Heavy Duty Injectors

Core Acceptance Standards

Core will be accepted for exchange under the
Full Core Acceptance Program if visual inspection
indicates the following:
1. Assembly is complete and not disassembled. A
complete unit includes spring, cup, plunger, barrel
adapter and retainer.
2. Core is a style offered for exchange by Cummins
ReCon.
3. Core must be returned with plastic protective
sleeves (re-use from replacement injectors).
inj ectors).
Damage that results from improper protection
of injectors during shipment may cause rejection
of the core.
4. Core that is damaged by non-operational causes
re
l l Co nce such as rough handling, fire, improper
i mproper removal
Fu epta ed forn
c r or improper protection during storage is not
Ac t be ofbfey ReCogine”
us e en acceptable.
• M chang “off n
x i n o
e be diti
ust con 5. Rust that occurs on exterior surfaces of
•M

components exposed to
from normal operating weather conditions
conditions is acceptable.
Interior surfaces and components, such as rods,
or any machined surface can only have light flash
rust. Heavy rust due to improper storage is not
acceptable.

IN-1
REV: 02-09
 Heavy Duty Injectors

Core Number Style Core Number Style

3004536D PTD 3018321D PTD TOP STOP

Core Number Style Core Number Style

AR73359D
AR7335 9D PTD VAL VALE 3027588D PTD L10

Core Number Style

3007500D PTD K

Core must be returned with plastic protective sleeves

sl eeves (re-use from replacement injectors). Damage
that results from improper protection of injectors during shipment may cause rejection of the core.

IN-2
REV: 02-09
 Heavy Duty Injectors

Smooth retainer

Core Number Style Core Number Style

3652513D STC K 3076703D STC K Premium

Slots in retainer do not run to

the top of the retainer

Slots in retainer run to

the top of the retainer
vs. the ’91 STC’s
Note position of oil drain
Core Number Style holes vs. ’91 L10 STC’s
3053766D STC N855/94N14
Core Number Style

3071469D STC 91N14

Slots in retainer do not run to

the top of the retainer
Note: When returning STC core, package
injectors in individual core boxes provided
by ReCon. Order Part number INJECTOR
BOXES on your regular stock order. Core
must be returned with plastic protective
Note
holesposition of oilSTC’s
vs. ’91 N14 drain sleeves (re-use from replacement
injectors). Damage that results from
improper protection of injectors during
Core Number Style shipment may cause rejection of the core.
3074252D STC 91L10

May or may not have

.070 etched on side
of Oil Feed Lock Nut

IN-3
REV: 02-09
 Heavy Duty Injectors

T/S clip
8 fuel inlet holes 4 fuel inlet holes under
wrap around filter

Core Number Style Core Number Style

3070739D 91N14 CELECT Phase I 3073995D 91N14 CELECT Phase II

Note: Newer style ’91N14 Phase I has T/S clip.

T/S
clip
4 fuel inlet holes

Core Number Style Core Number Style

3083846D ’94NE1 CELECT,

CELECT, 3084589D
3084589 D ’94 M11 CELECT
CELEC T,
’94NE3 CELECT,
CELECT, ’96-’99
’96-’9 9 M11 PLUS CELECT
CELEC T,
’96N14 PLUS CELECT
CELECT,, ISM 02
’99NE2 CELECT

8 fuel inlet holes 4 fuel inlet holes under

T/S clip wrap around filter

Core Number Style Core Number Style

3071534D 91L10 CELECT Phase I 3073996D 91L10 CELECT Phase II
Note: Newer style ’91L10 Phase I has T/S clip.
Note: To
To identify Phase I vs Phase II injectors, remove wrap around ffilter:
ilter: Phase I – 8 fuel inlet holes
Phase II – 4 fuel inlet holes
Note: When returning CELECT core, package injectors in individual core boxes
provided by ReCon. Order Part number INJECTOR BOXES on your regular stock
order. Core must be returned with plastic protective sleeves (re-use from replacement
injectors). Damage that results from improper protection of injectors during shipment
may cause rejection of the core. IN-4
REV: 02-09
 Heavy Duty Injectors

Two orifices

Clip with wider ri

rin
ng Crown style spr
priing housing

Core Number Style

4088426D ICI QV

One orifice

Narrow ring Spring housing

Core Number Style

4087886D ICI Q19 / STC QSK 19
Accepted interchangeably

Core must be returned with plastic protective sleeves (re-use from replacement injectors). Damage
that results from improper protection of injectors during shipment may cause rejection of the core.

IN-5
REV: 02-09
 Heavy Duty Injectors

Wide Body

Core Number Style

3093415D Bosch QST 30
**Note: Reference numbers 4025284, Note: Injector should be returned in it’s
4025280, 4955358, 4025286** original box with the protective cap on the
nozzle tip, and no damage to the nozzle.

A C

Core Number Description Identification Criteria

4089972D HHP Q19 A. Assembly number: 4924587
B. Harness connector
C. Hexagon Area
D. Inside thread on connector
Note: Injector must be returned in it’s original box with no damage to the
nozzle tip, harness connector, hexagon area, inside thread on the connector,
and with the protective cap on the nozzle tip.

IN-6
REV: 02-09
 HPCR Injectors

A B

E
C

D
F Acceptable Unacceptable

Core Number Style Description

4940096D Bosch HPCR A. 2-D Data Matrix Barcode and
Nima Alpha-Numeric-Code
(6 digits)
B. Last 4-Digits of Cummins
15-1 part number and
Production Data
C. Solenoid
D. 1 Wide groove on each side
of the injector body
E. Sample of Protective caps
on the solenoid and nozzle
F. Accept
Acceptable
able and non-
acceptable injector
solenoid and nozzle
Core Number

IN-7
REV: 02-09
 HPCR Injectors

B C

D Acceptable Unacceptable

Core Number Style Discription

3976372D HPCR A. Last 4-Digits of Cummins 15-1 part

B. number
Solenoidand production data
C. Sample of protective caps on the
solenoid and nozzle
D. Acceptable and non-acceptable
injector solenoid and nozzle

IN-8
REV: 02-09
 HPCR Injectors

Injector hold down

Solenoid

Core Number Style

3949619D HPCR

Solenoid

Note: This part is similar

to 3949619D but has
no injector hold down.

Core Number Style

3973060D Bosch Pegasus HPCR

Damaged Core Illustrations (3949619D, 3973060D, 3976372D & 4940096D)

Core must be returned

with plastic protective
sleeves (re-use
Solenoid Nozzle: Acceptable
from replacement
Acceptable for for exchange
injectors). Damage that
exchange
results from improper
protection of injectors
during shipment may
cause rejection of the
core.

Bent or damaged Bent or

Solenoid bolts damaged nozzle
Core must be
– unacceptable for – unacceptable
returned with
exchange for exchange
3 protective IN-9
sleeves. REV: 02-09
 HPI Injectors

Core Number Description Identification Criteria

4062567D HD HPI A. Assembly number:
4001791, 4009672, 4010225,
4010291, 4010292, 4010226,
4062567, 4062568, 4062569
Note: When returning core, package HPI injectors in individual core boxes
provided by ReCon. Order Part number INJECTOR BOXES on your regular
stock order.

Core must be returned with plastic protective sleeves (re-use from replacement injectors). Damage
that results from improper protection of injectors during shipment may cause rejection of the core.
IN-10
REV: 02-09
 Injectors–Midrange
Core Acceptance Standards
Core will be accepted for exchange if visual inspection
indicates the following:
1. Core is complete including all major assembly part
parts:
s:
– Nozzle holder assembly
– Nozzle retainer
– Nozzle tip
– Injector hold down nut must be returned with B Series
Injector core.
2. Core is style offered ffor
or exchange by Cummins ReCon.
3. Core must be returned with plastic protective sleeves
(re-use from replacement injectors). Damage that results
from improper protection of injectors during shipment may
cause rejection of the core.
4. Core that is damaged by non-oper
non-operational
ational causes such
as rough handling, fire, improper removal or improper
protection during storage is not acceptable.
5. Rust that occurs on exter
exterior
ior surfaces of components
exposed to weather conditions from normal operating
conditions is acceptable. Interior surfaces and components,
such as rods, or any machined surface can only have
light flash rust. Heavy rust due to improper storage is not
acceptable.

Core Identification
Note: raised lip on 7 MM/9MM Note: raised lip on Delphi B 7 MM/9MM
Lucas Model Nozzle Tip Model Nozzle Tip

12 MM 14 MM

Core Number Style Core Number Style

3802331D Lucas B Series 3939401D Delphi B Series

(Edge or non edge filter) (Edge or non edge filter)

Core must be returned with plastic protective sleeves (re-use from replacement injectors). Damage
that results from improper protection of injectors during shipment may cause rejection of the core.

IMD-1
REV: 02-09
 Injectors–Midrange

14 MM 12 MM

9 MM
7 MM
Nozzle Nozzle
Tip
Tip

Core Number Style Core Number Style

3802254D Bosch B Series (Edge filter) 3802131D Bosch B Series (Non-edge filter)

12 MM
12 MM

7 MM
7 MM Nozzle
Nozzle
Tip Tip

Core Number Style Core Number Style

3802365D Bosch B Series (Non-Edge filter) 3802246D Bosch B Series (Edge filter)

Note: Edge filter can be seen at fuel inlet.

Nozzle Holder Assembly

Nozzle
Retainer

Non-edge filter Edge filter

Core Number Style
3802095D Bosch C Series
(Non-edge filter)
3802238D Bosch C Series
(Edge filter)

Edge filter

Core must be returned with plastic protective sleeves (re-use from replacement injectors). Damage
that results from improper protection of injectors during shipment may cause rejection of the core.

IMD-2
REV: 02-09
 Injectors–Midrange

Short body 1.75" Long body 2.16"

Core Number Style Core Number Style

3943201D ISB Bosch B 6MI 7MT EF 3944208D ISC Bosch C 6MI 7MT EF

A C

Core Number Style Discription

4954679D XPI Gryphon A. Injector ID in three rows:
- Part number - 4954679
- Injector S/N; 9 digits
(example 063050064)
- Trim Code; 9 characters
(letters and numbers)
B. Stator Solenoid
C. Clamp

IMD-3
REV: 02-09
 Injectors–Midrange

Damaged Core Illustrations

Although B & C Series injector damage is rare, it
most often occurs as a result of improper removal
procedures. The illustration at left shows an example of
a Bosch B Series injector with a protruding fuel return
outlet damaged beyond repair. This core will not be
acceptable for exchange.
Note: The injector hold down nut must
must be returned
Damage to with B Series Injector
Injector core. (see illustration). If the
Fuel Return hold down nut is missing the core may be subject to
Boss rejection.

Hold
Down Nut

Missing Hold
Down Nut

IMD-4
REV: 02-09
 Injectors–Barrels and Plungers
Core Acceptance Standards
Core will be accepted for exchange if visual
inspection indicates the following:
1. Part is assembled and complete.
2. Plunger is not broken.

3. Core is a style offered for exchange by Cummins

ReCon.
4. Core must be returned with plastic protective
sleeves (re-use from replacement injectors).
Damage that results from improper protection
of barrels and plungers during shipment may cause
rejection of the core.
5. Core that is damaged by non-operational causes
such as rough handling, fire, improper removal
or improper protection during storage is not
acceptable.
6. Rust that occurs on exterior surfaces of
components exposed to weather conditions
from normal operating conditions is acceptable.
Interior surfaces and components, such as rods,
or any machined surface can only have light flash
rust. Heavy rust due to improper storage is not
acceptable.

Core Identification

Core Number: AR40065D

Note: All B&P sort to part number AR40065D

Core must be returned with plastic protective sleeves (re-use from replacement injectors). Damage
that results from improper protection of injectors during shipment may cause rejection of the core.

IBP-1
REV: 02-09