, and also between
Alternative placement and Dedicated placement in dual lane.(1)

・Single lane, Independent placement in dual lane:


The time found by subtracting the one while placement is stopped, owing to an
error or a wait for upstream/downstream processes, from the one in the
production mode
(Real run time = Run time  Total downtime)

・Alternative placement in dual lane(2):


The time found by subtracting the one while placement is stopped, owing to an
error or a wait for upstream/downstream processes, and the transport time from
the one in the production mode
(Real run time = Run time  Total downtime – Transport time)
 Because of no time loss for transferring when the machine operates under the
condition of optimum alternative placement in dual lane.
d Transfer Time The time during which PCBs are transported.(1)
e Board Recognition Time The time during which PCBs are recognized.(1)
f Placement Time The time during which placement is carried out.(1)
g Total Stop Time The machine downtime during production.(1)
h Wait Pre Process Time/Count The time to wait for the upstream process and its count.(1)
i Wait Post Process Time/Count The time to wait for the downstream process and its count.(1)
j Part Exhaust Stop Time/Count The waiting time due to component empty and its count.(1)
k Cycle Stop Time/Count The machine downtime due to single/cycle stop by an operator and its count.(1)
l Cycle Error Stop Time/Count The machine downtime due to automatic single/cycle error stop by the machine
and its count.(1)
m Transfer Error Time/Count The stop time due to PCB transport errors and its count.(1)
n Board Recognition Error The total time of machine stop due to board recognition errors and teaching after
Time/Count the stop and its count.(1)
o No Restart Trouble Time/Count The stop time due to emergency stops and its count.(1)
p Discharge Recognition Error Stop The stop time due to dummy recognition errors and its count.(1)
Time/Count
q Part Pickup Error Time/Count The stop time due to pickup errors and its count.(1)
r Part Recognition Error Time/Count The stop time due to recognition errors and its count.(1)
s Part Drop Error Time/Count The stop time due to dropping errors and its count.(1)
t Part Placement Error Time/Count The stop time due to placement errors and its count.(1)
u Part Standing Error Time/Count The stop time due to thickness errors and its count.(1)
v Transfer unit parts drop stop The stop time due to dropping errors of transfer unit parts and its count.(1)
time/Count
w Excess judgment stop time / count The stop time due to misjudgment and its count.(1)
x Waiting time coursed by other The stop time due to influence of other lanes and its count.(1)
lane(s)/ count
y Material Exhaust Error Stop The stop time due to material (adhesive, etc.) empty errors and its count .(1)
Time/Count
z Changeover Time The time during which the changeover screen is displayed
aa Maintenance Time The time during which the maintenance screen is displayed
ab Recipe Edit Time The time during which the production data edit screen is displayed
ac Unit Adjust Time The time during which the unit adjustment screen is displayed
ad Other The time during which other menu screens are displayed
ae Wait Pre Process Time/ The waiting time for the completion of the pre-process and the number of the
Count as Machine waits.(1)
af Wait Post Process Time/ The waiting time for the completion of the post-process and the number of the
Count as Machine waits.(1)

1: The F: Front / R: Rear option is shown in this item only when Shift Information is displayed.
2: Because AM100 takes single lane, this condition is not applied to AM100.

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3.1 Production Management Information

J) Dispense information
This can be used for machines that mount dispensing head.

3-1018

a b c d e f g h

Name Explanation
a Machine Order The machine number
b L Production lane (F: Front / R: Rear)
 This field is displayed only when shift information is displayed.
c H The position of the head (1: Front / 2: Rear)
d HA The address of the nozzle holder
e Material Library Name The library name of materials (adhesive, etc.)
f Dispensing Count The number of times of dispensing
 The dispensing count is counted once each time a single
operation, such as moving, is performed. Likewise, even in the
case of the draw dispensing, the dispensing is counted each time
a single coordinate operation, such as moving to a dispensing
point or drawing, is performed. This item is displayed only with the
shift information display.
g Discharge Count The number of times of dummy dispensing
h Discharge Recognition Error The number of times of dummy recognition error stop
Stop Count

K) Pickup information by machine

3-1019

a b c d e f g h i j k l

Name Explanation
a Machine Order The machine number
b L Production lane (F: Front / R: Rear)
 This field is displayed only when shift information is displayed.
c Pickup Count The number of pickup actions by the machine
d Error Count The number of errors occurred on the machine
 Error Count is the total sum of Pickup Error, Recognition Error,
Thick Error, Placement Error, Part Drop Error, and Transfer unit
parts drop error Count.
e Spoilage Rate [PPM] The spoilage rate is calculated based on the following formula.
(Error count / Pickup count  1000000)
f Error Rate[%] The rate of error occurrences against the pickup count of the
machine
g Pickup Error The number of pickup errors occurred on the machine
h Recognition Error The number of recognition errors occurred on the machine
i Thick Error The number of tombstoning errors occurred on the machine
j Placement Error The number of placement errors occurred on the machine
k Part Drop Error The number of drop errors occurred on the machine
l Transfer unit parts drop error The number of parts drop errors of the transfer unit occurred on the
Count machine

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3.1 Production Management Information

L) Pickup information by table

3-1020

a b c d e f g h i j k l m

Name Explanation
a Machine Order The machine number
b L Production lane (F: Front / R: Rear)
 This field is displayed only when shift information is displayed.
c T The table number. It starts from the number 1 for each machine.
d Pickup Count The number of pickup actions by the table
e Error Count The number of errors occurred on the table
 Error Count is the total sum of Pickup Error, Recognition Error,
Thick Error, Placement Error, Part Drop Error, and Transfer unit
parts drop error Count.
f Spoilage Rate [PPM] The spoilage rate is calculated based on the following formula.
(Error count / Pickup count  1000000)
g Error Rate[%] The rate of error occurrences against the pickup count of the table
h Pickup Error The number of pickup errors occurred on the table
i Recognition Error The number of recognition errors occurred on the table
j Thick Error The number of tombstoning errors occurred on the table
k Placement Error The number of placement errors occurred on the table
l Part Drop Error The number of drop errors occurred on the table
m Transfer unit parts drop error The number of parts drop errors of the transfer unit occurred on the
Count table

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3.1 Production Management Information

M) Pickup count per feeder

3-1012

a c e f g h i j k l m n o p q
b d

Name Explanation
a Machine Order The machine number
b L Production lane (F: Front / R: Rear)
 This field is displayed only when shift information is
displayed.
c T The table number. It starts from the number 1 for each
machine.
d FA The address of the feeder
e S The side (L/R) of the feeder
f Part Number The name of components on the feeder
g Library Name The DGS library name registering this component is
displayed.
h Pickup Count The number of pickup actions by the feeder
i Error Count The number of errors occurred on the feeder
 Error Count is the total sum of Pickup Error, Recognition
Error, Thick Error, Placement Error, Part Drop Error, and
Transfer unit parts drop error Count.
j Spoilage Rate [PPM] The spoilage rate is calculated based on the following
formula.
(Error count / Pickup count  1000000)
k Error Rate[%] The rate of error occurrences against the pickup count of the
feeder
l Pickup Error The number of pickup errors occurred on the feeder
m Recognition Error The number of recognition errors occurred on the feeder
n Thick Error The number of tombstoning errors occurred on the feeder
o Placement Error The number of placement errors occurred on the feeder
p Part Drop Error The number of dropping errors occurred on the feeder
q Transfer unit parts drop error Count The number of parts drop errors of the transfer unit occurred
on the feeder

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3.1 Production Management Information

N) Pickup count per feeder serial

a c e f g h i j k l m n o p q r s t u
b d
LNB3-1027_E.png

Name Explanation
a Machine Order The machine number
b L Production lane (F: Front / R: Rear)
 This field is displayed only when shift information is
displayed.
c T The table number. It starts from the number 1 for each
machine.
d FA The address of the feeder
e S The side (L/R) of the feeder
f Feeder Type The type assigned to a feeder.
<Feeder type designation>
"S": Single tape feeder
"D": Double tape feeder
"TS": Thin type single feeder
"AL": Auto load feeder
"-": Other than the above
g Feeder Serial The serial number assigned to the feeder.
h TG Type of tape guide.
The following types are available depending on the
component size (L).
A:0.3 < L ≦ 0.9
B:0.9 < L ≦ 1.3
C:1.3 < L ≦ 2.1
D:2.1 < L ≦ 2.5
E:2.5 < L ≦ 3.7
i TG Serial The serial number assigned to a tape guide.
If there is no serial number assigned, “-“ is displayed.
j Part Number The name of components on the feeder
k Library Name The DGS library name registering this component is
displayed.
l Pickup Count The number of pickup actions by the feeder
m Error Count The number of errors occurred on the feeder
 Error Count is the total sum of Pickup Error, Recognition
Error, Thick Error, Placement Error, Part Drop Error, and
Transfer unit parts drop error Count.
n Spoilage Rate [PPM] The spoilage rate is calculated based on the following
formula.
(Error Count / Pickup Count  1000000)
o Error Rate[%] The rate of error occurrences against the pickup count of the
feeder
p Non Pickup Count The number of pickup errors occurred on the feeder
q Recognition Error The number of recognition errors occurred on the feeder
r Thick Error The number of tombstoning errors occurred on the feeder
s Placement Error The number of placement errors occurred on the feeder
t Part Drop Error The number of dropping errors occurred on the feeder
u Transfer unit parts drop error Count The number of parts drop errors of the transfer unit occurred
on the feeder

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3.1 Production Management Information

O) Pickup count per nozzle changer

3-1013

a c e f g h i j k l m n o
b d

Name Explanation
a Machine Order The machine number
b L Production lane (F: Front / R: Rear)
 This field is displayed only when shift information is
displayed.
c H The position of the head (1: Front / 2: Rear)
d CA The slot number of the nozzle changer to which the pickup
nozzle is arranged
e Nozzle Number The number of the pickup nozzle
f Pickup Count The number of pickup actions by the nozzle
g Error Count The number of errors occurred on the nozzle
 Error Count is the total sum of Pickup Error, Recognition
Error, Thick Error, Placement Error, Part Drop Error, and
Transfer unit parts drop error Count.
h Spoilage Rate [PPM] The spoilage rate is calculated based on the following
formula.
(Error count / Pickup count  1000000)
i Error Rate[%] The rate of error occurrences against the pickup count of the
nozzle
j Pickup Error The number of pickup errors occurred on the nozzle
k Recognition Error The number of recognition errors occurred on the nozzle
l Thick Error The number of tombstoning errors occurred on the nozzle
m Placement Error The number of placement errors occurred on the nozzle
n Part Drop Error The number of dropping errors occurred on the nozzle
o Transfer unit parts drop error Count The number of parts drop errors of the transfer unit occurred
on the nozzle

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3.1 Production Management Information

P) Pickup count per nozzle holder

3-1014

a c e f g h i j k l m n
b d

Name Explanation
a Machine Order The machine number
b L Production lane (F: Front / R: Rear)
 This field is displayed only when shift information is
displayed.
c H The position of the head (1: Front / 2: Rear)
d HA The address of the nozzle holder
e Pickup Count The number of pickup actions by the nozzle holder
f Error Count The number of errors occurred on the nozzle holder
 Error Count is the total sum of Pickup Error, Recognition
Error, Thick Error, Placement Error, Part Drop Error, and
Transfer unit parts drop error Count.
g Spoilage Rate [PPM] The spoilage rate is calculated based on the following
formula.
(Error count / Pickup count  1000000)
h Error Rate[%] The rate of error occurrences against the pickup count of the
nozzle holder
i Pickup Error The number of pickup errors occurred on the nozzle holder
j Recognition Error The number of recognition errors occurred on the nozzle
holder
k Thick Error The number of tombstoning errors occurred on the nozzle
holder
l Placement Error The number of placement errors occurred on the nozzle
holder
m Part Drop Error The number of drop errors occurred on the nozzle holder
n Transfer unit parts drop error Count The number of parts drop errors of the transfer unit occurred
on the nozzle holder

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3.1 Production Management Information

Q) Pickup count per nozzle serial

3-1026

a c e f g h i j k l m n o p
b d

Name Explanation
a Machine Order The machine number
b L Production lane (F: Front / R: Rear)
 This field is displayed only when shift information is
displayed.
c H The position of the head (1: Front / 2: Rear)
d CA The slot number of the nozzle changer to which the pickup
nozzle (the nozzle actually used for pickup) is arranged
e Nozzle Number The number of the pickup nozzle
f Nozzle Serial The serial number of the pickup nozzle.
g Pickup Count The number of pickup actions by the nozzle
h Error Count The number of errors occurred on the nozzle
 Error Count is the total sum of Pickup Error, Recognition
Error, Thick Error, Placement Error, Part Drop Error, and
Transfer unit parts drop error Count.
i Spoilage Rate [PPM] The spoilage rate is calculated based on the following
formula.
(Error count / Pickup count  1000000)
j Error Rate[%] The rate of error occurrences against the pickup count of the
nozzle
k Pickup Error The number of pickup errors occurred on the nozzle
l Recognition Error The number of recognition errors occurred on the nozzle
m Thick Error The number of tombstoning errors occurred on the nozzle
n Placement Error The number of placement errors occurred on the nozzle
o Part Drop Error The number of dropping errors occurred on the nozzle
p Transfer unit parts drop error Count The number of parts drop errors of the transfer unit occurred
on the nozzle

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3.2 Event Information

3.2 Event Information


3.2.1 Machine Event Information
You can browse the machine event information.

1 Choose ‘Machine Event’ in ‘Event


Log’ from the menu.

3-1001

2 Choose ‘Per Hour’ or ‘Specified


Period’.
2
 Per Hour is selected by default when the
screen is displayed.

3-1029

A) Screen handling in the case where you have selected Per Hour

1 Set ‘Machine Number’ and ‘Date’, and


click [Change].

1 1  1 hour of machine event data of the set


‘Machine Number’ will be displayed.

3-1029

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3.2 Event Information

① Changing the event information to display


1 Choose ‘Display LNB event log’.

3-1029

 The LNB event information is displayed.

3-2002

② Changing a time frame and displaying hourly event information during the time
frame (Per Hour)
You can change a time frame and display the hourly or per-hour information of events that
occurred during the time frame.

 Specifying a time frame

1 Specify a date and time frame, and


3-2003
click [Change].
1  You can display the machine event
information of the specified time frame.

 Moving the time frame up an hour

1 Click ‘An Hour Before’.


3-2004  You can display the machine event
1 information of the time frame an hour earlier
than the current one.

 Setting the time frame back by an hour


1 Click ‘An Hour After’.

3-2004
 You can display the machine event
information of the time frame an hour later
1
than the current one.

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3.2 Event Information

③ Explanation of machine event items


a b c d e

3-2005

Name Explanation
a Date The date of event occurrence
b Code The main code to categorize events
c Subcode The code to show event details
d Main message Displays the event name.
e Sub message Displays the event detail information.

④ Exporting the event(s)


You can output the event(s) of a specified date as a CSV format file, or output all machine event
logs of a specified date at once using zip.
1 Select a ‘Machine Number’ and ‘Date’
to be output.

3-1029

 For output of a file in CSV format


2 Click [Output event(s) of the specified
date in CSV format].

3-1029

 Clicking [Save] opens the dialog to designate


the destination to save the file. Designate a
destination to export the event(s).

3-2007

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3.2 Event Information

 For output of all machine event logs using zip


2 Click [Batch output all machine event
logs of the specified date].

3-1029

3 Click [OK].

3-2008
3

 Clicking [Save] opens the dialog to designate


the destination to save the file. Designate a
destination to export the event(s).

3-2009

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3.2 Event Information

B) Screen handling in the case where you have selected Specified Period

1 Set ‘Machine Number’, ‘Start Date’


and ‘End Date’, and click [Change].

1 1  Information of machine events during the


specified period (between Start Date and End
Date) of the set ‘Machine Number’ is
displayed.

3-1031  If ‘All’ is selected for ‘Machine Number’, the


machine event information of all lines is
displayed.

 Up to 65000 pieces of event information can


be displayed. When the number of pieces of
information is 65000 or more, the information
of the latest machine event(s) that occurred
around the End Date will be displayed.

① Changing the event information to display


1 Choose ‘Display LNB event log’.

3-1031

 The LNB event information is displayed.

3-2012

② Changing a time frame and displaying the information of event(s) that occurred
during a specified period
You can change a time frame and display the information of events that occurred during a
specified period of time.

 Specifying Start Date and End Date


1 Specify a Start Date and End Date,
3-2013
and click [Change].
1
 You can display a machine event(s) that
occurred during a specified period of time.

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3.2 Event Information

③ Explanation of machine event items


a b c d e f

3-1032

Name Explanation
a Date The date of event occurrence
b Machine Number The number of the machine on which an event(s) occurred.
c Code The main code to categorize events
d Subcode The code to show event details
e Main message Displays the event name.
f Sub message Displays the event detail information.

④ Exporting the event


You can output the event(s) that occurred during a specified period of time as a CSV format file.

1 Select the ‘Machine Number’, ‘Start


Date’ and ‘End Date’ to be output.

 Even if the number of pieces of information


1 about events that occurred on the selected
machine during the specified period of time is
65000 or more, it is possible to output all the
information.
3-1031

 For output of a file in CSV format


2 Click [Output event(s) of the specified
period in CSV format].

3-1031
 Clicking [Save] opens the dialog to designate
the destination to save. Designate a
destination to export the event(s).

 When the size of the file to be output exceeds


200MB, an error message will be displayed.
Adjust the specified period so that the file size
will not exceed 200MB.

3-2015
3-2020

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3.2 Event Information

3.2.2 LNB Event Information


You can browse the LNB event information.

1 Choose ‘LNB Event’ in ‘Event Log’


from the menu.

3-1001

2 Choose ‘Per Hour’ or ‘Specified


Period’.
2
 Per Hour is selected by default when the
screen is displayed.

3-2002

A) Screen handling in the case where you have selected Per Hour

1 Set ‘Date’, and click [Change].

 1 hour of LNB event information will be


1 displayed.
1

3-2002

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LNB
3.2 Event Information

① Changing the event information to display

1 Choose ‘Display machine event log’.

3-2002

 The machine event information is displayed.

3-1029

② Changing the target time frame


You can change a time frame and display the information of an even(s) that occurred during the
time frame.
For details, please see “■Changing a time frame and displaying hourly event information during
the time frame (Per Hour) in 3.2.1 Machine Event Information.”

③ Explanation of LNB event items

a b c d e

3-2006

Name Explanation
a Date The date of event occurrence
b Code The main code to categorize events
c Sub-code The code to show event details
d Main message Displays the event name.
e Sub-message Displays the event detail information.

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3.2 Event Information

④ Exporting the event


You can output the events of the specified date as a CSV format file.

1 Click [Output event(s) of the specified


date in CSV format.].

3-2002

 Clicking [Save] opens the dialog to designate


the destination to save the file. Designate a
destination to export the event(s).

3-2019

EJM5DE-MB-03L-17 Page 3-29


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3.2 Event Information

B) Screen handling in the case where you have selected Specified Period

1 Set ‘Start Date’ and ‘End Date’, and


click [Change].

1 1  LNB event information corresponding to the


specified period of time (between Start Date
and End Date) will be displayed.

 Up to 65000 pieces of event information can


3-2012
be displayed. When the number of pieces of
information is 65000 or more, the information
of the latest LNB event(s) that occurred
around the End Date will be displayed.

① Changing the event information to display

1 Choose ‘Display machine event log’.

3-2012

 The machine event information is displayed.

3-1029

② Changing the target time frame


You can change the time frame when events occurred, and display their information.
For details, please see “■Changing a time frame and displaying the information of event(s) that
occurred during a specified period in 3.2.1 Machine Event Information.”

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3.2 Event Information

③ Explanation of LNB event items


a b c d e

3-2016

Name Explanation
a Date The date of event occurrence
b Code The main code to categorize events
c Sub-code The code to show event details
d Main message Displays the event name.
e Sub-message Displays the event detail information.

④ Exporting the event


You can output the event(s) that occurred during the specified period as a CSV format file.

1 Click [Output event(s) of the specified


period in CSV format].

1  Even if the number of pieces of LNB event


information of the specified period is 65000 or
more, it is possible to output all the
information.

3-2012

 Clicking [Save] opens the dialog to designate


the destination to save the file. Designate a
destination to export the event(s).

 If the obtained CSV file size exceeds the


maximum file size of 200MB, a message
appears.

3-2017

3-2020

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3.2 Event Information

3.2.3 SP Event Information


You can check an event(s) that has emerged in SP (machine) on LNB.

1 Select ‘Machine Event’ under Event


Log’ in the menu.

 The <Machine Event> screen will be


3-1001
displayed.

2 Select a machine number starting


with ‘SP’ from the combo box of
Machine Number.
2
 Machine events for SP are displayed. Like this
machine, displaying and saving in a CSV
format are also enabled for the machine
events for SP. Operation on the event screen,
3-2018 see “3.2.1 Machine Event Information”.

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3.3 Production Machine Screen Print

3.3 Production Machine Screen Print


You can browse the production machine screen.

1 Choose ‘Machine screen printing’


from the menu.

 The list of the production machine data of all


the registered machines is displayed.

 The selected production machine screen data


is displayed.

3-1001

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3.3 Production Machine Screen Print

A) Refining the list of production machine data

1 Select from the combo box of


‘Machine number’ the number of the
machine whose production machine
data you want to be displayed.
1 2
 Any of the registered machine numbers or
‘ALL’ can be set to the combo box of ‘Machine
number’.

2 Click [Refine].

 The list of the production machine data of the


specified machine is displayed.
3-3006

3-3007

B) Downloading

1 Check the ‘Select’ check box of the


machine screen that you want to be
downloaded, and then click
1 [Download].

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3.3 Production Machine Screen Print

2 Click [OK].

3-3004

 Clicking [Save] opens the dialog to designate


the destination to save the file. Designate a
destination to export the data.

3-3005

C) Deleting

1 Check the ‘Select’ check box of the


machine screen that you want to be
deleted, and then click [Delete].
1

1  Clicking [Delete] opens the dialog asking you


to confirm whether to continue the deletion of
3-3008 the selected machine screen data. If you
delete the data, click [OK].

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3.4 Parts Verification History

3.4 Parts Verification History


Browse parts verification history.
 Parts verification is an optional function. For more information on parts verification, refer to the
instruction manual for an appropriate optional function.

3.4.1 Display Method Selection


1 Select ‘Parts Verification History’ from
the menu.

 The parts verification history screen is


displayed.

3-1001

2 Select a machine to show the parts


verification history.
NPM/AM
2 Output the part verification history for
NPM/AM.

SP
Output the part verification history for SP.
3
3 Select a display method.
2 ‘Show All’
Parts verification history information is all
shown and output in CSV format.

‘Search by Date and Time’


3 The selection of ‘Search by Date and Time’
allows you to assign a Start Date/Time and
an End Date/Time.
Assign a Start Date/Time and an End
Date/Time to display parts verification
3-5002 history information or to output it in CSV
format.

‘Search by Feeders’ (NPM/AM only)


The selection of ‘Search by Feeders’ allows
you to specify Machine Number, Feeder
Address and Feeder Sub Address.
Specify Machine Number, Feeder Address
and Feeder Sub Address to display parts
verification history information or to output
it in CSV format.

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3.4 Parts Verification History

3.4.2 Parts Verification History Display

1 Click [Display] on the parts


verification history screen.

 On the conditions specified by the display


method, parts verification history is displayed.

3-5002

 For the detail explanation of each item shown


in the list, refer to the instruction manual for
the appropriate optional function.

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3.4 Parts Verification History

 Display item
Item Explanation
Machine Number Shows a machine number.
Machine Name Shows a machine name.
ZNo. Identification number decided by feeder address, sub address and
tables (front and rear).
Feeder Address Shows a feeder address.
Feeder Sub Address Shows a feeder sub address.
• 0: Single feeder
• 1: Double feeder (left)
• 2: Double feeder (right)
Parts Name (1) Shows a part name input by part verification.
Reel ID (1) Shows a reel ID input by part verification.
Feeder Serial Shows a feeder unique ID.
Mount Time Shows the time installed a part.
 It includes the time performed operation.
Unmount Time Shows the time removed a part.
Operator ID (1) Shows an operator ID input by part verification.
Operation Shows operation information of part verification.
 There are “Verify”, “Splicing”, “Feeder Transfer” and “Reset”.
Regular Part Name Shows a regular part name if a registration part for the substitution
part group is used.
Shows a part name before replacement if a registration part for the
substitution part list is used.
Vendor Name (1) Shows a vendor name input by part verification.
Lot Name (1) Show a lot name input by part verification.
Quantity (1) Shows quantity of a part input by part verification.
USER Data (1) Shows the USER data input by part verification.

1: Information written in the feeder memory from part verification is displayed.

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3.4 Parts Verification History

3.4.3 CSV Output of Parts Verification History

1 Click [CSV Output] on the parts


verification history screen.

 On the conditions specified by the display


method, parts verification history is output in
CSV format.

 Internet Explorer’s file save screen appears,


so save under a new file name.

3-5002

2 Open the file saved using a given


application such as text editor.

 For the detailed explanation of each item


shown in the list, refer to the instruction
manual for the appropriate optional function.

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3.5 Result Information Display

3.5 Result Information Display


You can browse the production result information.

3.5.1 Production Status Monitor

1 Choose ‘Production monitor’ in


‘Actual performance display’ from the
menu.

1
 The production status monitor is displayed.
It is composed of the following four display
3-1001
areas.
1. Dispatching section
2. Line status monitor section
3. Production information section
4. Cycle time section
For details of the display and operation of
each section, see the description of each
section in this chapter

4
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3.5 Result Information Display

1. Dispatching section
A) Finished PCB count graph

① Finished PCB count graph (period)

3-4002

The following information is plotted on the finished PCB count graph (period).
Information Explanation
Shift Shows the shift you have selected.
Total Shows the finished PCB count graph (total).
Lane Shows the lane you have selected.
Plan count Shows the total number of planned PCBs per period.
Shows the number of finished PCBs of the lot(s) produced per
Actual
period.

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3.5 Result Information Display

② Finished PCB count graph (total)

1 Go to Product information, and click


[total].
1  Cumulative total production will be shown in a
graph.

3-4002

3-4039

The following information is plotted on the finished PCB count graph (total).
Information Explanation
Shift Shows the shift you have selected.
Period Shows the finished PCB count graph (period).
Lane Shows the lane you have selected.
Plan count Shows the number of PCBs being set to Plan count.
Actual count Shows the total number of finished PCBs.
Estimated
Shows the estimated total number of finished PCBs.
count

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3.5 Result Information Display

③ Plan count setting

1 Go to Product information, and click


[Set plan].
1
 The set planned count screen will be
displayed.

3-4002

3-4040

The following information is listed on the set planned count screen.


Information Explanation
Lane Shows the set planned count of each lane.
Lot name Shows the current lot name.
DGS cycle time Shows DGS cycle time.
Manual input Shows the planned count manually entered.
Auto input from DGS Shows the planned count calculated based on the value input to
cycle time Operating rate.
Set planned count
Shows the planned count entered on the machine.
entered at machine

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3.5 Result Information Display

B) Finished PCB count graph (by lot)

1 Go to Product information, and click


[Graph].
1
 The finished PCB count graph (by lot) will be
displayed.

3-4002

3-4041

The following information is plotted on the finished PCB count graph (by lot).
Information Explanation
Period You can define a period and show up to 7 days’ worth of data.
Actual (total) Shows the actual production result (total) on a per-lot basis.
Actual (period) Shows the actual production result (period) on a per-lot basis.

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3.5 Result Information Display

C) Dispatching information

1 Go to Product information, and click


the dispatching information icon .
1
 The dispatching information will be displayed.

3-4002

3-4042

The dispatching information includes the following.


Information Explanation
Period The start time and end time of each unit time are displayed.
The lane where production was carried out during the corresponding
Lane
period is displayed.
Lot The lot produced during the corresponding period is displayed.
The cumulative number of PCBs to be produced during the
Plan (total)
corresponding period is displayed.
The cumulative number of PCBs produced during the corresponding
Actual (total)
period is displayed.
The per-unit-time number of PCBs produced during the corresponding
Result (period)
period is displayed.
The achievement rate (actual production count/planned production
Rate
count) during the corresponding period is displayed in percentage (%).
The cycle time value of the lane considered as a bottleneck, which is
Actual C/T calculated based on the actual production result during the
corresponding period.
The hourly target number of PCBs to be produced during the
Target count (Hourly)
corresponding period is displayed.

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3.5 Result Information Display

2. Line status monitor section

3-4003

In the line status monitor section, the statuses of machines are displayed in real time.
You can check the machine image in the line status monitor section for the operating status and
conditions of each machine.
Information Explanation
Status indicator Green: Shows the lane currently in operation.
Yellow: Shows that a waning is being sent out.
Red: Shows that an error is being detected.
Machine image Shows the head or supply unit type being mounted on the machine.

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3.5 Result Information Display

3. Product information section


A) Remaining quantity monitor

1 Go to Product information, and select


the remaining quantity monitor icon
1 .

3-4043

 The remaining quantity monitor screen will be


displayed.
For details on the display and operation of the
screen, please see a series of comments on
the next and subsequent pages.

3-4044

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3.5 Result Information Display
The following information is displayed on the remaining quantity monitor.
Information Explanation
Splicing remaining time Shows the estimated remaining time before the splicing-threshold is
reached.
Machine No. Shows machine numbers in order, starting with the first machine in line.
Feeder Shows the simple conventions of feeder / sub addresses.
Part name Shows the part name.
Z Shows the number determined based on the feeder address, sub
address and table (front, rear).
Exchange Frequency Shows a reel replacement period.
Remaining reel Shows the remaining length of a reel.
Remaining chips Shows the total number of remaining chips on both front and rear reels.
(In the case of trays, the total number of chips that are present on a
pallet(s))
Table No. Shows table numbers in order, starting with the first table in line.
Parts empty remaining Shows the estimated remaining time before no parts remain.
time
Table The table numbers are expressed using F / R.
Remaining PCBs Shows the number of PCBs that can be produced using remaining
chips.
Machine name Shows the machine name.
Address Shows the feeder address No.
Sub Shows the feeder sub address No.
Feeder serial Shows the feeder serial No.
Lot name (Current) Shows the lot name of the feeder memory (current).
Lot name (Splice) Shows the lot name of the feeder memory (splice).

 When running out of parts

3-4045

 When a splicing warning is being sent out

3-4046

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3.5 Result Information Display
 Settings screen

3-4047

The following information is displayed on the settings screen.


Information Explanation
Display column All columns can be either displayed or hidden.
Font The font type is selectable.
Font size The font size type is selectable.
Tray Trays can be either displayed or hidden.
Unused parts Unused parts can be either displayed or hidden.
The update interval of screen data can be input.
Update interval
Valid value: 10 to 999 (second)
You can choose whether to save the display settings made by
Save display setting
handling the screen.

 Settings to be made by handling the screen


You can handle the screen to define the following information.
Information Explanation
By dragging a display item (column), you can change the order in
Column display order
which items (columns) are displayed.
By dragging the mouse over the border between display items
Column width
(columns), you can change the column width.
By clicking a display item (column), you can sort rows. A multiple clicks
Sort column
allow you to sort data in ascending / descending order.
By clicking the F / R toggle button, you can change the F / R display
FR status
status.

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3.5 Result Information Display

B) Pickup monitor
1 Go to Product information, and select
the pickup monitor icon .
1

3-4043

 The pickup monitor screen will be displayed.


For details on the display and operation of the
screen, please see a series of comments on
the next and subsequent pages.

1 3 4
7 8 9 10 11
6

13 12

3-4048

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3.5 Result Information Display

The following information is displayed on the pickup monitor.


The fields to be displayed vary depending on the type combo box of your choice.

Category Number Information Explanation


Specified time The combo box to specify the time is displayed.

combo box Item: ‘Now’ , ‘Specific time’
Displays when ‘Specific time’ is selected for the specified
② [Setting]
time combo box.
③ [Copy] Copies the currently selected record information.
④ [CSV output] Output the currently displayed information to a CSV file.
Part number
Marking this checkbox will display ‘Part number’ in the
⑤ (Vendor)
field.
checkbox
Displays the filter setup screen.
⑥ [Set filter]
*The setup method is described later.
The type combo box is displayed. Select any of the
following. The summary method can change according to
Type the selected item.
Operation ⑦
combo box Item: ‘Address’、‘Head’’、‘Nozzle’’、‘Part’、‘Part type’、
Menu
‘Feeder’、 ‘Feeder type’
The lane combo box is displayed.
Lane
⑧ Select any of the following.
combo box
Item: ‘Lane total’, ‘Lane 1’, ‘Lane 2’
The machine combo box is displayed.
M/C
⑨ Select any of the following.
combo box
Item: ‘ALL’, ‘1’, ‘2’
The table combo box is displayed.
TBL
⑩ Select any of the following.
combo box
Item: ‘ALL’, ‘F’, ‘R’
Miss chart
⑪ Miss (error) chart(s) is displayed in a pop-up dialog box.
display button
Auto update Displays the auto update button.

button Auto update intervals of 30 seconds.
Displays the machines in order, starting with the first
‘M/C’
machine in line.
‘TBL’ Displays table information.
‘ADR’ Displays address information.
‘Nozzle No.’ Displays the nozzle number.
The DGS library name registering this component is
Library Name
displayed.
‘Part name’ Display the names of parts.
‘Part type’ Displays the component type.
‘Part number’ Displays the part number.
Field ⑬ ‘Feeder serial’ Displays the feeder serial.
‘Feeder type’ Displays the feeder type.
‘Pickup count’ Displays the number of pickup attempts.
‘Part edit count’ Displays the part edit count.
‘Error count’ Displays the total number of errors.
Displays the error rate. (Error rate = Error count / Pickup
‘Error rate’
count)
‘Pickup’ Displays the number of pickup errors.
‘Error
‘Recog’ Displays the number of recognition errors.
details’
‘Thick’ Displays the number of thickness errors.

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3.5 Result Information Display

Category Number Information Explanation


‘Mount’ Displays the number of placement errors.
‘Drop’ Displays the number of drop errors.
‘Trans’ Displays the number of transfer unit part drop errors.
‘Pickup error count’ Displays the pickup error count.
‘Pickup error rate’ Displays the pickup error rate.
‘Recog error count’ Displays the recognition error count.
‘Recog error rate’ Displays the recognition error rate.
Field ⑬ Displays the icon representing a trend.

Unknown : No display
Very strong upward trend : (Red)
Lead to Upward trend : (Yellow)
Steady trend : (Green)
Downward trend : (Light blue)
Very strong downward trend : (Blue)

① Change of the summary method


By using the following method, you can change the summary method.

1
2

3-4055
1 Select the type combo box.

Address-based summary screen


(The above screen) 2 Select the arrow in each field name
field. That displays the summary
screens as follows.

Part name-based summary screen


(Described in the next page)

Part type-based summary screen


(Described in the next page)

Summary screen based on each part type


and the detailed information
(Described in the next page)

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3.5 Result Information Display

② Change method of summary screen

1 On the address-based summary


screen, click the right arrow in
the field name ‘Part name’.

 The feeder address-based summary list


1 appears.
3-4056
 It can also be displayed by clicking the left
arrow in the field name ‘Part type’ on the
part type-based summary screen or the
summary screen based on each part type and
the detailed information.

 Part name-based summary screen

3-4057

2 On the part name-based summary


screen, click the right arrow in
the field name ‘Part type’.

 The part type-based summary list appears.


2
 It can also be displayed by clicking the left
3-4058
arrow in the field name ‘Part type’ on the
summary screen for each part type and the
detailed information.

 Part type-based summary screen

3-4059

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3.5 Result Information Display

3 On the summary screen for each part


type and the detailed information,
click the right arrow in the field
name ‘Part type’.

3-4060
3  The summary list for each part type and the
detailed information appears.

 Summary screen for each part type and the detailed information

3-4061

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3.5 Result Information Display

③ Display method of miss chart


1 Click on one of the part records being
displayed on the pickup monitor.

 The miss chart will appear at the bottom of the


screen.
1

3-4049

Tool chip

2 Choose whether to show or hide the


individual charts using the respective
checkboxes.
2
3

3-4050
3 Align the mouse cursor with each
chart.

 Detailed data such as hourly miss data or part


changes is displayed in the tool chip.

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3.5 Result Information Display
 Miss chart details

3-4051

The following information is plotted on the miss chart.


Information Color Explanation
Displays the number of pickup errors. ‘No Pickup’
‘Pickup Error’ blue
will be displayed in non-pickup mode.
‘Recog Error’ green Displays the number of recognition errors .
‘Thick Error’ brown Displays the number of thickness errors .
‘Mount Error’ orange Displays the number of placement errors .
‘Part Drop Error' yellow Displays the number of drip errors.
‘Pop Error’ light blue Displays the number of transfer unit part drop errors.
Displays the total number. ‘Error Total’ will be
‘Total’ black
displayed in non-pickup mode.
The following information is displayed.
• For Feeder,
Parts Name: “Part name”
TBL: “Table”
Information PU: “ADR”
• For Head,
No display
• For Changer,
Nozzle Name: “Nozzle Number”
When the mouse cursor is aligned with a chart, the tool chip is displayed
Tool Chip’ (See the previous section.). The tool chip shows the following
information.
‘Trend data
green Starts trend data aggregation.
aggregation start’
Splicing
‘Splicing’ light brown
(Shows in ‘Red’ for simplified display)
Reel change
‘Part supply’ brown
(Shows in ‘Red’ for simplified display)
Feeder change
‘Feeder changed’ beige
(Shows in ‘Red’ for simplified display)

‘Nozzle changed’ red Nozzle change

Edits parts data


‘Parts data transparent • [ “Item name” ] “Data 1”  “Data 2”  “Data 3” …
Edited’ blue Clicking the part data edit chart will pop up the Part
edit history dialog box.

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3.5 Result Information Display

④ Display method of part edit history


1 Click the edited part record on the
pickup monitor screen.
2

1 2 Click either the part edit history icon


at the upper right corner of the
screen or the part data edit chart
(transparent blue) on the miss chart.

 The <Part edit history> screen is displayed.

2
3-4052

3 Click [Copy].

3  The list is copied to the clipboard.

3-4053

4 Uncheck ‘Show difference only’.

4  All part data other than the one of the items


you have edited is displayed.

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3.5 Result Information Display

The part edit history screen shows the following information.


Information Explanation
‘Part name’ Shows the part name.
‘Show difference Selected: only information on difference(s) is shown.
‘only checkbox Deselected: general information is shown.
Copies the part edit history information being displayed to the
[Copy]
clipboard.
Shows part edit history information.

The top area of the part edit history screen shows the following
spoilage rate information.

・Pickup error (number of pickup errors / number of pickup attempts)


・Recognition error (number of recognition errors / number of pickup
attempts)
・Thick error (number of thickness errors / number of pickup attempts)
・Mount error (number of mount errors / number of pickup attempts)
・Drop error (number of drop errors / number of pickup attempts)
・Part drop in transfer unit (number of transfer unit parts to be
dropped / number of pickup attempts)
・TOTAL (total number of errors / number of pickup attempts)
Part edit history
information

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3.5 Result Information Display

⑤ How to set the filter setup screen

1 Click [Set Filter] on the pickup monitor


screen.
1  The filter setup screen is displayed.

3-4065

2 2 Choose items you want to filter.

 Regarding the specified time combo box and


type combo box, items on the pickup monitor
screen is displayed.
The list of items on the pickup monitor screen
is displayed in Data list.

 Data is filtered by items displayed in ‘Display


2 2 data list’.
Therefore, move an item that you want to filter
from ‘Data list’ to ‘Display data list’.
If you want to remove an item in ‘Display data
3-4066 list’, move it from ‘Display data list’ to ‘Data
2
list’.
Clicking [ > ] or [ < ] will move a selected item
from one list to another.
Clicking [ >> ] or [ << ] will move all items from
one list to another.

 Mark/unmark the checkbox of ‘Filter’ to enable


or disable the filter.
To enable the filter, mark the checkbox.
To disable the filter, unmark the checkbox.

 Click [OK] to save all information on this


screen.

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3.5 Result Information Display

4. Cycle time section


The cycle time is displayed in the cycle time section.

1 Click any of ‘M/C[sec]’, ‘DGS[sec]’ or


‘Compare[%]’.

 You can check the cycle time per machine /


3-4058
table.

 The machine number fields for bottleneck are


displayed in yellow color.

 For the machine with one stage


(1) When ‘M/C[sec]’ is clicked (2) When ‘DGS[sec]’ is clicked

3-4059 3-4060

(3) When ‘Compare[%]’ is clicked

3-4061

 For the machine with one stage


(1) When ‘M/C[sec]’ is clicked (2) When ‘DGS[sec]’ is clicked

3-4062 3-4063

(3) When ‘Compare[%]’ is clicked

3-4064

The following information is displayed on the cycle time section.


Item Name Explanation
‘M/C[sec]’ Machine cycle value The cycle time value of production management
information
‘DGS[sec]’ DGS cycle value The cycle time value of production data
‘Compare[%]’ Comparison value DGS cycle time value
Comparison value 
Machine cycle time value

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3.5 Result Information Display

3.5.2 Reports

1 Choose ‘Reports’ in ‘Actual


performance display’ from the menu.

1
3-1001
 The report screen is displayed.
The report screen consists of “1.Time
selection section” and “2.Line status monitor
section”
For details on the display and operation of
each section, please see the description of
each section in this chapter.

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3.5 Result Information Display

1. Time selection section

3-4006

A) Changing listed data


A list of lots will be displayed at initial start-up.

1 Define the Selecting.

 Select from among data items displayed in the


1 Selecting combo box.

3-4007

 When ‘Lot’ is selected


A list of lots will be displayed.

3-4006

 When ‘Shift’ is selected


A list of shifts will be displayed.

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3.5 Result Information Display

B) Handling the list screen


1 Select a lane as the analysis object.

 From the lane combo box, select a report


target lane.

3-4007 1

2 Select Period.

 ①The display period of the list screen


changes.
1
3-4007

 When you double-click the date, every-four-hour cells for 24 hours appear.

3-4010

3-4011

 When you double-click the time, every-hour cells for 24 hours appear.

3-4010

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3.5 Result Information Display

When you click [<], the lot list display period moves to the future.
When you click [>], the lot list display period moves to the past.
The travel depends on the selected display type.

3-4009

To the future To the past

3-4013

When you click [], the lot list display period zooms in.
When you click [], the lot list display period zooms out.
The scale depends on the selected display type.

3-4009

Zoom in Zoom out

3-4014

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C) Selecting target data


1 Select a lane as the analysis object.

 From the lane combo box, select a report


target lane.

3-4007 1  A list of lots of the specified lane or a list of


shifts will be displayed chronologically on the
list screen.

2 Select the target lot (or the target


shift) for report.

3-4009 2  To select it, double-click the target lot (or the


target shift) from the lot list (or the shift list). It
is not possible to select more than one lot
(shift).

Turns light blue.

 A bar of the specified lot (shift) changed in


light-blue color and Inspection report after
mounting]. [Misjudgment report], [Inspection
report after printing] and [Misjudgment report
(after printing)] will be applicable.

[Inspection report after mounting],


[Misjudgment report], [Inspection report
after printing] and [Misjudgment report
(after printing)] are applicable.

3-4015

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D) Displaying the reports


 Reports will not be displayed if inspection equipment or inspection head is not included in the
line configuration.
 Post-placement inspection result report

1 Click [Inspection report after


mounting]

 In advance, select the target data following


the above “Selecting the target data for report”
procedure.
1
3-4016

 The post-placement inspection result report is


displayed in the new window.
[Next]
 The inspection result, the inspection defect
items (details) by machine/circuit
number/feeder/nozzle holder/nozzle
changer/parts name, the inspection defect
count, and the NG result list are displayed in
tabular form.

 When the results are spread over two or more


pages, you can use the [Back] and the [Next]
button to turn the pages.

3-4017

[Next]

3-4018

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[Back]

3-4019

[Back]

3-4020

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 Misjudgment report

1 Click [Misjudgment report].

 In advance, select the target data following


the above “Selecting the target data for report”
procedure.

3-4016
1

 The report by misjudgment is displayed in the


new window.

[Back] [Next]  The inspection result (list) and inspection


result (details) are displayed.
When the results are spread over two or more
pages, you can use [Back] and [Next] to turn
the pages.

3-4021

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 Inspection report after printing

1 Click [Inspection report after printing].

 Select the data previously described in the


step of “Selecting the target data for report”
and perform the work.

3-4016
1
 The inspection report after printing is
displayed in another window.

 The result, per machine, per circuit No. and


per part name of the inspection defect term
[Next] (details), the inspection defect count, the NG
list and the NG list per position are displayed.
If the results are extended to multiple pages,
you can use the [Back] and [Next] buttons to
see all results.

3-4023

[Back]

3-4024

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 Misjudgment report (after printing)

1 Click [Misjudgment report (after


printing)].

 Select the data previously described in the


step of “Selecting the target data for report”
and perform the work
3-4016

1
 The misjudgment report (after printing) is
displayed in another window.

 The inspection result (list), the inspection


result (details) and the inspection result by
[Next] coordinate are displayed.
If the results are extended to multiple pages,
you can use the [Back] and [Next] buttons to
see all results.

3-4025

[Back] [Next]

3-4026

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[Back]

3-4027

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E) Printing the report and copying to the clipboard


 Print

1 Click [Print].

1  Click the [Print] button on the post-placement


inspection result report or the misjudgment
report screen.
All the pages of inspection results are printed.
The settings of the default printer are used in
printing.

3-4017

 Copying to the clipboard

1 Click [Copy].

1  Click the [Copy] button on the post-placement


inspection result report or the misjudgment
report screen.
All the pages of inspection results are copied
to the clipboard as CSV data.
The data on the clipboard can be pasted on
Excel or text files.

3-4017

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2. Line status monitor section

3-4022

The images of the machines composing the line are displayed in the line status monitor section.

3. Displayed contents of reports


A) Post-placement inspection result report
Report Explanation
Inspection result The inspection result data is summarized and displayed.
It is for the whole of the target line that values are displayed.
Inspection defect items The inspection result data is summarized and displayed.
(details) Those by machine/circuit number/feeder/nozzle holder/nozzle
changer/parts name are summarized and displayed.
Inspection defect count The inspection result data is summarized and displayed for each
inspection defect item.
For the inspection defect items, see “Inspection defect item list”
below.
NG result list NG inspection items are displayed in list form.

 Inspection defect item list


Item Explanation
Component presence Number of errors in the inspection for component presence that
determines and judges the area value by using the image data.
Displacement Number of errors in the inspection for component position that
judges the coordinates recognized by using the image data.
Flip-over Number of errors in the inspection for flip-over that extracts the
component color, and determines and judges the area value by
using the image data.
Polarity reversal Number of errors in the inspection for polarity reversal that extracts
the component color, and determines and judges the area value by
using the image data.
Wrong component Number of errors in the inspection for wrong component that judges
the evaluated value in template matching.
Foreign body detection Number of detections of components and foreign bodies dropped on
PCB before placement.

B) Misjudgment report
Report Explanation
Inspection result (list) The inspection result data is summarized and displayed.
Values are summarized for each circuit number.
For each circuit number The inspection result data is displayed for each circuit number.
The display includes the feeder, nozzle holder, nozzle changer, and
parts name information.

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C) Inspection result report after printing


Report Explanation
Result Summary of the inspection result data is displayed.
The values are total number of whole target line.
Inspection defect term Summary of the inspection result data is displayed.
(details) The results are summarized and displayed per machine, circuit
number and component name.
Inspection defect count Summary of the inspection result data is displayed per inspection
defect items.
For inspection defect items, see “Inspection defect item list”
described later.
NG list The list of NG inspection items is displayed.
Per position The inspection result data is displayed per coordinate.

 Inspection defect item list


Item Explanation
Blur Rate NG The number of times to judge as [Blur] by comparing the difference
(area ratio) between the set value of the solder data area and the
measurement value of the solder area with the threshold value.
Overflow Rate NG The number of times to judge as [Overflow] by comparing the
difference (area ratio) between the set value of the solder data area
and the measurement value of the solder area with the threshold
value.
Bridge NG The number of times that the measured bridge length exceeds the
solder tolerance bridge length.
Position NG The number of times that the difference between solder centroid
position of the solder data and solder centriod measurement result
exceeds the threshold value.
Abnormal Shape NG The number of times that the difference between the measured
solder circumscribed rectangle and length and width of the solder
data exceeds the threshold value.
Other NG The number of times to be judged as NG for the reasons other than
the above.

D) Misjudgment report (after printing)


Report Explanation
Inspection result (list) Summary of the inspection result data is displayed.
The values are summarized per circuit number.
Per circuit No. The inspection result data is displayed per circuit number.
It contains a feeder, a nozzle holder, a nozzle changer and a
component name.
Per position The inspection result data is displayed per coordinate.

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3.5.3 Load Checker

1 Choose ‘Load Checker’ in Actual


performance display’ from the menu.

 The load checker screen is displayed.

3-5070

3-5071

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1. Load measurement information display screen


Load measurement information per head during production or maintenance is displayed.

3-5071

① Head

3-5072

a b c d

Description
a Data display switch
Switch between ‘Producing’ and ‘Maintenance’. (The default value: Producing)
In ‘Producing’, information on the load that is automatically checked during production is
displayed.
In ‘Maintenance’, information on the load that is manually checked during maintenance is
displayed.
b [Backup]
Files related to load measurement information are compressed and downloaded / saved to
the user specified location.
See “A) Backup of load measurement information” described later.
c [CSV output]
Output load measurement information of all heads to a CSV file based on the selected
condition
d [Setting]
Display the setting screen.
See “A) setting screen” described later.

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A) Backup of load measurement information


Clicking the [Backup] button compresses files related to load measurement information and
downloads to the user-specified location.

1 Click [Backup].
3-5073
 The confirmation dialog box opens.
1

2 Click [Yes].

 The backup progress dialog box opens.

3-5074
2

 After backup files have been prepared, the


backup completion information dialog box
opens.

3-5075

3 Click [Yes].

 Files related to load measurement information


are downloaded to the user-specified path.

 Clicking [No] deletes compressed files


prepared for backup.
3-5076
3

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② Load information search


a

3-5077

b c d e f

Description
a Select MC
Select a production machine in the production line.
*1 Marking the checkbox under the ‘Select MC’ allows you to select or deselect all
machines.
*2 To give an overall image of the load measurement result, add a background color of the
checkbox for each machine No.
1) If warning and NG are not given to the load measurement value, the background color
of the checkbox will be white.
2) If warning is given, it will be yellow.
3) If NG is given, it will be red.
b Head:
Select a head among from ‘ALL’, ‘F’ and ‘R’. (The default value: ALL)
1) For ‘ALL’, load measurement information on both the front and rear side of the
selected machine is displayed.
2) For ‘F’, load measurement information on the front side is displayed.
3) For ‘R’, load measurement information on the rear side is displayed.
c Scale:
Select a scale among from ‘Day’, ’Hour’ and ’Minute’. (The default value: Hour)
1) For ‘Day’, daily load measurement information is displayed in a graph. (Up to 30 days)
2) For ‘Hour’, hourly load measurement information is displayed in a graph. (Up to 7
days)
3) For ‘Minute’ load measurement information for every minute is displayed in a graph.
(Up to one day)
d Start Time:
Select ‘Day’: Specify ‘Day’ of start time using the calendar icon [ ].
1) If the scale is ‘Day’, the default value will be 30 days before today.
2) If it is ‘Hour’, the default value will be seven days before today.
3) If it is ‘Minute’, the default value will be one day before today.
Select ‘Hour’: Specify ‘Hour’ of the start time.
*It is displayed when ‘Hour’ or ‘Minute’ is selected for the scale.
Select ‘Minute’: Specify ‘Minute’ of the start time.
* It is displayed when ‘Minute’ is selected for the scale.
e End Time:
Select ‘Day’: Specify ‘Day’ of end time using the calendar icon [ ].
*The default value is the current date.
Select ‘Hour’: Specify ‘Hour’ of the end time.
*It is displayed when ‘Hour’ or ‘Minute’ is selected for the scale.
Select ‘Minute’: Specify ‘Minute’ of the end time.
* It is displayed when ‘Minute’ is selected for the scale.
f [Change]
Search load measurement information based on the selected condition.

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③ Display of load information


Clicking the [Graph Display] button shows load measurement information based on the
user-specified condition in a graph. In ‘Graph Display’, all average values per head per machine
are displayed as a line chart (X-axis: Time, Y-axis: Average).

■ [%] Display a
b

3-5078

 [N] Display a
b
d

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Description
a Switch of load measurement information display
Switch between ‘Graph Display’ and ‘List Info Display’.
For ‘Graph Display’, graph of load measurement information is displayed.
For ‘List Info Display’, list of load measurement information of the selected machine and head is
displayed.
See “A) List Info Display” described later.
b Display of nozzle legend
Clicking the nozzle legend (POSXX) displays maximum, average and minimum load measurement
values of the specific nozzle.
See “B) Display of load measurement values of the specific nozzle.
c Display of warning upper/lower limits and NG upper/lower limits
The line chart of warning upper and lower limits and NG upper and lower limits are displayed as
dotted line.
If the average value exceeds NG upper limit or it falls below NG lower limit, the measurement points
are displayed as a red color ( ). If the average value exceeds warning upper limit or falls below
warning lower limit, they are displayed as a yellow color ( ).
d Display of event legend
Clicking the event legend display the event line for the specific event.
See “C) Display of specified event line” described later.
e Display of head information
Information on production machine number (front / rear – head type) is displayed.

A) Display of information list


The list of load measurement information on the selected machine and head is displayed.

 [%] Display

a b c
e

d
f

3-5079

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 [N] Display
a b c
e

d
f

3-5089

Description
a Machine:
Specify the production machine number in production line.
b Head:
Specify a head either ‘F’ or ‘R’. (The default value: F)
1) For ‘F’, load measurement information on the front side of the selected machine is displayed.
2) For ‘R’, load measurement information on the front side of the selected machine is displayed.
c Head Type:
The type of the selected head for the selected machine is displayed.
d Nozzle Pos
Nozzle holder address for the selected head.
e Load measurement time
The time that load measurement is performed is displayed.
*The display varies depending on the scale.
For ‘Day’, it shows as ’yyyy/MM/dd’ format.
For ‘Hour’, it shows as ‘yyyy/MM/dd hh’ format.
For ‘Minute’, it shows as ‘yyyy/MM/dd hh:mm’.
f Measured value ( [%] Display / [N] Display)
Maximum, average and minimum load measurement values are displayed.
*If the average of the measurement values exceeds the NG upper/lower limit, the background color of
rows will be red.
*If it exceeds the warning upper/lower limit, the background color of rows will be yellow.

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B) Display of load measurement values of the specific nozzle


Clicking the nozzle legend (POSXX) displays load measurement information for the specific
nozzle.

1 Click ’POS1’ in nozzle legend.

3-5080

a
b
 The maximum, average, minimum lead
measurement values of the nozzle ‘POS1’ are
displayed.

3-5081

Description
a Event legend
Add a background color to the event legend.
*Multiple selection is allowed
b Measured value
Maximum, average and minimum values of the
load measurement value of the selected
nozzle are displayed.

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C) Display of specified event line

1 Click ‘Time-Lapse Change Cal.’ in the


event legend.

3-5080
1

b
 The event line of ‘Time-Lapse Change Cal.’ is
displayed.

a
3-5082

Description
a Event legend
Add a background color to the event legend.
*Multiple selection is allowed
b Event line
The selected event line is displayed.

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2. Setting screen
Clicking the [Setting] button displays the setting screen. You can edit the LNB standard value,
and set the standard value and the event setting on the setting screen.

1 Click [Apply].
4  Modified information is saved.

2 Click [Close].
1
 The setting screen is closed.

3-5083
1 2
① LNB standard value
You can edit the values of warning upper limit, warning lower limit, NG upper limit and NG lower
limit of each type of a head installed to the machine in the production line.

a b c
1 Click the value field of Warning Upper
Limit, Warning Lower Limit, NG Upper
Limit or NG Lower Limit.

 The value becomes editable.


1
3-5084

Description
a Head Type
The head type installed to each machine in the production line is
displayed.
* NH: Abbreviation of Nozzle Head
* LW: Abbreviation of Light Weight
b Upper Limit / Lower Limit of Warning
Warning upper limit (%): The threshold value (%) that is warning
upper limit is displayed as the rate of change (+ direction) with
respect to the standard load of the measurement value.
Warning lower limit (%): The threshold value (5) that is the
warning lower limit is displayed as the rate of change (- direction)
with respect to the standard load of the measurement value.
c Upper Limit / Lower Limit of NG
NG upper limit (%): The threshold value (%) that is NG upper limit
is displayed as the rate of change (+ direction) with respect to the
standard load of the measurement value.
NG lower limit (%): The threshold value (5) that is the NG lower
limit is displayed as the rate of change (- direction) with respect to
the standard load of the measurement value.
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② Standard value setting


Switch between ‘Use LNB Standard Value’ and ’Synchronize The Machine Setting’.

3-5085

a b

Description
a Use LNB Standard Value
The LNB standard value set on the setting screen is used.
b Synchronize The Machine Setting
The standard value set on the machine is used.

③ Event setting
Show or hide each event line that represents load measurement information in a graph.

a b

c d
e f

g h
3-5086

Description
a Connection Start Machine-LNB
Show or Hide the ‘Connection Start Machine-LNB’ event line.
*Event code: 00 000000
b Execute Load Checker Calibration
Show or Hide the ‘Execute Load Checker Calibration’ event line.
*Event code: 03 660000
c Execute Load Checker Calibration
Show or Hide the ‘Execute Load Checker Calibration’ event line.
*Event code: 03 670000
d Execute Manual Load Measure
Show or Hide the ‘Execute Manual Load Measure’ event line.
*Event code: 03 680000
e Execute Nozzle Exchange
Show or Hide the ‘Execute Nozzle Exchange’ event line.
*Event code: 03 690000
f Execute Product Change
Show or Hide the ‘Execute Product Change’ event line.
*Event code: 03 6A0000
g Execute Head Maintenance
Show or Hide the ‘Execute Head Maintenance’ event line.
*Event code: 03 6B0000
h Time-Dependent Change Calibration (End)
Show or Hide the ‘Time-Dependent Change Calibration (End)’ event line.
*Event code: 03 2B0001

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④ Measure Data Display Setting


Switches between “[%] Display” which displays the value of the measured push-in load changed
from the reference value as “%” and “[N] Display” which displays as the normal value.

3-5087

a b

Description
a [%] Display
The value of the measured push-in load changed from the reference value
is displayed as [%].
b [N] Display
The value of the measured push-in load changed from the reference value
is displayed as normal value [N].

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3.5.4 Head Diagnosis


1. Displaying the head diagnosis result
This section describes steps to create the table of the data transferred from NPM.

1 Click [Head Diagnosis].

3-5050

2
3 4 5
2 Click [Data Display].

3 Choose a machine.

6 4 Choose a period.

5 Click [Change].

7
6 Choose a head (Front or Rear).

7 Choose the data.


8 9

8 Click [Display].

3-5051
 The diagnosis result is displayed.

9 Click [Delete].

 The selected data is deleted.

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 Display result (1 head)

f
a b c d

3-5052

Explanation
a Inspection items.
b Details of inspection.
c The range of the measurement result.
d Head nozzle No.
The measurement result. If the value is beyond the range of
e
[Reference value], it shows in orange color.
f The range of [Reference value] can be changed.
g Measurement detailed information.

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2. Comparing the diagnosis result


The result can be compared on per a diagnosis basis. (Up to 8 heads in the same head type)

1
2 3 4
1 Click [Data Compare].

2 Choose a Head Type.

3 Choose a period to display.


5
4 Click [Change].

5 Choose the data to compare.

6 Click [Compare].

 The diagnosis result comparison screen is


displayed.
3-5053 6 7
7 Click [Delete].

 The selected data is deleted.

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 Diagnosis result comparison screen

a
d
c e

g
b

d
c e

g
b
3-5054

Explanation
Diagnosis item
a
*Choose an item.
b Comparison data
c Reference value (Min and Max)
d Max. Min and Average of all data
e Head nozzle No.
f Measurement result
g Max. Min and Average per nozzle No. on a head

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3. Changing the reference value (judgment parameters)


There are reference values (Max and Min) on per a head type basis.
This section describes steps to change the initial value of the reference value (Max and Min).

2
1 1 Click [Setting].

2 Choose a head type to change.


3

3 Change the initial value.

 Clicking [Default] changes the values to the


default values of the selected head type.

3-5055
4 To change the value, click [Apply].
4  The changes are not reflected without clicking
[Apply].

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4. Exporting the head diagnosis result


The head diagnosis result data during production can be exported.

1 Choose ‘Producing Data’.

 The display target data will be changed to the


1 2 data transferred from NPM.

2 Click [Export].

3-5056

3 Click [Yes].

3-5057
3
 The progress bar of compress head diagnosis
data is displayed.

 After the progress bar reaches 100%, the file


3-5058
download selection dialog appears.

4 Click [Yes].

 The dialog for selecting the saving location


opens. Select the location to save the file and
download it.

 Clicking [No] will delete the compressed file.


3-5059

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5. Importing the backup data of the head diagnosis result


The head diagnosis result data exported in step 4 can be displayed/compared by importing it to
LNB.
* About display of the imported head diagnosis result data and comparison of the result, refer to
1 and 2.

1 Choose ‘Backup data’.


1 2
 The display target data is switched to the
imported data.

2 Click [Import] and select the head


diagnosis result file.

3-5060

 The dialog for selecting the head diagnosis


result file opens. Select the head diagnosis
result file.

3-5061

 The progress bar is displayed until completion


of uploading the head diagnosis result file.

3-5062

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6. Printing the head diagnosis result


 The head diagnosis result for data display can be printed.

1 Click [Print Preview].

 Only when the head diagnosis result is


1 displayed, [Print Preview] is enabled.

3-5063

2
a
 The print preview for the head diagnosis result
is displayed.
b

2 Click [Print].

 The head diagnosis result is printed out.


c
 If the printer is not connected, press [Save
Image] to save the image file (PNG) for the
head diagnosis result.

3-5064

Description
a Name of person to be confirmed /approved.
b Detailed measurement information.
c Head diagnosis result.

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 The head diagnosis result for data comparison can be printed

1 Click [Print Preview].

 Only when the head diagnosis comparison


1 result is displayed, [Print Preview] is enabled.

3-5065

2
a
 Print preview for the head diagnosis
comparison result is displayed.
b

2 Click [Print].
c  The head diagnosis comparison result is
printed out.

 If the printer is not connected, press [Save


Image] to save the image file (PNG) for the
head diagnosis result.

3-5066

Description
a Names of persons to be confirmed /approved.
Detailed measurement information for the selected head
b
diagnosis file.
c Head diagnosis result.

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3.5.5 Quality Information Viewer


 Preparation is required before using Quality information viewer.
For details, see “2.7 Before Installing Quality Information Viewer”.
Data entered prior to installation of Quality information viewer cannot be displayed.
After installing Quality information viewer, install production data to the machine.
 NPM-TT , NPM-TT2, NPM-WX, NPM-WXS, AM100 and VM series cannot install the inspection
head.
For display information and operation, see the explanations of “In the absence of the inspection
head” described in the next and subsequent pages.

1 From the menu, select ‘Quality


Information Viewer’ under ‘Actual
performance display’.

 Quality information viewer is displayed in


another window.

 For information on what to display and how to


operate, refer to the comments after the next
page.

3-1001 1

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1. Main screen
The screen layout of the main screen differs depending on the presence or absence of the
inspection head.

 In the presence of the inspection head

1
3

5
4

3-5028

 In the absence of the inspection head

1
3

5
4

3-5029

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① Quality Information Search


You can search for quality information specifying search conditions. Search results are displayed
on the screen.
A PCB currently in production is displayed on initial startup. If several PCBs are currently in
production, the first of them is displayed after sorted by name.
*1
[Show data for reference] : Clicking this takes you to the [Show data for reference] screen.
*1
[Show data being collected] : Clicking this takes you to the [Show data being collected] screen.
*1: Only one of the buttons is displayed.

‘Lot name’ / ‘Time’ / ‘Circuit Number’ / ‘Pattern’ / ‘Part Number’:


Select search conditions from the respective combo boxes. Multiple conditions are selectable.
Note that you cannot run a search with Pattern alone specified as the search condition. Always
select a circuit number and a part name for the search condition.
To the combo boxes of ‘Lot Name’, ‘Time’, ‘Circuit Number’, ‘Pattern’ and ‘Part Name,’ all PCBs,
produced within a week before an operating date, are set.
* If the data for reference is displayed, those produced within a week before the latest
production date of the reference DB are all set.

You can select a search period from the calendar by pressing [・・・] next to ‘Time’.

[Search] : Click it to run a search on the search conditions specified.


[Setting] : Click it to display the setting screen. See E) Setting screen
described later.
[Quality information display] : Click it to have the quality information display screen displayed
under specified search criteria. For details, see D) Quality
information screen to be described later.

② Line Information
‘Error Rate’ : The total rate of error (total number of errors / total number of
pickup attempts) of the displayed lot during the displayed period.
‘Defect Rate’ : The total rate of defect of inspection results. For more information
on how to calculate it, please refer to the settings screen.
(‘Defect Rate’ will be displayed only in the presence of any
inspection head.)

③ PCB Image
The image of PCB and the placement part is displayed.
Blue plot : planned placement location for an error part
Red plot : planned placement location for a part considered a defect in the
inspection of parts.
Yellow plot : planned placement location for a part considered a defect in the
solder inspection.

Also, by selecting ‘Zoom’ from the menu displayed with the click of the right mouse button, the
enlarged view of a PCB image is displayed in another window. Please see F)PCB map screen to
be described later.

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④ Error/Defect list
 In the presence of the inspection head
‘Error Parts List’ / ‘Component defect list’ / ‘Solder inspection defect list’
The respective lists are displayed. For the details of display items, refer to the later description.
If a row (parts) is selected in one list, the background color of the related rows in the other two
lists changes.
By selecting for each list any of ‘HTML Save’ ‘File Save’ or ‘Clipboard’ from the menu displayed
at the click of the right mouse, data can be saved in the selected format.

 In the absence of the inspection head


‘Error Parts List’ (‘per feeder’ / ‘per head’ / ‘per changer’)
The error parts list is shown in each format. For the details of display items, refer to the later
description.
If a row (parts) is selected in a list, the list is enlarged.
By selecting for each list any of ‘HTML Save’ ‘File Save’ or ‘Clipboard’ from the menu displayed
at the click of the right mouse, data can be saved in the selected format.

⑤ Error / Defect transition graph


 In the presence of the inspection head
‘Error transition’ / ‘Part inspection defect transition’ / ‘Solder inspection defect transition’
Each transition is graphically displayed.

 In the absence of the inspection head


‘Error transition’
Error transition is graphically displayed.

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 Display item of Error Parts List

3-5030

Item Explanation
Per Feeder, Per Head, Per Clicking on each character helps switch to its own display
Changer format. ‘Per Feeder’ is selected on initial startup. The selected
display is shown in boldface. A display format changed here is
reflected to the Part Inspection Bad List.
Part Number Name of parts subject to error counting.
MC / TBL / ADR The numbers of the machine, the table and the tray (feeder
address) to place target parts.
Err [%] Rate of errors to target parts.
Total The number of errors with respect to target parts.
Pickup / Recognition / Breakdown of the number of errors.
Height/ Mount / Drop /
Transcription

 Display is switchable only in the presence of the inspection head. If there is no inspection head,
three types of an error parts list (per feeder, per head and per changer) are displayed.

 Display item of Part Inspection Bad List (only in the presence of the inspection head)

3-5031

 A part inspection bad list shows PCB defects detected by inspection after placed.

Item Explanation
With over judge You can specify whether to include over judge in Inspection Bad,
using the check box.
Per Feeder, Per Head, Per Clicking on each character helps switch to its own display
Changer format. ‘Per Feeder’ is selected in initial startup. The selected
display is shown in boldface. A display format changed here is
reflected to the Error Parts List.
Part Number Name of parts subject to error counting.
MC / TBL / ADR The numbers of the machine, the table and the tray (feeder
address) to place target parts.
Bad [ppm] Rate of defects in parts inspection to target parts.
Total The number of defects in parts inspection to target parts.
Yes/No / Position / Side / Breakdown of the number of defects.
Polarity / Foreign / Others

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 Display item of Solder Inspection Bad List (only in the presence of the inspection head)

3-5032

 A solder inspection bad list shows PCB defects detected by inspection after printed.

Item Explanation
With over judge You can specify whether to include over judge in Inspection Bad,
using the check box.
Per Circuit Number It indicates that numerical values in the list are compiled
according to each circuit number. The display format is
unchangeable.
Parts Name of parts subject to solder inspection defect counts.
MC / TBL The number of the machine / table that places target parts.
Circuit The number of the circuit that uses target parts.
PT The number of the pattern in which target parts are placed.
Bad [ppm] Rate of defects in solder inspection to solder matching target
parts.
Total The number of solder inspection defects to solder matching target
parts.
Blue / Over / Position / Breakdown of the number of defects.
Bridge / Shape / Others

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2. Parts selection screen


If a part (a row in the list) in the list is selected on the main screen, quality information on the
selected part is displayed.

 In the presence of the inspection head

3-5033

 In the absence of the inspection head

1
2

3-5034

① [Parts Data Display] / [Quality Information Display]


Each piece of data can be displayed on the screen.
For details, refer to C) Parts data window and D) Quality information screen described later.

② Selected parts (rows of the list)


Click to return to the screen (main screen) which is before selecting parts.
For other display items, refer to the comment on A) Main screen described above.

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3. Parts data screen 2

3-5035

① ‘Part Number’ / ‘Circuit Number’ / ‘Pattern’


The name of a part whose data is displayed, the number of a circuit that uses the part, and a
pattern number are displayed.
‘Circuit Number’ and ‘Pattern’ are displayed only if they have been selected on the part selection
screen.

② ‘Show difference only’


You can select whether to display only parts changed or complete data using the check box. The
background color of a row changes if the row has a changing point.

③ Parts data display


‘Mount Position’, ‘Parts Shape’, ‘Mount Condition’, ‘Shape Option’, and ‘Recognition Option’ of
the part to be displayed are shown.
‘Mount Position’ is displayed only if a circuit number and a pattern have been selected on the
part selection screen.

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4. Quality information screen


The screen layout of the quality information screen differs depending on the presence or
absence of the inspection head.

 In the presence of the inspection head


1 2

3-5036

3-5037

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 In the absence of the inspection head


1 2

3-5038

3-5039

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① [Open up] / [Shrink]


Clicking the [Open up] button displays the quality information list in full screen. And the [Open up]
button changes to the [Shrink] button.
Clicking [Shrink] button restores to the original display.

② [Number of records]
The number of records of parts that have been mounted on those PCBs specified under the
search conditions.

③ ‘Quality information’
Only defect or NG parts are displayed on the quality information list.
 Display item list
Item Explanation
Panel Count The number of produced panels on which a part specified by
search condition is placed.
PCB Barcode Barcode of PCB on which a part specified by search condition is
placed.
PCB Serial Serial number of PCB on which a part specified by search condition
is placed.
Part Number Part name specified by search condition
Circuit Number Circuit number to which a part specified by search condition is
used.
PT Pattern number to which a part specified by search condition is
used.
Mount coordinates X,Y,θ Coordinates at which those parts specified under the search
conditions have been mounted.
Mount Time Time on which a part specified by search condition is mounted.
Mount Status Mount status is displayed. If there is no defect or error, ‘OK’ is
displayed.
RCG Compensate Value Recognition compensation value of a target part.
X,Y,θ
APC Compensate Value APC compensation value of a target part.
X,Y,θ
MC The number of the machine that mounts those parts specified
under the search conditions.
TBL The number of the table that is used for mounting those parts
specified under the search conditions.
FADD Feeder address of a part specified by search condition.
NH Holder number of a nozzle on which a part specified by search
condition is mounted.
NC Change of a nozzle on which a part specified by search condition is
mounted on.
TN Placement turn of a part specified by search condition.
Part Image Part image used during part inspection.
Inspection
1
Judge Part inspection result.
Solder Image Solder image used during solder inspection.
Insection
2
Judge Solder inspection result.

1 : Displays if part inspection is executed while an inspection head is present.


2 : Displays if solder inspection is executed while an inspection head is present.

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④ Graph area of compensation value distribution


‘Recognition compensation value’:
The average value and standard deviation of each recognition compensation value are displayed
in list form.
Also, each value is plotted on a graph with X on the horizontal axis and Y on the vertical axis.
Data judged as a defect is plotted in red, and the rest of data, in blue.

‘APC Compensate Value’:


The average value and standard deviation of each APC compensate value are displayed in list
form.
Also, each value is plotted on a graph with X on the horizontal axis and Y on the vertical axis.
Data judged as a defect is plotted in red, and the rest of data, in blue.

⑤ Graph area of compensation time chart


‘Time Axis Display’:
The above data is displayed on the same graph.
The graph has Mount time on the horizontal axis, X or Y on the first vertical axis, and θ on the
second vertical axis.
The use of each item’s check box allows you to change the data display mode (whether to hide
or display data).

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5. Setting screen
The setting screen includes the <Common Setting> screen, the <Reference DB Setting>
screen, and the <Quality Information Display Setting> screen.

1 2 3

3-5040

4 5
① ‘Common Setting’
The <Common Setting> screen allows the following to be set.
LNB Connected to , Inspection BOX , Inspection BOX ,
Connected to 1 Connected to 2
Quality Information DB , Quality Information , Line Defect Rate ,
Connection Status Collect Status Setting
Shift Setting

② ‘Reference DB Setting’
The <Reference DB Setting> screen allows the following to be set.
Backup Setting , Backup Setting

③ ‘Quality Information Display Setting’


The <Quality Information Display Setting> screen allows the following to be set.
Quality Information Display - Display Targets

④ [OK]
When you click [OK], the settings input on all the setting screens (Common Setting, Reference
DB Setting, and Quality Information Display Setting) take effect.

⑤ [Close]
Clicking the [Close] exit the setting screen and the screen returns to the main screen.

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 Common Setting
Clicking the ‘Common Setting’ tab displays the <Common Setting> screen.

3-5040 6

① ‘LNB Connected to’ / ‘Inspection Box Connected’


To use LNB and Inspection BOX, select ‘Enable’ and enter Connected to (IP address).
Click on [Connection Check] to check connection. If the connection is successfully completed,
the ‘OK’ green light turns on.
If the connection failed, the NG red light turns on.

② ‘Quality Information DB Connection Status’ / ‘Quality Information Collect Status’


The status of the connection to the quality information DB and the quality information collection
condition are shown.
If connection is successfully completed (if information is successfully collected), the ‘OK’ green
light turns on.
If the connection failed (if information collection failed), the ‘NG’ red light turns on. Click on
[Restart] to recheck each status or condition.

③ ‘Line Defect Rate Setting’


Set an accounting unit used in calculating line defect rates.
Line defect rates are calculated in the specified accounting unit.

‘Per PCB’ : Inspection NG PCB numbers / Inspection PCB numbers


‘Per Pattern’ : Inspection NG pattern numbers / Inspection pattern numbers
‘Per Mount’ : Inspection NG mount points / Inspection mount points.
(solder inspection is also compiled per Mount).

④ ‘Shift Setting’
Set a shift that you use in the system. The shift you set here is set to the combo box of ‘Time’
provided as a search condition for quality information, thus allowing you to select it.

⑤ [Apply]
Click [Apply] to enable the settings entered.

⑥ [Close]
Clicking the [Close] exit the setting screen and the screen returns to the main screen.

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 Reference DB Setting
Clicking the ‘Reference DB Setting’ tab displays the <Reference DB Setting> screen.

3-5048
4

① ‘Backup Setting’
Select ‘Enable’ to set the number of days for which backup data is retained, if you want the
backup data to be deleted automatically when that period has passed.
* Automatic deletion is executed at 0:00 every day.

② ‘Reference DB Data’
The backup date of backup data is displayed in list form.
* The backup date of DB being collected is not displayed.

Button Action after clicked


[Select All] Checks off all the backup dates in the “Select” column.
[Cancel All] Unchecks all the backup dates in the “Select” column.
[Delete] Physically deletes the backup data of the selected backup date.
[Import] Deletes all the data of the reference DB, and then imports the backup data
of the selected backup date to the reference DB.
[Delete RefDB] Deletes the reference DB.

③ [Apply]
When you click [Apply], the settings input on the <Reference DB Setting> screen take effect.

④ [Close]
Clicking the [Close] exit the setting screen and the screen returns to the main screen.

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 Quality Information Display Setting


Clicking the ‘Quality Information Display Setting’ tab displays the <Quality Information Display
Setting> screen.

2
3

3-5049

① ‘Quality Information Display - Display Targets’


‘All’ : Select this to display all the quality information data onto the quality
information list.
‘Inspection Parts’ : Select this to display only the quality information data of parts to inspect
onto the quality information list.

② [Apply]
When you click [Apply], the settings input on the <Quality Information Display Setting> screen
take effect.

③ [Close]
Clicking the [Close] exit the setting screen and the screen returns to the main screen.

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6. PCB map screen


1
2 3
7

6
3-5041

① ‘Lot Name’ / ‘Start Time’ / ‘End Time’


The lot used to search for information related to a target PCB (mount point information, error /
defect information, the Serials and Barcodes of PCBs produced), and the time. You can specify
them in the search condition section of the main screen.

② ‘Machine’ / ‘Table’ / ‘Serial’ / ‘Barcode’


‘machine’ / ‘Table’: Select the number of a machine / table used for mounting parts from the
combo box. Both Machine and Table can be selected at once. Only the
image(s) of the mount points that are placed using the selected machine /
table will be displayed on the PCB map.

‘Serial’ / ‘Barcode’: Select from the combo boxes the Serial and Barcode of target PCB(s)
produced within a specified time frame. Both Serial and Barcode are not
selectable at once. Only the error(s) and defect information of the selected
Serial / Barcode will be displayed in the PCB map image.

③ [Quality Info Display]


Clicking it displays the quality information screen defined under the specified search conditions
(Lot Name, Time, Machine, Serial, Barcode).
For details, see D)Quality information screen.

④ General view of PCB map


The area used to display the general image of a target PCB. Drag the selection box and click the
general view image screen to move the selection box. Once the selection box moves, the display
of the Zoom In View image area of the target PCB will change accordingly.

⑤ Zoom In View image of PCB map


The area used to display the enlarged view of a PCB map image selected in the General View
area. Drag an image and use the scroll bars to select the image to be displayed. It can work with
the selection box in the General View area.
You can select parts being displayed in the Zoom In View map. Upon completion of selection,
information on the selected parts will be displayed in the Mount Point Info section. For details,
see ⑧ ‘Mount Point Info’.

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⑥ Explanatory note of Zoom In View


The explanatory note of the colors of error and defective parts being displayed in the PCB map
image.
Error parts are displayed in blue.
Parts inspection defects are displayed in red.
Solder inspection defects are displayed in yellow.
For information, the color density can be adjusted according to the number of errors / defects.
Select from among the ‘Error Cnt’ / ‘Parts Ins Defect Cnt’ / ‘Solder Ins Defect Cnt’ check boxes,
and then select the colors of the error / defective parts being displayed in the PCB map image.
When you check all the check boxes at once, the colors of the parts being displayed will be
determined in order of Parts Ins Defect Cnt > Solder Ins Defect Cnt > Error Cnt.

⑦ ‘Magnification’ / / / /
‘Magnification’: A scaling factor used for enlarging the images displayed in the Zoom In View area.

: The button that enlarges an image being displayed in the Zoom In View area. Click the
button to enlarge the image being displayed. Additionally, if you move the mouse over the
Zoom In View area and double-click it, the image being displayed can be enlarged once
again.

: The button that reduces an image being displayed in the Zoom In View area. Clicking the
button reduces the image being displayed. Additionally, if you move the mouse over the
Zoom In View area and double-click it, the image being displayed can be enlarged once
again.

: The button that restores an image being displayed in the Zoom In View area to its initial
display state. Clicking the button allows the image being displayed to be rescaled to 100%.

: Clicking the button displays the mount point search information screen. For details, see G)
Mount point info search.

⑧ ‘Mount Point Info’


The mount point you have selected in the Zoom In View of PCB map images is displayed.
 Display item list
item Explanation
Parts Number The name of a part mounted at the selected mount point.
Circuit Number The number of a circuit that uses the selected mount point.
Pattern The number of a pattern that uses the selected mount point.
Coordinates (X,Y) The mount coordinates of the selected mount point.
Angle The mount angle of the selected mount point.
Address The address (tray number) of the feeder that places the part to be
mounted at the selected mount point.
Nozzle holder The address of the nozzle holder that places the part to be
mounted at the selected mount point.
Nozzle Changer The address of the nozzle changer that places the part to be
mounted at the selected mount point.
Error Cnt The number of errors that occurred in the selected mount point.
Parts Ins Defect Cnt The number of parts inspection defects that occurred in the
selected mount point.
Solder Ins Defect Cnt The number of solder inspection defects that occurred in the
selected mount point.

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7. Mount Point Info Search Screen

3-5042

① Mount point information search


You can search mount point information by specifying search conditions. The search result is
displayed on the screen.

‘Part Number’ / ‘Circuit Number’ : Select a search condition from the combo box. Multiple
conditions are also selectable. However, you will not be able to
perform search without specifying a condition. Make sure to
specify a part name or circuit number as a search condition at
the least.

[Search] : Click this button to search under the specified search conditions.

② List of mount point information


Mount point information of the specified search conditions is displayed as a list. A mount point
information record of the first line is selected as default.
 Display item list
Item Explanation
Parts Number The name of parts matching the specified search conditions.
Circuit The number of a circuit matching the specified search conditions.
Pattern The number of a pattern matching the specified search conditions.
Coord (X,Y) The mount coordinates matching the specified search conditions.
Angle The mount angel matching the specified search conditions.
Address The address (tray number) of the component feeder matching the
specified search conditions.
NH The address of the nozzle holder that places the part matching the
specified search conditions.
NC The address of the nozzle changer that places the part matching
the specified search conditions.

③ ‘Pre Record’ / ‘Next Record’


Click ‘Pre Record’ to display the previous record list.
Click ‘Next Record' to display the next record list.
If you choose the mount point information record in the list, a corresponding mount point in the
Zoom In View area of PCB map screen is being selected.

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3.5.6 Inspection Defect Map - Post-print Inspection


 Due to its incapability to be equipped with an inspection head, NPM-TT, NPM-TT2, NPM-WX,
NPM-WXS, AM100 and VM series cannot accept this function.

1 From the menu, select ‘Inspection


Defect Map - Post-print Inspection’ in
‘Actual Information Display’.

3-5047
1

 The post-print inspection defect map will be


displayed. For detailed information and how to
operate, see explanations described from the
next page.

3-5043

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 Post-print inspection defect map screen

3-5043

① ‘PCB Search’

‘Lot Name’ : Enter the name of a PCB Lot you want to search for either into the combo box
or with the keyboard directly.
Click on [Search] to obtain both a PCB serial list and a PCB barcode list
matching the Lot entered and to set them to the combo box.

‘PCB Serial’ : Enter the PCB Serial name of a PCB you want to search for either into the
combo box or with the keyboard directly.
Click on [Display] to display NG information on the entered PCB Serial in NG
List. And the applicable PCB’s image is displayed in Zoom In/General areas.

‘PCB Barcode’ : Enter the PCB Barcode name of a PCB you want to search for either into the
combo box or with the keyboard directly.
Click on [Display] to display NG information on the entered PCB Barcode in NG
List. And the applicable PCB’s image is displayed in Zoom In/General areas.

② ‘PCB Information’
‘Inspected PCB(s)’ : It indicates how many PCB pieces are inspected prior to a specified PCB.
‘Inspection Time’ : It shows the time when a specified PCB is inspected.

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③ ‘NG List’
NG information on the selected PCB Serial and PCB Barcode is displayed.
Selecting a row changes the background color of the row, and a cross line is displayed on the
location corresponding to the part selected in each of Zoom In and General.

 NG display item list


Item Explanation
Circuit Num. The number of a circuit that uses a land judged as NG.
Defect Code Information on why it is judged as NG.
Part Number The name of a part matching a land judged as NG.
Pattern Number The number of a pattern that uses a land judged as NG.
Solder Center The central coordinates of a land judged as NG.
Coordinates

④ ‘Zoom In’
It is the enlarged image of the PCB Serial and PCB Barcode specified in PCB search. Solder, if
judged as NG, is displayed by red spheres. Clicking [+] or [-] allows you to change the
magnification. The magnification ratio is selectable from among x1/4, x1/2, x1, x2 and x4.

⑤ ‘General’
It is the overview image of the PCB Serial and PCB Barcode specified in PCB search. Solder, if
judged as NG, is displayed by red spheres. In ‘General,’ the area displayed in ‘Zoom In’ is
displayed as a square. The area image can be enlarged, reduced or moved by using the mouse.

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3.5.7 Inspection Defect Map - Post-mount Inspection


 Due to its incapability to be equipped with an inspection head, NPM-TT, NPM-TT2, NPM-WX,
NPM-WXS, AM100 and VM series cannot accept this function.

1 From the menu, select ‘Inspection


Defect Map - Post-mount Inspection’
in ‘Actual Information Display’.

3-5047

1
 Post-mount inspection defect map will be
displayed. For detailed information and how to
operate, see explanations described from the
next page.

3-5045

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 Post-mount inspection defect map screen

3-5045

① ‘PCB Search’
‘Lot Name’ : Enter the name of a PCB Lot you want to search for either into the combo box
or with the keyboard directly.
Click on [Search] to obtain both a PCB serial list and a PCB barcode list
matching the Lot entered and to set them to the combo box.

‘PCB Serial’ : Enter the PCB Serial name of a PCB you want to search for either into the
combo box or with the keyboard directly.
Click on [Display] to display NG information on the entered PCB Serial in NG
List. And the applicable PCB’s image is displayed in Zoom In/General areas.

‘PCB Barcode’ : Enter the PCB Barcode name of a PCB you want to search for either into the
combo box or with the keyboard directly.
Click on [Display] to display NG information on the entered PCB Barcode in NG
List. And the applicable PCB’s image is displayed in Zoom In/General areas.

② ‘PCB Information’
‘Inspected PCB(s)’ : It indicates how many PCB pieces are inspected prior to a specified PCB.
‘Inspection Time’ : It shows the time when a specified PCB is inspected.

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3.5 Result Information Display

③ ‘NG List’
NG information on the selected PCB Serial and PCB Barcode is displayed.
Selecting a row changes the background color of the row, and a cross line is displayed on the
location corresponding to the part selected in each of Zoom In and General.

 NG display item list


Item Explanation
Circuit Num. The number of the circuit using the mount point judged as NG.
Defect Code Information on why it is judged as NG.
Part Number The name of the part being linked to the mount point judged as NG.
Pattern Number The number of the pattern using the mount point judged as NG.
Solder Center The center coordinates of the mount point judged as NG.
Coordinates

④ ‘Zoom In’
It is the enlarged image of the PCB Serial and PCB Barcode specified in PCB search. A mount
point, if judged NG, will be shown circled in red. Clicking [+] or [-] allows you to change the
magnification. The magnification ratio is selectable from among x1/4, x1/2, x1, x2 and x4.

⑤ ‘General’
It is the overview image of the PCB Serial and PCB Barcode specified in PCB search. A mount
point, if judged NG, will be shown circled in red. In ‘General,’ the area displayed in ‘Zoom In’ is
displayed as a square. The area image can be enlarged, reduced or moved by using the mouse.

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4. MAINTENANCE

This chapter explains the maintenance functions of Line Network Box (browsing the
machines composing the line, setting, managing the software version, etc.). For
information about maintenance of LNB, refer to the Maintenance Manual.
Unless otherwise noted in this chapter, the screens / illustrations for the NPM series will
be used for illustrative purposes.

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4.1 LNB Configuration Information

4.1 LNB Configuration Information


You can browse the LNB configuration information.

1 Choose ‘LNB Configuration’ from the


menu.

4-1001

 The line ID, the line name, and the line


configuration information are displayed.

2 Click the desired machine number.

4-1002

 The detailed information of the specified


machine is displayed.

3 Click [History].

4-1003

 The version update history of the machine


system is displayed in the new window.

4-1004

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4.1 LNB Configuration Information

 Changing the line name


You can change the line name at the <LNB Configuration> screen.

1 Click [Line name change] on the


<LNB Configuration> screen.

4-1002

 Now the line name can be changed.

2 Enter the changed information and


click [Apply].

4-1005

 The update completion dialog opens, and the


change takes effect.

3 Click [OK].

4-1006
3

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4.1 LNB Configuration Information

 Registering NPM-CM-NPM or CM-NPM-CM line configuration.


When line configuration such as NPM-CM-NPM or CM-NPM-CM is created by DGS, the CM/DT
machine must be added to the line configuration. The following is the registration procedure.

1 Choose ‘LNB Configuration’ from the


menu.

4-1001

2 Click [Add Machine].

2
 ‘CM/DT’ is added to the [Add Machine]
pressed. Perform [Add Machine] to create the
4-1007
same configuration as the actual line.

 If you select ‘Others’ to insert between the


production machine numbers, the radio
buttons ‘Unknow the number of PCBs
standby’, ‘One PCB on standby’ and ‘BCR
exists’ appear.
4-1008
‘Unknow the number of PCBs standby’:
Select when there is a conveyor from
another company and multiple PCBs are
4-1018 on standby.
‘One PCB on standby’:
Select when there is a conveyor from
another company and one PCB or less is
on standby.
‘BCR exists’:
Select when there is a conveyor from
another company equipped with an
external barcode reader

 When multiple lines that carry a combination


of ‘Others’ and ‘CM/DT’ / ‘Eject cnvy’ are
followed by the production machine number,
3 the radio button ‘One PCB on standby’ cannot
be selected.

3 Click [Update].
4-1009
 Click [Update] after turning ON the machine
power and going to the Home screen.

 The update completion dialog box appears.

4 Click [OK].
4-1010
4

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4.1 LNB Configuration Information

 Adding screen printer (SP) in line configuration


You can add our screen printer in line. The following is the procedure of addition.

1 Choose ‘LNB Configuration’ from the


menu.

4-1001

2 Click [Add SP Machine].


4-1011

2  Up to two screen printers can be registered.

 Type ‘Machine Name’ and ‘IP Address’.


 Because ‘Lane# in parallel allocation’ is now
4-1012 being developed, it is not available. Choose
2 2 2 ‘None’.

3 3 Click [Refresh SP Configuration].

 The screen for <Restart confirmation> of the


4-1013 screen printer appears.

4 Restart the screen printer and click


[OK].

 The update completion dialog box appears.

4-1014
4

5 Click [OK].

4-1015

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4.2 Easy Setting

4.2 Easy Setting


You can configure the basic settings for production.
Easy setting is displayed in order: ‘Line Name’  ‘Backbone Network’  ‘Host System’ 
‘Timetable’

Shown below is the procedure for easy setting.

1 Choose ‘Basic Configuration’ from the


menu.

 The <Line ID> screen is displayed.


1
4-1001

2 Enter the line name, and click [Next].

 The <Backbone Network> screen is


displayed.

4-2001
2

3 Enter the host name, DHCP


information, and click [Next].

4-2002

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4.2 Easy Setting

 The <Host System> screen is displayed.

4 Type information on Data Generation


System, PanaCIM, TR200, SPC200,
Quality Information Database, PT200,
Feeder Setup Navigation and MFO
and click [Next].

 Data Generation System, PanaCIM, TR200,


SPC200, PT200, and MFO are Panasonic
brand name.
4
 To use each host system, you need to register
the license. If the license is not registered, the
message “The license is not registered.”
appears and you cannot configure the
connection settings.

 For access point of Quality information


database, configure the IP address of a
computer installing Quality information viewer.
4
 The <Timetable> screen is displayed.
4-2005

5 Configure the shift settings (shift


name, work start time, work end time,
enable/disable) and the break settings
(break start time, break end time), and
click [Exit].

5  The message of easy setting completion


appears.

4-2004

4-2005

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4.3 PCB Information Communication Setting

4.3 PCB Information Communication Setting


You can configure the communication setting on the PCB information lane 1 and 2(1) using
serial communication.
1: Because AM100 takes single lane, the setting for lane 2 is not necessary.

1 Choose ‘PCB Information


Communication Setting’ from the
menu.

1
4-1001
 The <PCB Information Communication
Setting> screen is displayed.

2 Set ‘Lane 1 Serial Communication


Setting’ and ‘Lane 2 Serial
Communication Setting’ (1).

 For details of setting items, see PCB


information communication setting items.
4-1017

a b c d e f g h

 PCB information communication setting items


Shown below are the items.
Name Explanation
a Communication Communication setting using serial communication.
‘No use’ : PCB information communication using serial
communication is not performed.
‘Pre-process’ : The machine which acquires PCB information is located
in the pre-process when seen from the first NPM
machine.
b Time Out The time intervals for process stop in the case of process disabled.
c Baud Rate Displays the number of data modulation / demodulation time per a
second.
d Data Length Communication data length.
e Parity Check Adding the data error check bit to the last bit of communication data can
judge whether communication data has error or not.
‘Odd’ : If two 1-bit are included in communication data, add '1' after
the last bit.
‘Even’ : If two 1-bit are included in communication data, add '0' after
the last bit.
f Stop Bit Length Bit length for synchronization of communication data.
g Flow Control In data communication, if a receipt side cannot catch up data receipt,
the data is transferred with checking transmission each other in order to
make sure all data are received.
 Choose ‘No’ when communicating with the CM602.
h Send End Control Choose the end control code of communication information to be
received.
‘CR + LF’ : If the end code is CR + LF
‘CR’ : If the end code CR
‘LF’ : If the end code is LF
 Choose ‘CR + LF’ when communicating with the CM602.

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4.3 PCB Information Communication Setting

3 Configure each communication


setting and click [Apply].

4-1017

 The update completion dialog opens.

4 Click [OK].

4-1016

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4.4 Advanced Setting

4.4 Advanced Setting


4.4.1 Production Data Extract Setting
You can set the production data extract function.

1 Choose ‘Production data extraction’ in


‘Advanced’ from the menu.

4-3001

 The <Production data extraction function>


screen is displayed.

2 2 2 Select ‘Enable’ or ‘Disable,’ and click


4-3002
[Setting change].

 The message of production data extract


setting completion appears.

3 Click [OK].

4-3003
3

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4.4 Advanced Setting

 Setting the data to extract


When the production data extract function is enabled, you can set the production data to extract.

1 Click [Move to the extraction data


setting] on the <Production data
extraction function> screen.

4-3004  Only when the production data extract


1 function is ‘Enable’, [Move to the extraction
data setting] is active and can be clicked.

 The message “Now loading data... Please


wait.” appears.

 The <Production data list> screen is


displayed.

4-3005

2 Check off the ‘Select’ box of the


production data to extract, and click
[Determine extraction setting].

 When you click [Select all], the select boxes of


all production data are checked off. When you
click [Release all], the select boxes of all
production data are unchecked.

 When you click [Reload the list], production


data is reacquired.

4-3006

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4.4 Advanced Setting

4.4.2 Security Setting


You can manage the user information.
Since user information is shared between LNB and machine, you can use this function to set the
information. LNB uses this information when logged in from LWS. Machine, on the other hand,
uses this information for general operation of the machine.

1 Choose ‘Security’ in ‘Advanced’ from


the menu.

1  The <User List> screen is displayed.

4-3001

4-3007

The following describe how to register, delete, and change the user.

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4.4 Advanced Setting

1. New user registration


You can register a new user.

1 Click [Register] on the <User List>


screen.
1
4-3008
 The <User Information Registration> screen is
displayed.

2 Enter the data, and click [Register].

 Items with () mark are compulsory input


items.

 Clicking [Back] returns to the <User List>


screen.

4-3009  The message of user information registration


2 completion appears.

3 Click [OK].

4-3010
3

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4.4 Advanced Setting

 About the group


‘System administrator’, ‘Operator’ and ‘Engineer’ are set in the group combo box. The right of
each group is as follows.

Group Right
System administrator Both tool and maintenance functions are available.
Operator/Engineer Tool functions are available. Maintenance functions are hidden from the
menu, and not available.

 About the mode (the machine operation right)


The correspondence between each mode and group and the machine operation right are as
follows.

Group Right
Engineer Choose ‘Engineer’ mode.
All operations on the machine become available.
Operator Choose one of the ‘A–E’ modes.
The A–E modes have the operation right specified by the machine, and the
operator is given the corresponding operation right.
For the machine operation right, refer to the instruction manual of machine.

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4.4 Advanced Setting

2. Deleting the user information


You can delete the registered user.

1 Check off the desired user on the


<User List> screen, and click [Delete].
1
 It is not possible to delete the default users
(administrator, engineer, operator A–E)
created in installation.
1
 The dialog of deletion confirmation opens.
4-3011

2 Click [OK].

 The message of user deletion completion


appears.

4-3012
2

3 Click [OK].

4-3013
3

 Security precautions
① In initial introduction, ‘administrator’ is registered.
Change the password periodically in order to maintain the LNB security.

② The user information in security settings should be managed on your own responsibility. In the case
of retirement, transfer, or the like, leaving unused users unattended can cause the leakage of user
information. We strongly recommend deleting unused users.

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4.4 Advanced Setting

3. Referring/Changing user information


You can browse and change the registered user information.

1 Click the desired user ID on the <User


List> screen.

1  The user information is displayed.

4-3014

2 Enter the new information in the


desired items, and click [Update].

 Clicking [Back] returns to the <User List>


screen.

 Items with () are compulsory input items.

4-3015

 For the default users (engineer, operator A–E)


created in installation, the left user information
screen is displayed, and you can only change
the password.

4-3016

2  The message of user information update


completion appears.

3 Click [OK].

4-3017
3

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4.4 Advanced Setting

4.4.3 Network Setting


You can configure the LNB settings necessary for network connection.

1 Choose ‘Network’ in ‘Advanced’ from


the menu.

 The <Backbone Network> screen is


displayed.
1

4-3001

2 Enter the new data in the desired


items (host name, DHCP information),
and click [Apply].

 The message of network setting update


2 completion appears.

4-3018
2

3 Click [OK].

 If the [Fix network adaptor] button is


displayed,

4-3019
3

4-3048

If [Fix network adaptor] button is displayed on


the bottom of the Line connection setting, click
the button. It avoids changing the combination
of the network I/F name and the network
adaptor when starting up the OS.

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4.4 Advanced Setting

4.4.4 Timetable Setting


You can set the timetable (shift, break).

1 Choose ‘Timetable’ in ‘Advanced’


from the menu.

 The <Timetable> screen is displayed.

4-3001

2 Set the desired shift and break, and


click [Apply].

 The message of timetable setting update


2 completion appears.

4-3020

3 Click [OK].

4-3021
3

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4.4 Advanced Setting

4.4.5 Calculation Method Setting


You can set the calculation method.

1 Choose ‘Calculation method setting’


in ‘Advanced’ from the menu.

 The <Calculation method setting> screen is


displayed.

4-3001

2 Enter the information in the desired


items, and click [Apply].

 The default values are set at startup. For


details about the setting items, see
“Calculation method setting items” on the next
page.

 Items with () are compulsory input items.

 The message of calculation method setting


update completion appears.

3 Click [OK].
4-3052

4-3023
3

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4.4 Advanced Setting

 Calculation method setting items


Shown below are the items for calculation method setting.
Item Explanation
Remaining setting for warning Set the thresholds for remainder warning.
1 2
Warning start time for tray When the remaining production time for tray falls to the set time
and below, remainder warning starts.
The remaining production time for tray refers to the time that
elapses before the remaining parts count of tray becomes ‘0’.
Warning start time for feeder When the remaining production time for feeder falls to the set time
and below, remainder warning starts.
The remaining production time for feeder refers to the time that
elapses before the remaining tape length of reel reaches the
splicing limit length.
The warning start When the remaining production count for machine falls to the set
producibility number of count and below, remainder warning starts.
sheets
The warning start length of When the remaining tape length of reel on feeder reaches set
the feeder length, remainder warning starts.
Splicing limit length This is the length of tape that tape splicing can be done. When the
remainder of tape has fallen to this limit length and below, tape
splicing cannot be done.
Show Remaining Time With ‘ON’ selected, the remaining time is displayed as 0 when the
time required for the remaining tape to reach its splicing limit
length has elapsed and the remaining tape length value goes
negative.
Stackable stick feeder warning
setting 3
‘Enable’ / ‘Disable’ When ‘Enable’ is selected, ‘Remaining count urgent warning’
becomes enabled.
Warning start time for feeder When the remaining production time for feeder falls to the set time
and below, remainder warning starts.
The remaining production time for feeder refers to the time that
elapses before the remaining parts in the feeder reaches‘0’.
Free memory area(s) When the remaining quantity of sticks falls below the set value,
warning starts.
Remaining count urgent warning Set the threshold value which has a higher priority of warning than
1 2 remaining amount warning. Setting this allows displaying warning
in stages from warning to urgent warning.
‘Enable’ / ‘Disable’ With ‘Enable’ selected, ‘Remaining count urgent warning’
becomes enabled.
Feeder urgent warning When the feeder urgent warning start time becomes shorter than
starts at: the set time, urgent warning starts.
Urgent warning when When the number of producing PCBs in the machine becomes
available PCB is shorter than the set count, urgent warning starts.
Feeder urgent warning when When the tape length of the reel installed to the feeder reaches the
its length is set length, urgent warning starts.

1 : For the remainder warning setting, if you enter ‘0’ in the threshold, the warning function related
to the corresponding threshold is regarded as ‘OFF’ and remainder warning will not occur.
2 : Warning status on the warning setting are displayed according to the setting condition related
to the machine warning (table below).
3 : This function can be used only when pars verification is performed using the stackable stick
feeders supported for part verification.

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4.4 Advanced Setting

 Setting condition related to machine warning


Machine screen
Machine status LNB setting condition
Icon Color
None
Part exhausted Yellow
If any of the following items falls below the set
Remaining
value;
count urgent
Green • Feeder urgent warning starts at
warning
• Urgent warning when available PCB is
(High priority)
• Feeder urgent warning when its length is
If any of the following items falls below the set
value;
Remaining
• Warning start time for feeder
count warning No color
• The warning start length of the feeder
(Low priority)
• The warning start producibility number of
sheets
No remaining No Other than the above
warning display

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4.4 Advanced Setting

Item Explanation
Part exhaust rush warning setting Set the work time and number of workers to be used for the
4 rush function.
‘Enable’/’Disable’ With ‘Enable’ selected, the part exhaust rush warning
function becomes enabled.
Part supply work time Set the time taken by the part supply worker to attach one
part.
Person(s) for part supply Set the number of part supply workers per line.
Front/Rear Set the number of part supply workers on the front side.
Set the number of part supply workers on the rear side.
Show next warning time The next warning time is displayed on the screen.
‘Show’ / ‘Hide’ With ‘Show’ selected, "the time between last warning and next
warning is displayed on the screen.
Show tray part exhaust info. on Tray part exhaust information is displayed on the line remaining
machines without trays monitor screen for the machine not installed the tray unit.
‘Show’ / ‘Hide’ With ‘Show’ selected, the above information is displayed
regardless of installation of the tray unit.
With ‘Hide’ selected, the above information is only displayed for
the machine with the tray unit installed.
Error trend setting 5 Set the number of samples for the calculation of correlation
coefficient of error trend.
Sample PCB number of Set the production count to be used for the calculation of
correlation coefficient correlation coefficient.
Sample time of correlation Set the production time to be used for the calculation of correlation
coefficient coefficient.
Show warning on machine when Calculate an error rate per machine / lane, and if the value
error rate beyond threshold exceeds the threshold value, warning is displayed on the screen.
‘Enable’ / ‘Disable’ With ‘Enable’ selected, ‘Show warning on machine when error rate
beyond threshold’ is enabled.
Set threshold When an error rate (PPM) exceeds the set value, warning is
displayed. The error rate is calculated from the following formula.
Total Error Count
ErrorRate ( PPM ) 
Total Pickup Count  1, 000 , 000

 Total error count is sum of Pickup Error, Recognition Error, Part


Drop Error, Placement Error, Thick Error and Transfer Error
Count. If the machine is in non-pickup mode, Pickup Error is not
included. (Also it is subtracted from the total pickup count).
Exclude until the Set the number of producing PCBs which are extracted from
warning target when the count is started after changeover.

4 : If multiple parts are exhausted at the same time, the splicing will take time and the machine
may stop as waiting for the parts to be supplied.
The part exhaust rush warning function predicts such a situation beforehand and tells the
workers the schedule adjusted to avoid the stop due to waiting for part supply.
The next supply position where splicing is required is shown by green blinking on the
screen.
If the part is not supplied in time and the stop due to waiting for part supply is about to occur,
the green blinking turns into light. In this case, the splicing by multiple persons is required in
order to avoid the stop due to waiting for part supply.
For the examples of the setup, see “■ Examples of part exhaust rush warning setup.”
5 : The sample for the calculation of correlation coefficient will be adopted if either of the two
conditions above is satisfied. When ‘0’ is input in one of the boxes, only the other sample is
used for the calculation of correlation coefficient.

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4.4 Advanced Setting

Item Explanation
PCB (s) to Judge Performance Set the function to display on the DGS whether the production
performance exists in the production data.
PCB (s) to Judge Set the number of PCBs produced for production performance
Performance determination.
Summary per Lane in Bottleneck Set the method to display the bottleneck machine by the signal
Machine tower.
‘per Lane’ / ‘per Machine’ If ‘per Lane’ is selected, the bottleneck lamp of the machine blinks
indicating that there is a bottleneck in a line. Lamps of two
machines may blink at the same time.
If ‘per Machine’ is selected, the lamp of one machine blinks
indicating that there is a bottleneck.
Dual Lane Operation Rate Set the method calculating the operating rate of whole machines in
Calculation Method the production management information.
‘Hide’ / ‘F/R Lane Total’ / If ‘Hide’ is selected, the operating rate of whole machines is not
‘F/R Lane Average’ / ‘Auto displayed.
calculation’ If ‘F/R Lane Total’ is selected, the total of both front and rear lanes
is displayed.
If ‘F/R Lane Average’ is selected, average of both front and rear
lanes is displayed.
If ‘Auto calculation’ is selected, an operating ratio is displayed as
average value if the machine is independent placement, and it is
displayed as the total value if the machine is under alternative
placement.
Management Information Auto Set the function that allows production control information to be
Output automatically output.
‘Enable’ / ‘Disable’ The function that allows production control information to be
automatically output becomes valid by selecting valid.
Output Folder Set the name of a folder that outputs production control
information.
The output folder is created under the folder “othersystem” in LNB.
Output Time Set the time to output production control information.
Output Forma 6 If ‘HTML’ is selected, the data is output as a HTML format.
If ‘CSV’ is selected, it is output as a CSV format.
Retain Data for Set the data retaining days of output production management
information. You can set from 1 to 100 days.
Remaining monitor CSV output Set the function that allows information displayed on the remaining
setting monitor screen of the production states monitor to be output as a
CSV file.
‘Enable’ / ‘Disable’ When valid is selected, remaining monitor CSV output setting
becomes effective.
Data holding PCBs The number of CSV files saved in the LNB is set.
(number of files) From 1 to 50000 files can be saved.
Details of Color for Switching Switch the display of the feeder on Pickup monitor – Miss
Pickup Monitor-Part chart between “Simple” and “Detail”.
‘Simple’ Display the switch line in red color only.
‘Detail’ Display the switch line using three colors for splicing, part
switch and feeder replacement.

6 : For details, refer to “The comparison list for output formats (HTML and CSV)” in the next
page.

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4.4 Advanced Setting

 The comparison list for output formats (HTML and CSV)

LNB
Production Output information using
Output section management automatic output function
information
Report HTML format CSV format
Line information ○ ○ ×
Operating information ○ ○ ×
Stop information
○ ○ ×
per machine
Summary(7) × × ○
Dispensing information ○ ○ ○
Pickup information
○ ○ ×
per machine
Pickup information
○ ○ ○
per feeder
Pickup information
○ ○ ○
per feeder serial
Pickup information
○ ○ ○
per nozzle changer
Pickup information
○ ○ ○
per nozzle holder
Pickup information
○ ○ ○
per nozzle serial

7 : The summary section shows the same output information as ‘Line


information’, ‘Operating information’ and ‘Stop information per machine’.

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4.4 Advanced Setting

 Examples of part exhaust rush warning setup

A) Examples of LNB setup


Make the settings like these in the “Remaining setting for warning” and “Part exhaust rush
warning setting” fields.

4-3027-1

4-3027-2

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4.4 Advanced Setting

B) Examples of warning display for “Example of LNB setup”

 <Product–Remain monitor> screen (machine screen: rush indications)

“State” column

4-3027-4

 <Remaining quantity monitor> screen (LNB: rush indications)

4-3027-5

<Remaining quantity monitor> screen


Warning state
Machine side LNB side
No warning – Not indicated Colorless
Exhausted part Yellow Red
Remainder warning Colorless Yellow
Rush 1 Green Yellow
Speedy splicing is required. Blinking Blinking

Rush 2
Red/Yellow
Splicing will not be made in time. Green
Blinking
(Help is required.)

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4.4 Advanced Setting

C) About warning display


For normal warning, “Remainder warning” or “Exhausted part” is indicated.
For rush warning, in addition to the indication “Remainder warning” or “Exhausted part,” parts to
be exhausted are predicted, whether one person in charge can supply them in time is judged,
and then “Rush 1” or “Rush 2” is indicated.
The indications “Remainder warning,” “Rush 1,” and “Rush 2” are described below.

 Remainder warning
If the splicing remaining time has become shorter than the warning start time for feeder,
“Remainder warning” is indicated. Perform splicing immediately for the feeders with the
indication “Remainder warning.”

Time

SFS
SSR Splicing remaining time
SSR: Splicing remaining time
SFS: Warning start time for feeder
Feeder
10001 10002 10003 10004

Remainder warning

 Rush 1
This is indicated if, according to the predictions for parts to be supplied, a part is not supplied in
time unless the present situation is improved. If starting the part supply work now allows it to be
supplied in time, the “Rush 1” warning is indicated for the feeders before the one whose part
will not be supplied in time unless the present situation is improved.
Start splicing immediately if the “Rush 1” warning is indicated. During splicing, handle the
feeders with shorter splicing remaining time (those which are ranked higher on the machine
screen: rush indications) first.

Present situation Starting the part supply work now

Time Part supply NOT in time Part supply in time


Time

SSR

SFS

SPS

SPS
10001 10002 10003 10004 Feeder 10001 10002 10003 10004 Feeder

Splicing remaining time Rush 1


Part supply work time
SSR: Splicing remaining time
SFS: Warning start time for feeder
SPS: Part supply start time
(= SSR–SFS)

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4.4 Advanced Setting

 Rush 2
As with the “Rush 1” warning, this is indicated if, according to the predictions for parts to be
supplied, a part is not supplied in time unless the present situation is improved. If even starting
the part supply work now does not allow it to be supplied in time, the “Rush 2” warning is
indicated for the feeder whose part will not be supplied in time.
If the “Rush 2” warning is indicated, perform splicing with the help of multiple persons, otherwise
the part will not be supplied in time.
Although the “Rush 1” and the “Rush 2” warnings may be indicated at the same time, as with
the “Rush 2” warning, perform splicing with the help of multiple persons.
During splicing, handle the feeders with shorter splicing remaining time (those which are ranked
higher on the machine screen: rush indications) first.

Present situation:
Time Part supply NOT in time
Splicing remaining time
Part supply work time
SSR: Splicing remaining time
SSR SFS: Warning start time for feeder
SFS SPS: Part supply start time
(= SSR–SFS)

SPS
Feeder
10001 10002 10003 10004 10005

Starting the part supply work now

Time
Part supply NOT in time

SSR
SFS

SPS
10001 10002 10003 10004 10005 Feeder
Rush 2

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4.4 Advanced Setting

4.4.6 Host System Setting


You can set the host system.

1 Choose ‘Host System’ in ‘Advanced’


from the menu.

 The <Host System> screen is displayed.

4-3001 1

2 Type information on Data Generation


System, PanaCIM, TR200, SPC200,
Quality Information Database, PT200,
Feeder Setup Navigation, and MFO
and click [Apply].

 For details of setting items, see the host


system setting items on the next page.

 Items with () are compulsory input items.

 For access point of Quality information


database, configure the IP address of a
computer installing Quality information viewer.

 The message of host system


configuration-update completion appears.

4-4001

3 Click [OK].

4-3025
3

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4.4 Advanced Setting

 Host system setting items


Shown below are the items for the host system.
Item Explanation
Data creation system 
1
Set communication between DGS and LNB.
Enable/Disable With ‘Enable’ selected, communication with DGS becomes
enabled
Output Folder Set an IP address of DGS.
PanaCIM setting 
1
Set communication between PanaCIM and LNB.
Enable/Disable With ‘Enable’ selected, communication with PanaCIM
becomes enabled
TR200 setting  
1 2
Set communication between TR200 and LNB.
Enable/Disable With ‘Enable’ selected, communication with TR200 becomes
enabled.
Output Folder Set an IP address of TR200.
SPC200 setting  
1 2
Set communication between SPC200 and LNB.
Enable/Disable With ‘Enable’ selected, communication with SPC200 becomes
enabled.
Quality information data base Set communication between the quality information viewer and
LNB.
Enable/Disable With ‘Enable’ selected, communication with the quality
information viewer becomes enabled.
Output Folder Set an IP address of the quality information viewer.
PT200 
1
Set communication between PT200 and LNB.
Enable/Disable With ‘Enable’ selected, communication with PT200 becomes
enabled.
PT200 host name Set a computer name of PT200.
Output Folder Set an IP address of PT200.
PT200 H.L.M Set H.L.M of PT200.
LNB H.L.M Set H.L.M of LNB.
 The value must be different from the one of PT200 H.L.M.
Feeder Setup Navigation Set Feeder setup navigation.
Enable/Disable With ‘Enable’ selected, Feeder setup navigation becomes
enabled.
MFO Set information transfer for MFO.
Enable/Disable With ‘Enable’ selected, forwarding information for MFO
becomes enabled.

1 :Data Generation System, PanaCIM, TR200, SPC200, PT200, and MFO are Panasonic brand
name.
2 :To use each host system, you need to register the license. If the license is not registered, the
message “The license is not registered.” appears and you cannot configure the connection
settings.

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4.4 Advanced Setting

4.4.7 PCB ID Setting


You can set the barcode of reloaded PCB ID.

1 Choose ‘PCB ID setting’ in


‘Advanced’ from the menu.

 The <PCB ID setting> screen is displayed.

4-3001

2 Set ‘PCB ID’, ‘Lot ID’, ‘Serial number’,


‘Lane’ and ‘Reloaded PCB ID’ and
click [Configure].

 For details of setting items, see the PCB ID


setting items on the next page.

 The update completion dialog opens, and the


changes take effect.

2  The following characters cannot be used for


PCB ID barcode.
\ / : , ; * ? " < > | + - . &, Full-width characters
Uppercase and lowercase characters are
distinguished.
The maximum length is 128 characters.

4-3026

3 Click [OK].

4-3028
3

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4.4 Advanced Setting

 PCB ID setting items


Shown below are the items for PCB ID setting.
Item Explanation
PCB ID setting Set letters recognized as PCB barcode.
 By this setting, PCB barcode is distinguished from another
one such as component verification.
Prefix Set recognition letters and acquisition position for judging
whether it is a PCB barcode or not.

Ex.: If PCB always has ‘PCB’ in the first letters of PCB barcode
such as ‘PCB001002’, [Have PCB in the first letters of the
first line data].
Lot ID Set a lot ID extraction position of the PCB barcode.
‘Barcode Reading’
Disable/Enable With ‘Enable’ selected, the lot ID is extracted under the
‘Auto Product Change’ extraction setting condition.
Disable/Enable
Extraction condition Set an acquisition position of a lot ID.

Ex.: If ‘001’ is obtained as a lot ID from the PCB barcode


‘PCB001002’, set [Extract from 4th letter to 6th letter
counted from the first letter of the first line data].
Serial number Set a serial number extraction position of the PCB barcode.
‘Barcode Reading’
Disable/Enable With ‘Enable’ selected, the serial number is extracted under
‘Auto Product Change’ the set extraction condition.
Disable/Enable
Extraction condition Set a serial number extraction position.

Ex.: If ‘002’ is obtained as the serial number from the PCB


barcode ‘PCB001002’, [Extract from 7th letter to 9th letter
counted from the first letter of the first line data].
Lane Set letters recognized as lane barcode.
1st lane Set recognition letters and an acquisition position for judging
whether it is a 1st lane barcode or not.

Ex.: If the lane barcode is ‘FRONT’, set [Have FRONT in the


first letters of the first line data].
2nd lane Set recognition letters and an acquisition position for judging
whether it is a 2nd lane barcode or not.
 Because AM100 takes single lane, this is not used.

Ex.: If the lane barcode is ‘REAR’, set [Have REAR in the first
letters of the first line data].
Reloaded PCB ID Set this when affixing the barcode seal on the bad PCB and
reloading it.
Reloaded PCB ID Set recognition letters and an acquisition position for judging
whether it is a reloaded PCB ID or not.

Ex.: If bad PCB always has ‘PNG’ in the first letter of PCB
barcode such as ‘PNG001002’, [Have PNG in the first
letters of the first line data].
‘Allow too few characters in Mark the checkbox to stop errors even if you have too few
PCB ID’ characters for barcode extraction. However, if the number of
characters is 0, it results in error.
‘Allow manual input at PCB ID Mark the checkbox if manual input is allowed from the machine
reading error’ when PCB ID reading error occurs.

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4.4 Advanced Setting

 Editing and deleting the multi-barcode setting


This section describes how to set, edit and delete the multi-barcode for the PCB barcode reading
setting.

1. New setting of multi-barcode


The multi-barcode setting allows you to set the range that you can acquire more detailed
barcode information than the normal barcode setting.

1
1 Choose ‘Enable’ in ‘Multi-barcode
setting’.

4-3051
2 Click [Configure].
2
 The <Multi-barcode setting> screen is
displayed.

 Clicking [Configure] in any of ‘Lot ID’, ‘Serial


number’, ‘1st lane’, ‘2nd lane’ or ‘Reinsertion
PCB ID’ on the <PCB ID setting> screen
appears the same screen of the
<Multi-barcode setting>.

3
3 Click [New].

 The <Multi-barcode Field Setting> screen is


displayed.

4-3052

4 Type setting information.

 For setting details, see ‘■ Barcode field


setting information’.

4 5 Click [Configure].

 The settings are saved and the screen returns


to the <Multi-barcode setting> screen.
4-3053
 Clicking [Back] returns to the <Multi-barcode
5 setting> screen without saving the settings.

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4.4 Advanced Setting
 Barcode field setting information
Item Explanation
Barcode setting
‘Barcode Name’ Makes the setting of a given name for a barcode definition.
(Optional)
‘Priority’ Sets priorities for barcode definitions with the same analysis
result. Specify the value from 1 to 100. The larger values have
a higher priority in the list.
Field Extract Setting
‘Field type’ Selects a barcode type from a list.
‘Extract character (s)’ Makes the string setting which is extracted from a barcode.
‘Check’ Set check of the extract setting of a desired field (row) to delete
to ‘ON’.
‘Omit’ Selects an omission type from the list.
[Add Field] Adds the field extract setting (row).
[Delete] Deletes the extract setting field (row) whose checkbox is
marked ‘ON’.

 Field type setting information


Item Explanation
‘PCB ID’  Sets letters which are recognized as a PCB barcode.
‘Lot ID’  Sets an extraction position for PCB barcode’s lot ID.
‘Serial number’ Sets an extraction position for PCB barcode’s serial number.
‘1st lane’  Sets recognition letters and acquisition position to be determined as a
barcode for the first lane.
‘2nd lane’  Sets recognition letters and acquisition position to be determined as a
barcode for the second lane.
‘Reinsertion PCB Affixes the barcode seal to a NG PCB and sets it when the PCB is
ID’  reinserted.
 For the planning report reading type, PCB ID, Lot ID and Lane information must be required.

 Extract character setting


Item Setting Example
Data to extract [#] [0-9] = number
Range specification [#-#] [A-Za-z] = alphabetical character (capital
letter small letter)
[A-Z0-9] = number and alphabet (capital
letter)
[A-Z0-9,] = number and alphabet (capital
letter) and ","(comma)
[ ] = space
Repeat \[#\] [0-9]\[5\] = numerical value of five figures
= Repeats this character [A-Z]\[5\] = capital letter of five figures
# times.
Variable length \[#,#\] [0-9]\[1,5\] = numerical value at a maximum of
=The minimum and five figures
maximum of a value [A-Z]\[1,5\] = alphabet (capital letter) at a
maximum of five figures
Fixed Description of a fixed Described as 3N1 = “3N1”
character without
change

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4.4 Advanced Setting
 Setting example 1 (For external barcode scanner and head camera reading)

Reading information
Barcode
Lot ID Serial
M1234S0001 1234 1
M123S00001 123 1

The above barcode is read and multi-barcode definitions are shown as below when Lot ID and
Serial information are extracted.

4-3054

 Setting example 2 (For plan report reading type)

Reading Reading
Lot barcode information Lane barcode information
Lot ID Lane ID
BARABC12 ABC12 LANE1 1
BARXYZ78 XYZ78 LANE2 2

The above barcode is read and multi-barcode definitions are shown as below when Lot ID and
Lane type are extracted.

 Reading Lot ID from the lot barcode

4-3055

4-3056

 Reading Lane type from the lane barcode

4-3057

4-3058

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4.4 Advanced Setting

2. Editing the multi-barcode


1 Choose a barcode name.

 The <Barcode Field Setting> screen is


displayed.

4-3052

2 Type setting information.

 For setting details, see ‘1. New setting of


multi-barcode ■ Barcode field setting
information’.

2 3 Click [Configure].

 The settings are saved and the screen returns


to the <Multi-barcode setting> screen.

4-3053  Clicking [Back] returns to the <Multi-barcode


setting> screen without saving the settings.
3

3. Deleting the multi-barcode


1 Mark the checkbox in a barcode
name to delete.

2
2 Click [Delete].
1

4-3060

 The selected barcode name is deleted.

4-3052

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4.4 Advanced Setting

4.4.8 PCB Barcode Scanner Communication Setting


You can configure the PCB barcode scanner communication setting.

1 Choose ‘PCB Barcode Scanner


Communication Setting’ in ‘Advanced’
from the menu.

 The <PCB Barcode Scanner Communication


1 Setting> screen is displayed.

4-3032

2 Mark the checkbox of ‘ON/OFF’ for


whether to use both sides or not in
2 ‘1st lane’ and ‘2nd lane’.
4
3 After typing ‘IP Address’ and ‘Port
No.’ on the PCB barcode scanner
installed to the pre-process conveyor,
4-3035
set ‘Timer’.
3

4 Click [Apply].

 Click [Add Machine] to add the setting field of


the production machine. Set the production
machine number of the post-process
conveyor installing the PCB barcode scanner
to the added production machine number.

5 Click [OK].

4-3034

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4.4 Advanced Setting

4.4.9 3rd Party PCB Information Communication Setting


You can configure the 3rd party PCB Information Communication Setting.

1 Choose ‘3rd Party PCB Information


Communication Setting’ in ‘Advanced’
from the menu.

 The <3rd party PCB Information


Communication Setting> screen is displayed.
1
4-3032

2 Type setting information and click


[Apply].
 Setting information
• ‘Enable’ or ‘Disable’ for ‘3rd Party PCB
Information Communication’
• ‘Enable’ or ‘Disable’ for ‘3rd Party Auto
Changeover’
(Only when socket communication is
selected)
• Communication method
Such as ‘3rd Party Information
2 Communication Method’

4-3061

3 Click [OK].

4-3037
3

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4.4 Advanced Setting

4.4.10 APC Setting


You can configure the APC setting.
 The APC system option is required to use the APC function.

1 Choose ‘APC Setting’ in ‘Advanced’


from the menu.

 The < APC setting> screen is displayed.

4-3032
1

2 Set each item of information, and click


[Apply].

■Information to be set
rd
• ‘Enable’ / ‘Disable’ for ‘3 party AOI
connection’’
• Machine subject to ‘Show Warning
Information’
rd
• ‘Enable’ / ‘Disable’ for ‘MFB 3 Party AOI
connection’
• The compress level used for ‘MFB file
compression’

2
LNB4-3038_E.png

3 Click [Add Inspection Machine], and


then click [Apply] after setting ‘Lane
Name,’ ‘Output Folder Name’ and
‘Input Folder Name’ for the inspection
machine.

LNB4-3039_E.png 3
3

EJM5DE-MB-04L-14 Page 4-39


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LNB
4.4 Advanced Setting

4 Click [OK].

4-3040
4

 NPM / AM feedback setting item1


The following table describes each NPM / AM feedback item.
Item Description
3rd party AOI connection Sets up a connection with a 3rd party's machine for
post-placement inspection (AOI).
Enable / Disable Select ‘Enable’ to enable a connection with a 3rd party's
machine for post-placement inspection (AOI).
Show Warning Information A warning message is displayed on the machine screen when
an inspection error is detected by a 3rd party's machine for
post-placement inspection (AOI).
All Machines / Warning Select ‘All Machines’ to display warning information on the
Machine(s) screen of each machine on the line.
Select ‘Warning Machine(s)’ to display warning information
only on the screen of the machine(s) on which the warning
information occurred.
2
MFB 3rd Party AOI connection Sets the APC-MFB function.
Enable / Disable Select ‘Enable’ to enable the MFB function for a 3rd party's
machine for post-placement inspection (AOI).
MFB file compression Sets the compression level for MFB logs.
The saved file name is YYYYMMDD-HH.zip.
Compression 1 The compression level of the files to be saved in the log is set
to low.
The files are compressed hourly, and the compressed log can
be saved for up to six hours.
Compress 2 The compression level of the files to be saved in the log is set
to medium.
The files are compressed hourly, and the compressed log can
be saved for up to two hours.
Compress 3 The compression level of the files to be saved in the log is set
to high.
The files are compressed hourly, and the compressed log can
be saved for up to an hour.
Add Inspection Machine Sets the shared folder for exchanging information between
LNB and a 3rd party's machine for post-placement inspection
(AOI).
Inspection Machine No. Displays the inspection machine number.
Lane Name Sets the number of the target lane to link a 3rd party's machine
for post-placement inspection (AOI) to the lane name.
Output Folder Name Sets the name of the shared folder for storing the data to be
output to the inspection machine.
Input Folder Name Sets the name of the shared folder for storing the data to be
received from the inspection machine.
1 : AM is not compatible with this function.
2 : APC-MFB refers to the name of the function that notifies the machine of the inspection
result(s) from a 3rd party's machine for post-placement inspection (AOI) and helps to make a
placement correction(s).

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4.4 Advanced Setting

4.4.11 Time setting


You can configure the time of LNB.

1 Choose ‘Time Setting’ in ‘Advanced’


from the menu.

 <Time Setting> screen is displayed.


At the top of the screen, the current time of
LNB is displayed.

4-3029

2 Enter [Time Zone], [Date and Time]


and [NTP Server Connected to], and
click [Apply].

4-3030

3 On the LNB - PC restart confirmation


dialog, click [OK].

4-3031
3

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4.4 Advanced Setting

4.4.12 ProViewer Setting


You can configure the ProViewer setting.

1 Choose ‘Set ProViewer’ in ‘Advanced’


from the menu.

 The <Set ProViewer> screen is displayed.

4-3041

2 Choose ‘Enable’ or ‘Disable’ of each


file output, ‘Event Output Language’,
‘File Output Folder’, ‘Retain Data for’
and ‘Delete at’, and click [Apply].

4-3042

3 Click [OK].

4-3043
3

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4.4 Advanced Setting

4.4.13 Log Setting


You can configure the log setting.

1 Choose ‘Set Log’ in ‘Advanced’ from


the menu.

 The <Set Log> screen is displayed.

 Clicking ‘View LNB performance’ on the upper


right of the screen changes to the
<Performance> screen. (See “4.10.1
4-3049 1
Performance”)

2 Set each day for ‘/home file retain


days’, ‘/lnbroot file retain days’, ‘Start
Log Compression at’, and choose
‘Log Output Level’.

 ‘/home file retain days’ can be selected from


2 the days below.
‘1’ to ‘15’ day(s)

 ‘Production performance information’ and


‘Production machine information’ in ‘/lnbroot
file retain days’ can be selected from the days
below.
‘1’ to ‘7’ day(s)

3  ‘Log Output Level’ can be selected from the


items below.
‘No Output’
‘Large Process Only’
‘Output Detailed Process’
‘Output Packet Details’
4

3 Check ‘/home Delete file’.

 The saved date folders are displayed. Select


desired folder(s) to delete.

5 4 Check if file(s) bigger than 1GB size


exists or not.

 This section displays only if file(s) bigger than


1GB exists. Select file(s) for deletion.

 To actually delete file(s), ask the system


administrator.
6
4-3050

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4.4 Advanced Setting

5 In ‘Folder list’,
check the list of files existing in
‘/lnbroot/othersystem’.

 It is for display only. To delete them, directly


access the sharing folder.

6 Click [Apply].

 If ‘file retain days’ is changed, the confirmation


dialog box appears.

7 Click [OK].

 Upon completion of log settings including file


deletion, the completion message appears.

4-3051
7

8 Click [OK].

4-3045

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4.4 Advanced Setting

4.4.14 Message board Image Setting


You can configure the Message board Image setting.

1 Choose ‘Message board Image


Setting’ in ‘Advanced’ from the menu.

 The <Message board Image Setting> screen


is displayed.

1
4-3041

2 Click [Browse] and choose an image


used for the message board from a
zip file.

 A dialog prompts for the setting information


file. Specify the zip format file.

3 Click [Image Display].


2
3

4-3053

4 Click [OK].

4-4002
4

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4.4 Advanced Setting

5 Choose a machine.

 Choose a desired machine to set. Use [Select


All] to select or deselect all machines at once.

5 5 6 Click [Send to machine].

 The selected image is transferred to the


machine.

7 Click a machine to delete.

 If you want to delete an already set message


board image, select the machine and image to
deleted and click [Delete]. Clicking it will
6 appear a confirmation message. Click [OK] to
delete the message board image.
Use [Select All] or [Cancel All] to select or
7 cancel all images at once.

4-3054

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4.5 Setting Information Backup

4.5 Setting Information Backup


4.5.1 LNB
You can back up the setting information of LNB.
Setting information backed up here can be loaded in ‘LNB’ of ‘Setting Information Restore’.

1 Choose ‘LNB’ in ‘Backup


Configuration’ from the menu.
4-4001
1  The <Backup LNB configuration> screen is
displayed.

2 Click [Save].
4-4002

2
 The file download dialog opens.

3 Click [Save].

 A dialog prompts for the destination to save.


Specify the destination, and download it.

4-4003

 If the file download dialog does not open, click


4-4004 the link shown left that appears on the <Save
LNB setting information> screen.

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4.5 Setting Information Backup

4.5.2 Multi-barcode Setting


You can back up the setting information of multi-barcode.
Setting information backed up here can be loaded in ‘Multi-barcode’ of ‘Restore Configuration’.

1 Choose ‘Multi-barcode Setting’ of


‘Backup Configuration’ from the
menu.

 The < Backup Multi-barcode Setting> screen


is displayed.

4-4005

2 Click [Save].

 The file download dialog opens.

4-4006

3 Click [Save].

 A dialog prompts for the destination to save.


Specify the destination, and download it.

3
4-4007

 If the file download dialog does not open, click


the link shown left that appears on the
<Backup Multi-barcode Setting> screen.

4-4008

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LNB
4.6 Setting Information Restore

4.6 Setting Information Restore


4.6.1 LNB
You can load the LNB setting information.
The setting can be applied by specifying the backup LNB setting information.

1 Choose ‘LNB’ in ‘Restore


Configuration’ from the menu.
4-5001

1  The <Restore LNB configuration> screen is


displayed.

2 Click [Browse] and select a LNB


setting information file.

2  A dialog prompts for the setting information


4-5002
file. Specify the setting information file.

3
3 Click [Restore].

 The confirmation dialog opens.

4 Click [OK].

 The reconfirmation dialog opens.

4-5003
4

5 Click [OK].

4-5004

 When the restore is complete, the message of


load completion appears.

 After this, LNB is restarted automatically.


4-5005

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4.6 Setting Information Restore

 After about a minute, a message on the


screen changes to the restart message.

4-5006

 The restart completion message appears.


Login again.

4-5007

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4.6 Setting Information Restore

4.6.2 Multi-barcode Setting


You can load the multi-barcode setting information.
You can reflect the setting by selecting the backed up multi-barcode setting information.

1 Choose ‘Multi-barcode Setting’ of


‘Restore Configuration’ from the
menu.

 The <Restore Multi-barcode Setting> screen


is displayed.

1
4-5008

2 Click [Browse] and select a


multi-barcode setting information file.

 A dialog prompts for the setting information


file. Specify the setting information file.

4-5009
2 3 Click [Restore].
3  The confirmation dialog opens.

4 Click [OK].

 When the restore is complete, the message of


restore completion appears.

4-5010
4

5 Click [OK].

4-5011
5

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4.7 Update

4.7 Update
4.7.1 LNB
You can update LNB.
Be aware that once it is updated, it is not possible to recover the current version.

1 Choose ‘LNB’ in ‘Version Upgrade’


from the menu.

 The <LNB Version Upgrade> screen is


1 displayed.

 The installation image of LNB is compressed


in zip format and stored in the following
location on the installation CD-ROM supplied
4-6001 with machine.

(CD drive)\LNB\lnbxxxxx.zip

 Five alphanumeric characters of ‘xxxxx’


indicate the version.

2 Click [Browse] to specify the location


of the LNB version system (CD drive
etc.).

 A dialog prompts for the install image. Specify


the install image.

2
4-6002
3 Click [OK].
3

 The message “In preparation” appears.

4-6003

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4.7 Update

 When the preparation is complete, [Install]


appears.

4 Click [Install].

 Check the current system version and the


system version of the system to be installed.

4-6004
 The confirmation dialog opens.
4

5 Click [OK].

 If the major version would be changed


corresponding to upgrading the version, the
re-confirmation dialog appears.
4-6005
5

6 Click [OK].

4-6006

 When the update is complete, the message of


update completion appears.

4-6007  After this, LNB is restarted automatically.

 After about a minute, a message on the


screen changes to the restart message.

4-6013

 The restart completion message appears.


Login again.

4-6014

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4.7 Update

4.7.2 Machine Software


You can update the machine software.
 The machine software for AM-LNB is not upgraded.

1 Choose ‘Machine System Software’ in


‘Version Upgrade’ from the menu.

 The <Machine Software Version Upgrade>


screen is displayed.
1
4-6012

2 Click [Browse] to specify the location


of the install image.

 A dialog prompts for the install image. Specify


the install image.

3 3 Click [OK].
4-6008

 The message “In preparation” appears.

4-6009

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4.7 Update

 When the preparation is complete, the


<Installation> screen is displayed.

 “Standard version upgrade”

4
4 Check off the system to update and
the machine, and click [Install].

 Check the current system version and the


system version of the system to be installed.

 [Select All] selects all machines, and [Cancel


All] deselects all machines.

 The confirmation dialog opens.


4-6015
4
4

5 Click [OK].

 When the update is complete, the message of


update completion appears.

4-6005
5

6 Click [OK].

This is the end of “Standard version upgrade.”


4-6011
6

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4.7 Update

 “Reserve version upgrade”


You can upgrade the version during automatic
operation according to your own schedule. If
you make a schedule, after there is no PCB
supplied, the upgrade will be successively
performed from the head of the machine.

7 Select [Reserve version upgrade] in


[Version upgrade].

 The [Version Upgrade Targets] checkbox in


7 [Current version] changes to the scroll bar.

4-6016 8

8 Select a desired system to upgrade


the version. Use the slide bar to select
the target machine.

 The background color of the machine


selected in [Current version] changes.

4-6017
9 Click [Install].

9  The confirmation dialog appears.

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4.7 Update

10 Click [OK].

 A message from web appears.


When a scheduled upgrade request to the
machine has been successfully sent, this
4-6018
message appears.
10 After there is no PCB loaded, the head
machine automatically stops and starts
upgrading the version.
For the subsequent machines, upgrade starts
in order after there is no PCB in each
machine. Check the machines. (The upgrade
starts in order from the head machine)

After the upgrade of each machine has been


finished, turn off and on the machines
manually.

11 Click [OK].

4-6019
11

This is the end of “Reserved version upgrade.”

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4.7 Update

 Precautions when upgrading the machine software version.


When you select either “Standard version upgrade” or “Reversed version upgrade”, there are
restrictions as below.

1) Standard version upgrade


If an install image does not match the machine, the software version cannot be upgraded
(cannot be selected). (*2)

e.g.) Line configuration NPM#1(Deep)-NPM#2(Deep)-NPM#3(Deep)


■Upgrade OK:
The install image is NPM series (Slim, Deep, TT, Wide)

■Upgrade NG:
The install image is NPM-X series, AM100, NPM-VF

2) Reversed version upgrade


Reserved version upgrade is available only for the line consisting of NPM series.
・It cannot be used in line including NPM-X series, AM100 or NPM-VF. (*1)
・If the install image is for NPM-X series, AM100 or NPM-VF, the upgrade is not possible.
(You cannot select with the slide bar). (*2)

(*1) When you select Reserved version upgrade, the following message appears. Select
Standard version upgrade.

4-6020

(*2) The type of an install image is judged by the type of the interlock module file in ZIP.

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4.7 Update

 About upgrading firmware version only


You can upload the firmware only by specifying the firmware install image instead of the machine
software install image.
 For upgrade of the firmware only, an SD card was required for each original machine.
 The firmware must be upgraded manually from the machine screen.

1 Select the firmware and machine by


checking the checkboxes and click
1 [Install].

 Make sure that ‘Yes’ is shown in the Firmware


field.

4-6015
1
1

2 A message appears. Click [OK].

 Manually upgrade the firmware version from


“Machine – Information firmware – Version
upgrade” on the machine screen.

4-6016

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4.8 Download of Log for Debug

4.8 Download of Log for Debug


4.8.1 Collect Log for Debugging
Log data to send to our customer service can be created automatically.

1 Choose ‘Collect Log for Debugging’


from the menu.

 The <Collect Log for Debugging> screen is


1 displayed.

4-11001

2 Set date range and type to acquire


log.

 About MC action log, you can choose the


machine to acquire log in “Individual setting.”

2  In the default screen, checkboxes of all log


categories (Production data history, MC
action log, LMB action log) are marked.
Unmark unnecessary log category by
referring to the log type item in the next page.

4-7001
3
3 Click [Create a log for Panasonic
analysis].

 The confirmation dialog opens.

4 Click [OK].

4-7002
4

 A message saying 'Progress of log data


compression' appears.
4-8001

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4.8 Download of Log for Debug

 When the log data size is larger than 2 048


MB, a message appears. If the message
appears, narrow down the acquisition range
and recreate again.

4-8002

 When the log data size is smaller than 2 048


MB, the progress status of log data creation
appears.
4-8003

 When the progress reaches 100%, the file


download dialog opens.

5 Click [Save].

 A dialog prompts for the destination to save.


Specify the destination, and download it.

5  If the file download dialog does not open, click


the link shown left that appears on the
<Collect Log for Debugging> screen.
4-7004

This concludes the procedure for downloading


the log for debug.
After downloading the log for debug, send it to
4-4004
our service.

 Log category setting


Information on log category is described in the following table.

Category Description
Production data Acquires this log when an error related to the production data edited or created on DGS
history or this machine, or an error occurs during downloading or checking the production data
occurs.
MC action log Acquires this log when an error related to an action of this machine or a PCB transport
action occurs.
LNB action log Acquires this log when an error related to a LNB action such as production management
information, a line control action of this machine, a part verification action or automatic
product change occurs.

 If any problem which does not fall above category is found, acquire all logs.

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4.8 Download of Log for Debug

4.8.2 Collect Simple Log


It is possible to automatically create the minimum required log data for investigation at the PFSC
service department.
Send the acquired log data to the PFSC service department.
Applicable model: NPM-DX

1 Click ‘Collect Simple Log’ on the


<Collect Log for Debugging> screen.

1
 The <Collect Simple Log> screen appears.

4-7005

2
2 Select a machine whose log you
acquire and a cause of stop.

 The latest 50 errors that have occurred in the


selected machine can be displayed as causes
of stop.
2
 You cannot select more than one cause of
stop.

3 Click [Create a log for Panasonic


analysis.].

4-7006  The confirmation dialog opens.


3

4 Click [OK].

4-7007
4

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4.8 Download of Log for Debug

 The progress of log data creation appears.

 When the progress reaches 100%, the file


4-7008 download dialog opens.

5 Click [Save].

4-7009
 A dialog prompts for a destination to save the
file. Specify the destination, and download it.
5

 If the file download dialog does not open, click


4-4004
the link shown left that appears on the
<Collect Simple Log> screen.

This concludes the procedure for


downloading the simple log.
After downloading the simple log, send it to the
PFSC service department.

 List of causes of stop


The table below shows the contents of the list of causes of stop.

Category Description
Date Date of error occurrence
Time Time of error occurrence
Stop Content Description of error

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4.9 Restore to Factory Defaults

4.9 Restore to Factory Defaults


You can restore the LNB setting and data to factory defaults.
Be aware that once it is initialized, the data will be lost and cannot be recovered.

1 Choose ‘Restore Factory


Configuration’ from the menu.

 The <Restore Factory Configuration> screen


is displayed.

4-6001
1

2 Click [Restore Factory Configuration].


4-8001

2
 The confirmation dialog opens.

3 Click [OK].

 The reconfirmation dialog opens.

4-8002
3

4 Click [OK].

4-8003
4

 When the preparation for initialization is


complete, the message of initialization
preparation completion appears.

4-8004
 After this, LNB is restarted automatically.

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4.9 Restore to Factory Defaults

 After about a minute, a message on the


screen changes to the restart message.

4-5006

 The restart completion message appears.


Login again.
If you change an IP address after the machine
4-5007
is restored to the factory default setting, this
message may not be appeared.

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4.10 Self-diagnosis

4.10 Self-diagnosis
The self-diagnosis function is a tool to verify that LNB is operating properly.

4.10.1 Performance
The performance screen displays the performance of LNB.

1 Choose ‘LNB Performance’ in


‘Self-check’ from the menu.

4-9001

 <Performance> screen is displayed.

 Clicking ‘Set Log’ on the upper right of the


screen changes to the <Set log> screen. (See
“4.4.13 Log Setting”).

4-9010

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4.10 Self-diagnosis

 Details about the performance screen display


This part describes information displayed on the performance screen.

4-9009

① Hard disk utilization


Three types of disk space (/(root folder), home and Inbroot) represent the hard disk space and
each displays the hard disk usage on its own.

② CPU Usage
CPU usage is displayed by a graph and tables.

③ Memory utilization
Memory utilization is displayed by a graph and tables.

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4.11 Parameter Edit

4.11 Parameter Edit


Parameter edit consists of four items shown below.
 The procedure for editing each item is the same. This chapter takes ‘Signal Tower Parameter’
to explain the procedure.

 Parameter edit menu and parameter name

4
4-12001

 Screen operation

Screen operation process


No. Parameter name Display of
Display Copy to clipboard Master setting Update Edit
edit history
① Signal tower parameter ○ ○ ○ ― ○ ―
Operator customized
② ○ ○ ○ ― ○ ―
parameter
③ Action parameter ○ ○ ○ ― ○ ―
④ Line parameter ○ ○ ○ ○ ○ ○
 Update is available only for ‘Line parameter’.
 Edit is available only for ‘Line parameter’.

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4.11 Parameter Edit

1. Display of parameters

1 Choose a desired parameter menu of


‘Parameter edit’ from menu.

4-12001

 When ‘Signal power parameter’ is selected


 The green indicator at the beginning of each
row shows that settings of the parameter are
the same in all the machines.
If there is a machine with a different setting,
the indicator is displayed in red.

 Clicking shows the edit history.


( “5. Display of the parameter edit
history”)

4-12002

 When ‘Operator customize’ is selected  When ‘Action parameter’ is selected

4-12008 4-12014

 When ‘Line parameter’ is selected

4-12020

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4.11 Parameter Edit

2. Copy parameters to the clipboard


You can copy the loaded signal tower parameters to the clipboard as CSV data.
The data on the clipboard can be pasted on Excel or text files.
For the operation explanation here, the operation screen when ‘Signal tower parameter’ is
selected is used.

1 Display the signal tower parameters.

 Following the above procedure “1. Display of


parameters” displays the signal tower
parameters.

2 Click [Copy to Clipboard].

2
 A message says they are copied to the
clipboard.

4-12003

3 Click [OK].

4-12004

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4.11 Parameter Edit

3. Parameter master setting


You can register the loaded signal tower parameters as master data.
For the operation explanation here, the operation screen when ‘Signal tower parameter’ is
selected is used.
1 Display the signal tower parameters.

 Following the above procedure “1.Display of


parameters”, displays the signal tower
parameters.

2 Click [Set Master].

 The message says they are registered as


master data.

4-12005

3 Click [OK].

4-12006

4. Update of line parameters (only when ‘Line parameter’ is displayed)

1 Click [Update].

 Acquire line parameter information again from


the machine and update the screen.

4-12025

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4.11 Parameter Edit

5. Display of the parameter edit history


The edit history for signal parameter of the selected machine is displayed.
For the operation explanation here, the operation screen when ‘Signal tower parameter’ is
selected is used.

1 Display each parameter.

 Following the above procedure “1.Display of


parameters”, displays the signal tower
parameters.

2 Click [Edit history] icon.

 The edit history for parameter displayed in the


2 procedure 1 is displayed in another window.

4-12002

 If you made even one change in parameter


item, the background color of the
corresponding line is displayed in a light
yellow color. If the setting has been changed,
the background color of the corresponding
cell is displayed in an orange color.

4-12038

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4.11 Parameter Edit

 Show difference only


Marking/unmarking the checkbox of ‘Show difference only’ switches the data between showing
all data or showing only changed data.

 When the edit history data for all items not edited is displayed

1 Unmark the checkbox of ‘Show


difference only’.
1
 The edit history data for all items not edited is
displayed.

4-12038

 When the edit history data only for edited items is displayed

1 Mark the checkbox of ‘Show


difference only’.
1
 The edit history data only for edited items is
displayed.

4-12039

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4.11 Parameter Edit

 Copy of the edit history


You can copy the loaded edit history data to the clipboard.
The data on the clipboard can be pasted to an Excel file or text file.

① How to copy the edit history data of the selected production machine

1 Unmark the checkbox of ‘All


Machines’.
1 2

2 Click [Copy].

 A confirmation message for copying the data


to the clipboard is displayed.

4-12038

3 Click [OK].

 The copy operation for the edit history data of


the selected production machine to the
clipboard is complete. Use the data by pasting
it to an Excel file or a text file.

4-12040

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4.11 Parameter Edit

② How to copy the edit history of all production machines

1 Unmark the checkboxes of ‘All


Machines’.
1 2

2 Click [Copy].

4-12041

 A confirmation message for acquisition of the


edit history data of all production machines is
displayed.

4-12042

3 Click [COPY].

 The copy operation for the edit history data to


the clipboard is complete. Use the data by
pasting it to an Excel file or a text file.

 All data is copied to the clipboard regardless


of marking/unmarking the checkbox of ‘Show
3 difference only’.

4-12043

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4.11 Parameter Edit

6. Editing of parameters
You can edit specified parameter setting values for the selected machine and save the changes
to the differential parameter file.
 The machine reads the data edited on the parameter setting in the differential parameter file
and reflects it to the machine.
In this section, it takes the operation screen when 'Line parameter' is selected for explanation.

1 Display each parameter.

 Following the above procedure “1.Display of


parameters”, displays the signal tower
parameters.

2 Select [Edit].

 The parameter screen displayed in step 1


changes to the edit screen.
2
 If the previously edited parameter values have
not reflected to the machine yet, the
non-reflected cells are shown in orange.

4-12044

3 Click a parameter cell that you want


to edit.

 The value of the parameter cell you clicked


changes.
e.g. No → Yes, Yes → No
3  The background of the parameter cell that you
changed the setting is shown in orange.
3
 Click a cell in ‘Set All’ to change all machine
parameter values at once.

4 Click [Apply].

4-12045

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4.11 Parameter Edit

 A confirmation message appears asking


whether you want to save the changes or not.

5 Click [OK].

4-12046
5

 Upon completion of saving the changes to the


differential file, a dialog box appears telling
you that you successfully saved.

 Clicking [Cancel] closes the dialog box


without saving the changes.
4-12047

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4.12 Connection Check

4.12 Connection Check


You can check and display the status of connection between LNB and the machines / equipment
consisting of the production line.
Specifying any IP address also allows you to check the connection between the specified IP
address and LNB.

1 Select ‘Connection Check’ from the


menu.

 The <Connection Check> screen appears.

1  If connection is possible, the leading indicator


lamp is displayed in green.
 If connection is not possible, the leading
4-13001
indicator lamp is displayed in red.

2 Click [Reconfirm].

 The status of connection between LNB and


the machines constituting the production line
2 is updated.

3 Click [Ping Send].

 The status of connection between the entered


IP address and LNB is displayed.

 If connection is possible, the leading indicator


lamp is displayed in green.
 If connection is not possible, the leading
indicator lamp is displayed in red.

4-13002

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4.13 Restart

4.13 Restart
You can restart LNB and LNB – PC and turn OFF the powers.

1 Choose ‘LNB Restart’ from the menu.

4-11001
 The <LNB Restart> screen is displayed.
1

2 Choose from [LNB Restart], [Power


off LNB - PC] or [Reboot LNB – PC].
Button name Explanation
LNB Restart Restart the LNB system.
Power off LNB - PC Shut down the LNB - PC
Reboot LNB - PC Restart the LNB - PC

2  If any of the buttons is clicked, the


conformation dialog appears. Click [OK].
4-11002
 For AM-LNB, [Power off LNB-PC] and
[Reboot LNB-PC] are not displayed.

 To turn off the PC power of AM-LNB, shut


down Windows. Shutting down Windows turns
off the PC power of AM-LNB.

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4.13 Restart

= MEMO =

Page 4-80 EJM5DE-MB-04L-14


Notice
The contents of this document are subject to
change without prior notice.

COMMOE-BC-17F-00
◍ Company and product names described in this document are
trademarks or registered trademarks of their respective companies.
◍ Some of our products fall under the export control items
(or technologies) established in the Foreign Exchange and Foreign
Trade Act. When exporting (or providing technologies overseas),
please check its legal restrictions and be sure to take necessary
procedures such as to obtain the export permission.

4-1-62 Minoshima, Hakata-ku, Fukuoka City, Fukuoka, Japan


Phone number: +81-92-477-1205
Fax number: +81-92-477-1664

© Panasonic Smart Factory Solutions Co., Ltd. 2017


Unauthorized copying and distribution is a violation of the law.

Printed in Japan

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