N7201A561E
N7201A561E
LNB
N7201A561E22 (V10.09)
201807
Original Instructions
Safety precautions
For information regarding available training courses, please contact Panasonic Smart
Factory Solutions Co., Ltd., Sales company or Sales agent.
Warning
Do not operate the machine without receiving special training
Risk of injury due to improper operation.
EJM5DE-BP-06N-05 Page 3
Applicable Model No.
NPM X series
Model
Product No.
name
NPM-DX NM-EJM8D
NPM-WX NM-EJM9D
NPM-WXS NM-EJM2E
AM series
Model
Product No.
name
AM100 NM-EJM4D
VM series
Model
Product No.
name
VM101 NM-EJM3E
VM102 NM-EJM4E
Page 4 EJM5DE-BP-06N-05
Description of the Instruction Manual
This instruction manual describes use of this function with the NPM X or NPM or AM or VM series. The NPM X
or NPM or AM or VM series are referred to as the ‘machine main unit or ‘machine’ in the main body of this
instruction manual.
When using this function on an NPM X / NPM / AM or VM series machine, have its respective manual on hand
in addition to this manual. If you do not have these manuals, please contact us.
Registered Trademarks
Company and product names in this manual are trademarks or registered trademarks of their respective
owners.
Microsoft, Windows, Windows 7, Windows 8, Windows 10, Microsoft Windows Internet Explorer and .Net
Framework are registered trademarks or trademarks of Microsoft Corporation in the United States and/or other
countries.
EJM5DE-BP-06N-05 Page 5
Wording in context
2 3
1 1.1.1 PCB Information
1 Choose [Modify] [Edit Top Side
Panel Information] on the menu bar,
or double-click the PCB.
1
4 The <Edit Top Side Panel Information>
window opens.
Explanation
Title
Operation step number
Corresponds to the arrow number on the
screen.
Actual operation
Describes the effect produced by the
operation.
Describes the supplementary explanation.
This shows the part to be double-clicked on. “Message” Shows a message on the screen.
Page 6 EJM5DE-BP-06N-05
NPM X / NPM / AM / VM
LNB
TABLE OF CONTENTS
Safety precautions .................................................................................................. S-1
Guidelines on using the machine ............................................................................ S-5
EJM5DE-CT-01L-16 Page 7
NPM X / NPM / AM / VM
LNB
Page 8 EJM5DE-CT-01L-16
NPM X / NPM / AM / VM
LNB
EJM5DE-CT-01L-16 Page 9
NPM X / NPM / AM / VM
LNB
= MEMO =
Page 10 EJM5DE-CT-01L-16
NPM X / NPM / AM
Safety precautions
The precautions that shall be observed in order to prevent an injury to the user or the
other persons, and damage to property, are described as follows.
The degrees of danger or injury, resulting from incorrect usage owing to failure to read an
indication, are classified and described as follows.
The matters that shall be observed are classified by the symbols shown below, and
described.
(The following are the examples of the symbols.)
This kind of symbol indicates an action that must not be carried out.
WARNING
WARNING
Prohibited
CAUTION
Do not give a shock to
the electrical
equipment.
M27SC
Failure to comply could result in the leakage of user ID, password, and your production data to a
malicious outsider.
The information recorded in an SD card may not be completely deleted through the basic
function of the operating system. Therefore, you are recommended to use commercial software
for complete deletion.
For information about how to remove a hard disk from your computer or initialize a hard
disk, refer to its instruction manual or contact the manufacturer.
= MEMO =
1. GENERAL DESCRIPTION
This chapter describes the line and system configurations necessary to use LNB and the
outline of relevant functions. Because of the following requirement for NPM-D series (1)
/ NPM-X series(3):
Installation of an extension conveyor to ensure safety in a transport aperture area,
the NPM-D series (1) / NPM series(*2) / NPM-X series (3) / NPM-VF / AM100 / VM
series (4).
So the description of line configurations in this chapter is intended for the NPM-D series
(1) / NPM-X series (3) only, and the rest of the chapter is intended for all the models
shown in “Applicable Model No.”.
Model name
Title NPM-D NPM NPM-X VM
NPM-VF AM100
series (1) series(2) series (3) series (4)
1.1 Line Configuration ○ ― ― ― ○ ―
1.2 System Configuration ○ ○ ○ ○ ○ ○
1.3 Outline of Functions ○ ○ ― ○ ○ ○
1: NPM-D, NPM-D2, NPM-D3
2: NPM-W, NPM-W2, NPM-TT,NPM-TT2
3: NPM-DX ,NPM-WX, NPM-WXS
VM101, VM102
Unless otherwise noted in this chapter, the screens / illustrations for the NPM series will
be used for illustrative purposes.
1.1.1 Conveyors
The types of extension conveyors are as follows.
For NPM-D
We use NPM-D for illustrative purposes; however, the same also applies to NPM-D2 and
NPM-D3.
(1) Case 1
Only NPM-D is included in the line configuration (when 15 machines or less are coupled).
(2) Case 2
Only NPM-D is included in the line configuration (when 16 to 30 machines are coupled).
(3) Case 3
Any machine other than NPM-D is included in the line configuration (when 15 machines or less
are coupled).
(4) Case 4
Any machine other than NPM-D is included in the line configuration (when 16 to 30 machines are
coupled).
When any machine other than NPM-D and NPM-DX is included in the line configuration, a
conveyor is required between NPM-D and the machine other than NPM-D and NPM-DX.
(Cases 3 and 4)
For NPM-DX
The line configuration including NPM-DX covers a maximum of 30 stages regardless of the number
of machines.
The NPM-DX has two stages per machine. The NPM series has one stage per machine.
(1) Case 1
Only NPM-DX is included in the line configuration (when 15 machines or less are coupled).
(4) Case 4
Machines other than NPM-DX and NPM-D are included in the line configuration
(when 15 machines or less are coupled).
(5) Case 5
Machines other than NPM-DX and NPM-D are included in the line configuration (when 16 machines or
more, not exceeding 30 stages, are coupled).
For example, when connecting 12 machines (24 stages) of NPM-DX, you can only couple a total
of 18 machines including 6 machines (6 stages) of those other than NPM-DX.
Other
Conveyor L1 Conveyor R than Conveyor L Conveyor R2
NPM-DX NPM-DX N-CONR N-CONL NPM-D NPM-D
N-CONL 1 ・・・ 12 NM-EJK4B
NPM-D
NM-EJK3B 13 ・・・ 18 N-CONR
NM-EJK3B NPM-DX NM-EJK4B
When any machine other than NPM-D and NPM-DX is included in the line configuration, a
conveyor is required between NPM-D and the machine other than NPM-D and NPM-DX.
(Cases 4 and 5)
(1) Case 1
Only NPM-WX/WXS is included in the line configuration (when 15 machines or less are coupled).
maximum 15 machines
(2) Case 2
NPM-WX/WXS and NPM-D machines are included in the line configuration
(when 15 machines or less are coupled).
14 machines 1 machine
15 machines
(3) Case 3
Machines other than NPM-WX/WXS, NPM-DX, NPM-TT2, NPM-TT and NPM series are included
in the line configuration (when 15 machines or less are coupled)
13 machines 2 machines
15 machines
* For consolidation with NPM-W2/ W, please consult us separately. Unable to attach the NPM (NM-EJM9B
series).
When any machine other than NPM-WX/ WXS, DX, NPM-TT2/ TT and NPM is included in the line
configuration, a conveyor is required.(Case 3)
When a line is configured with three or more machines from the AM100 series alone, it is possible
to install and operate an AM series-specific LNB (later referred to as AM-LNB) that runs on
Windows on the same general-purpose PC as NPM-DGS ().
When a line is configured with three or less machines from the NPM-VF series alone, it is possible
to install and operate an AM-LNB that runs on Windows on the same general-purpose PC as
NPM-DGS ().
This section describes “minimum configuration,” “normal configuration” and “AM100-specific host
system configuration.”, and “NPM-VF-specific host system configuration”.
NPM-DGS is software designed to create production data for NPM / AM100. DGS stands for
Data Generation System. NPM-DGS is not included in this product.
Minimum configuration
This is used for the operation of one line.
One FA computer is required.
LWS is shared with NPM-DGS.
Quality information viewer can be installed as optional.
Item Quantity
No. of lines 1
LNB software
Extension conveyor
Network equipment1
mechanism
DGS software IE
N-CONL
1 : Option
For NPM-W, NPM-W2, NPM-TT, NPM-TT2, AM100, VM101, VM102, NPM-WX, NPM-WXS
LNB software
FA computer
DGS software IE
Normal configuration
This is used for the operation of two or more lines.
FA computer as many as the number of lines is required.
We recommend using LWS as many as the number of lines. However, one or more LWS enables
operation because one LWS can connect to multiple FA computer. Prepare LWS as needed.
Item Quantity
No. of lines n
For NPM-D, NPM-D2, NPM-D3, and NPM-DX, 1 to 30 machines
(1 to 30 stages) are coupled. (Note that the NPM-DX has two
stages per machine.)
For NPM-W, NPM-W2, NPM-TT, NPM-TT2, AM100, VM101,
VM102, NPM-WX, and NPM-WXS 1 to 15 machines (1 to 15
stages) are coupled.
No. of LNBs n
No. of LWSs Arbitrary
n recommended
Up to one line of LNB connected concurrently
LNB software
Extension conveyor
Network equipment1
DGS software mechanism
NPM-DGS
( Not included
in this product)
IE
N-CONL Line
LWS
IE N-CONL Line
n Line
LWS
N-CONL
Line
Quality
information viewer
N-CONL
Line
1 : Option
EJM5DE-MB-01L-15 Page 1-11
NPM X / NPM / AM / VM
LNB
1.2 System Configuration
For NPM-W , NPM-W2 , NPM-TT , NPM-TT2 , AM100, VM101, VM102, NPM-WX, NPM-WXS
NPM-DGS FA computer
( Not included
in this product)
HUB Line
IE
LNB software
FA computer
LWS
HUB
Line
IE
LNB software
n Line
FA computer
LWS
HUB Line
Quality
information
viewer
LNB software
FA computer
HUB
Line
Item Quantity
No. of lines 1
(One to three AM100 machines coupled, One screen printer1)
No. of LNBs/DGSs 1
DGS/AM-LNB
software
NPM-DGS
( Not included
in this product)
HUB
Line
Item Quantity
No. of lines 1
(NPM-VF: 1 to 3 machines coupled)
No. of LNBs/DGSs 1
DGS/AM-LNB
software
NPM-DGS
( Separate product)
HUB
Line
1.3.1 LNB
Purpose
No. Description
To provide the operability that enables you to handle two or more coupled machines as
1
one machine.
2 To provide the function to distribute and relay a large amount of production result data.
Function
No. Description
1 Downloads production data to the machine.
2 Keeps production data and manages the difference.
3 Keeps and compiles the production management information for a week.
4 Keeps event information for a week.
1.3.2 LWS
Purpose
No. Description
1 To provide the GUI for LNB, which has no screens, enabling operation.
Function
No. Description
1 To display the summary result of the production management information kept in LNB.
2 To display the event information kept in LNB.
3 To edit the setting of LNB.
4 To update LNBs or machines.
Function
No. Description
1 Storing and gathering quality information for a week.
2 Displaying quality information from LWS
Even though the network is disconnected between the LNB and Quality information viewer,
quality information is automatically gathered after re-connection within a day (24 hours).
Example: If the network is disconnected at 10 a.m. on April 1, and re-connected at 12 noon on
April 2, quality information from 10 a.m. to 12 noon on April 1 is not gathered but information
after 12 noon on April 1 can be gathered.
When you replace the computer installed Quality information viewer, the data cannot be
transferred.
Please save necessary information to a file and use. (For how to save, see “3.5.4 Quality
Information Viewer” )
Operating environment
Hardware
Item Description Category
Main unit IBM PC/AT compatible machine Required
Desktop PC is strongly recommended.
™
CPU Intel® Core 2 Duo E6700 equivalent to or greater
Mother board IBM full compatible
Series I/O IBM full compatible
Graphic board SXGA or higher (Display color of 65536 or higher)
Desktop region: 1280 x 1024 or higher resolution
Memory 4GB or larger
HDD Free space of 500GB or more
(NTFS file system)
Optical drive DVD drive of 8X speed or higher
(Used for installation)
Keyboard Japanese version: Japanese 106 keyboard Required
English version: 101 keyboard
Mouse Supported by your OS as standard Required
Monitor SXGA or better Required
Network card Network card for 100/100BASE-T Required
Uninterruptible power supply Recomm
Supported by your OS as standard
(UPS) ended
Software
Item Description Category
OS Microsoft® Windows® XP Professional SP2,SP3 Required
Microsoft® Windows® 7 Professional SP1
(32bit/64bit)
Microsoft® Windows® 8 Professional
(32bit/64bit)
Support Language English, Chinese, Japanese
Framework .Net Framework 2.0 or higher
Virus check Virus buster ™ Recomme
(Recommended program version: 7.0 or later) nded
= MEMO =
2. BASIC OPERATIONS
This chapter explains the whole structure of screens as the screen flow, and the
frequently used operations as the operation flow. And also, the login/logout procedures
and initial settings necessary for operations are described.
Unless otherwise noted in this chapter, the screens / illustrations for the NPM series will
be used for illustrative purposes.
Reports
Head Diagnosis ( 6 )
Security setting
Network setting
Timetable setting
PCB ID setting ( 2 )
APC setting( 2 ) ( 5 )
Time setting
ProViewer setting
Log setting
Update LNB
LNB restart
5 APC setting
In AM100, APC is based on individual specs, so APC setting is not available under standard
specs.
6 Head diagnosis
This function can be used only the machines in NPM series.
7 Load checker
This function is available only when the load cell is installed to the machine.
AM-LNB installation
(See “2.5 AM-LNB Installation”)
Login Login
(See “2.4.1 Login.”) (See “2.4.1 Login.”)
Logout Logout
(See “2.4.2 Logout.”) (See “2.4.2 Logout.”)
Login
(See “2.4.1 Login.”)
Logout
(See “2.4.2 Logout.”)
Logout
(See “2.4.2 Logout.”)
Logout
(See “2.4.2 Logout.”)
If “Quality information viewer” and “Inspection defect map (Post-print inspection)” are used,
installation of quality information viewer and connection to quality information viewer must be
required. For details, see “2.7 Installing Quality Information Viewer” and “2.3.8 When Quality
Information Viewer is Connected”.
Login
(See “2.4.1 Login.”)
Logout
(See “2.4.2 Logout.”)
Maintenance/Easy setting
(See “4.2 Easy Setting.”)
Logout
(See “2.4.2 Logout.”)
Login
(See “2.4.1 Login.”)
Logout
(See “2.4.2 Logout.”)
Logout
(See “2.4.2 Logout.”)
2.4 Login/Logout
2.4.1 Login
To use LNB, you need to log in.
When you type “http://: 8080/lws/Login.jsp” in the address box of browser (Microsoft
Internet Explorer 7 or later), the following login screen is displayed.
2-3001
“” in the above address depends on your network environment. For details, contact your
network administrator.
Moreover, by adding the login screen to “Favorites,” you do not need to type the address
anymore.
If you are launching AM-LNB in Windows8 or Windows 8.1, you cannot launch Internet Explorer
from the Start Menu.
2-6043
2-6044
The language to be displayed can be changed on the login screen only. To change the
language after you have been logged in, log out of the screen first and then change the display
language on the login screen.
User ID : administrator
Password : “” (blank)
2-3002
1
2-3003
2-3005
2.4.2 Logout
To exit LNB, you need to log out. The logout procedure is as follows.
2-3005
1
2-3001
Security precautions
LNB runs on your terminal. Once having logged in, you can operate it in response to your
respective rights until exit. If you step out midway through the work, another person may
potentially use your terminal meanwhile. Therefore, we strongly recommend logging out, locking
the screen, or other measures.
Windows-PC
1-1001
1-1002
3
4 Click [Next].
1-1003
4
1-1004
5
1-1005
1-1006
7 Click [Finish].
1-1007
1-1008
1-1009
9
10 Click [Next].
1-1010
10
11
1-1011
11
1-1013
1-1014
13
14 Click [Finish].
14
1-1015
14
1-1017
1-1016
15 The confirmation window to restart PC
appears.
1-1018
16
18
18 18 Enter log in information and click [Log
in].
1-1024
1-1025
3
1-1026
1-1027
5
6 Check-mark the following items.
Items to be check-marked
・“FTP Server”
・”Home/Work (Private)”
・”Public”
6
8 Click [Browse].
1-1029
10 Click [Open].
1-1030
10
12 Click [Add].
11
1-1031
12
Items to be check-marked
・“Commons Daemon Service Runner”
・”Home/Work (Private)”
・”Public”
13
14 Click [OK].
1-1032
14
1-1024
2
1-1025
1-1033
4
1-1034
1-1035
5
Setting items
・“Hard disk”
“Turn off hard disk after”: Never
・“Sleep"
“Sleep after”: Never
7 Click [OK].
6
Type “http://www.adobe.com/downloads/” in
the address bar of browser.
2
The Flash Player download site is displayed.
2-4001
2-4002 3
4 Click [OK].
2-4003
4
2-4004
6 Click [Install].
Installation begins.
6
2-4005
2-4006
Chinese URL:
http://helpx.adobe.com/cn/flash-player/kb/fl
8 ash-player-issues-windows-8.html
2-4027
Downloaded installer file
2-4028
2-4007
2-4008
2-4009
2-4010
3 Click [Yes].
3
2-4011
3
2-4012
5 Click [Continue].
2-4013
2-4014
7
8
2-4015
8 8
2-4016
10 10
2-4017
2-4018
11
2-4019
13 Click [Save].
13
2-4020
2-4021 14
15 Click [Close].
15
2-4022
Transfer the downloaded install file to the target PC terminal via a USB flash memory etc.
For the subsequent steps, use the PC terminal where you will install Flash Player.
2-4023
2 Click [Close].
2-4024
2
3 Click [Run].
2-4025
2-4026
2-4026
2
2-4002
Please download Windows Installer 3.1 and Microsoft .NET Framework Version 2.0 from
Homepage in Microsoft beforehand.
For your reference, appropriate procedures should be selected based on the OS environments
shown below.
OS environment Reference
Windows XP Professional ‘1 Installing Windows Installer 3.1’
‘2 Installing Microsoft .NET Framework Version
2.0’
‘4 Installing SQL Server 2005’
Windows 7 Professional ‘5 Installing SQL Server 2008 R2’
Windows 8 Professional ‘3 Installing Microsoft .NET Framework Version
3.5’
‘5 Installing SQL Server 2008 R2’
2 Click [Next].
2-5002
3
2-5003
4 Click [Finish].
2-5004
4
2 Click [Next].
2-5006
2
3
2-5007
3
4 Click [Finish].
2-5008
4
1. When it is internet-ready
1 Right-click anywhere outside the tiled
windows (icons) displayed on the
[Start] screen and select [All apps]
1 from the menu displayed.
2-6043
2-5102
3 Click [Programs].
2-5103
2-5104
2-5105
2-5106
7 Click [Close].
2-5107
2-6043
2
2-5098
3
4
2-5099
‘ ’ : One-byte space.
2
2-5010
3 Click [Install].
2-5011
3
4 Click [Next].
2-5012
4
5 Click [Next].
2-5013
5
6 Click [Next].
2-5014
6
2-5015
7
8 Click [Next].
2-5016
10 Click [Next].
2-5017
10
11
2-5018
11
12 Click [Next].
2-5019
12
13 Click [Install].
2-5020
13
14 Click [Next].
2-5021
14
15 Click [Finish].
2-5022
15
2 Click [Next].
2-5024
2
3
5-2025
3
2-5026
4
5 Click [Next].
2-5027
5
6 Click [Install].
2-5028
6
7 Click [Finish].
2-5029
7
A) Configuration manger
2-5030
1
2-5031
2-5032
2-5033
2-5034
5
6 Click [OK].
2-5035
6
2-5036 8
9
10 Choose [Automatic] in ‘Start Mode.’
11 Click [Apply].
10
2-5037
11
12 13 Click [Start].
13
2-5038
14
2-5039
15
2-5040
2-5041
2-5079
2-5043
2
4 Click [OK].
2-5044
4
5
2-5045
6 8 Click [Apply].
2-5046
8
9 Click [OK].
2-5047
9
10 Click [Service].
11 Click [Stop].
10
11
2-5048
12 Click [Start].
12
2-5049
13 Click [OK].
2-5050
13
2-5051
2-5052
2-5053
3 Click ‘Services.’
3 4
2-5054
5
5 Click the [Log On] tab.
7 Click [OK].
2-5055
7
8 Click [OK].
2-5056
8
2-5057
2-6102
3
2-6103
2-6104
4
2-6105
2-6106
2-6107
6
7 Select ‘Mixed Mode’ and enter an
arbitrary password.
2-6108
8
8
9 Click [Next].
2-6109
2-6110
10 Click [Close].
2-6017
10
2-6113
2-6114
4
2-6115
5
2-6116
6 Click [Next].
2-6117
2-6118
7 Click [Close].
2-6119
2-6033
2-6043
2-6044
2-6034 1
2-6035 2
2-6036
3
4 Click [OK].
2-6037
4
2-6038
10 Click [Apply].
2-6040
10
11 12 Click [Start].
12
2-6041
14
13 Choose ‘SQL Server Services’
‘SQL Server (SQLEXPRESS)’.
15
2-6042
2 Start up installer.
3
2-5059
3
4 Click [OK].
2-5061
5
6 Click [Next].
2-5062
2-5063
8 Click [Yes].
9
2-5065
10
2-5066
10
2-5067
11 Click [Finish].
2-5068
11
2-5069
12
13
2-5070
13
14
2-5071
14
2-5072
15
2-5073
2-5074
16 Click [Close].
2-5075
16
17
2-5076
17
2-5108
2-5109
2-5110
4 Check-mark ‘QVProductReport.exe’
and ‘tomcat5.exe’ programs.
5 Click [OK].
2-5111
2-5077
2
2
2 Right-click the program ‘cmd’ and
select [Run as administrator].
2-5085
1
2-6043
2
2
2-5098
3
2-5099
2. Set up database.
1 File example:
C:\pfsc\QualityViewer\bin\ConfigTool.exe
2-5078
2-5074
2 Click [Close].
2-5075
1 Double-click ‘QualityViewerTool.bat’
in the folder in which the quality
information viewer is installed.
2-5101
1
The quality information viewer tool appears.
File example:
C:\pfsc\QualityViewer\tool\QualityViewerTo
ol.bat
1 Right-click ‘QualityViewerTool.bat’ in
the folder in which the quality
information viewer is installed, and
then click [Run as administrator].
File example:
1 C:\pfsc\QualityViewer\tool\QualityViewerTo
ol.bat
2-5102
2. Execute backup.
1
1 Open the Backup screen of the
quality information viewer tool.
2-5103
3 Click [Backup].
4 Click [OK].
2-5104 4
2-5105
3. Execute restore.
1
1 Open the Restore screen of the
quality information viewer tool.
2-5106
2-5107
3
4 Click [Restore].
2-5108
5 Click [OK].
2-5110
2-5111
2-5112
= MEMO =
3. TOOL
This chapter explains the tool functions of Line Network Box (browsing the production
management information or the event information, printing the production machine
screen, and displaying the result information).
Unless otherwise noted in this chapter, the screens / illustrations for the NPM series will
be used for illustrative purposes.
Type Explanation
Lot information Compiled for the period during which identical production data is being
downloaded and cleared at the time of product changeover. The time of
product changeover refers to the timing at which production data different from
the one being currently downloaded will be downloaded.
Shift The process of compiling continues during the set shift in the timetable setting.
information It is cleared when the shift is changed.
Clear timing Information is compiled up until the point when it is cleared on the machine’s
information screen.
Time Production management information being saved during the past week is
information compiled by assigning a start date/time and an end date/time.
3-1001
3-1003
Lot information
a b c d
3-1021
Name Explanation
a Date The start time of production of the appropriate lot.
b lane The lane to be produced.
c MJS Filename The filename of the production data.
d Product Information The name of the lot produced
3-1023
3-1029
3-1004 1
3-1006
3-1005 1
3-1007
Type
Section name
Lot information Shift information Info for clearing Time information
Lot information ○ - - -
Set time information - - - 〇
Data extraction time information - - - 〇
Shift information - ○ - ○
Lot list - ○ - ○
Machine display information - - ○ -
Line information ○ ○ ○ ○
Production information ○ ○ ○ ○
Stop information by machine ○ ○ ○ ○
Dispense information(1) ○ ○ ○ ○
Pickup information by machine ○ ○ ○ ○
Pickup information by table ○ ○ ○ ○
Pickup count per feeder ○ ○ ○ ○
Pickup count per feeder serial ○ ○ ○ ○
Pickup count per nozzle
○ ○ ○ ○
changer
Pickup count per nozzle holder ○ ○ ○ ○
Pickup count per nozzle serial ○ ○ ○ ○
1: This is used only for the machines that can mount dispensing head
A) Lot information
a
b
c
3-1008
Name Explanation
a Lot name The name of the production lot
b Period The time during which production management information to be
displayed is compiled
Maximum of one week
c Lane The lane used for production.
a
3-1031
Name Explanation
a Period Specified period of time.
a
3-1032
Name Explanation
a Period Time period that the data actually existed within the specified time.
D) Shift information
a
3-1009
Name Explanation
a Shift name The name of the production shift
b Period The time during which production management information to be
displayed is compiled
Maximum of one week
E) Lot list
a
c
b
3-1015
Name Explanation
a From The production start time of the corresponding lot during the target
shift
b To The production end time of the corresponding lot during the target
shift
c (Lot name) The name of the production lot during the target shift
Name Explanation
a Machine Information The timing when production management information to be
displayed is acquired
b Lot name The name of the production lot
c Date The time when production management information to be displayed
is acquired
d Lane The lane used for production.
G) Line information
a
b
c
d
e
f
g
h
i
3-1017
Name Explanation
a Spoilage Rate [PPM] The spoilage rate is calculated using the following formula.
Total error count / Total pickup count 1000000
b Total Pickup Count The total number of pickups in this line.
c Total Error Count The total number of errors in this line.
Total Pickup Count is the total sum of Pickup Error, Recognition
Error, Thick Error, Placement Error, Part Drop Error, and Transfer
unit parts drop error Count.
d Pickup Error The number of pickup errors in this line.
e Recognition Error The number of recognition errors in this line.
f Thick Error The number of thick errors in this line.
g Placement Error The number of placement errors in this line.
h Part Drop Error The number of part drop errors in this line.
i Transfer unit parts drop error The number of transfer unit parts drop errors in this line.
Count
H) Production information
For the machine with two stages, information about each stage is displayed.
a b
c d
e f
g h
i j
k l
n m
o
3-1010
Name Explanation
a Panel Count The number of PCBs passed through the line.(1)
(Production count = No. of post-placement PCBs No. of PCBs just
passed through)
b Pattern Count The number of patterns actually produced (placed) .(1)
c Running Rate[%] The rate of the time during which the machine actually performs the
placement process in the production mode(1)
(Operation rate = Real run time / Run time)
d Running Time The time in the production mode.(1)
e Real Running Time The definition is different between Single lane and Dual lane and
also between Alternative placement and Dedicated placement in
dual lane.(1)
・Single lane, dedicated placement in dual lane:
The time found by subtracting the one while placement is stopped,
owing to an error or a wait for upstream/downstream processes,
from the one in the production mode
(Real run time = Run time Total downtime)
・Alternative placement in dual lane(2):
The time found by subtracting the one while placement is stopped,
owing to an error or a wait for upstream/downstream processes,
and the transport time from the one in the production mode
(Real run time = Run time Total downtime – Transport time)
Because of no time loss for transferring when the machine
operates under the condition of optimum alternative placement in
dual lane.
Name Explanation
f Total Stop Time The machine downtime during production.(1)
g Spoilage Rate [PPM] The spoilage rate is calculated using the following formula.(1)
(Total error count / Total pickup count 1000000)
h Total Pickup Count The total number of pickups in this line.(1)
i Total Error Count The total number of errors in this line.(1)
Total Pickup Count is the total sum of Pickup Error, Recognition
Error, Thick Error, Placement Error, Part Drop Error, and Transfer
unit parts drop error Count.
j Pickup Error The number of pickup errors in this line.(1)
k Recognition Error The number of recognition errors in this line.(1)
l Thick Error The number of thick errors in this line.(1)
m Placement Error The number of part drop errors in this line.(1)
n Part Drop Error The number of part drop errors in this line.(1)
o Transfer unit parts drop error The number of transfer unit parts drop errors in this line.(1)
Count
1: The F: Front / R: Rear option is shown in this item only when Shift Information is displayed.
2: Because AM100 takes single lane, this condition is not applied to AM100.
a
b
c
d
e
f
g
h
i
j
k
l
m
n
o
p
q
r
s
t
u
v
w
x
y
z
aa
ab
ac
ad
ae
af
3-1011
Name Explanation
a Power ON Time The machine running time
b Running Time The time in the production mode
c Real Running Time The definition is different between Single lane and Dual lane, and also between
Alternative placement and Dedicated placement in dual lane.(1)
1: The F: Front / R: Rear option is shown in this item only when Shift Information is displayed.
2: Because AM100 takes single lane, this condition is not applied to AM100.
J) Dispense information
This can be used for machines that mount dispensing head.
3-1018
a b c d e f g h
Name Explanation
a Machine Order The machine number
b L Production lane (F: Front / R: Rear)
This field is displayed only when shift information is displayed.
c H The position of the head (1: Front / 2: Rear)
d HA The address of the nozzle holder
e Material Library Name The library name of materials (adhesive, etc.)
f Dispensing Count The number of times of dispensing
The dispensing count is counted once each time a single
operation, such as moving, is performed. Likewise, even in the
case of the draw dispensing, the dispensing is counted each time
a single coordinate operation, such as moving to a dispensing
point or drawing, is performed. This item is displayed only with the
shift information display.
g Discharge Count The number of times of dummy dispensing
h Discharge Recognition Error The number of times of dummy recognition error stop
Stop Count
3-1019
a b c d e f g h i j k l
Name Explanation
a Machine Order The machine number
b L Production lane (F: Front / R: Rear)
This field is displayed only when shift information is displayed.
c Pickup Count The number of pickup actions by the machine
d Error Count The number of errors occurred on the machine
Error Count is the total sum of Pickup Error, Recognition Error,
Thick Error, Placement Error, Part Drop Error, and Transfer unit
parts drop error Count.
e Spoilage Rate [PPM] The spoilage rate is calculated based on the following formula.
(Error count / Pickup count 1000000)
f Error Rate[%] The rate of error occurrences against the pickup count of the
machine
g Pickup Error The number of pickup errors occurred on the machine
h Recognition Error The number of recognition errors occurred on the machine
i Thick Error The number of tombstoning errors occurred on the machine
j Placement Error The number of placement errors occurred on the machine
k Part Drop Error The number of drop errors occurred on the machine
l Transfer unit parts drop error The number of parts drop errors of the transfer unit occurred on the
Count machine
3-1020
a b c d e f g h i j k l m
Name Explanation
a Machine Order The machine number
b L Production lane (F: Front / R: Rear)
This field is displayed only when shift information is displayed.
c T The table number. It starts from the number 1 for each machine.
d Pickup Count The number of pickup actions by the table
e Error Count The number of errors occurred on the table
Error Count is the total sum of Pickup Error, Recognition Error,
Thick Error, Placement Error, Part Drop Error, and Transfer unit
parts drop error Count.
f Spoilage Rate [PPM] The spoilage rate is calculated based on the following formula.
(Error count / Pickup count 1000000)
g Error Rate[%] The rate of error occurrences against the pickup count of the table
h Pickup Error The number of pickup errors occurred on the table
i Recognition Error The number of recognition errors occurred on the table
j Thick Error The number of tombstoning errors occurred on the table
k Placement Error The number of placement errors occurred on the table
l Part Drop Error The number of drop errors occurred on the table
m Transfer unit parts drop error The number of parts drop errors of the transfer unit occurred on the
Count table
3-1012
a c e f g h i j k l m n o p q
b d
Name Explanation
a Machine Order The machine number
b L Production lane (F: Front / R: Rear)
This field is displayed only when shift information is
displayed.
c T The table number. It starts from the number 1 for each
machine.
d FA The address of the feeder
e S The side (L/R) of the feeder
f Part Number The name of components on the feeder
g Library Name The DGS library name registering this component is
displayed.
h Pickup Count The number of pickup actions by the feeder
i Error Count The number of errors occurred on the feeder
Error Count is the total sum of Pickup Error, Recognition
Error, Thick Error, Placement Error, Part Drop Error, and
Transfer unit parts drop error Count.
j Spoilage Rate [PPM] The spoilage rate is calculated based on the following
formula.
(Error count / Pickup count 1000000)
k Error Rate[%] The rate of error occurrences against the pickup count of the
feeder
l Pickup Error The number of pickup errors occurred on the feeder
m Recognition Error The number of recognition errors occurred on the feeder
n Thick Error The number of tombstoning errors occurred on the feeder
o Placement Error The number of placement errors occurred on the feeder
p Part Drop Error The number of dropping errors occurred on the feeder
q Transfer unit parts drop error Count The number of parts drop errors of the transfer unit occurred
on the feeder
a c e f g h i j k l m n o p q r s t u
b d
LNB3-1027_E.png
Name Explanation
a Machine Order The machine number
b L Production lane (F: Front / R: Rear)
This field is displayed only when shift information is
displayed.
c T The table number. It starts from the number 1 for each
machine.
d FA The address of the feeder
e S The side (L/R) of the feeder
f Feeder Type The type assigned to a feeder.
<Feeder type designation>
"S": Single tape feeder
"D": Double tape feeder
"TS": Thin type single feeder
"AL": Auto load feeder
"-": Other than the above
g Feeder Serial The serial number assigned to the feeder.
h TG Type of tape guide.
The following types are available depending on the
component size (L).
A:0.3 < L ≦ 0.9
B:0.9 < L ≦ 1.3
C:1.3 < L ≦ 2.1
D:2.1 < L ≦ 2.5
E:2.5 < L ≦ 3.7
i TG Serial The serial number assigned to a tape guide.
If there is no serial number assigned, “-“ is displayed.
j Part Number The name of components on the feeder
k Library Name The DGS library name registering this component is
displayed.
l Pickup Count The number of pickup actions by the feeder
m Error Count The number of errors occurred on the feeder
Error Count is the total sum of Pickup Error, Recognition
Error, Thick Error, Placement Error, Part Drop Error, and
Transfer unit parts drop error Count.
n Spoilage Rate [PPM] The spoilage rate is calculated based on the following
formula.
(Error Count / Pickup Count 1000000)
o Error Rate[%] The rate of error occurrences against the pickup count of the
feeder
p Non Pickup Count The number of pickup errors occurred on the feeder
q Recognition Error The number of recognition errors occurred on the feeder
r Thick Error The number of tombstoning errors occurred on the feeder
s Placement Error The number of placement errors occurred on the feeder
t Part Drop Error The number of dropping errors occurred on the feeder
u Transfer unit parts drop error Count The number of parts drop errors of the transfer unit occurred
on the feeder
3-1013
a c e f g h i j k l m n o
b d
Name Explanation
a Machine Order The machine number
b L Production lane (F: Front / R: Rear)
This field is displayed only when shift information is
displayed.
c H The position of the head (1: Front / 2: Rear)
d CA The slot number of the nozzle changer to which the pickup
nozzle is arranged
e Nozzle Number The number of the pickup nozzle
f Pickup Count The number of pickup actions by the nozzle
g Error Count The number of errors occurred on the nozzle
Error Count is the total sum of Pickup Error, Recognition
Error, Thick Error, Placement Error, Part Drop Error, and
Transfer unit parts drop error Count.
h Spoilage Rate [PPM] The spoilage rate is calculated based on the following
formula.
(Error count / Pickup count 1000000)
i Error Rate[%] The rate of error occurrences against the pickup count of the
nozzle
j Pickup Error The number of pickup errors occurred on the nozzle
k Recognition Error The number of recognition errors occurred on the nozzle
l Thick Error The number of tombstoning errors occurred on the nozzle
m Placement Error The number of placement errors occurred on the nozzle
n Part Drop Error The number of dropping errors occurred on the nozzle
o Transfer unit parts drop error Count The number of parts drop errors of the transfer unit occurred
on the nozzle
3-1014
a c e f g h i j k l m n
b d
Name Explanation
a Machine Order The machine number
b L Production lane (F: Front / R: Rear)
This field is displayed only when shift information is
displayed.
c H The position of the head (1: Front / 2: Rear)
d HA The address of the nozzle holder
e Pickup Count The number of pickup actions by the nozzle holder
f Error Count The number of errors occurred on the nozzle holder
Error Count is the total sum of Pickup Error, Recognition
Error, Thick Error, Placement Error, Part Drop Error, and
Transfer unit parts drop error Count.
g Spoilage Rate [PPM] The spoilage rate is calculated based on the following
formula.
(Error count / Pickup count 1000000)
h Error Rate[%] The rate of error occurrences against the pickup count of the
nozzle holder
i Pickup Error The number of pickup errors occurred on the nozzle holder
j Recognition Error The number of recognition errors occurred on the nozzle
holder
k Thick Error The number of tombstoning errors occurred on the nozzle
holder
l Placement Error The number of placement errors occurred on the nozzle
holder
m Part Drop Error The number of drop errors occurred on the nozzle holder
n Transfer unit parts drop error Count The number of parts drop errors of the transfer unit occurred
on the nozzle holder
3-1026
a c e f g h i j k l m n o p
b d
Name Explanation
a Machine Order The machine number
b L Production lane (F: Front / R: Rear)
This field is displayed only when shift information is
displayed.
c H The position of the head (1: Front / 2: Rear)
d CA The slot number of the nozzle changer to which the pickup
nozzle (the nozzle actually used for pickup) is arranged
e Nozzle Number The number of the pickup nozzle
f Nozzle Serial The serial number of the pickup nozzle.
g Pickup Count The number of pickup actions by the nozzle
h Error Count The number of errors occurred on the nozzle
Error Count is the total sum of Pickup Error, Recognition
Error, Thick Error, Placement Error, Part Drop Error, and
Transfer unit parts drop error Count.
i Spoilage Rate [PPM] The spoilage rate is calculated based on the following
formula.
(Error count / Pickup count 1000000)
j Error Rate[%] The rate of error occurrences against the pickup count of the
nozzle
k Pickup Error The number of pickup errors occurred on the nozzle
l Recognition Error The number of recognition errors occurred on the nozzle
m Thick Error The number of tombstoning errors occurred on the nozzle
n Placement Error The number of placement errors occurred on the nozzle
o Part Drop Error The number of dropping errors occurred on the nozzle
p Transfer unit parts drop error Count The number of parts drop errors of the transfer unit occurred
on the nozzle
3-1001
3-1029
A) Screen handling in the case where you have selected Per Hour
3-1029
3-1029
3-2002
② Changing a time frame and displaying hourly event information during the time
frame (Per Hour)
You can change a time frame and display the hourly or per-hour information of events that
occurred during the time frame.
3-2004
You can display the machine event
information of the time frame an hour later
1
than the current one.
3-2005
Name Explanation
a Date The date of event occurrence
b Code The main code to categorize events
c Subcode The code to show event details
d Main message Displays the event name.
e Sub message Displays the event detail information.
3-1029
3-1029
3-2007
3-1029
3 Click [OK].
3-2008
3
3-2009
B) Screen handling in the case where you have selected Specified Period
3-1031
3-2012
② Changing a time frame and displaying the information of event(s) that occurred
during a specified period
You can change a time frame and display the information of events that occurred during a
specified period of time.
3-1032
Name Explanation
a Date The date of event occurrence
b Machine Number The number of the machine on which an event(s) occurred.
c Code The main code to categorize events
d Subcode The code to show event details
e Main message Displays the event name.
f Sub message Displays the event detail information.
3-1031
Clicking [Save] opens the dialog to designate
the destination to save. Designate a
destination to export the event(s).
3-2015
3-2020
3-1001
3-2002
A) Screen handling in the case where you have selected Per Hour
3-2002
3-2002
3-1029
a b c d e
3-2006
Name Explanation
a Date The date of event occurrence
b Code The main code to categorize events
c Sub-code The code to show event details
d Main message Displays the event name.
e Sub-message Displays the event detail information.
3-2002
3-2019
B) Screen handling in the case where you have selected Specified Period
3-2012
3-1029
3-2016
Name Explanation
a Date The date of event occurrence
b Code The main code to categorize events
c Sub-code The code to show event details
d Main message Displays the event name.
e Sub-message Displays the event detail information.
3-2012
3-2017
3-2020
3-1001
3-3002
2 Click [Refine].
3-3007
B) Downloading
3-3008
2 Click [OK].
3-3004
3-3005
C) Deleting
3-3009
3-1001
SP
Output the part verification history for SP.
3
3 Select a display method.
2 ‘Show All’
Parts verification history information is all
shown and output in CSV format.
3-5002
3-5003
Display item
Item Explanation
Machine Number Shows a machine number.
Machine Name Shows a machine name.
ZNo. Identification number decided by feeder address, sub address and
tables (front and rear).
Feeder Address Shows a feeder address.
Feeder Sub Address Shows a feeder sub address.
• 0: Single feeder
• 1: Double feeder (left)
• 2: Double feeder (right)
Parts Name (1) Shows a part name input by part verification.
Reel ID (1) Shows a reel ID input by part verification.
Feeder Serial Shows a feeder unique ID.
Mount Time Shows the time installed a part.
It includes the time performed operation.
Unmount Time Shows the time removed a part.
Operator ID (1) Shows an operator ID input by part verification.
Operation Shows operation information of part verification.
There are “Verify”, “Splicing”, “Feeder Transfer” and “Reset”.
Regular Part Name Shows a regular part name if a registration part for the substitution
part group is used.
Shows a part name before replacement if a registration part for the
substitution part list is used.
Vendor Name (1) Shows a vendor name input by part verification.
Lot Name (1) Show a lot name input by part verification.
Quantity (1) Shows quantity of a part input by part verification.
USER Data (1) Shows the USER data input by part verification.
1: Information written in the feeder memory from part verification is displayed.
3-5002
3-5004
1
The production status monitor is displayed.
It is composed of the following four display
3-1001
areas.
1. Dispatching section
2. Line status monitor section
3. Production information section
4. Cycle time section
For details of the display and operation of
each section, see the description of each
section in this chapter
4
3-4057
1. Dispatching section
A) Finished PCB count graph
3-4002
The following information is plotted on the finished PCB count graph (period).
Information Explanation
Shift Shows the shift you have selected.
Total Shows the finished PCB count graph (total).
Lane Shows the lane you have selected.
Plan count Shows the total number of planned PCBs per period.
Shows the number of finished PCBs of the lot(s) produced per
Actual
period.
3-4002
3-4039
The following information is plotted on the finished PCB count graph (total).
Information Explanation
Shift Shows the shift you have selected.
Period Shows the finished PCB count graph (period).
Lane Shows the lane you have selected.
Plan count Shows the number of PCBs being set to Plan count.
Actual count Shows the total number of finished PCBs.
Estimated
Shows the estimated total number of finished PCBs.
count
3-4002
3-4040
3-4002
3-4041
The following information is plotted on the finished PCB count graph (by lot).
Information Explanation
Period You can define a period and show up to 7 days’ worth of data.
Actual (total) Shows the actual production result (total) on a per-lot basis.
Actual (period) Shows the actual production result (period) on a per-lot basis.
C) Dispatching information
3-4002
3-4042
3-4003
In the line status monitor section, the statuses of machines are displayed in real time.
You can check the machine image in the line status monitor section for the operating status and
conditions of each machine.
Information Explanation
Status indicator Green: Shows the lane currently in operation.
Yellow: Shows that a waning is being sent out.
Red: Shows that an error is being detected.
Machine image Shows the head or supply unit type being mounted on the machine.
3-4043
3-4044
3-4045
3-4046
3-4047
B) Pickup monitor
1 Go to Product information, and select
the pickup monitor icon .
1
3-4043
1 3 4
7 8 9 10 11
6
13 12
3-4048
Unknown : No display
Very strong upward trend : (Red)
Lead to Upward trend : (Yellow)
Steady trend : (Green)
Downward trend : (Light blue)
Very strong downward trend : (Blue)
1
2
3-4055
1 Select the type combo box.
3-4057
3-4059
3-4060
3 The summary list for each part type and the
detailed information appears.
Summary screen for each part type and the detailed information
3-4061
3-4049
Tool chip
3-4050
3 Align the mouse cursor with each
chart.
3-4051
2
3-4052
3 Click [Copy].
3-4053
3-4054
The top area of the part edit history screen shows the following
spoilage rate information.
3-4055
3-4065
3-4059 3-4060
3-4061
3-4062 3-4063
3-4064
3.5.2 Reports
1
3-1001
The report screen is displayed.
The report screen consists of “1.Time
selection section” and “2.Line status monitor
section”
For details on the display and operation of
each section, please see the description of
each section in this chapter.
3-4005
3-4006
3-4007
3-4006
3-4008
3-4007 1
2 Select Period.
When you double-click the date, every-four-hour cells for 24 hours appear.
3-4010
3-4011
When you double-click the time, every-hour cells for 24 hours appear.
3-4010
3-4012
When you click [<], the lot list display period moves to the future.
When you click [>], the lot list display period moves to the past.
The travel depends on the selected display type.
3-4009
3-4013
When you click [], the lot list display period zooms in.
When you click [], the lot list display period zooms out.
The scale depends on the selected display type.
3-4009
3-4014
3-4015
3-4017
[Next]
3-4018
[Back]
3-4019
[Back]
3-4020
Misjudgment report
3-4016
1
3-4021
3-4016
1
The inspection report after printing is
displayed in another window.
3-4023
[Back]
3-4024
1
The misjudgment report (after printing) is
displayed in another window.
3-4025
[Back] [Next]
3-4026
[Back]
3-4027
1 Click [Print].
3-4017
1 Click [Copy].
3-4017
3-4022
The images of the machines composing the line are displayed in the line status monitor section.
B) Misjudgment report
Report Explanation
Inspection result (list) The inspection result data is summarized and displayed.
Values are summarized for each circuit number.
For each circuit number The inspection result data is displayed for each circuit number.
The display includes the feeder, nozzle holder, nozzle changer, and
parts name information.
3-5070
3-5071
3-5071
① Head
3-5072
a b c d
Description
a Data display switch
Switch between ‘Producing’ and ‘Maintenance’. (The default value: Producing)
In ‘Producing’, information on the load that is automatically checked during production is
displayed.
In ‘Maintenance’, information on the load that is manually checked during maintenance is
displayed.
b [Backup]
Files related to load measurement information are compressed and downloaded / saved to
the user specified location.
See “A) Backup of load measurement information” described later.
c [CSV output]
Output load measurement information of all heads to a CSV file based on the selected
condition
d [Setting]
Display the setting screen.
See “A) setting screen” described later.
1 Click [Backup].
3-5073
The confirmation dialog box opens.
1
2 Click [Yes].
3-5074
2
3-5075
3 Click [Yes].
3-5077
b c d e f
Description
a Select MC
Select a production machine in the production line.
*1 Marking the checkbox under the ‘Select MC’ allows you to select or deselect all
machines.
*2 To give an overall image of the load measurement result, add a background color of the
checkbox for each machine No.
1) If warning and NG are not given to the load measurement value, the background color
of the checkbox will be white.
2) If warning is given, it will be yellow.
3) If NG is given, it will be red.
b Head:
Select a head among from ‘ALL’, ‘F’ and ‘R’. (The default value: ALL)
1) For ‘ALL’, load measurement information on both the front and rear side of the
selected machine is displayed.
2) For ‘F’, load measurement information on the front side is displayed.
3) For ‘R’, load measurement information on the rear side is displayed.
c Scale:
Select a scale among from ‘Day’, ’Hour’ and ’Minute’. (The default value: Hour)
1) For ‘Day’, daily load measurement information is displayed in a graph. (Up to 30 days)
2) For ‘Hour’, hourly load measurement information is displayed in a graph. (Up to 7
days)
3) For ‘Minute’ load measurement information for every minute is displayed in a graph.
(Up to one day)
d Start Time:
Select ‘Day’: Specify ‘Day’ of start time using the calendar icon [ ].
1) If the scale is ‘Day’, the default value will be 30 days before today.
2) If it is ‘Hour’, the default value will be seven days before today.
3) If it is ‘Minute’, the default value will be one day before today.
Select ‘Hour’: Specify ‘Hour’ of the start time.
*It is displayed when ‘Hour’ or ‘Minute’ is selected for the scale.
Select ‘Minute’: Specify ‘Minute’ of the start time.
* It is displayed when ‘Minute’ is selected for the scale.
e End Time:
Select ‘Day’: Specify ‘Day’ of end time using the calendar icon [ ].
*The default value is the current date.
Select ‘Hour’: Specify ‘Hour’ of the end time.
*It is displayed when ‘Hour’ or ‘Minute’ is selected for the scale.
Select ‘Minute’: Specify ‘Minute’ of the end time.
* It is displayed when ‘Minute’ is selected for the scale.
f [Change]
Search load measurement information based on the selected condition.
■ [%] Display a
b
3-5078
[N] Display a
b
d
3-5088
Description
a Switch of load measurement information display
Switch between ‘Graph Display’ and ‘List Info Display’.
For ‘Graph Display’, graph of load measurement information is displayed.
For ‘List Info Display’, list of load measurement information of the selected machine and head is
displayed.
See “A) List Info Display” described later.
b Display of nozzle legend
Clicking the nozzle legend (POSXX) displays maximum, average and minimum load measurement
values of the specific nozzle.
See “B) Display of load measurement values of the specific nozzle.
c Display of warning upper/lower limits and NG upper/lower limits
The line chart of warning upper and lower limits and NG upper and lower limits are displayed as
dotted line.
If the average value exceeds NG upper limit or it falls below NG lower limit, the measurement points
are displayed as a red color ( ). If the average value exceeds warning upper limit or falls below
warning lower limit, they are displayed as a yellow color ( ).
d Display of event legend
Clicking the event legend display the event line for the specific event.
See “C) Display of specified event line” described later.
e Display of head information
Information on production machine number (front / rear – head type) is displayed.
[%] Display
a b c
e
d
f
3-5079
[N] Display
a b c
e
d
f
3-5089
Description
a Machine:
Specify the production machine number in production line.
b Head:
Specify a head either ‘F’ or ‘R’. (The default value: F)
1) For ‘F’, load measurement information on the front side of the selected machine is displayed.
2) For ‘R’, load measurement information on the front side of the selected machine is displayed.
c Head Type:
The type of the selected head for the selected machine is displayed.
d Nozzle Pos
Nozzle holder address for the selected head.
e Load measurement time
The time that load measurement is performed is displayed.
*The display varies depending on the scale.
For ‘Day’, it shows as ’yyyy/MM/dd’ format.
For ‘Hour’, it shows as ‘yyyy/MM/dd hh’ format.
For ‘Minute’, it shows as ‘yyyy/MM/dd hh:mm’.
f Measured value ( [%] Display / [N] Display)
Maximum, average and minimum load measurement values are displayed.
*If the average of the measurement values exceeds the NG upper/lower limit, the background color of
rows will be red.
*If it exceeds the warning upper/lower limit, the background color of rows will be yellow.
3-5080
a
b
The maximum, average, minimum lead
measurement values of the nozzle ‘POS1’ are
displayed.
3-5081
Description
a Event legend
Add a background color to the event legend.
*Multiple selection is allowed
b Measured value
Maximum, average and minimum values of the
load measurement value of the selected
nozzle are displayed.
3-5080
1
b
The event line of ‘Time-Lapse Change Cal.’ is
displayed.
a
3-5082
Description
a Event legend
Add a background color to the event legend.
*Multiple selection is allowed
b Event line
The selected event line is displayed.
2. Setting screen
Clicking the [Setting] button displays the setting screen. You can edit the LNB standard value,
and set the standard value and the event setting on the setting screen.
1 Click [Apply].
4 Modified information is saved.
2 Click [Close].
1
The setting screen is closed.
3-5083
1 2
① LNB standard value
You can edit the values of warning upper limit, warning lower limit, NG upper limit and NG lower
limit of each type of a head installed to the machine in the production line.
a b c
1 Click the value field of Warning Upper
Limit, Warning Lower Limit, NG Upper
Limit or NG Lower Limit.
Description
a Head Type
The head type installed to each machine in the production line is
displayed.
* NH: Abbreviation of Nozzle Head
* LW: Abbreviation of Light Weight
b Upper Limit / Lower Limit of Warning
Warning upper limit (%): The threshold value (%) that is warning
upper limit is displayed as the rate of change (+ direction) with
respect to the standard load of the measurement value.
Warning lower limit (%): The threshold value (5) that is the
warning lower limit is displayed as the rate of change (- direction)
with respect to the standard load of the measurement value.
c Upper Limit / Lower Limit of NG
NG upper limit (%): The threshold value (%) that is NG upper limit
is displayed as the rate of change (+ direction) with respect to the
standard load of the measurement value.
NG lower limit (%): The threshold value (5) that is the NG lower
limit is displayed as the rate of change (- direction) with respect to
the standard load of the measurement value.
Page 3-84 EJM5DE-MB-03L-17
NPM X / NPM / AM / VM
LNB
3.5 Result Information Display
3-5085
a b
Description
a Use LNB Standard Value
The LNB standard value set on the setting screen is used.
b Synchronize The Machine Setting
The standard value set on the machine is used.
③ Event setting
Show or hide each event line that represents load measurement information in a graph.
a b
c d
e f
g h
3-5086
Description
a Connection Start Machine-LNB
Show or Hide the ‘Connection Start Machine-LNB’ event line.
*Event code: 00 000000
b Execute Load Checker Calibration
Show or Hide the ‘Execute Load Checker Calibration’ event line.
*Event code: 03 660000
c Execute Load Checker Calibration
Show or Hide the ‘Execute Load Checker Calibration’ event line.
*Event code: 03 670000
d Execute Manual Load Measure
Show or Hide the ‘Execute Manual Load Measure’ event line.
*Event code: 03 680000
e Execute Nozzle Exchange
Show or Hide the ‘Execute Nozzle Exchange’ event line.
*Event code: 03 690000
f Execute Product Change
Show or Hide the ‘Execute Product Change’ event line.
*Event code: 03 6A0000
g Execute Head Maintenance
Show or Hide the ‘Execute Head Maintenance’ event line.
*Event code: 03 6B0000
h Time-Dependent Change Calibration (End)
Show or Hide the ‘Time-Dependent Change Calibration (End)’ event line.
*Event code: 03 2B0001
3-5087
a b
Description
a [%] Display
The value of the measured push-in load changed from the reference value
is displayed as [%].
b [N] Display
The value of the measured push-in load changed from the reference value
is displayed as normal value [N].
3-5050
2
3 4 5
2 Click [Data Display].
3 Choose a machine.
6 4 Choose a period.
5 Click [Change].
7
6 Choose a head (Front or Rear).
8 Click [Display].
3-5051
The diagnosis result is displayed.
9 Click [Delete].
f
a b c d
3-5052
Explanation
a Inspection items.
b Details of inspection.
c The range of the measurement result.
d Head nozzle No.
The measurement result. If the value is beyond the range of
e
[Reference value], it shows in orange color.
f The range of [Reference value] can be changed.
g Measurement detailed information.
1
2 3 4
1 Click [Data Compare].
6 Click [Compare].
a
d
c e
g
b
d
c e
g
b
3-5054
Explanation
Diagnosis item
a
*Choose an item.
b Comparison data
c Reference value (Min and Max)
d Max. Min and Average of all data
e Head nozzle No.
f Measurement result
g Max. Min and Average per nozzle No. on a head
2
1 1 Click [Setting].
3-5055
4 To change the value, click [Apply].
4 The changes are not reflected without clicking
[Apply].
2 Click [Export].
3-5056
3 Click [Yes].
3-5057
3
The progress bar of compress head diagnosis
data is displayed.
4 Click [Yes].
3-5060
3-5061
3-5062
3-5063
2
a
The print preview for the head diagnosis result
is displayed.
b
2 Click [Print].
3-5064
Description
a Name of person to be confirmed /approved.
b Detailed measurement information.
c Head diagnosis result.
3-5065
2
a
Print preview for the head diagnosis
comparison result is displayed.
b
2 Click [Print].
c The head diagnosis comparison result is
printed out.
3-5066
Description
a Names of persons to be confirmed /approved.
Detailed measurement information for the selected head
b
diagnosis file.
c Head diagnosis result.
3-1001 1
3-5028
1. Main screen
The screen layout of the main screen differs depending on the presence or absence of the
inspection head.
1
3
5
4
3-5028
1
3
5
4
3-5029
You can select a search period from the calendar by pressing [・・・] next to ‘Time’.
② Line Information
‘Error Rate’ : The total rate of error (total number of errors / total number of
pickup attempts) of the displayed lot during the displayed period.
‘Defect Rate’ : The total rate of defect of inspection results. For more information
on how to calculate it, please refer to the settings screen.
(‘Defect Rate’ will be displayed only in the presence of any
inspection head.)
③ PCB Image
The image of PCB and the placement part is displayed.
Blue plot : planned placement location for an error part
Red plot : planned placement location for a part considered a defect in the
inspection of parts.
Yellow plot : planned placement location for a part considered a defect in the
solder inspection.
Also, by selecting ‘Zoom’ from the menu displayed with the click of the right mouse button, the
enlarged view of a PCB image is displayed in another window. Please see F)PCB map screen to
be described later.
④ Error/Defect list
In the presence of the inspection head
‘Error Parts List’ / ‘Component defect list’ / ‘Solder inspection defect list’
The respective lists are displayed. For the details of display items, refer to the later description.
If a row (parts) is selected in one list, the background color of the related rows in the other two
lists changes.
By selecting for each list any of ‘HTML Save’ ‘File Save’ or ‘Clipboard’ from the menu displayed
at the click of the right mouse, data can be saved in the selected format.
3-5030
Item Explanation
Per Feeder, Per Head, Per Clicking on each character helps switch to its own display
Changer format. ‘Per Feeder’ is selected on initial startup. The selected
display is shown in boldface. A display format changed here is
reflected to the Part Inspection Bad List.
Part Number Name of parts subject to error counting.
MC / TBL / ADR The numbers of the machine, the table and the tray (feeder
address) to place target parts.
Err [%] Rate of errors to target parts.
Total The number of errors with respect to target parts.
Pickup / Recognition / Breakdown of the number of errors.
Height/ Mount / Drop /
Transcription
Display is switchable only in the presence of the inspection head. If there is no inspection head,
three types of an error parts list (per feeder, per head and per changer) are displayed.
Display item of Part Inspection Bad List (only in the presence of the inspection head)
3-5031
A part inspection bad list shows PCB defects detected by inspection after placed.
Item Explanation
With over judge You can specify whether to include over judge in Inspection Bad,
using the check box.
Per Feeder, Per Head, Per Clicking on each character helps switch to its own display
Changer format. ‘Per Feeder’ is selected in initial startup. The selected
display is shown in boldface. A display format changed here is
reflected to the Error Parts List.
Part Number Name of parts subject to error counting.
MC / TBL / ADR The numbers of the machine, the table and the tray (feeder
address) to place target parts.
Bad [ppm] Rate of defects in parts inspection to target parts.
Total The number of defects in parts inspection to target parts.
Yes/No / Position / Side / Breakdown of the number of defects.
Polarity / Foreign / Others
Display item of Solder Inspection Bad List (only in the presence of the inspection head)
3-5032
A solder inspection bad list shows PCB defects detected by inspection after printed.
Item Explanation
With over judge You can specify whether to include over judge in Inspection Bad,
using the check box.
Per Circuit Number It indicates that numerical values in the list are compiled
according to each circuit number. The display format is
unchangeable.
Parts Name of parts subject to solder inspection defect counts.
MC / TBL The number of the machine / table that places target parts.
Circuit The number of the circuit that uses target parts.
PT The number of the pattern in which target parts are placed.
Bad [ppm] Rate of defects in solder inspection to solder matching target
parts.
Total The number of solder inspection defects to solder matching target
parts.
Blue / Over / Position / Breakdown of the number of defects.
Bridge / Shape / Others
3-5033
1
2
3-5034
3-5035
3-5036
3-5037
3-5038
3-5039
② [Number of records]
The number of records of parts that have been mounted on those PCBs specified under the
search conditions.
③ ‘Quality information’
Only defect or NG parts are displayed on the quality information list.
Display item list
Item Explanation
Panel Count The number of produced panels on which a part specified by
search condition is placed.
PCB Barcode Barcode of PCB on which a part specified by search condition is
placed.
PCB Serial Serial number of PCB on which a part specified by search condition
is placed.
Part Number Part name specified by search condition
Circuit Number Circuit number to which a part specified by search condition is
used.
PT Pattern number to which a part specified by search condition is
used.
Mount coordinates X,Y,θ Coordinates at which those parts specified under the search
conditions have been mounted.
Mount Time Time on which a part specified by search condition is mounted.
Mount Status Mount status is displayed. If there is no defect or error, ‘OK’ is
displayed.
RCG Compensate Value Recognition compensation value of a target part.
X,Y,θ
APC Compensate Value APC compensation value of a target part.
X,Y,θ
MC The number of the machine that mounts those parts specified
under the search conditions.
TBL The number of the table that is used for mounting those parts
specified under the search conditions.
FADD Feeder address of a part specified by search condition.
NH Holder number of a nozzle on which a part specified by search
condition is mounted.
NC Change of a nozzle on which a part specified by search condition is
mounted on.
TN Placement turn of a part specified by search condition.
Part Image Part image used during part inspection.
Inspection
1
Judge Part inspection result.
Solder Image Solder image used during solder inspection.
Insection
2
Judge Solder inspection result.
5. Setting screen
The setting screen includes the <Common Setting> screen, the <Reference DB Setting>
screen, and the <Quality Information Display Setting> screen.
1 2 3
3-5040
4 5
① ‘Common Setting’
The <Common Setting> screen allows the following to be set.
LNB Connected to , Inspection BOX , Inspection BOX ,
Connected to 1 Connected to 2
Quality Information DB , Quality Information , Line Defect Rate ,
Connection Status Collect Status Setting
Shift Setting
② ‘Reference DB Setting’
The <Reference DB Setting> screen allows the following to be set.
Backup Setting , Backup Setting
④ [OK]
When you click [OK], the settings input on all the setting screens (Common Setting, Reference
DB Setting, and Quality Information Display Setting) take effect.
⑤ [Close]
Clicking the [Close] exit the setting screen and the screen returns to the main screen.
Common Setting
Clicking the ‘Common Setting’ tab displays the <Common Setting> screen.
3-5040 6
④ ‘Shift Setting’
Set a shift that you use in the system. The shift you set here is set to the combo box of ‘Time’
provided as a search condition for quality information, thus allowing you to select it.
⑤ [Apply]
Click [Apply] to enable the settings entered.
⑥ [Close]
Clicking the [Close] exit the setting screen and the screen returns to the main screen.
Reference DB Setting
Clicking the ‘Reference DB Setting’ tab displays the <Reference DB Setting> screen.
3-5048
4
① ‘Backup Setting’
Select ‘Enable’ to set the number of days for which backup data is retained, if you want the
backup data to be deleted automatically when that period has passed.
* Automatic deletion is executed at 0:00 every day.
② ‘Reference DB Data’
The backup date of backup data is displayed in list form.
* The backup date of DB being collected is not displayed.
③ [Apply]
When you click [Apply], the settings input on the <Reference DB Setting> screen take effect.
④ [Close]
Clicking the [Close] exit the setting screen and the screen returns to the main screen.
2
3
3-5049
② [Apply]
When you click [Apply], the settings input on the <Quality Information Display Setting> screen
take effect.
③ [Close]
Clicking the [Close] exit the setting screen and the screen returns to the main screen.
6
3-5041
‘Serial’ / ‘Barcode’: Select from the combo boxes the Serial and Barcode of target PCB(s)
produced within a specified time frame. Both Serial and Barcode are not
selectable at once. Only the error(s) and defect information of the selected
Serial / Barcode will be displayed in the PCB map image.
⑦ ‘Magnification’ / / / /
‘Magnification’: A scaling factor used for enlarging the images displayed in the Zoom In View area.
: The button that enlarges an image being displayed in the Zoom In View area. Click the
button to enlarge the image being displayed. Additionally, if you move the mouse over the
Zoom In View area and double-click it, the image being displayed can be enlarged once
again.
: The button that reduces an image being displayed in the Zoom In View area. Clicking the
button reduces the image being displayed. Additionally, if you move the mouse over the
Zoom In View area and double-click it, the image being displayed can be enlarged once
again.
: The button that restores an image being displayed in the Zoom In View area to its initial
display state. Clicking the button allows the image being displayed to be rescaled to 100%.
: Clicking the button displays the mount point search information screen. For details, see G)
Mount point info search.
3-5042
‘Part Number’ / ‘Circuit Number’ : Select a search condition from the combo box. Multiple
conditions are also selectable. However, you will not be able to
perform search without specifying a condition. Make sure to
specify a part name or circuit number as a search condition at
the least.
[Search] : Click this button to search under the specified search conditions.
3-5047
1
3-5043
3-5043
① ‘PCB Search’
‘Lot Name’ : Enter the name of a PCB Lot you want to search for either into the combo box
or with the keyboard directly.
Click on [Search] to obtain both a PCB serial list and a PCB barcode list
matching the Lot entered and to set them to the combo box.
‘PCB Serial’ : Enter the PCB Serial name of a PCB you want to search for either into the
combo box or with the keyboard directly.
Click on [Display] to display NG information on the entered PCB Serial in NG
List. And the applicable PCB’s image is displayed in Zoom In/General areas.
‘PCB Barcode’ : Enter the PCB Barcode name of a PCB you want to search for either into the
combo box or with the keyboard directly.
Click on [Display] to display NG information on the entered PCB Barcode in NG
List. And the applicable PCB’s image is displayed in Zoom In/General areas.
② ‘PCB Information’
‘Inspected PCB(s)’ : It indicates how many PCB pieces are inspected prior to a specified PCB.
‘Inspection Time’ : It shows the time when a specified PCB is inspected.
③ ‘NG List’
NG information on the selected PCB Serial and PCB Barcode is displayed.
Selecting a row changes the background color of the row, and a cross line is displayed on the
location corresponding to the part selected in each of Zoom In and General.
④ ‘Zoom In’
It is the enlarged image of the PCB Serial and PCB Barcode specified in PCB search. Solder, if
judged as NG, is displayed by red spheres. Clicking [+] or [-] allows you to change the
magnification. The magnification ratio is selectable from among x1/4, x1/2, x1, x2 and x4.
⑤ ‘General’
It is the overview image of the PCB Serial and PCB Barcode specified in PCB search. Solder, if
judged as NG, is displayed by red spheres. In ‘General,’ the area displayed in ‘Zoom In’ is
displayed as a square. The area image can be enlarged, reduced or moved by using the mouse.
3-5047
1
Post-mount inspection defect map will be
displayed. For detailed information and how to
operate, see explanations described from the
next page.
3-5045
3-5045
① ‘PCB Search’
‘Lot Name’ : Enter the name of a PCB Lot you want to search for either into the combo box
or with the keyboard directly.
Click on [Search] to obtain both a PCB serial list and a PCB barcode list
matching the Lot entered and to set them to the combo box.
‘PCB Serial’ : Enter the PCB Serial name of a PCB you want to search for either into the
combo box or with the keyboard directly.
Click on [Display] to display NG information on the entered PCB Serial in NG
List. And the applicable PCB’s image is displayed in Zoom In/General areas.
‘PCB Barcode’ : Enter the PCB Barcode name of a PCB you want to search for either into the
combo box or with the keyboard directly.
Click on [Display] to display NG information on the entered PCB Barcode in NG
List. And the applicable PCB’s image is displayed in Zoom In/General areas.
② ‘PCB Information’
‘Inspected PCB(s)’ : It indicates how many PCB pieces are inspected prior to a specified PCB.
‘Inspection Time’ : It shows the time when a specified PCB is inspected.
③ ‘NG List’
NG information on the selected PCB Serial and PCB Barcode is displayed.
Selecting a row changes the background color of the row, and a cross line is displayed on the
location corresponding to the part selected in each of Zoom In and General.
④ ‘Zoom In’
It is the enlarged image of the PCB Serial and PCB Barcode specified in PCB search. A mount
point, if judged NG, will be shown circled in red. Clicking [+] or [-] allows you to change the
magnification. The magnification ratio is selectable from among x1/4, x1/2, x1, x2 and x4.
⑤ ‘General’
It is the overview image of the PCB Serial and PCB Barcode specified in PCB search. A mount
point, if judged NG, will be shown circled in red. In ‘General,’ the area displayed in ‘Zoom In’ is
displayed as a square. The area image can be enlarged, reduced or moved by using the mouse.
4. MAINTENANCE
This chapter explains the maintenance functions of Line Network Box (browsing the
machines composing the line, setting, managing the software version, etc.). For
information about maintenance of LNB, refer to the Maintenance Manual.
Unless otherwise noted in this chapter, the screens / illustrations for the NPM series will
be used for illustrative purposes.
4-1001
4-1002
3 Click [History].
4-1003
4-1004
4-1002
4-1005
3 Click [OK].
4-1006
3
4-1001
2
‘CM/DT’ is added to the [Add Machine]
pressed. Perform [Add Machine] to create the
4-1007
same configuration as the actual line.
3 Click [Update].
4-1009
Click [Update] after turning ON the machine
power and going to the Home screen.
4 Click [OK].
4-1010
4
4-1001
4-1014
4
5 Click [OK].
4-1015
4-2001
2
4-2002
4-2004
4-2005
1
4-1001
The <PCB Information Communication
Setting> screen is displayed.
a b c d e f g h
4-1017
4 Click [OK].
4-1016
4-3001
3 Click [OK].
4-3003
3
4-3005
4-3006
4-3001
4-3007
The following describe how to register, delete, and change the user.
3 Click [OK].
4-3010
3
Group Right
System administrator Both tool and maintenance functions are available.
Operator/Engineer Tool functions are available. Maintenance functions are hidden from the
menu, and not available.
Group Right
Engineer Choose ‘Engineer’ mode.
All operations on the machine become available.
Operator Choose one of the ‘A–E’ modes.
The A–E modes have the operation right specified by the machine, and the
operator is given the corresponding operation right.
For the machine operation right, refer to the instruction manual of machine.
2 Click [OK].
4-3012
2
3 Click [OK].
4-3013
3
Security precautions
① In initial introduction, ‘administrator’ is registered.
Change the password periodically in order to maintain the LNB security.
② The user information in security settings should be managed on your own responsibility. In the case
of retirement, transfer, or the like, leaving unused users unattended can cause the leakage of user
information. We strongly recommend deleting unused users.
4-3014
4-3015
4-3016
3 Click [OK].
4-3017
3
4-3001
4-3018
2
3 Click [OK].
4-3019
3
4-3048
4-3001
4-3020
3 Click [OK].
4-3021
3
4-3001
3 Click [OK].
4-3052
4-3023
3
1 : For the remainder warning setting, if you enter ‘0’ in the threshold, the warning function related
to the corresponding threshold is regarded as ‘OFF’ and remainder warning will not occur.
2 : Warning status on the warning setting are displayed according to the setting condition related
to the machine warning (table below).
3 : This function can be used only when pars verification is performed using the stackable stick
feeders supported for part verification.
Item Explanation
Part exhaust rush warning setting Set the work time and number of workers to be used for the
4 rush function.
‘Enable’/’Disable’ With ‘Enable’ selected, the part exhaust rush warning
function becomes enabled.
Part supply work time Set the time taken by the part supply worker to attach one
part.
Person(s) for part supply Set the number of part supply workers per line.
Front/Rear Set the number of part supply workers on the front side.
Set the number of part supply workers on the rear side.
Show next warning time The next warning time is displayed on the screen.
‘Show’ / ‘Hide’ With ‘Show’ selected, "the time between last warning and next
warning is displayed on the screen.
Show tray part exhaust info. on Tray part exhaust information is displayed on the line remaining
machines without trays monitor screen for the machine not installed the tray unit.
‘Show’ / ‘Hide’ With ‘Show’ selected, the above information is displayed
regardless of installation of the tray unit.
With ‘Hide’ selected, the above information is only displayed for
the machine with the tray unit installed.
Error trend setting 5 Set the number of samples for the calculation of correlation
coefficient of error trend.
Sample PCB number of Set the production count to be used for the calculation of
correlation coefficient correlation coefficient.
Sample time of correlation Set the production time to be used for the calculation of correlation
coefficient coefficient.
Show warning on machine when Calculate an error rate per machine / lane, and if the value
error rate beyond threshold exceeds the threshold value, warning is displayed on the screen.
‘Enable’ / ‘Disable’ With ‘Enable’ selected, ‘Show warning on machine when error rate
beyond threshold’ is enabled.
Set threshold When an error rate (PPM) exceeds the set value, warning is
displayed. The error rate is calculated from the following formula.
Total Error Count
ErrorRate ( PPM )
Total Pickup Count 1, 000 , 000
4 : If multiple parts are exhausted at the same time, the splicing will take time and the machine
may stop as waiting for the parts to be supplied.
The part exhaust rush warning function predicts such a situation beforehand and tells the
workers the schedule adjusted to avoid the stop due to waiting for part supply.
The next supply position where splicing is required is shown by green blinking on the
screen.
If the part is not supplied in time and the stop due to waiting for part supply is about to occur,
the green blinking turns into light. In this case, the splicing by multiple persons is required in
order to avoid the stop due to waiting for part supply.
For the examples of the setup, see “■ Examples of part exhaust rush warning setup.”
5 : The sample for the calculation of correlation coefficient will be adopted if either of the two
conditions above is satisfied. When ‘0’ is input in one of the boxes, only the other sample is
used for the calculation of correlation coefficient.
Item Explanation
PCB (s) to Judge Performance Set the function to display on the DGS whether the production
performance exists in the production data.
PCB (s) to Judge Set the number of PCBs produced for production performance
Performance determination.
Summary per Lane in Bottleneck Set the method to display the bottleneck machine by the signal
Machine tower.
‘per Lane’ / ‘per Machine’ If ‘per Lane’ is selected, the bottleneck lamp of the machine blinks
indicating that there is a bottleneck in a line. Lamps of two
machines may blink at the same time.
If ‘per Machine’ is selected, the lamp of one machine blinks
indicating that there is a bottleneck.
Dual Lane Operation Rate Set the method calculating the operating rate of whole machines in
Calculation Method the production management information.
‘Hide’ / ‘F/R Lane Total’ / If ‘Hide’ is selected, the operating rate of whole machines is not
‘F/R Lane Average’ / ‘Auto displayed.
calculation’ If ‘F/R Lane Total’ is selected, the total of both front and rear lanes
is displayed.
If ‘F/R Lane Average’ is selected, average of both front and rear
lanes is displayed.
If ‘Auto calculation’ is selected, an operating ratio is displayed as
average value if the machine is independent placement, and it is
displayed as the total value if the machine is under alternative
placement.
Management Information Auto Set the function that allows production control information to be
Output automatically output.
‘Enable’ / ‘Disable’ The function that allows production control information to be
automatically output becomes valid by selecting valid.
Output Folder Set the name of a folder that outputs production control
information.
The output folder is created under the folder “othersystem” in LNB.
Output Time Set the time to output production control information.
Output Forma 6 If ‘HTML’ is selected, the data is output as a HTML format.
If ‘CSV’ is selected, it is output as a CSV format.
Retain Data for Set the data retaining days of output production management
information. You can set from 1 to 100 days.
Remaining monitor CSV output Set the function that allows information displayed on the remaining
setting monitor screen of the production states monitor to be output as a
CSV file.
‘Enable’ / ‘Disable’ When valid is selected, remaining monitor CSV output setting
becomes effective.
Data holding PCBs The number of CSV files saved in the LNB is set.
(number of files) From 1 to 50000 files can be saved.
Details of Color for Switching Switch the display of the feeder on Pickup monitor – Miss
Pickup Monitor-Part chart between “Simple” and “Detail”.
‘Simple’ Display the switch line in red color only.
‘Detail’ Display the switch line using three colors for splicing, part
switch and feeder replacement.
6 : For details, refer to “The comparison list for output formats (HTML and CSV)” in the next
page.
LNB
Production Output information using
Output section management automatic output function
information
Report HTML format CSV format
Line information ○ ○ ×
Operating information ○ ○ ×
Stop information
○ ○ ×
per machine
Summary(7) × × ○
Dispensing information ○ ○ ○
Pickup information
○ ○ ×
per machine
Pickup information
○ ○ ○
per feeder
Pickup information
○ ○ ○
per feeder serial
Pickup information
○ ○ ○
per nozzle changer
Pickup information
○ ○ ○
per nozzle holder
Pickup information
○ ○ ○
per nozzle serial
4-3027-1
4-3027-2
“State” column
4-3027-4
4-3027-5
Rush 2
Red/Yellow
Splicing will not be made in time. Green
Blinking
(Help is required.)
Remainder warning
If the splicing remaining time has become shorter than the warning start time for feeder,
“Remainder warning” is indicated. Perform splicing immediately for the feeders with the
indication “Remainder warning.”
Time
SFS
SSR Splicing remaining time
SSR: Splicing remaining time
SFS: Warning start time for feeder
Feeder
10001 10002 10003 10004
Remainder warning
Rush 1
This is indicated if, according to the predictions for parts to be supplied, a part is not supplied in
time unless the present situation is improved. If starting the part supply work now allows it to be
supplied in time, the “Rush 1” warning is indicated for the feeders before the one whose part
will not be supplied in time unless the present situation is improved.
Start splicing immediately if the “Rush 1” warning is indicated. During splicing, handle the
feeders with shorter splicing remaining time (those which are ranked higher on the machine
screen: rush indications) first.
SSR
SFS
SPS
SPS
10001 10002 10003 10004 Feeder 10001 10002 10003 10004 Feeder
Rush 2
As with the “Rush 1” warning, this is indicated if, according to the predictions for parts to be
supplied, a part is not supplied in time unless the present situation is improved. If even starting
the part supply work now does not allow it to be supplied in time, the “Rush 2” warning is
indicated for the feeder whose part will not be supplied in time.
If the “Rush 2” warning is indicated, perform splicing with the help of multiple persons, otherwise
the part will not be supplied in time.
Although the “Rush 1” and the “Rush 2” warnings may be indicated at the same time, as with
the “Rush 2” warning, perform splicing with the help of multiple persons.
During splicing, handle the feeders with shorter splicing remaining time (those which are ranked
higher on the machine screen: rush indications) first.
Present situation:
Time Part supply NOT in time
Splicing remaining time
Part supply work time
SSR: Splicing remaining time
SSR SFS: Warning start time for feeder
SFS SPS: Part supply start time
(= SSR–SFS)
SPS
Feeder
10001 10002 10003 10004 10005
Time
Part supply NOT in time
SSR
SFS
SPS
10001 10002 10003 10004 10005 Feeder
Rush 2
4-3001 1
4-4001
3 Click [OK].
4-3025
3
1 :Data Generation System, PanaCIM, TR200, SPC200, PT200, and MFO are Panasonic brand
name.
2 :To use each host system, you need to register the license. If the license is not registered, the
message “The license is not registered.” appears and you cannot configure the connection
settings.
4-3001
4-3026
3 Click [OK].
4-3028
3
Ex.: If PCB always has ‘PCB’ in the first letters of PCB barcode
such as ‘PCB001002’, [Have PCB in the first letters of the
first line data].
Lot ID Set a lot ID extraction position of the PCB barcode.
‘Barcode Reading’
Disable/Enable With ‘Enable’ selected, the lot ID is extracted under the
‘Auto Product Change’ extraction setting condition.
Disable/Enable
Extraction condition Set an acquisition position of a lot ID.
Ex.: If the lane barcode is ‘REAR’, set [Have REAR in the first
letters of the first line data].
Reloaded PCB ID Set this when affixing the barcode seal on the bad PCB and
reloading it.
Reloaded PCB ID Set recognition letters and an acquisition position for judging
whether it is a reloaded PCB ID or not.
Ex.: If bad PCB always has ‘PNG’ in the first letter of PCB
barcode such as ‘PNG001002’, [Have PNG in the first
letters of the first line data].
‘Allow too few characters in Mark the checkbox to stop errors even if you have too few
PCB ID’ characters for barcode extraction. However, if the number of
characters is 0, it results in error.
‘Allow manual input at PCB ID Mark the checkbox if manual input is allowed from the machine
reading error’ when PCB ID reading error occurs.
1
1 Choose ‘Enable’ in ‘Multi-barcode
setting’.
4-3051
2 Click [Configure].
2
The <Multi-barcode setting> screen is
displayed.
3
3 Click [New].
4-3052
4 5 Click [Configure].
Reading information
Barcode
Lot ID Serial
M1234S0001 1234 1
M123S00001 123 1
The above barcode is read and multi-barcode definitions are shown as below when Lot ID and
Serial information are extracted.
4-3054
Reading Reading
Lot barcode information Lane barcode information
Lot ID Lane ID
BARABC12 ABC12 LANE1 1
BARXYZ78 XYZ78 LANE2 2
The above barcode is read and multi-barcode definitions are shown as below when Lot ID and
Lane type are extracted.
4-3055
4-3056
4-3057
4-3058
4-3052
2 3 Click [Configure].
2
2 Click [Delete].
1
4-3060
4-3052
4-3032
4 Click [Apply].
5 Click [OK].
4-3034
4-3061
3 Click [OK].
4-3037
3
4-3032
1
■Information to be set
rd
• ‘Enable’ / ‘Disable’ for ‘3 party AOI
connection’’
• Machine subject to ‘Show Warning
Information’
rd
• ‘Enable’ / ‘Disable’ for ‘MFB 3 Party AOI
connection’
• The compress level used for ‘MFB file
compression’
2
LNB4-3038_E.png
LNB4-3039_E.png 3
3
4 Click [OK].
4-3040
4
4-3029
4-3030
4-3031
3
4-3041
4-3042
3 Click [OK].
4-3043
3
5 In ‘Folder list’,
check the list of files existing in
‘/lnbroot/othersystem’.
6 Click [Apply].
7 Click [OK].
4-3051
7
8 Click [OK].
4-3045
1
4-3041
4-3053
4 Click [OK].
4-4002
4
5 Choose a machine.
4-3054
2 Click [Save].
4-4002
2
The file download dialog opens.
3 Click [Save].
4-4003
4-4005
2 Click [Save].
4-4006
3 Click [Save].
3
4-4007
4-4008
3
3 Click [Restore].
4 Click [OK].
4-5003
4
5 Click [OK].
4-5004
4-5006
4-5007
1
4-5008
4-5009
2 3 Click [Restore].
3 The confirmation dialog opens.
4 Click [OK].
4-5010
4
5 Click [OK].
4-5011
5
4.7 Update
4.7.1 LNB
You can update LNB.
Be aware that once it is updated, it is not possible to recover the current version.
(CD drive)\LNB\lnbxxxxx.zip
2
4-6002
3 Click [OK].
3
4-6003
4 Click [Install].
4-6004
The confirmation dialog opens.
4
5 Click [OK].
6 Click [OK].
4-6006
4-6013
4-6014
3 3 Click [OK].
4-6008
4-6009
4
4 Check off the system to update and
the machine, and click [Install].
5 Click [OK].
4-6005
5
6 Click [OK].
4-6016 8
4-6017
9 Click [Install].
10 Click [OK].
11 Click [OK].
4-6019
11
■Upgrade NG:
The install image is NPM-X series, AM100, NPM-VF
(*1) When you select Reserved version upgrade, the following message appears. Select
Standard version upgrade.
4-6020
(*2) The type of an install image is judged by the type of the interlock module file in ZIP.
4-6015
1
1
4-6016
4-11001
4-7001
3
3 Click [Create a log for Panasonic
analysis].
4 Click [OK].
4-7002
4
4-8002
5 Click [Save].
Category Description
Production data Acquires this log when an error related to the production data edited or created on DGS
history or this machine, or an error occurs during downloading or checking the production data
occurs.
MC action log Acquires this log when an error related to an action of this machine or a PCB transport
action occurs.
LNB action log Acquires this log when an error related to a LNB action such as production management
information, a line control action of this machine, a part verification action or automatic
product change occurs.
If any problem which does not fall above category is found, acquire all logs.
1
The <Collect Simple Log> screen appears.
4-7005
2
2 Select a machine whose log you
acquire and a cause of stop.
4 Click [OK].
4-7007
4
5 Click [Save].
4-7009
A dialog prompts for a destination to save the
file. Specify the destination, and download it.
5
Category Description
Date Date of error occurrence
Time Time of error occurrence
Stop Content Description of error
4-6001
1
2
The confirmation dialog opens.
3 Click [OK].
4-8002
3
4 Click [OK].
4-8003
4
4-8004
After this, LNB is restarted automatically.
4-5006
4.10 Self-diagnosis
The self-diagnosis function is a tool to verify that LNB is operating properly.
4.10.1 Performance
The performance screen displays the performance of LNB.
4-9001
4-9010
4-9009
② CPU Usage
CPU usage is displayed by a graph and tables.
③ Memory utilization
Memory utilization is displayed by a graph and tables.
4
4-12001
Screen operation
1. Display of parameters
4-12001
4-12002
4-12008 4-12014
4-12020
2
A message says they are copied to the
clipboard.
4-12003
3 Click [OK].
4-12004
4-12005
3 Click [OK].
4-12006
1 Click [Update].
4-12025
4-12002
4-12038
When the edit history data for all items not edited is displayed
4-12038
When the edit history data only for edited items is displayed
4-12039
① How to copy the edit history data of the selected production machine
2 Click [Copy].
4-12038
3 Click [OK].
4-12040
2 Click [Copy].
4-12041
4-12042
3 Click [COPY].
4-12043
6. Editing of parameters
You can edit specified parameter setting values for the selected machine and save the changes
to the differential parameter file.
The machine reads the data edited on the parameter setting in the differential parameter file
and reflects it to the machine.
In this section, it takes the operation screen when 'Line parameter' is selected for explanation.
2 Select [Edit].
4-12044
4 Click [Apply].
4-12045
5 Click [OK].
4-12046
5
2 Click [Reconfirm].
4-13002
4.13 Restart
You can restart LNB and LNB – PC and turn OFF the powers.
4-11001
The <LNB Restart> screen is displayed.
1
= MEMO =
COMMOE-BC-17F-00
◍ Company and product names described in this document are
trademarks or registered trademarks of their respective companies.
◍ Some of our products fall under the export control items
(or technologies) established in the Foreign Exchange and Foreign
Trade Act. When exporting (or providing technologies overseas),
please check its legal restrictions and be sure to take necessary
procedures such as to obtain the export permission.
Printed in Japan