Unit 1
Unit 1
Structure
1.1. Introduction
1.2 Food Microbiology – Basic Concept
1.3 History of Food Microbiology
1.4 Role of Microbiology in Biotechnology
1.5 Role of Microorganisms in Fermented Foods
1.5.1 Fermented Baked Preparations
1.5.2 Fermented Vegetable Foods
1.5.3 Fermented Soyabean Products
1.5.4 Fermented Dairy Products
1.5.5 Other Fermented Food Preparations
1.5.6 Economically Important Fermentation Products
1.5.7 Other Uses of Microbes in Industry
1.6 Let Us Sum Up
1.7 Glossary
1.8 Answers to Check Your Progress Exercises
1.1 INTRODUCTION
The first unit in this course introduces you to the discipline called food microbiology.
In this unit, we will try to understand the historical aspects and development of food
microbiology over the years. Food microbiology, as a discipline, has evolved to
accommodate various modern developments. We will look at the role of microbiology
in biotechnology and see how efficiently a microorganism can be improved by bio-
engineering. Further, we will understand the role of microorganisms in preparing
different fermented products and discuss other uses of microorganisms in the food
industry.
Objectives
After studying this unit, you will be able to:
understand the history and historical development of food microbiology,
describe what is biotechnology and its role in the food industry,
enumerate the various fermented food preparations produced by the use of
microorganisms, and
discuss other uses of microorganisms in the food industry.
The microorganisms were first observed using primitive microscopes as early as the
late 1600s. The science of microbiology is barely 150 years old. A dramatic
development and broadening of the subject of microbiology has taken place since
World War II.
The food-gathering period may be from origin of man to 10,000 years ago. During
this period, man was presumably carnivorous in his eating habits, with plant foods
coming into his diet later in this period. The food producing period dates from 10,000
years ago to present time. Between 3000 BC and 1200 BC, the Jews employed salt
in the preservation of various foods. The use of curds involving fermentation of milk
was known in India since the Vedic period. The epic Mahabharath dating 5000 BC
contains references to milk products like curd and butter.
It is presumed that man first encountered problems of spoilage and food poisoning
early in the period with the advent of prepared foods. The problem of disease
transmission by food and faster spoilage due to improper storage both made their
appearance.
The first man to suggest the role of microorganism, in spoiling food was A. Kiremer.
In 1658, he examined decaying bodies, meat, milk or other solutions and saw what
he referred to as “worms” invisible to the naked eye. Subsequently, L. Pasteur (1837)
was the first man to appreciate and understand the presence and role of microorganisms
in food. In 1860, he employed heat to destroy undesirable organisms present in wine
and beer.
So then, starting from 150 years ago till date, food microbiology, as a discipline, has
evolved to accommodate various modern developments. We learnt that microorganisms
can cause food spoilage and disease, though not all microorganisms are harmful.
Some organisms play a beneficial role in nutrition and well being of humans. This
aspect has been studied and great advancements have been made in this area. Some
of the recent developments in food microbiology are discussed next:
a) Probiotics: The word ‘Probiotic’ is a Greek word and it means “for life”. It refers
to microorganisms and their culture products, which contribute to the intestinal
microbial balance, thus benefiting the host by protecting against disease or
improvising its nutrition. It is well known that probiotics, like lactobacillus,
assist in the digestion of lactose, inactivate toxins, bind cancer causing chemicals,
modulate the gut flora and reduce cholesterol absorption in the gut. We will read
about probiotics in greater details in the Advance Nutrition Course in Unit 11.
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b) Biotechnology: You must have heard the word ‘biotechnology’. In today’s world, Microbiology of Foods
it is one of the most extensively used branches of science to develop/ generate
better quality foods in the market. Biotechnology is a series of enabling
technologies that involve the manipulation of living organisms or their sub-
cellular compounds to make or modify products to improve plants or animals or
to develop microorganisms for specific uses. If these specific uses are meant to
enhance the production, processing and distribution of safe, nutrition foods, then
it is “food biotechnology”. Microorganisms including bacteria and moulds have
been used for the production of fermented meat, vegetable products as well as
wine, beer etc. and for producing food additives like flavour enhancers, stabilizers,
colours and preservatives. However, with the advert of newer genetic engineering
techniques developed in the last 30 years, tremendous developments have taken
place in food biotechnology. Genetically engineered crops, processing and
ingredients are gaining a regular approval and are entering the markets. Let us
learn more about this new, interesting branch of science geared towards developing
better quality of food in the next section.
The word biotechnology is derived from the word “bio” meaning ‘life or living
systems’, while the word “technology” is defined as ‘scientific methods for achieving
a practical purpose’. Biotechnology, hence, is the use of biological processes to make
or change a product. Biotechnology is not new to the food sector, since human beings
have been exploiting microorganisms for the production, processing and preservation
of foods for centuries. Biotechnology is also used to genetically modify plants or
animals and control particular attributes. How is this done? Let us look at some of the
uses of biotechnology through genetically modifying foods and improving the
nutritional status of the population.
Modern biotechnology techniques are now used by the scientists to be able to identify
individual genes that control particular characteristics. The selected gene can be
transferred to another plant or animal to bring about a desired change. We have talked
about ‘genes’ here. What are genes? Genes are composed of specific lengths of
deoxyribonucleic acid (DNA) strands intertwined in a spiral called as the double helix
as shown in Figure 1.1. You may recall reading about DNA in the Nutritional
Biochemistry Course, Unit 2, as well. It is this DNA which gives the individual
characteristics to all plants and animals. For e.g. the colour of a flower’s petals, fair
or dark skin complexion or the brown or blue coloured eyes.
What is the genetic modification process? Let us next briefly review the process.
Initially, the gene that carries the desirable characteristic is identified. Then a gene
from a second strain carrying the desired trait is inserted, which produces a genetically
modified variety which is identical to the original variety with the improved desirable
characteristics.
The first GM plants were created in 1983. Since then a variety of crop plants such
as maize, soybean, rice, rapeseed (mustard), tomato, cotton, potato etc have been
modified by this technique. What are the benefits of genetic modification? Among the
many benefits of genetic modification, reduction in the use of pesticides or herbicides,
higher yields, better quality food, foods with greater shelf life, nutritional improvement
and enhancement in processing qualities are some of the important benefits of genetic
modification. Let us understand this concept better by looking at the benefits of
genetically modifying a few of the food items:
b) Maize: The European corn was made pest-resistant by inserting a gene from the
naturally occurring soil bacterium Bacillus thuringiensis. The gene produces a
protein that acts as an insecticide, but is harmless to other creatures.
c) Golden rice: The natural varieties of rice do not provide vitamin A. Vitamin
A deficiency, as you may already know, could lead to blindness, decreased
immunity to diseases and deaths of more than a million children. So, the scientists
in Switzerland genetically enhanced rice to be rich in -carotene (a precursor of
vitamin A, to be converted to vitamin A in the body) by re-engineering the genes
that imparts yellow colour to daffodils. Interesting isn’t it!
d) Vaccines: In US, foods such as potatoes, tomatoes and bananas that can carry
vaccine for the infectious liver disease – Hepatitis B, have been successfully
produced on a small scale. Feasibility studies are being conducted to investigate
whether these modified crops would help to deliver the vaccines to people living
in developing countries. If the positive outcomes are indicated in these studies,
it would help to save lives of many millions.
So far we have looked at the benefits of genetically modifying a few of the food
items. We saw how corn was made pest-resistant by inserting a gene from the naturally
occurring soil bacterium. Likewise, microorganisms have other beneficial roles as
well. Microorganisms i.e. bacteria, yeasts and moulds have been used since the
beginning of the recorded history for the production of fermented dairy, cereal, meat
and vegetable products, as well as, for fermenting the beverages such as wine and
beer. Many ingredients used in foods as vitamins, stabilizers, flavour and flavour
enhancers, colours and preservatives are produced by microbes.
From our discussion, so far, it is evident that, fermentation involves the introduction
of the desirable microbes into the original product. Some of the common microbes
used in food fermentation are highlighted herewith.
Lactococcus lactis — used in dairy fermentation.
Steptococcus thermophilus — used in dairy fermentation.
Leuconostoc sp. — used in wine making, dairy fermentation.
Pediococcus sp. — meat fermentation, vegetable fermentation, ripening of some
16 cheeses.
Lactobacillus sp. — meat fermentation, vegetable fermentation, dairy fermentation, Microbiology of Foods
sourdough bread.
Bifidobacterium sp. — added to dairy products to promote intestinal health.
Propionibacterium sp. — Swiss cheese.
Yeasts — bread, beer, wine, liquors.
Moulds — ripening cheeses, soy sauce.
Lactobacillus delbruekii, subspecies bulgaricus and streptococcus thermophilus
— making of yogurt.
Although fermentation of foods has been in use for thousands of years, it is likely that
the microbial and enzymatic processes responsible for the transformations were largely
unknown. It is only recently that there has been a development in the understanding
of these processes and their adaptation for commercialization. Let us now get to know
about a few of the fermented food preparation used commercially. We shall begin our
study on fermentation products with the baked preparations.
We will learn more about the fermented soya products in the Principles of Food
Science Course, Unit 11.
iii) Butter
The microorganisms which are involved in the preparation of butter are
Streptococcus lactis and Streptococcus cremoris which convert the lactose in the
milk to lactic acid. Then the organisms like Streptococcus diacetilactis, Leuconostoc
dextranicum and Leuconostoc citrovorum are involved in imparting the aromatic
flavours to the butter. The preparation of commercial butter involves aging of
cream overnight at 5-10°C and culturing for 15-16 hours with bacteria.
iii) Dosa
Dosa is a light, shallow-fried, thin pan-cake. It is prepared from fermenting rice
and black gram overnight. The aeration of batter is caused by lactic acid bacterial
fermentation by Streptococcus faecalis with carbon dioxide production by
Leuconostoc mesenteroides.
iv) Bhatura
Bhatura is prepared from refined wheat flour, salt and sometimes with pepper,
cumin or turmeric and made into dough with water. Curd is used as a starter and
the dough is fermented at 20-30°C overnight. It is rolled and flattened into discs
and deep fried in vegetable oil. The major organisms involved in fermentation
are Streptococcus and Lactobacillus species, introduced by curd.
v) Dhokla
Dhokla is similar to idli, where rice and Bengal gram dal are used in making it
yellow-coloured. Leuconostoc mesenteroids and Streptococcus faecalis are the
bacteria involved in the fermentation. The batter is poured into large sheets, then
steamed and cut into pieces and seasoned.
Apart from helping man in preparing his foods, the microorganisms have contributed
to a great extent in perpetuating man’s desire for alcoholic beverages, which are the
products of plant fermentation. Now let us see how these alcoholic products are
prepared.
i) Beer
Beer is an alcoholic product, produced by brewing. It is a principal malt beverage
where the fermentation of carbohydrates to alcohol takes place. Barley is used in
the preparation of beer. Yeasts play a major role in the preparation of beer. Lager
beer is produced by Saccharomyces uvarum, which settles at the bottom of the
fermenting vat and is known as the ‘bottom yeast’.
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ii) Ale Microbiology of Foods
Ale is produced by the strains of S. cerevisiae, which is collected at the top and
is called as the ‘top yeast’.
b) Brandy
An alcoholic beverage produced after distillation from fruit wines/grape
wine. The brandy is produced by distilling grapes or other fruit wines.
c) Whisky
Whisky is produced by distilling the fermented mash of wheat, barley, malt
and other grains with Saccharomyces cerevisiae.
After learning about the economically important fermented products, we move on to
studying the other uses of microbes in the industry.
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Food Microbiology and i) Vinegar
Safety
If the alcohol produced by the fermentation process is further oxidized to acetic
acid by the acetic acid-producing bacteria, the product is vinegar. Vinegar is made
by different processes. It can be made from fruit juices, starchy vegetables, malted
cereals, sugars and alcohol. Vinegar is widely used as a preservative in food
preparation.
ii) Enzymes
Enzymes are the protein substances produced by the living cells which catalyzes
a biochemical reaction. They accelerate a specific chemical reaction.
Enzymes, which are known as biocatalysts, are very useful in the manufacturing
of several products of commercial value. The enzymes are widely used for the
manufacture of alcoholic beverages etc. The enzyme -amylase used in bread-
making, is commercially prepared from Aspergillus oryzae. The amyloglucosidase,
used as a substitute for malt in the production of beer and spirits, is commercially
prepared from Aspergillus niger. Pectolytic enzymes are produced from a number
of fungi for use in fruit processing. Cellulase enzyme used for removing cellulose
cloud and clarifying juices is produced from the mould Trichoderma viride and
proteases used in cheese-making from Aspergillus niger.
iii) Amino acids and Vitamins
The importance of amino acids and vitamins in human health is well-recognized.
Several microbes have been used for their productions which are biologically
suitable. Yeast is one of the best sources of the vitamin B complex. A number of
preparations of high potency vitamin B-complex made from dried yeast and yeast
extracts are available in the market. Riboflavin, one of the B-group vitamins, is
produced from the yeast Eremothecium ashbyii. Ergosterol, the precursor of vitamin
D is synthesized by a number of moulds and yeasts. -carotene is produced
commercially by fermentation using the fungus Rhodotorula.
iv) Citric acid
Citric acid is one of the widely used chemical which finds applications in several
divergent industries such as pharmaceuticals, flavouring extracts in food
preparations, dyeing etc. Citric acid is produced by the mould Aspergillus niger,
which converts sugars to citric acid where molasses is generally the raw material.
v) Antibiotics
Apart from giving man several food products, certain microorganisms, especially
moulds have given products which are life-saving. The antibiotics are the products
of living organisms, which in small proportions could be acting as inhibitory
agent for the growth of other microbes. The discovery of Penicillin produced by
Penicillium notatum by Sir Alexander Fleming in 1929 has triggered off the
manufacturing of modern antibiotics. There are over 600 antibiotics derived from
bacteria and over 150 from fungi. The genus Streptomyces has yielded a wide
range of useful antibiotics such as streptomycin, aureomycin, chloromycetin and
terramycin.
From our discussion above, it is evident that there is a tremendous scope and
potential for the use of microorganisms towards meeting the growing world demand
for food, through an efficient utilization of available natural food and feed stocks
and the transformation of waste materials.
Check Your Progress Exercise 3
1) Fill in the blanks:
a) Bottom yeast produces ......................., while top yeast produces ..........
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Microbiology of Foods
b) A low-alcohol beverage is ...................................... .
c) Ragi starter is produced by ............... of rice or other starchy powders
d) The additives in champagne preparation are ........................................ ,
..........................................and ...................................... .
e) Whisky is produced by the distillation of fermented mash of wheat
malt and other grains with .............. .
2) Name a few fermented products which involve the use of Leuconostoc
mesentroides as one of the microorganisms that aid in fermentation.
................................... , ......................................... , ...........................
3) How is vinegar prepared?
............................................................................................................................
............................................................................................................................
............................................................................................................................
4) What are antibiotics? Name a few antibiotics.
............................................................................................................................
............................................................................................................................
............................................................................................................................
1.7 GLOSSARY
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Food Microbiology and Enzymes : protein substances produced by living cells which
Safety catalyze a biochemical reaction.
Microorganism : a microscopic organism such as a bacteria, virus, alga,
fungus, protozoan etc.
Probiotics : microorganisms and their culture products which
contribute to the intestinal microbial balance.
1) a) False, Some microbes are useful for example microbes present in the intestinal
flora which protect against disease
b) True
c) True
2) Food microbiology is a branch of microbiology concerned with the relationship
between microorganisms and food. It covers food borne diseases, food hygiene,
food spoilage, fermented foods and beverages, use of microorganisms to produce
food ingredients, microbiological aspects of quality control, microbiological
analysis of food and food legislation.
3) a) Probiotics refers to microorganisms and their culture products which
contribute to the intestinal microbial balance, thus benefitting the host by
protection against disease or improvising the nutrition.
b) Biotechnology is a series of enabling technologies that involve the
manipulation of living organisms or their sub-cellular compounds to make
or modify products to improve plants or animals or to develop microorganisms
for specific uses.
c) Genetic modification is a technique for copying individual genes and
transferring them to another living organism in order to incorporate or delete
specific characteristics.
Check Your Progress Exercise 2
e) S. cerevisiae
4) Antibiotics are the products of living organisms which in small proportions could
act as inhibitory agent for growth of other microbes e.g. streptomycin, aureomycin,
chloromycetin and terramycin.
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