Anti-Lock Braking System (ABS) : Group 35B
Anti-Lock Braking System (ABS) : Group 35B
GROUP 35B
ANTI-LOCK
BRAKING SYSTEM
(ABS)
CONTENTS
WARNING
• Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and
passenger (from rendering the SRS inoperative).
• Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
• MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any SRS-
related component.
NOTE
The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,
clock spring, and interconnecting wiring. Other SRS-related components (that may have to be removed/installed in connection
with SRS service or maintenance) are indicated in the table of contents by an asterisk (*).
35B-2 ANTI-LOCK BRAKING SYSTEM (ABS)
GENERAL DESCRIPTION
GENERAL DESCRIPTION
M1352000100379
Top components such as Bremboä brakes, EBD and
sports ABS improve braking power and braking sta-
bility.
SPORTS ABS EBD (Electronic Brake-force Distribution
• 4-wheel independent control optimizes the brake system)
force to each wheel to achieve a balance of • Rear brake power is electronically controlled to
improved braking force and braking stability. optimize performance in accordance with road
• A steering angular velocity sensor was added to and load conditions and to ensure optimal distri-
monitor the steering angle status. Braking force is bution of braking force between the front and rear
altered in response to the steering status to brakes.
improve the quality of steering when braking in • Rear brake fluid pressure control employs a
corners. brake modulator hydraulic unit solenoid valve that
• The steering angular velocity sensor, lateral G- made it possible to eliminate the pressure control
sensor and longitudinal G-sensor accurately valves (proportioning valves).
monitor driving conditions and optimize ABS con- • Effective use of rear wheel brake force reduces
trol to match the specific driving conditions. temperature build-up in the front brakes under
hard braking conditions.
• Independent control of the left and right rear
brakes when braking during cornering achieves a
balance of improved vehicle stability and braking
force.
CONSTRUCTION DIAGRAM
6
4
AC209828
8
7, 10
10067AU
1
2
9 5 3
1
AC211546 AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
GENERAL DESCRIPTION
35B-3
During normal operation, the ABS makes several Shock at starting check
sounds that may seem unusual at first: Shock may be felt when the brake pedal is lightly
• A whining sound is caused by the ABS hydraulic pressed while driving at a low speed. This is a nor-
unit motor. mal characteristic because the ABS system opera-
• When pressure is applied to the brake pedal, the tion check is carried out when vehicle speed is 8 km/
pulsation of the pedal causes a scraping sound. h (5 mph) or less.
• When the brakes are applied firmly, the ABS
operates, rapidly applying and releasing the
brakes many times per second. This repeated
application and release of braking forces can
cause the suspension to make a thumping sound
and the tires to squeak.
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35B-4 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
DIAGNOSIS FUNCTION
M1352011200507
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-5
CAUTION
To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
1. Ensure that the ignition switch is at the "LOCK" (OFF)
position.
2. Start up the personal computer.
3. Connect special tool MB991827 to special tool MB991824
16-PIN and the personal computer.
4. Connect special tool MB991911 to special tool MB991824.
5. Connect special tool MB991911 to the data link connector.
6. Turn the power switch of special tool MB991824 to the "ON"
position.
MB991911 NOTE: When special tool MB991824 is energized, special
tool MB991824 indicator light will be illuminated in a green
color.
MB991824
7. Start the MUT-III system on the personal computer.
NOTE: Disconnecting scan tool MB991958 is the reverse of the
connecting sequence, making sure that the ignition switch is at
the "LOCK" (OFF) position.
MB991827 AK204071AB
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35B-6 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
WHEN THE DIAGNOSTIC TROUBLE CODE NO. 24 WHEN NO DIAGNOSTIC TROUBLE CODE IS
IS OUTPUT OUTPUT
0.5s 0.25s
1.5s
0.5s
ILLUMINATED ILLUMINATED
SWITCHED SWITCHED
OFF OFF
PAUSE TENS PLACE UNITS
ACX01778 AB
TIME 3s SIGNAL DIVISION SIGNAL
2s
ACX01777AB
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
AC211895AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-7
ON
IGNITION SWITCH
OFF
ON
STOPLIGHT SWITCH
OFF
ON
ABS WARNING LIGHT
OFF
3s
DIAGNOSTIC TROUBLE
CODE MEMORY
WITHIN WITH- WITH- WITH- WITH- WITH- WITH- WITH- WITH- WITH- WITH-
3s IN 1 s IN 1 s IN 1 s IN 1 s IN 1 s IN 1 s IN 1 s IN 1 s IN 1 s IN 1 s 1s
1ST 2ND 3RD 4TH 5TH 6TH 7TH 8TH 9TH 10TH
ERASING
COMPLETED
AC000937 AB
2. Depress the brake pedal and hold it.
3. Turn the ignition switch to the "ON" position.
4. After turning the ignition switch to the "ON," release the
pedal within three seconds. Repeat this process of pressing
and releasing the brake pedal 10 continuous times.
5. Turn the ignition switch to the "LOOK" (OFF) position.
6. Disconnect special tool MB991529.
.
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35B-8 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
MB991911
MB991824
MB991827 AK204071AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-9
CAUTION
To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
1. Connect scan tool MB991958 to the data link connector.
2. Turn the ignition switch to "ON" position.
3. Select "Interactive Diagnosis" from the start-up screen.
4. Select "System select."
16-PIN
5. Choose "ABS" from the "CHASSIS" tab.
6. Select "Data List."
7. Choose an appropriate item and select the "OK" button
MB991911
MB991824
MB991827 AK204071AB
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35B-10 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
CAUTION
To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
1. Connect scan tool MB991958 to the data link connector.
2. Turn the ignition switch to the "ON" position.
3. Select "Interactive Diagnosis" from the start-up screen.
4. Select "System select."
16-PIN
5. Choose "ABS" from the "CHASSIS" tab.
6. Choose "Actuator Test" from "ABS" screen.
7. Choose an appropriate item.
MB991911
MB991824
MB991827 AK204071AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-11
DTC INSPECTION ITEM REFERENCE PAGE
52 Valve relay OFF problem P.35B-42
53 Motor relay OFF problem
54 Motor relay ON problem Replace the brake
modulator hydraulic unit
(Integrated with ABS-
ECU).
55 Motor system P.35B-42
63 ABS-ECU abnormality Replace the brake
modulator hydraulic unit
(Integrated with ABS-
ECU).
71 Lateral G-sensor system P.35B-46
81 Steering angular velocity sensor (ST-1) system P.35B-57
82 Steering angular velocity sensor (ST-2) system
83 Steering angular velocity sensor (ST-N) system
NOTE: diagnostic trouble code No.16, 52, 63
.
• Code No. 16 is cleared from the memory by turning the ignition switch to the "ACC" position. When the
system is properly reset, this code is also cleared from the memory.
• Code No. 52 and 63 are cleared from the memory by turning the ignition switch to the "ACC" position.
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35B-12 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
DTC 11, 12, 13, 14: ABS Sensor (Open Circuit or Short Circuit)
DTC 21, 22, 23, 24: ABS Sensor System
ABS-ECU
ABS SENSOR
AC211704AB
AC211899AB AC211900AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-13
CONNECTOR: A-29 CONNECTOR: B-118
B-118 (B)
A-29 (B)
AC211262 AW AC211901AB
C-122 (L)
C-113
C-111 AC211266 BL AC211265 CU
D-34
D-13 (B)
AC211902AB
. .
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35B-14 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB991529: Diagnostic Trouble Code Check Harness
• MB991502: Scan Tool (MUT-II)
• MB991958: Scan Tool (MUT-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
.
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-15
MB991911
MB991824
MB991827 AC210056AC
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35B-16 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-17
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
A-29 (B)
1 2 3 4
5 6 7 8
AC211262 AX
HARNESS SIDE
2 1
AC211899AC
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35B-18 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
CONNECTOR: A-03
A-03 (B)
HARNESS SIDE
2 1
AC211899AC
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-19
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
CONNECTOR: C-111
• Intermediate connectors C-111, C-122
HARNESS SIDE
5 4 3 2 1
13121110 9 8 7 6
AC211266 BN
CONNECTOR: C-122
C-122 (L)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265 DD
HARNESS SIDE
2 1
AC211900AC
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35B-20 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
CONNECTOR: A-03
A-03 (B)
HARNESS SIDE
2 1
AC211899AC
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-21
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
AC211266 BO
CONNECTOR: C-122
C-122 (L)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265 DD
D-34
D-13 (B)
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35B-22 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
CONNECTOR: D-13
D-13 (B)
HARNESS SIDE
1 2
AC211902AE
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-23
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
AC211266 BO
CONNECTOR: C-122
C-122 (L)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265 DD
D-34
AC211902AF
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35B-24 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
CONNECTOR: D-06
D-06 (B)
HARNESS SIDE
1 2
AC211902AG
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-25
16-PIN
MB991911
MB991824
MB991827 AC210056AC
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35B-26 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
DTC 16: ABS-ECU Power Supply System (abnormal voltage drop or rise)
IGNITION
SWITCH (IG2)
JUNCTION
BLOCK
ABS-ECU
POWER
SUPPLY
AC211705AB
B-118 (B)
C-124
AC211901AB AC211265 CV
C-210
AC211269 BJ
. .
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-27
• Damaged wiring harness and connector
.
TROUBLESHOOTING HINTS
The most likely causes for this DTC to set are: • Malfunction of brake modulator hydraulic unit and
• Malfunction of battery ABS-ECU
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB991529: Diagnostic Trouble Code Check Harness
• MB991502: Scan Tool (MUT-II)
• MB991958: Scan Tool (MUT-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
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35B-28 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 2122 23 24 25
AC211265 AR
JUNCTION BLOCK
(FRONT VIEW)
CONNECTOR C-210
(HARNESS SIDE)
6 5 4 3 2 1
14 13 12 11 10 9 8 7
CONNECTOR C-211
(HARNESS SIDE)
2 1
6 5 4 3
AC212152 AC
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-29
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
CONNECTOR: C-211
HARNESS SIDE
2 1
6 5 4 3
JUNCTION BLOCK
(FRONT VIEW) AC211269 AL
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35B-30 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
16-PIN
MB991911
MB991824
MB991827 AC210056AC
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-31
JUNCTION
BLOCK
G-SENSOR
(LONGITUDINAL)
ABS-ECU
AC211706AB
B-118 (B)
C-124
C-122 (L)
AC211901AB AC211265 CW
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35B-32 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
C-214
D-38 (B)
AC211269 BK AC208854AD
CIRCUIT OPERATION
The G-sensor detects the acceleration level in the (G-sensor output fastening).
forward/reverse direction of the vehicle, converts the .
signals into voltage signals and then sends that sig- TROUBLESHOOTING HINTS
nal to the ABS-ECU. The most likely causes for this DTC to set are:
• Malfunction of the G-sensor
• Damaged wiring harness and connector
.
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB991529: Diagnostic Trouble Code Check Harness
• MB991502: Scan Tool (MUT-II)
• MB991958: Scan Tool (MUT-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-33
MB991911
MB991824
MB991827 AC210056AC
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35B-34 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
CONNECTOR D-38
(HARNESS SIDE)
3 2 1
AC212253AB
CONNECTOR D-38
(HARNESS SIDE)
AD
3 2 1
AC212253AC
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-35
D-38 (B)
HARNESS SIDE
3 2 1
AC208854AE
CONNECTOR C-214
(HARNESS SIDE)
14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15
AC212152AD
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35B-36 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
D-38 (B)
HARNESS SIDE
3 2 1
AC208854AE
CONNECTOR: C-211
HARNESS SIDE
2 1
6 5 4 3
JUNCTION BLOCK
(FRONT VIEW) AC211269 AL
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-37
D-38 (B)
HARNESS SIDE
3 2 1
AC208854AE
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 2122 23 24 25
AC211265 AR
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
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35B-38 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
D-38 (B)
HARNESS SIDE
3 2 1
AC208854AE
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
AC103662AG
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-39
D-38 (B)
HARNESS SIDE
3 2 1
AC208854AE
C-122 (L)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265 DD
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
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35B-40 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
3 2 1
AC208854AE
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-41
16-PIN
MB991911
MB991824
MB991827 AC210056AC
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35B-42 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
DTC 41, 42, 43, and 44: Solenoid Valve inside Hydraulic Unit
DTC 52: Valve Relay Problem (Stays off)
DTC 53: Motor Relay Problem (Stays off)
DTC 55: Motor System (Seized Pump Motor)
FUSIBLE
LINK 3
HYDRAULIC UNIT
MOTOR SOLENOID VALVE
SOLENOID MOTOR
VALVE POWER POWER
SUPPLY SUPPLY
ABS-ECU
AC211707AB
A-12 (B)
B-118 (B)
AC211262 AV AC211901AB
NO.3
AC208825 AL
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-43
CIRCUIT OPERATION
.
TROUBLESHOOTING HINTS
Power is continuously supplied to the ABS-ECU The most likely causes for these DTCs to set are:
through fusible link number 3 to operate the solenoid • Damaged wiring harness or connector
valve and motor. • Malfunction of the brake modulator hydraulic unit
.
(integrated with ABS-ECU)
ABS DTC SET CONDITIONS
These codes are displayed if the power supply circuit
of solenoid valve or motor is open or shorted.
.
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB991529: Diagnostic Trouble Code Check Harness
• MB991502: Scan Tool (MUT-II)
• MB991958: Scan Tool (MUT-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC212153AD
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35B-44 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
CONNECTOR: A-12
• Intermediate connector A-12
Check the connectors, for loose, corroded or damaged termi-
A-12 (B) nals, or terminals pushed back in the connector.
Q: Are the connectors and terminals in good condition?
YES : Go to Step 3.
NO : Repair it and then go to Step 4.
1 2
AC211262AY
AC208825 AL
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-45
16-PIN
MB991911
MB991824
MB991827 AC210056AC
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35B-46 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
JUNCTION
BLOCK
G-SENSOR
(LATERAL)
ABS-ECU
AC211708AB
B-118 (B)
C-122 (L)
AC211901AB AC211265 CU
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-47
AC211269 BK AC208854AC
CIRCUIT OPERATION
The lateral G-sensor detects the acceleration level in change (lateral G-sensor output fastening).
the left/right direction of the vehicle, converts the sig- .
nals into voltage signals and then sends that signal TROUBLESHOOTING HINTS
to the ABS-ECU. The most likely causes for DTC to set are:
• Malfunction of the lateral G-sensor
• Damaged wiring harness and connector
.
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB991529: Diagnostic Trouble Code Check Harness
• MB991502: Scan Tool (MUT-II)
• MB991958: Scan Tool (MUT-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
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35B-48 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
MB991911
MB991824
MB991827 AC210056AC
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-49
CONNECTOR D-37
(HARNESS SIDE)
3 2 1
AC212253AD
CONNECTOR D-37
(HARNESS SIDE)
AD
3 2 1
AC212253AE
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35B-50 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
D-37 (B)
HARNESS SIDE
3 2 1
AC208854AF
CONNECTOR C-214
(HARNESS SIDE)
14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15
AC212152AD
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-51
HARNESS SIDE
3 2 1
AC208854AF
CONNECTOR: C-211
HARNESS SIDE
2 1
6 5 4 3
JUNCTION BLOCK
(FRONT VIEW) AC211269 AL
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35B-52 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
D-37 (B)
HARNESS SIDE
3 2 1
AC208854AF
C-122 (L)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265 DD
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-53
HARNESS SIDE
3 2 1
AC208854AF
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
AC103662AG
TSB Revision
35B-54 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
D-37 (B)
HARNESS SIDE
3 2 1
AC208854AF
C-122 (L)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265 DD
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-55
3 2 1
AC208854AE
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
TSB Revision
35B-56 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
16-PIN
MB991911
MB991824
MB991827 AC210056AC
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-57
IGNITION
SWITCH (IG2)
ABS-ECU
JUNCTION
BLOCK
JOINT
CONNECTOR (2)
STEERING
ANGULAR
VELOCITY
SENSOR
JOINT
CONNECTOR (3)
AC211709AB
TSB Revision
35B-58 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
B-118 (B)
AC211901AB AC211266BM
C-210
C-122 (L)
AC211265CX AC211269 BJ
CONNECTOR: C-230
C-230
AC211267 AJ
. .
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB991529: Diagnostic Trouble Code Check Harness
• MB991502: Scan Tool (MUT-II)
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-59
• MB991958: Scan Tool (MUT-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
TSB Revision
35B-60 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
CONNECTOR C-230
(HARNESS SIDE)
1
5 4 3 2
AC212249AB
CONNECTOR C-230
(HARNESS SIDE)
1
5 4 3 2
AC212249AC
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-61
HARNESS
SIDE
1
5 4 3 2
AC211267AL
C-211
C-210
JUNCTION BLOCK
(FRONT VIEW)
CONNECTOR C-210
(HARNESS SIDE)
6 5 4 3 2 1
14 13 12 11 10 9 8 7
CONNECTOR C-211
(HARNESS SIDE)
2 1
6 5 4 3
AC212152 AC
CONNECTOR: C-101
• Joint connector C-101
Check the connectors, for loose, corroded or damaged termi-
C-101 (L)
nals, or terminals pushed back in the connector.
Q: Are the connectors and terminals in good condition?
YES : Go to Step 5.
NO : Repair it and then go to Step 11.
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265DE
TSB Revision
35B-62 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
CONNECTOR: C-211
HARNESS SIDE
2 1
6 5 4 3
JUNCTION BLOCK
(FRONT VIEW) AC211269 AL
HARNESS
SIDE
1
5 4 3 2
AC211267AL
AC211266BP
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-63
GROUND
NO.3
AC211896 AB
GROUND
NO.14
AC211898AB
TSB Revision
35B-64 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
CONNECTOR C-230
(HARNESS SIDE)
1
5 4 3 2
AC212249AD
VARIATIONS IN VOLTAGE WHEN TURNING (3) Measure the voltage, by backprobing, between terminal 1
THE STEERING WHEEL LATERALLY and ground, terminal 4 and ground, and terminal 5 and
VOLTAGE ground. The voltage should measure as indicated in the
figure.
2.7 - 4.4 V Q: Is the steering angular velocity sensor output voltage
normal?
0.8 - 2.1 V YES : Go to Step 9.
NO : Replace the steering angular velocity sensor (Refer to
TIME P.35B-124). Then go to Step 11.
AC211894 AB
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-65
HARNESS
SIDE
1
5 4 3 2
AC211267AL
C-122 (L)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265 DD
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
TSB Revision
35B-66 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-67
16-PIN
MB991911
MB991824
MB991827 AC210056AC
TSB Revision
35B-68 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
SYMPTOM CHART
M1352011400534
NOTE: If steering movements are made when driv- NOTE: During ABS operation, the brake pedal may
ing at high speed, or when driving on road surfaces vibrate a little or may not be able to be pressed. Such
with low frictional resistance, or when passing over conditions are due to intermittent changes in hydrau-
bumps, the ABS may operate although sudden brak- lic pressure inside the brake line to prevent the
ing is not being applied. Because of this, when get- wheels from locking. This is normal.
ting information from the customer, check if the
problem occurred while driving under such condi-
tions as these.
SYMPTOM INSPECTION REFERENCE PAGE
PROCEDURE NO.
Communication between the scan tool and the whole 1 P.35B-69
system is not possible.
Communication between the scan tool and the ABS- 2 P.35B-74
ECU is not possible.
When the ignition key is turned to the "ON" position 3 P.35B-82
(Engine stopped), the ABS warning light does not
illuminate.
The ABS warning light remains illuminated after the 4 P.35B-89
engine is started.
In the inspection with scan tool service data, the 5 P.35B-92
parking brake switch is not turn ON or turn OFF.
The neutral position learning of the steering angular 6 P.35B-98
velocity sensor is not finished.
Faulty ABS operation 7 P.35B-106
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-69
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Communication between the Scan Tool and the Whole System is not
possible.
JUNCTION
BLOCK
DATA LINK
CONNECTOR
FRONT SIDE
AC211710AB
C-212 (B)
C-214
C-126
C-14 (B)
AC211265 CY AC211269 BL
NO.1
AC208825AM
TSB Revision
35B-70 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
DIAGNOSIS
Required Special Tool:
• MB991223: Harness Set
C-14(B)
DATA LINK
CONNECTOR
AC212151AB
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-71
C-14(B)
AC100188AG
C-212 (B)
C-214
CONNECTOR C-212
(HARNESS SIDE)
CONNECTOR C-214
(HARNESS SIDE)
14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15
AC212152 AB
TSB Revision
35B-72 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
C-14(B)
AC100188AG
CONNECTOR: C-212
C-212 (B)
HARNESS SIDE
1
AC211269 BR
C-14(B)
DATA LINK
CONNECTOR
AC212151AC
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-73
AC100188AG
AC100188AG
GROUND
NO.7
AC211897AB
TSB Revision
35B-74 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
INSPECTION PROCEDURE 2: Communication between the Scan Tool and the ABS-ECU is not
possible.
IGNITION
SWITCH (IG2)
JUNCTION
BLOCK
ABS-ECU
POWER
SUPPLY
JOINT
CONNECTOR (6)
JOINT JOINT
CONNECTOR (4) CONNECTOR (2)
DATA LINK
CONNECTOR FRONT SIDE
AC211711AB
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-75
CONNECTOR: B-118 CONNECTORS: C-14,C-23,C-101,C-105,C-124
C-101 (L)
B-118 (B)
C-14 (B)
C-105
AC211901AB AC211265 CZ
C-210
AC211269 BJ
CIRCUIT OPERATION
• The DTC is set by the ABS-ECU (terminal 2) to When communication with the scan tool is not possi-
the diagnostic output terminal (terminal 7) of the ble, the cause is probably an open circuit in the ABS-
data link connector. ECU power circuit or an open circuit in the diagnostic
• When the data link connector's diagnostic test output circuit.
mode control terminal (terminal 1) is grounded, .
TSB Revision
35B-76 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
DIAGNOSIS
Required Special Tool:
• MB991223: Harness Set
CONNECTOR B-118
(HARNESS SIDE)
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC212153AC
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-77
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
C-211
C-210
JUNCTION BLOCK
(FRONT VIEW)
CONNECTOR C-210
(HARNESS SIDE)
6 5 4 3 2 1
14 13 12 11 10 9 8 7
CONNECTOR C-211
(HARNESS SIDE)
2 1
6 5 4 3
AC212152 AC
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 2122 23 24 25
AC211265 AR
TSB Revision
35B-78 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
HARNESS SIDE
2 1
6 5 4 3
JUNCTION BLOCK
(FRONT VIEW) AC211269 AL
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
CONNECTOR B-118
(HARNESS SIDE)
AC212153AE
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-79
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
GROUND
NO.14
AC211898AB
TSB Revision
35B-80 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
C-14(B)
AC100188AG
CONNECTORS: C-23, C-101, C-105, C-124 • Joint connectors C-23, C-101, C-105
• Intermediate connector C-124
C-101 (L)
C-105
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11
14 15 16 17 18 19 20 2122 23 24 25 12 13 14 15 16 17 18 19 20 21 22
AC212218 AB
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-81
34
22 21 20 19 18 17 16 15 14 13
33 32 31 30 29 28 27 26 25 24 23
Then go to Step 9.
AC211901AD
CONNECTOR: C-14
C-14(B)
AC100188AG
TSB Revision
35B-82 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
INSPECTION PROCEDURE 3: When the Ignition Key is Turned to the "ON" position (Engine Stopped),
the ABS Warning Light does not Illuminate.
JUNCTION
BLOCK
JOINT
CONNECTOR (4)
COMBINATION
METER
ABS-ECU
AC211712AB
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-83
CONNECTOR: B-118 CONNECTORS: C-01, C-02, C-23, C-122
C-01
C-02 (L)
B-118 (B)
C-23 (B)
C-122 (L)
AC211901AB AC211265 DA
C-214
AC211269 BK
. .
TSB Revision
35B-84 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
DIAGNOSIS
Required Special Tool:
• MB991223: Harness Set
.
CONNECTOR C-01
(HARNESS SIDE)
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
AC212218 AC
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-85
C-23 (B)
CONNECTOR C-01
(HARNESS SIDE)
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CONNECTOR C-23
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
AC212218AE
CONNECTOR C-214
(HARNESS SIDE)
14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15
AC212152AD
TSB Revision
35B-86 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
HARNESS SIDE
2 1
6 5 4 3
JUNCTION BLOCK
(FRONT VIEW) AC211269 AL
CONNECTOR: C-01
C-01
HARNESS SIDE
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
AC211265DF
CONNECTOR C-02
(HARNESS SIDE)
515049 48 4746 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
AC212218 AD
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-87
HARNESS SIDE
515049 48 4746 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
AC211265 AI
HARNESS SIDE
515049 48 4746 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
AC211265 AI
GROUND
NO.7
AC211897AB
TSB Revision
35B-88 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
HARNESS SIDE
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
AC211265DF
C-122 (L)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 AC211265 DD
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-89
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
INSPECTION PROCEDURE 4: The ABS Warning Light Remains Illuminated after the Engine is Started.
NOTE: This diagnosis procedure is limited to cases where communication with the scan tool is possible
(ABS-ECU power supply is normal) and no diagnostic trouble code outputs.
TECHNICAL DESCRIPTION (COMMENT)
.
TROUBLESHOOTING HINTS
.
CIRCUIT OPERATION
Refer to P.35B-82. The most likely causes for this case are:
• Damaged wiring harness or connector
.
• Malfunction of the brake modulator hydraulic unit
(integrated with ABS-ECU)
.
TSB Revision
35B-90 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
DIAGNOSIS
Required Special Tool:
• MB991223: Harness Set
.
C-122 (L)
CONNECTOR C-01
(HARNESS SIDE)
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CONNECTOR C-122
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
AC212218AF
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-91
HARNESS SIDE
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
AC211265DF
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC212153AF
TSB Revision
35B-92 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
INSPECTION PROCEDURE 5: In the Inspection with the Scan Tool Service Data, the Parking Brake
Switch is not Turned ON or Turned OFF.
ABS-ECU
JOINT
CONNECTOR (4)
PARKING
BRAKE
SWITCH
AC211714AB
B-118 (B)
C-23 (B)
C-124
AC211901AB AC211265 DB
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-93
CONNECTOR: D-28
D-28 (B)
AC211902 AC
. .
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB991502: Scan Tool (MUT-II)
• MB991958: Scan Tool (MUT-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
TSB Revision
35B-94 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
AC207179AB
Pull the parking brake lever ON
Release the parking brake lever OFF
MB991911
MB991824
MB991827 AC210056AC
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-95
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC212153AG
TSB Revision
35B-96 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
C-23 (B)
C-124
CONNECTOR C-23
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
CONNECTOR C-124
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 2122 23 24 25
AC212218 AG
D-28 (B)
Q: Are the connectors and terminals in good condition?
YES : Go to Step 5.
NO : Repair it and then go to Step 6.
HARNESS SIDE
1
AC211902AH
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-97
AC211902AH
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
TSB Revision
35B-98 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
INSPECTION PROCEDURE 6: The Neutral Position Learning of the Steering Angular Velocity Sensor
is not Finished.
RELAY
BOX
STOPLIGHT
SWITCH
STOPLIGHT
JOINT
CONNECTOR (6)
ABS-ECU
AC211715AB
B-118 (B)
C-102
C-129 C-124
C-105
AC211901AB AC211265 DC
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-99
FUSE: NO.10
NO.10
AC208825AN
. .
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB991502: Scan Tool (MUT-II)
• MB991958: Scan Tool (MUT-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
TSB Revision
35B-100 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
MB991911
MB991824
MB991827 AC210056AC
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-101
CONNECTOR C-230
(HARNESS SIDE)
1
5 4 3 2
AC212249AD
VARIATIONS IN VOLTAGE WHEN TURNING (3) Measure the voltage, by backprobing, between terminal 1
THE STEERING WHEEL LATERALLY and ground, terminal 4 and ground, and terminal 5 and
VOLTAGE ground. The voltage should measure as indicated in the
figure.
2.7 - 4.4 V Q: Is the steering angular velocity sensor output voltage
normal?
0.8 - 2.1 V YES : Go to Step 13.
NO : Replace the steering angular velocity sensor (Refer to
TIME P.35B-124.) and then go to Step 13.
AC211894 AB
TSB Revision
35B-102 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
CONNECTOR C-102
(HARNESS SIDE)
2 1
4 3
CONNECTOR C-129
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 2122 23 24 25
AC212218AH
AC208825AN
CONNECTOR: C-102
C-102
HARNESS SIDE
2 1
4 3
AC211265DH
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-103
CONNECTOR B-118
(HARNESS SIDE)
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC212153AH
TSB Revision
35B-104 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
CONNECTOR C-124
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 2122 23 24 25
AC212218AI
TSB Revision
ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-105
HARNESS SIDE
2 1
4 3
AC211265DH
CONNECTOR: B-118
B-118 (B)
HARNESS SIDE
12 11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13
34 33 32 31 30 29 28 27 26 25 24 23
AC211901AD
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35B-106 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
DIAGNOSIS
Check the brake modulator hydraulic unit (Refer to P.35B-114).
If the brake modulator hydraulic unit (integrated with ABS-ECU)
is malfunctioning, replace it. Then check that the malfunction
symptom is eliminated.
DATA LIST REFERENCE TABLE
M1352011500519
The following items can be read by the scan tool
from the ABS-ECU input data.
MUT-II SCAN ITEM CHECK ITEM CHECKING REQUIREMENT NORMAL
TOOL NO. VALUE
DISPLAY
FR SNSR 11 Front-right ABS sensor Drive the vehicle Vehicle speeds
FL SNSR 12 Front-left ABS sensor displayed on the
speedometer
RR SNSR 13 Rear-right ABS sensor and scan tool are
RL SNSR 14 Rear-left ABS sensor identical.
BATT. 21 ABS-ECU power supply Ignition switch: ON 10 − 16 V
VOLTAGE voltage
PARKING 29 Parking brake switch Pull the parking brake lever. ON
SW Release the parking brake lever. OFF
G 32 Longitudinal G-sensor When vehicle stops. 2.4 − 2.6 V
S(STRAIGHT When vehicle drives. 1.0 − 4.0 V
)
STOP LAMP 36 Stoplight switch Depress the brake pedal. ON
SW Release the brake pedal. OFF
ST-N 37 Steering angular velocity After driving straightly with vehicle ON
MEMORY sensor neutral position speed more than 10 km/h (6.3 mph).
learning Before driving with ignition switch ON. OFF
G 71 Lateral G-sensor When vehicle stops. 2.4 − 2.6 V
S(LATERAL) When vehicle drives. 1.0 − 4.0 V
ST-N 74 Steering angular velocity Ignition switch: ON Steering: Neutral ON
sensor (ST-N) position and
position near by ±
360°
Steering: Except OFF
for above
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-107
MUT-II SCAN ITEM CHECK ITEM CHECKING REQUIREMENT NORMAL
TOOL NO. VALUE
DISPLAY
ST-1 75 Steering angular velocity Ignition switch: ON Steering: Turn Display ON and
sensor (ST-1) laterally slowly. OFF alternately
ST-2 76 Steering angular velocity
sensor (ST-2)
ST ANGLE 86 Steering degree • Ignition switch: Steering: Steer by + 90°
ON 90° to the right.
• Steering Steering: Neutral OFF
angular velocity
sensor neutral Steering: Steer by - 90°
position 90° to the left.
learning is
finished
(service data
No. 37 displays
ON).
NOTE
A: HYDRAULIC PRESSURE INCREASES
B: HYDRAULIC PRESSURE HOLDS
C: HYDRAULIC PRESSURE DECREASES
AC100172 AC
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35B-108 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
CHECK AT ABS-ECU
M1352011800509
Use the following steps to remove the connector
cover of the ABS-ECU and then measure the termi-
nal voltage.
1. Move the lock lever of the ABS-ECU connector as shown in
the illustration, and then disconnect the ABS-ECU
connector.
LOCK LEVER
AC211555AB
AC211694AB
AC211716
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ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
35B-109
CONNECTOR SIGNAL CHECKING REQUIREMENT NORMAL
TERMINAL NO CONDITION
5 Diagnosis When the scan tool is connected Approximately 0 V
changeover input When the scan tool is not connected Battery positive
voltage
10 ABS-ECU power Ignition switch: "ON" Battery positive
supply voltage
Ignition switch: "START" or "ACC" Approximately 0 V
11 Solenoid valve power Always Battery positive
supply voltage
14 Lateral G-sensor Ignition switch: "ON" 2.4 − 2.6 V
input (horizontal
position)
15 Longitudinal G- Always 0V
sensor ground
17 Steering angular Ignition Steering wheel: Turn laterally Variation in the
velocity sensor (ST-2) switch: "ON" voltage value 0.8 −
2.1 V and 2.7 − 4.4
V
19 Stoplight monitor Ignition Stoplight switch: "ON" Battery positive
input switch: "ON" voltage
Stoplight switch: "OFF" 1 V or less
24 Lateral G-sensor Always 0V
ground
25 Longitudinal G- Ignition switch: "ON" 2.4 − 2.6 V
sensor input (horizontal
position)
26 Steering angular Ignition Steering wheel: Turn laterally Variation in the
velocity sensor (ST-1) switch: "ON" voltage value 0.8 −
2.1 V and 2.7 − 4.4
V
27 ABS-ECU warning Ignition When the light is switched off 1 V or less
light transistor output switch: "ON" When the light is illuminated 7 V or more
33 Motor power supply Always Battery positive
voltage
.
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35B-110 ANTI-LOCK BRAKING SYSTEM (ABS)
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS
RESISTANCE AND CONTINUITY BETWEEN 2. Check the resistance and continuity between the
HARNESS-SIDE CONNECTOR TERMINALS terminals indicated in the table below.
1. Turn the ignition switch to the "LOCK" (OFF) 3. The terminal layout is shown in the illustration.
position and disconnect the ABS-ECU connectors
before checking resistance and continuity.
AC211717
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ANTI-LOCK BRAKING SYSTEM (ABS)
SPECIAL TOOLS
35B-111
SPECIAL TOOLS
M1352000600545
MB991914
MB991825
MB991826
MB991958
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35B-112 ANTI-LOCK BRAKING SYSTEM (ABS)
ON-VEHICLE SERVICE
MB991348
ON-VEHICLE SERVICE
ABS SENSOR OUTPUT VOLTAGE
MEASUREMENT
M1352001600430
Lift up the vehicle and release the parking brake.
1. Move the lock lever of the ABS-ECU connector as shown,
and then disconnect the ABS-ECU connector.
LOCK LEVER
AC211555AB
AC211694AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ON-VEHICLE SERVICE
35B-113
3. Manually turn the wheel to be measured 1/2 to 1 turn/
second. Measure the output voltage with a voltmeter or
oscilloscope.
TERMINAL NO.
Front left Front right Rear left Rear right
22 29 6 8
31 30 7 9
AC211695AB
Output voltage:
• Minimal voltmeter reading: 42 mV
• Maximum voltmeter reading: 300 mV
• Minimal oscilloscope reading: 120 mV
• Maximum oscilloscope reading: 600 mV
Probable causes of low output voltage
• ABS sensor pole piece-to-ABS rotor clearance too large
• Faulty ABS sensor
NOTE: Check the connection of the ABS sensor harness
and connector before using the oscilloscope.
4. To observe the waveform with an oscilloscope:
• Front Wheels: Shift into low gear and drive the wheels.
• Rear Wheels: Turn the wheels manually at a constant
speed.
WHEN TURNED MANUALLY NOTE: The output waveform is low when the wheel speed is
low. Similarly, it will be higher as the wheel speed increases.
Waveform may also be observed by driving the vehicle.
AC000949 AB
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35B-114 ANTI-LOCK BRAKING SYSTEM (ABS)
ON-VEHICLE SERVICE
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ANTI-LOCK BRAKING SYSTEM (ABS)
ON-VEHICLE SERVICE
35B-115
CAUTION
To prevent damage to scan tool MB991502 or MB991958,
always turn the ignition switch to the "LOOK" (OFF) posi-
tion before connecting or disconnecting scan tool
MB991502 or MB991958.
4. Connect scan tool MB991502 or MB991958 as shown in
the illustration.
5. After checking that the shift lever is in neutral, start the
engine.
16-PIN
6. Use scan tool MB991502 or MB991958 to force-drive the
actuator. For scan tool MB991958, follow the steps below.
(1) Select "Interactive Diagnosis" from the start-up screen.
MB991502 (2) Select "System select."
(3) Choose "ABS" from the "CHASSIS" tab.
AC207179AB
(4) Select "Actuator Test" from "ABS" screen
(5) Choose an appropriate item for hydraulic unit check.
NOTE: The ABS system will switch to the scan tool mode and
the ABS warning light will illuminate.
NOTE: When the ABS has been interrupted by the fail-safe
16-PIN
function, scan tool MB991502 or MB991958 actuator testing
cannot be used.
MB991911
MB991824
MB991827 AC210056AC
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35B-116 ANTI-LOCK BRAKING SYSTEM (ABS)
ON-VEHICLE SERVICE
DEPRESSED
PEDAL
OPERATION SCAN TOOL ACTUATOR TEST
RELEASED (ITEM NO.01, 02, 03, 04) START
PRESSURE INCREASE
SOLENOID 2s
VALVE PRESSURE HOLD
POSITION
PRESSURE DECREASE 1s
LOCK
CHECKING
THE BRAKE
FORCE DRAG FORCE
WHEN THE 3s
PEDAL IS FREE
AC000954AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ON-VEHICLE SERVICE
35B-117
DIAGNOSIS TABLE
MUT-II/MUT-III DISPLAY OPERATION INSPECTION RESULT JUDGMENT PROBABLE CAUSE REMEDY
WARNING
If the ABS is not operating, the vehicle posture will be
unstable during braking, Do not drive the vehicle with
the ABS-ECU connector disconnected or with the
ABS not operating for any other reason.
If the engine is started using a booster cable when the battery
is completely flat, and the vehicle is then driven without waiting
for the battery to be recharged, the engine may misfire and it
may not be possible to drive the vehicle. This is because the
ABS consumes a large amount of current when carrying out its
initial checks. If this happens, recharge the battery fully.
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35B-118 ANTI-LOCK BRAKING SYSTEM (ABS)
HYDRAULIC UNIT
HYDRAULIC UNIT
REMOVAL AND INSTALLATION
M1352008600408
NOTE: The ABS-ECU is integrated in the hydraulic unit.
Pre-removal Operation Post-installation Operation
• Brake Fluid Draining • Brake Fluid Filling
• Bake Line Bleeding (Refer to P.35A-15.)
• Hydraulic Unit Check (Refer to P.35B-114.)
2
15 ± 2 N·m
12 ± 1 ft-lb
2 3
1
2
2
25 ± 6 N·m
19 ± 4 ft-lb
25 ± 6 N·m
19 ± 4 ft-lb
AC100173 AC
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ANTI-LOCK BRAKING SYSTEM (ABS)
HYDRAULIC UNIT
35B-119
REMOVAL SERVICE POINTS
.
LOCK LEVER
AC211555AB
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35B-120 ANTI-LOCK BRAKING SYSTEM (ABS)
ABS SENSOR
ABS SENSOR
REMOVAL AND INSTALLATION
M1352020700016
Post-installation Operation
• ABS Sensor Output Voltage Measurement (Refer to
P.35B-112.)
3 4
<FRONT>
1
<REAR>
AC211696AB
<FRONT> <REAR>
AC100242 AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
ABS SENSOR
35B-121
INSTALLATION SERVICE POINT
.
INSPECTION
M1352020800013
AC211699AB
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35B-122 ANTI-LOCK BRAKING SYSTEM (ABS)
G-SENSOR
AC000965
G-SENSOR
REMOVAL AND INSTALLATION
M1352010100206
CAUTION
Do not drop or apply a shock on the G-sensor.
Pre-removal and Post-installation Operation
• Rear Console Assembly Removal and Installation (Refer
to GROUP 52A, Rear Floor Console Assembly P.52A-8).
2
REAR OF THE VEHICLE Y2056AU
AC211700 AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
G-SENSOR
35B-123
INSPECTION
M1352018000043
AC103662AG
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35B-124 ANTI-LOCK BRAKING SYSTEM (ABS)
STEERING ANGULAR VELOCITY SENSOR
CAUTION
• Before removing the steering wheel and air bag module assembly, be sure to refer to GROUP 52B,
Service Precautions (P.52B-18) and Air Bag Module and Clock Spring (P.52B-184).
• Make sure no oil adheres to the steering angular velocity sensor because a photointerruptors are
mounted on the steering angular velocity sensor.
Pre-removal and Post-installation Operation
• Steering Wheel Removal and Installation (Refer to
GROUP 37, Steering Wheel P.37-23.)
• Column Cover, Clock Spring and Column Switch Assem-
bly Removal and Installation (Refer to GROUP 37, Steer-
ing Shaft P.37-25.)
STEERING ANGULAR
VELOCITY SENSOR
AC211701AB
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ANTI-LOCK BRAKING SYSTEM (ABS)
SPECIFICATIONS
35B-125
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
M1352012400300
ITEM SPECIFICATION
Brake tube flare nut 15 ± 2 N⋅m (12 ± 1 ft-lb)
Hydraulic unit bracket bolt and nut 25 ± 6 N⋅m (19 ± 4 ft-lb)
GENERAL SPECIFICATIONS
M1352000200053
ITEM SPECIFICATION
ABS control method 4-sensor, 4-channel
No. of ABS rotor teeth Front 43
Rear 43
ABS sensor Type Magnet coil type
Gap between sensor Front 0.85 (0.033)
and rotor mm (in) <Non-adjustable type>
Rear 0.60 (0.023)
<Non-adjustable type>
SERVICE SPECIFICATION
M1352000300492
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NOTES