Manual Elga
Manual Elga
Operator Manual
ELGA PURELAB Classic Operator Manual
Copyright Note
The information contained in this document is the property of VWS
(UK) Ltd. and is supplied without liability for errors or omissions.
No part of this document may be reproduced or used except as
authorized by contract or other written permission from VWS (UK) Ltd.
The copyright and all restrictions on reproduction and use apply to all
media in which this information may be placed.
VWS (UK) Ltd. pursue a policy of continual product improvement and
reserve the right to alter without notice the specification, design, price
or conditions of supply of any product or service.
© VWS (UK) Ltd. 2014
All rights reserved.
Publication ref: MANU40555
Version 1 08/14
ELGA LabWater is a trading name of VWS (UK) Ltd.
ELGA® and PURELAB® are registered trademarks.
TABLE OF CONTENTS
1. INTRODUCTION ........................................................... 1
1.1 Product Range ..................................................... 1
1.2 Use of this Manual ................................................ 1
1.3 Customer Support ................................................ 1
2. HEALTH AND SAFETY NOTES ................................... 2
2.1 Electricity .............................................................. 2
2.2 Ultraviolet Light..................................................... 2
2.3 Control of Substances Hazardous to Health
(COSHH) .............................................................. 2
3. PRODUCT AND PROCESS DESCRIPTION................. 3
3.1 Product Description .............................................. 3
3.2 Process Description ............................................. 4
3.3 Technical Specification ......................................... 8
4. CONTROLS ................................................................ 11
5. INSTALLATION INSTRUCTIONS ............................... 12
5.1 Unpacking the PURELAB Classic....................... 12
5.2 Positioning the PURELAB Classic ...................... 12
5.3 Connecting the PURELAB Classic ..................... 14
5.4 Initial Controller Set up ....................................... 16
5.5 Setting Up Password / Resetting Replacement
Timers ................................................................ 20
5.6 Initial Start Up ..................................................... 22
5.7 POU Filter Installation (LC134) – Optional
Accessory........................................................... 24
6. OPERATION ............................................................... 25
6.1 Intermittent Recirculation .................................... 25
6.2 Manual Dispense................................................ 25
7. MAINTENANCE .......................................................... 26
7.1 Replacing the Purification Pack (LC186) ............ 26
7.2 Replacing the Ultrafilter (LC169) ........................ 27
7.3 Replacing the Ultraviolet Lamp (LC170) ............. 30
7.4 Replacing the Point-Of-Use Filter (LC134) ......... 31
7.5 Cleaning Inlet Strainer ........................................ 32
8. SANITIZATION PROCEDURES ................................. 33
9. TROUBLE SHOOTING ............................................... 34
10. CONSUMABLES AND ACCESSORIES ..................... 35
11. KEY TO CONTROL PANEL ....................................... 36
11.1 Icons .................................................................. 36
11.2 Alarm Conditions ................................................ 37
11.3 Replacement Timers .......................................... 37
1. INTRODUCTION
2.1 Electricity
Mains power socket
Fuse It is essential that the electrical supply to the PURELAB Classic is
isolated before any items are changed or maintenance work
performed.
ON/OFF
switch The ON/OFF switch is located at the left-hand side of the unit. The
mains power lead is located just behind the ON /OFF switch.
Mains power lead WARNING! THIS APPLIANCE MUST BE EARTHED.
UV Lamp
Door
PURELAB Classic
Classic UV
Classic UF
Classic UVF
Feedwater*
Parameter Limits
Source - Originally from potable supply, Preferably reverse osmosis (RO) or filtered service deionisation (SDI) or distilled.
then pre-treated Note: mixed bed or twin bed deionised supplies should be cation limited at exhaustion.
Fouling Index (max) 1 for all models. A 0.2 micron membrane prefilter is recommended for all non-RO feeds.
* Contact technical support for advice on feedwaters outside the range listed.
Note: Different system configurations are available for different feedwater sources. See system set up.
Dimensions
Height 490 mm (19.3")
Width 410 mm (16.2")
Depth 365 mm (14.4")
Weight
DI 14.0 kg (30.8 lb)
UV 14.5 kg (32.0 lb)
UF 14.5 kg (32.0 lb)
UVF 15.0 kg (33.1 lb)
Connections
Inlet-quick connect 8 mm (5/16") OD
Flush - UF/UVF 8 mm (5/16") OD
Positioning Wall, bench or under bench mounted.
Environment Clean dry indoor. Temp 5 - 40°C.
Humidity max 80% non-condensing.
Electrical Requirements
Mains input 100 -240 V ac, 50-60 Hz all models
System voltage 24 V dc
Power consumption during recirculation 60 VA
Power consumption during dispense 75 VA
Fuses 2 x T6.3 Amp
Reservoir level connection Jack Plug 3.5 mm
Noise level during recirculation <40 dBA
User Interface
Display Continuous graphical quality display
Graphical flow schematic on screen with mimic display
Backlit display with Intuitive Icons
Safety Features
Power fail safe
Water temperature alarm
Water quality alarm
Purification pack interlock
UV current monitoring
Timeout of dispense
Low operating voltage 24 V
Volt free contact alarm connection
Visual alarms
Audible alarms
Operational Features
Low noise levels – minimum intrusion
Variable dispense flowrate
Restart on power interrupt
Optional printer kit to record operating parameters
Optional remote display
RNase / DNase -
Capacity 45,000 liters >18M.cm per single purification pack/S at pH 7.0
(LC162) 70,000 liters >1M.cm per single purification pack/S at pH 7.0
4. CONTROLS
Process button The PURELAB Classic operates with a tactile membrane control
panel, which has a graphics display window and four multi-purpose
control buttons.
Details of how to use the controls will be given in the appropriate
sections.
The PURELAB Classic control panel has a range of control icons as
follows:
Scroll
CENTRE Accept
Printer
5. INSTALLATION INSTRUCTIONS
Electrical
Mains power socket
Fuse The units can be connected universally to any electrical
supply in the range of 100 – 240 V and 50 – 60 Hz. The mains
lead is supplied with a molded plug on one end and a molded
ON/OFF connector to the unit on the other. The unit should be
switch connected to an earth. The unit includes a battery which will
require changing on a periodic basis, typically every 3-5 years.
Mains power lead (Contact local Service provider)
WARNING! DANGER OF EXPLOSION IF BATTERY IS
INCORRECTLY REPLACED. REPLACE
Electrical Connections ONLY WITH THE SAME OR
EQUIVALENT TYPE RECOMMENDED BY
THE MANUFACTURER (3 VOLTS,
LITHIUM CR2032). DISPOSE OF USED
BATTERIES ACCORDING TO THE
MANUFACTURER’S INSTRUCTIONS.
Drain/Flush
Connector
Collet
Blanking 5.3 Connecting the PURELAB Classic
transit plug
Once the PURELAB Classic unit has been positioned either on a wall
or on a bench, it should be connected as follows:
Mains water inlet tube
Pull plug UF drain tube - to drain
Depress
collet Step 1 - Remove Transit Plugs
1. PUSH in collet on connector.
Clean square
cut end 2. PULL out transit plug.
Tube 8mm OD
3. CUT a clean square end on an 8 mm OD semi-rigid
drain tube.
4. PUSH tube into connector.
Fitting tubes
Step 2 - Connect Water Inlet
1. Connect 8 mm tube from the PURELAB Classic inlet to
the inlet strainer.
2. Connect the inlet strainer to the pre-purified water
supply.
Inlet
Electrical Connections
Step 2 - Password
Restricts access to set up menu sequence.
1. ROTATE Dispense Controller to enter password code.
The default password code is 000.
2. PRESS TICK button.
Note: To reset password refer to Section 5.5.
Password Screen
Step 3 - Clock
Set to display the current local time.
1. PRESS Dispense Controller. A cursor will appear under
hour.
2. ROTATE Dispense Controller to increase or decrease
hour.
3. PRESS Dispense Controller to step cursor onto minute.
4. ROTATE Dispense Controller to increase or decrease
minute.
5. PRESS Dispense Controller to accept the minute
setting and set the seconds to 00.
6. PRESS TICK button.
Clock Screens
Step 4 - Date
Note: Confirm that the correct date has been
entered before installing consumables or
changing replacement dates.
Used to instigate change reminders, it will appear on printed
records.
1. PRESS Dispense Controller. A cursor will appear under
day.
2. ROTATE Dispense Controller to increase or decrease
day.
3. PRESS Dispense Controller to step cursor onto month.
Date Screen 4. ROTATE Dispense Controller to increase or decrease
month.
5. PRESS Dispense Controller to step cursor onto year.
6. ROTATE Dispense Controller to increase or decrease
year.
7. PRESS TICK button.
Step 11 - Auto-Restart
This allows the selection of the AUTO/MANUAL restart option. If
auto restart is selected the unit will automatically restart after a
temporary loss of power to the unit. In manual mode the unit will
remain in standby mode.
1. PRESS SCROLL button to highlight appropriate box.
2. PRESS TICK button.
Auto-Restart Screen
Step 12 - Reservoir Level
When operating the system from a reservoir it is recommended
that a low-level switch be connected to protect the system from
running dry.
1. PRESS SCROLL button to highlight box, (if reservoir
and level control are attached).
2. PRESS TICK button.
The Controller Set-up is now complete.
Note: To escape from any of the set-up screens
press the PROCESS button.
Retainer Spigots
Step 5 - Fit Purification Pack
1. REMOVE a new Purification Pack from its packaging.
2. REMOVE the sealing plugs from inlet and outlet ports.
3. WET ‘O’ rings and SLIDE new Purification Pack into the
right hand position pushing upwards against pack
reader contacts.
4. POSITION Purification Pack onto spigots.
5. PUSH into unit.
6. ENSURE that the Purification Pack is fully engaged and
dropped down past the retainers.
6. OPERATION
Step 2 - Dispense
1. PRESS Dispense Controller once.
2. ROTATE Dispense Controller clockwise.
3. ADJUST the flow from the unit by rotating the Dispense
Controller as necessary.
4. PRESS Dispense Controller once to stop dispensing
Manual Dispense Screen and return to recirculation mode.
7. MAINTENANCE
Stainless steel
CAUTION! Take care not to touch the surface of
chamber the glass. Ideally wear gloves, handle
with soft cloth and wipe the surface
with alcohol before fitting into the
housing.
1. SLIDE the new UV lamp into the center bore of the UV
LC170 Lamp
housing.
2. Note orientation of pins on each end.
Location of POU Filter 3. PUSH clear bell cover supplied with the filter onto the
outlet of filter.
The Inlet Strainer should be checked and cleaned every six months to
ensure that the strainer does not become clogged.
8. SANITIZATION PROCEDURES
The unit is sanitized to destroy the bacteria within the pipework, and
the filters of the unit. Please read this entire section to become familiar
with the procedure before you start. Sanitization may be required in
the following circumstances:
If the unit has not been used for a prolonged period of time
If the product water is used for particularly stringent
applications
The components and chemicals required to cmplete the sanitization
are not upllied with the product. Please contact your local distributor or
reseller for further details.
9. TROUBLE SHOOTING
This section highlights the problems that could occur with the
PURELAB Classic unit and how to rectify them. The unit will normally
sound an alarm and the respective icons will flash. The alarm sound
can be silenced by pressing the mute button. If the problem cannot be
solved using this manual, please call either your supplier or the local
ELGA LabWater distributor. (See Section 13.0 - Useful Addresses).
Problems Action
No display message Check mains supply and lead.
Check that the mains power is switched on.
Check fuses in power inlet module and replace if blown.
Alarm and Flashing Mute alarm. Check alarm set value is correct.
Quality value See Section 5.4 Step 8 - Purity Alarm Settings.
Dispense approximately 10 liters of water to drain.
Check UF if fitted.
If problem persists replace purification pack.
See Section 7.1 - Replacing the Purification Packs.
If problem persists call Customer Services.
=== M.cm Feature out of measurement range. Allow unit to recirculate.
Replace Purification Packs.
See Section 7.1 - Replacing the Purification Packs.
If problem persists call Customer Services.
High Water Check correct alarm point is set.
Temperature alarm See Section 5.4 Step 10 - Temperature Alarm Setting.
Check feedwater temperature has not risen suddenly.
Dispense some water to allow cold water to be drawn into
the unit.
Purification Pack Mute Alarm. Replace Purification Pack.
Change reminder See section 7.1 - Replacing a Purification pack.
alarm
UF Change Mute Alarm. Replace UF filter.
reminder alarm See section 7.3 - Replacing the UF filter.
UV Change Mute Alarm. Replace UV filter.
reminder alarm See section 7.4 - Replacing the UV Lamp.
Sanitization Mute alarm. Contact your local reseller or distributor.
reminder alarm See Section 8 - Sanitization Procedure.
Reservoir Low level Mute Alarm. Ensure unit is fed from a reservoir and that the
alarm correct feature has been set. See Section 5.4 Step 15 -
Fuse Removal Reservoir Level.
Check feed to the reservoir is operational and that the
reservoir is filling.
Reservoir level Mute alarm. Ensure control lead from reservoir is properly
disconnect fault connected. Note: unit must be powered down to clear alarm.
alarm
Reduced flow from Check inlet water strainer. Replace POU filter or Replace UF
dispenser if fitted.
Pump worn, call Customer Services.
Unit Noisy Open front door and secure pipework to stop vibration.
Unit will not operate Ensure that the correct Purification Pack is correctly
installed.
Ensure Purification Pack has a valid consumable date and
that the reminder has not been overrun by 12 months.
Accessory Cat No
Installation kit LA642
Pressure regulator valve (feedwater pressures LA652
>0.7 bar (10 psi) but <4 bar (60 psi)
Pressure regulator valve (feedwater pressures LA575
>4 bar (60 psi)
Wall mounting kit (PURELAB Classic unit) LA610
Wall mounting kit US version LA622
25 liter reservoir LA611
40 liter reservoir LA612
75 liter reservoir LA613
Wall mounting kit (25 & 40 liter reservoir) LA591
Wall mounting kit (75 liter reservoir) LA592
RS232 printer kit LA618
Ultra and Classic remote control station LA645
Integral dispense gun LA644
Docking vessel - DV35 LA620
11.1 Icons
Icon Description
Mute Alarm
Accept
Scroll
Auto Restart
Manual Restart
Set Up Menu
Cancel
Reset
Printer
Intermittent Recirculation
Replacement Date
UV Lamp Failure
(Flashing)
(Flashing)
(Flashing)
(Flashing)
Clock stopped
(Flashing)
(Flashing)
Incorrect Password
(Flashing)
(Flashing)
(Flashing)
Temperature Alarm
ELGA LabWater
Lane End Industrial Park
High Wycombe
Bucks
HP14 3BY
UK
http://www.elgalabwater.com