Efficient High-Capacity Busduct Systems
Efficient High-Capacity Busduct Systems
Since
01
Introduction
Lectro has manufactured and installed hundreds of thousands of meters of busducts for large and small projects since
1975, both for the domestic market and for exports around the globe.
The production takes place in a state of the art facility, using latest generation precision techniques including CNC,
automation systems and robotics. Lectro products have been type tested by DEKRA laboratories of the Netherlands.
Lectro busduct systems contain high quality components and are trusted for their high safety factor and long life.
Lectro newest range, The «series LSB PRO» busduct provide currents from 1000A to 6400A.
We pride ourselves in delivering systems which exceed the expectation of our customers, both in terms of quality and in
the level of customer service we provide.
02
Busducts
Tap-off units enable the drawing down of Half the man-hours: T hanks to the s andwich des ign, bus ducts
additional power to be easy and compact Installation requires only half the time as have very compact cros s s ectional s iz es
Applications of Busducts
Multiple Loads Vertical Riser Service Entrance
and Single Load
F eeding multi-loads dis tributed throughout a The efficient method to feed high rise From the utility transformer to the main
building / manufacturing facility is eas y and buildings, as distribution to different floors switchboard (service entrance), busduct
time s aving with bus ducts is achieved through convenience tap-offs provides the most hassle free feeding
solution
C onveniently placed tap-offs ens ure that
plugs can be ins talled and removed s afely in Normally used for feeding load concentrated
03
Lectrobar Busducts - Unique Features
Tin Coated High Purity True Sandwich for Both High Insulation Tested Grounding and Neutral
Copper Bars Feeder and Plug-in at 2500V for 1 Minute Flexibility
Oxygen free copper No need to separate or flare Two insulation layers used Integral casing ground as standard,
High purity:better or equal to the bars at the outlet 50% additional ground bar, 100%
Main insulation Teflon
%99.99
High short circuit withstand Coated Fiberglass 250 C
o ground bar available
High conductivity: better than for both feeder and plug-in working temperature and
100% , 200% (Full), 50% (Half)
%99.95
Low impedance and low voltage 5000V breakdown
neutral available
Good contact
drop All insulation used better than
class H No need for earth bar, the aluminum
No flame smoke or gas
housing ground conductor is carried
propagation in the housing Working temperature 50o C,
No deration required through the joint
«Chimney Effect»
04
Two Bolt Patent Joint Design
5
YEARS
AR
Y
RANT
W
Excellent heat dissipation Corner elbows, tees, crosses, & Enclose flexible joint and Exact design, layout & selection
reducers etc transformer bushing aided by support of engineering
Significant reduction in reactance
Protect the system from the team
and magnetic flux leakage Maximum Layout flexibility
entry of any foreign body Detailed drawing in one week from
Proper ground return path Optimum utilization of space receiving the order
Easy check on transformer oil
Dust and water protection leakage without de-energizing
the system Lower carbon footprint with
Special coating for better heat shorter shipping time to Middle
dissipation East, Africa & Europe Markets
05
Design & Construction
excludes potential points of penetration by moisture electrolytic copper with suitable cross section tin coated at
the cost-effective transmission of large amount of Conductors are insulated with Teflon Coated Fiberglass
power even at long distances.
films (10 mil* thickness, 5000 V, 250oC) and layered
130oC.
06
Design & Construction
Lectrobar is constructed with extruded aluminum Hence, integral housing ground is standard and provides full cross
profile. The non-magnetic aluminum housing ensures section grounding. The system ground continuity is maintained
excellent heat dissipation, a significant reduction in through each joint by the ground path end blocks and joint covers.
reactance and magnetic flux leakage. Both, the new casing In addition, the housing ground conductor is carried through the
design and the special casing coating ensure the best heat joint. This design ensures that the integrity of the ground path is
dissipation possible from the system. This allows the system to maintained by the same mechanical pressure used to maintain
work without derating up to 50oC. Standard casing is IP54. On
the continuity of the conductive path (Casing tested as earth at
request IP55, IP65 and IP67 casings can also be supplied.
DEKRA Netherlands). An internal ground bus adds no benefit with
this method. It adds only unnecessary cost to the system.
Aluminum casing provides an excellent ground return path. However, for applications where the clients insist on 50% or 100%
DC resistance /meter of the casing is less than 0.03 milliohm. earth bar, Lectro can provide it as an optional.
Ampere
Rating (A) Busducts
07
Types of Busducts
Feeder Busducts
LSB PRO
Ampere Feeder
Rating (A) Busducts
1000 LSBPROC3FNHFI0100SL3
1300 LSBPROC3FNHFI0130SL3
1600 LSBPROC3FNHFI0160SL3
3100A
2000 LSBPROC3FNHFI0200SL3
2500 LSBPROC3FNHFI0250SL3
3500 LSBPROC3FNHFI0350SL3
3100 LSBPROC3FNHFI0310SL3
4000 LSBPROC3FNHFI0400SL3
4000 A & 5000 A & 6000 A
5000 LSBPROC3FNHFI0500SL3
6000 LSBPROC3FNHFI0600SL3
08
Types of Busducts
Plug - in Busducts
LSB PRO
Plug - in Busducts
Ampere Plug-in
Rating (A) Busducts
1000 LSBPROC3FNHPI0100SL3
1300 LSBPROC3FNHPI0130SL3
1600 LSBPROC3FNHPI0160SL3
3100A
2000 LSBPROC3FNHPI0200SL3
2500 LSBPROC3FNHPI0250SL3
3500 LSBPROC3FNHPI0350SL3
3100 LSBPROC3FNHPI0310SL3
4000 LSBPROC3FNHPI0400SL3
4000 A & 5000 A & 6000 A
5000 LSBPROC3FNHPI0500SL3
6000 LSBPROC3FNHPI0600SL3
Joints:
Joints in all ratings are of a two bolt patent design, which
each set of the busbars and the joint. This method exerts
Hex Bolt
Joint alignment is made by two bolts instead of one bolt in the
of the busduct joint even with non skilled labor. The joint
Teflon Tube
temperature is less than rest of the busduct due to the
Joint Heat Sink specially designed heat sinks and contact surface. Figure A
washers. The tightening torque of joint bolt does not run down
Copper/Bimetal
after initial accomodation, and is maintained at a level that
PBT
ensures stability of contact resistance and temperature rise.
Pressure Plate
Spring Steel
Washer Contact Resistance at joint
Hex Nut 65
63
)
55
50
45
40
20 40 60 80 100
Torque ( N-m )
Figure A
10
Innovations
Ampere M O
No ( in mm ) ( in mm )
Rating (A)
11
Accessories
10 8
12
4
1
3
5
9
6 11
Complete line of ‘standard fittings’ or ‘made to fit’ accessories with wide varieties are available to
meet every application need.
12
Accessories - Flat Elbow
14 13
Accessories - Edgewise Elbow
14
Accessories - Offset Elbow
15
Accessories - Corner Elbow
In addition to these fittings, Lectro offers a space saving corner joint elbow. This elbow has the same construction of Lectro
Joints in the form of elbow. Due to its compact design, the corner joint allow optimum utilization of space.
With a minimum leg length of 13 cm for an edgewise elbow, the corner joint elbow can solve any serious path problems
and helps to achieve optimum layout with minimal space requirements.
1000 LSBPROC3FNHFI0100CEE
1250 LSBPROC3FNHFI0125CEE
1600 LSBPROC3FNHFI0160CEE
2000 LSBPROC3FNHFI0200CEE
2500 LSBPROC3FNHFI0250CEE
3500 LSBPROC3FNHFI0350CEE
3100 LSBPROC3FNHFI0310CEE
4000 LSBPROC3FNHFI0400CEE
5000 LSBPROC3FNHFI0500CEE
6400 LSBPROC3FNHFI0640CEE
Flat: The space saving flat elbow takes no additional space up to 1600A. It is a regular joint rotated 90 degree.
These elbows are constructed with non-flammable Fiberglass 2mm thickness sheets with a 8kV/mm.
1000 LSBPROC3FNHFI0100CEF
1250 LSBPROC3FNHFI0125CEF
1600 LSBPROC3FNHFI0160CEF
2000 LSBPROC3FNHFI0200CEF
2500 LSBPROC3FNHFI0250CEF
3500 LSBPROC3FNHFI0350CEF
3100 LSBPROC3FNHFI0310CEF
4000 LSBPROC3FNHFI0400CEF
5000 LSBPROC3FNHFI0500CEF
6400 LSBPROC3FNHFI0640CEF
16
Accessories - Tees and Crosses
Tees are busduct fittings for connection in three directions.
Crosses are suitable for connection in four directions. Crosses are applied when a bus run must branch off in three
directions in the same plane.
Flat Edgewise
Length (mm)
17
Accessories - Transformer Connection
The transformer connection is equipped with the necessary flexible joints and is totally enclosed in an IP54/55 box that is
uniquely provided by Lectrobar. The box is equipped with a Plexi Glass door to allow the check of the presence of an oil
leak without de-energizing the system. The flexible connection is used to allow for busduct expansion and contraction
on the low voltage spades.
Connection with oil type transformer Connection with dry type transformer
18
Transformer & Swichboard Flanges
Both Lectro feeder and plug-in busduct can be connected on both sides of transformer and switchboard by a coordinated
system in simple and easy way which saves 20% of switchboard size. Also, it guarantees safe connection in minimum
installation time. Lectro busduct enters the switchboard or leaves the transformer by special attachment which is tailored
according to the dimension and design of both transformer and switchboard. Cut out dimensions and drilling plans are
provided with the customer drawings. For proper coordination between busduct and other equipment, detailed drawings
including orientation, room plan and height, distance between transformer bushing, transformer and switchboard
dimensions should be given. Lectro design and planning group will prepare all necessary drawings and coordination.
19
Flange End
20
Accessories - Transformer Connection
Ampere
Rating (A)
Oil Type Dry Type Oil Type Dry Type
21
Accessories - Reducers
Protected Reducers
R educer boxes with circuit breakers or fus es are us ed
for protection and as a dis connecting means.
Expansion Coupling
Lectro busduct is designed to expand as a load is applied
22
Accessories
End Closure
End closures terminate a busduct run and can be used to
close right or left ends. It is constructed from thick
Fiberglass sheets laid between the busduct bars.
Vertical Hangers
A spring suspension type is used for vertical runs. This
hanger equalizes the weight of vertically mounted
busduct along all supports. These hangers compensate for
expansion and contraction of the busduct . At least, one
vertical hanger must be used for each floor.
Feed Box
Feed units are used to supply power to the busduct. The
box is made from sheet steel containing either connection
strip, circuit breaker or fuses. However, it is recommended
to feed busducts over 1600A directly from the distribution
panel. The minimum length of the feed unit depends on
the size of cables entering the box, but normally it is
greater than 80cm.
23
Tap-offs
An O N-O F F handle mounted on tap-off to operate the
breaker without opening the cover.
T he tap-off boxes are made from s heet s teel painted with
electros tatic paint or galvaniz ed. T ap-off with breakers
have the following precautions to ens ure s afe operation:
To ensure that the tap-off plugs are seated onto the busduct,
the box is equipped with a clamping mechanism.
This mechanism will draw the unit tight on to the busduct
housing as the installer tightens the clamps. The contact
resistance between plug pins and the tinned busbars is
constant even after years of operation due to the high contact
pressure.
Bolted On
Bolt-on tap-offs are used as power take-off up to 1600 A. When the required current is higher than the capacity of the
plug-in, tap-off unit bolts directly to the contact surfaces of the busbar joint. This unit can carry either a circuit breaker
or fuses.
Rated X Y Z
Current (cm) (cm) (cm)
Z
Y 32A 35 20 15
Up to 160A 40 30 25
160A to 250A 50 30 25
250A to 400A 60 30 26
400A to 700A 70 30 26
700A to 800A 80 40 33
800A to 1000A 90 40 33
24
Electrical Data Sheet
1000V
up to 1000V
8kV
50Hz or 60Hz
1000 1300 1600 2000 2500 3100 3500 4000 5000 6000
Short Circuit Current
50 50 70 85 100 100 100 100 100 100
105 105 154 187.00 220 220 220 220 220 220
Characteristics under normal operation
73.64 60.13 41.7 37.52 25 26.12 19.14 19.7 12.5 9.77
22.98 28.6 30.2 4.82 6 7.85 8.98 6.17 5 7.5
77.14 66.58 51.48 37.82 25.70 27.27 21.14 20.64 13.46 12.31
31.00 19.00 15.50 15.50 14.00 10.33 7.75 7.00 7.00 4.70
62.95 56.51 44.58 28.49 20.43 22.17 17.92 16.85 11.25 10.66
65.95 57.51 43.74 31.03 21.71 23.28 18.26 17.65 11.60 10.40
63.77 52.07 36.11 32.49 21.65 22.61 16.57 17.06 10.82 8.46
( full load current ) (B)
62.95
65.95
63.77
25
DSLB Busduct Catalogue Numbering System
Busduct Name
Descriptive Identification
LSB PRO Lectrobar Sandwich See Table B
Busduct PRO
LSBPRO C 3F N H F I 100 SL L
Table A Table B
BAHRAIN