7ML19985HE01
7ML19985HE01
sitrans
LC 300
Safety Guidelines
Warning notices must be observed to ensure personal safety as well as that of others, and to
protect the product and the connected equipment. These warning notices are accompanied
by a clarification of the level of caution to be observed.
Qualified Personnel
This device/system may only be set up and operated in conjunction with this manual.
Qualified personnel are only authorized to install and operate this equipment in accordance
with established safety practices and standards.
Warning: This product can only function properly and safely if it is correctly transported,
stored, installed, set up, operated, and maintained.
This document is available in bound version and in While we have verified the contents of
electronic version. We encourage users to this manual for agreement with the
purchase authorized bound manuals, or to view instrumentation described, variations
electronic versions as designed and authored by remain possible. Thus we cannot
Siemens Milltronics Process Instruments Inc. guarantee full agreement. The
Siemens Milltronics Process Instruments Inc. will contents of this manual are regularly
not be responsible for the contents of partial or reviewed and corrections are included
whole reproductions of either bound or electronic in subsequent editions. We welcome
versions. all suggestions for improvement.
Technical Publications
Siemens Milltronics Process Instruments Inc.
1954 Technology Drive, P.O. Box 4225
Peterborough, Ontario, Canada, K9J 7B1
Email: techpubs@siemens-milltronics.com
For the library of SMPI instruction manuals, visit our Web site: www.siemens-milltronics.com
1
2
Introduction to the SITRANS LC 300
Introduction
The SITRANS LC 300 is a cost-effective instrument for level measurement in high
accuracy applications such as the processing of food and beverages, pharmaceuticals,
mmmmm
detergents and pet food. It performs in liquids, bulk solids and slurries, including viscous
(conductive or non-conductive) materials, even in challenging environments involving
vapour and dust.
The LC 300 is a 2-wire instrument combining a sophisticated, yet easy-to-adjust,
microprocessor transmitter with field-proven Pointek CLS 300 probes.
The electronic component contains the measurement module (driver) and the
microprocessor module. This set of parts forms a calibrated pair, so that readout in pico
Farads (pF) is achieved. An optional safety barrier can be included in the electronic
component.
The probe comprises a measurement section and an active shield section that is a fixed
length. The probe is the primary system sensor, and it indicates the electrical capacitance
value of the measurement section relative to the environment (tank wall, stilling well, or
conductive material). This part of the probe connects to the capacitance detector in the
electronic transmitter.
1.
PEEK is a registered trademark of Victrex plc.
Note: means important information about the product or that part of the instruction
manual.
The Manual
Notes:
• Please follow the installation and operating procedures for a quick, trouble-free
installation and to ensure the maximum accuracy and reliability of your Siemens
Milltronics instrument.
• This manual applies to the SITRANS LC 300 only.
This manual will help you set up your LC 300 for optimum performance. We always
welcome suggestions and comments about manual content, design, and accessibility.
Please direct your comments to techpubs@siemens-milltronics.com. For the complete
library of Siemens Milltronics manuals, go to www.siemens-milltronics.com.
Introduction
Conformitè Europèene / Factory
CE / FM / CSA Mutual / Canadian Standards safety approval
mmmmm
Association
DCS Distributed Control System control room apparatus
Ex Explosion Proof
Exd Flame Proof
ESD Electrostatic Discharge
LRV Lower Range Value value for 0 % (in pF) 4 mA
PED Pressure Equipment Directive safety approval
pF pico Farads 10-12 Farad
PV Primary Variable measured value
Grounded metal tube with
Stilling Well
openings
URV Upper Range Value value for 100% (in pF) 20 mA
Environmental
Location indoor/outdoor
Altitude 2000 m max.
Specifications
Performance
Measurement range 0 to 3300 pF
Minimum span 3.3 pF
Measurement frequency 600 kHz max.
Accuracy < 0.5% of actual measurement value
Non-linearity and reproducibility < 0.4% full scale and actual measurement value
Temperature stability max. temperature drift of 0.25% of actual capacitance
value
Safety - current signalling according to NAMUR NE 43, signal
3.8 to 20.5, fault ≤ 3.6 or ≥ 21 mA (22 mA)
- probe input ESD protected to 55 kV
- inputs/outputs fully galvanically isolated
- polarity-insensitive current loop
- wiring connections max. 2.5 mm2, PED / 97 / 23 / EC
Diagnostics1 - primary variable (PV) out of measurement limits
- failure in measurement circuit
- memory check sum
- system watch dog
1.
See Fault Values on page 18 for detailed descriptions of Diagnostic messages.
User Interface
Display
• local LCD 4–digit (each digit can be 0 to 9 or limited alpha
characters)
Specifications
• position 2 Span value (URV) 100% of scale
mmmmm
• position 3 Actual mA signal and system fault setting according to
NAMUR NE 43
• position 4 Diagnostic information/Software revision
• position 5 Damping
Electrodes
Process connections
• threaded connections AISI 316 L stainless steel, NPT/BSPT/JIS, ¾”,1”,1 ¼”
and 1 ½” rod probe connection, 1 ¼” and 1 ½” rope
probe connection
• flat-faced flanges AISI 316 L stainless steel, ANSI (1” to 4”), DIN (NW25
to NW100)1
Probe diameter
• rod probes 19 mm/0.75 inch (with or without PFA jacket)
• rope probe version 9 mm/ 0.35 inch, with PFA jacket
6 mm/ 0.24 inch, without PFA jacket
Probe lengths
• rod version: min. 300 mm (12") - max. 5000 mm (197")
• rope/Cable version: min. 500 mm (20") - max. 25000 mm (984")
1.
Other process connections available on request. See Probe: Standard on page 9,
or Probe: Cable on page 10.
Wetted Parts
AISI 316L/PEEKTM/PFA1
Enclosure (Electronics)
• construction aluminium, epoxy coated
• ingress protection Type 4 / NEMA 4 / IP65
• cable inlet 2 X ½” NPT
Weight
Specifications
Depends on configuration
mmmmm
Process Conditions
Pressure range2 -1 to 35 barg (-14.6 to 511 psig)
Temperature range -40 to 200° C (-40 to 392° F)
Min. dielectric constant (>r): 1.5
Approvals*
• CE, CENELEC, FM, CSANRTL/C, ATEX
• Lloyd’s Register of Shipping, categories ENV1, ENV2, and ENV5
1.
For a chemical resistance list for PFA/PEEK, contact your local distributor.
2.
See the Pressure/Temperature Curve in Appendix I: Application Notes on
page 21.
Location
Notes:
• Installation shall only be performed by qualified personnel and in accordance
with local governing regulations.
• This product is susceptible to electrostatic shock. Follow proper grounding
procedures.
The SITRANS LC 300 as supplied in the standard probe lengths is normally mounted on
the vessel top or through the tank wall at the detection level (if used as Point Level
switch).
The cable version is designed for top mounting. The cable suspends vertically so that it
reaches into the process at the desired detection level (high or low detection alarm).
Angle Horizontal
Installation
Vertical mmmmm
thermal isolator
(option)
100 mm (4")
Rod, with or
5000 mm without PFA
(200") insulation
25000 mm
(985") max.
Configuration and Dimensions
cable / rope
with PFA jacket-9 mm (0.35")
without PFA jacket-6 mm (0.25")
mmmmm
ø 19 mm
(0.75")
tensile
weight
ø 32 mm
(1.26")
59 mm
(2.3")
76 mm
(3")
120 mm
(4.7")
lid
lid clip
½” NPT
electronics 145 mm
enclosure (5.7")
active shield
100 mm (3.94")
mmmmm
300 to 5000 mm
(14 to 197")
probe
ø19 mm (0.75")
59 mm (2.3")
76 mm
(3")
120 mm
lid (4.7")
lid clip
½” NPT
active shield
125 mm (4.92")
flexible extension
(customer
specified length)
cable
with PFA jacket-9 mm (0.35") 25000 mm
without PFA jacket-6 mm (0.24") (985") max.
Configuration and Dimensions
probe /
mmmmm
weight
250 mm
(9.85")
ø32mm
(1.26")
Always confirm that the load carrying capability of the silo/tank roof is sufficient to
withstand the actual force on the cable conditions, especially where the force will be, or
could be, as great as 1900 kg / 4188 lbs. A cable (rope) probe with a PFA jacket reduces
the amount of possible product build-up on the probe as well as the tensile force on the
cable.
Procedure
1. Loosen the three set screws and pull weight from the cable.
2. Grind/cut the cable to the required length, and then remove rough edges from the
cable.
3. Ensure that cable strands are properly seated in the lay of the cable (i.e. no wire
strands sticking outside the normal cable profile). Make sure ALL strands are
properly seated before continuing the assembly.
4. Push the weight onto the cable while simultaneously rotating it counter-clockwise
around the cable. Make sure that no cable strands are pushed out of their position
in the cable and that the cable is fully inserted.
5. Re-fasten the weight by tightening the three set screws.
mmmmm
Sensors must be 500 mm (20") apart. Mount diagonally if vertical space is restricted.
Wall Restriction
Notes:
Mounting
50 mm (2") min
50 mm • These drawings are not to scale.
mmmmm
Caution: Protect probe from falling Caution: Tensile load must not
material. exceed probe or vessel rating.
500 mm
(20") min
Note: Buildup of material in active shield area does not affect the instrument.
Mounting
mmmmm
Interconnection Interconnection
The SITRANS LC 300 uses a switched power supply circuit that makes the most efficient
use of the available power present on the terminals. If the signal current is low (4 mA),
the terminal voltage will increase due to a voltage drop of other components in the loop,
and if the signal current is high (20 mA), the terminal voltage will decrease.
Loosen the lid clip and remove the enclosure cover to access connectors and electronics.
The identification label is on the inside of the enclosure.
ORANGE (S)
BLACK (0)
RED (+)
K1
SENSOR
K3
4-20CURRENT-LOOP
mA (2-wire)
forFOR
factory
FACTORY current-loop
SIGNAL
software update
SOFTWARE measurement signal
useUPDATE
only USE ONLY
B1 B2
0
S1
menu/function
MENU/FUNCTION
selector
SELECTOR upUP/+
/ + button
BUTTON down / - button
DOWN/- BUTTON
Start Up
The LC 300 user interface comprises the display (LCD), the 6-position rotary switch, and
two push-buttons. Select a menu using the rotary switch; select and/or alter a readout or
value using the push-buttons.
Operation
mmmmm
rotary switch up button down button
The rotary switch can be set from 0 to 5. Each position represents a menu. The position
wraps from 5 to 0.
The LCD (Liquid Crystal Display) displays settings altered by the rotary switch and the
push-buttons.
Menu Functions
Rotary
Switch 0 1 2 3 4 5
Position
Read PV Read LRV (pF) Read URV (pF) Read mA loop-
Display (pF) (0% level) (100% level) current
Diagnostics Damping
Both Reset/
Disable fault Set Damping
Set LRV from PV Set URV from PV Acknowledge
buttons protection
Fault
to 1.00
When you turn the rotary switch, the LCD shows the new menu selection for about 1
second followed by the data for that selection. When you alter a read-out or value, a
colon (:) is displayed when the debounce delay timer has expired and the new value has
been accepted.
Positions 0 (Primary Variable in pF) and 3 (corresponding loop-current values in mA) are
the recommended positions during normal operation.
Position 1
Display • LCD displays the LRV (Lower Range Value) in pF, occurring when the
range is at 0% and the loop-current is set to 4 mA.
Operation
Up • Pressing Up button for less than 1 second adjusts the LRV in the
mmmmm
Down • Pressing Down button for less than 1 second decreases the LRV in
Button the current step size (initially 0.01 pF).
• When held for more than 1 second, the Down Button will increase
the step size by 0.1, 10, 100, and 1000. When no button is pressed for 4
seconds, the step size decreases to the next smallest value.
Both • Pressing both buttons for more than 1 second sets the LRV to the
Buttons current PV value.
Position 2
Display • LCD displays the URV (Upper Range Value) in pF, occurring when the
range is at 100% and the loop-current is set to 20 mA.
Up • Pressing Up button for less than 1 second adjusts the URV in the
Button current step size (initially 0.01 pF).
• Holding the Up or Down buttons for more than 1 second increases
the step size to 0.1 pF. If you continue to hold the button, the step size
increases to 10, 100, and 1000 (displayed as 1E3). When no button is
pressed for 4 seconds, the step size decreases to the next smallest
value. At each step size, press the buttons for less than 1 second to
adjust the value.
Both • Pressing both buttons for more than 1 second sets the URV to the
Buttons current PV value.
Position 3
Position 3 displays the Analog signal as it is set for the loop current. The Up and Down
buttons set the system fault protection settings (according to NAMUR NE 43). System
Operation
fault protection is used by D.C.S. equipment to determine whether or not the LC 300 is
mmmmm
presenting a reliable signal.
When a system fault occurs:
Position 3 Fault Current Signal to
Menu 3 LCD Display Menu 0 reading
Protection Setting D.C.S
C:Hi 22 mA 22 mA pF reading
C:Lo 3.6 mA 3.6 mA alternating with FLT
C:An mA value at time of fault none pF reading
Display • LCD shows the Analog Signal as it is set for the loop-current in mA.
Normal primary variables would give mA values between 3.8 mA
(lower saturation point) and 20.5 mA (upper saturation point).
• When the reading goes above the URV or below the LRV but still
within the measurement range of the unit, it will remain at 20.5 or 3.8
respectively until the level returns between URV and LRV.
Up • Pressing the Up button for less than 1 second shows the system fault
Button protection setting.
• Holding the Up button for longer than 1 second will change the fault
protection setting to C:Hi.1
Down • Pressing the Down button for less than 1 second shows the system
Button fault protection setting.
• Holding the Down button for longer than 1 second will change the
fault protection setting to C:Lo.
Both • Pressing both buttons for more than 1 second disables the system
Buttons fault protection and the LCD will read C:An.
1.
System errors that would trigger a fault are a checksum error, an absence
of measurement signal, or a primary variable beyond 1.66 pF (low) or
3300 pF (high).
Both • Holding both buttons for more than 1 second will try to reset the error
Buttons status. The LCD reads 0.00 when the status has been successfully
reset. Monitor the LC 300 more closely after a diagnostic error has
occurred.
Operation
Fault values
mmmmm
128 The device is in calibration mode. The measurement values and the
loop-current setting may no longer be trusted.
32 The LC 300 system watchdog has been activated. This fault can be
combined with fault 64, resulting in fault 96. The measurement values
and the loop-current setting may no longer be trusted.
2 The primary variable has exceeded the device limits (1.66 pF and 3300
pF). Check that the probe is correctly connected to the measurement
module.
Operation
mmmmm
Down • Pressing Down button for less than 1 second decreases the damping
Button value in 0.01 steps. Damping can be set to any value from 1.0 to
1000.0
• When held for more than 1 second, the Down Button will increase
the step size by 0.1, 10, 100, and 1000. When no button is pressed for 4
seconds, the step size decreases to the next smallest value. At each
step size, press the buttons for less than 1 second to adjust the value.
Both • Holding both buttons for more than 1 second sets the damping value
Buttons back to 1.0 (default).
Recommissioning
The LC 300 should be recommissioned whenever the transmitter or probes are replaced.
The LC 300 LRV will be programmed as factory default. The LRV can be re-adjusted in
menu 1 when the probe is at least 20 cm away from material.
Setting URV
If probe is fully covered in application:
Set URV by pressing both buttons for more than 1 second in menu 2 when probe is fully covered.
If probe is rarely or never fully covered, set the LC 300 to your application based on the following
example:
LRV (0%) Menu 1 reads 12.5 pF
Actual level is at 45% of the measurement length of probe:
PV (45%) Menu 0 reads 37 pF
The correct setting for URV:
[(PV–LRV) * 100 / actual level in %] + LRV]
URV = [(37–12.5) * 100 / 45] +12.5
= 66.94 pF
When calculating the URV, best results are achieved when using the highest possible actual level.
Note: Build-up of material on the active shield area has little or no effect on the
performance of the SITRANS LC 300.
Operation
mmmmm
Application Notes
Temperature and Pressure Recommendations for Application
Appendix I
mmmmm
Note: 1 bar = 100 Pascals
Niederlande
97/23/EC Richtlinie über Druckgeräte
Lloyd’s Register, DAD No.:
8033472, 8033473, 8033628
Benachrichtigte Stelle: Stoomwezen B.V. – Weena 168 – 3012 NC
Rotterdam– Niederlande
Appendix II
mmmmm
Siemens Milltronics Process Instruments Inc. Siemens Milltronics Process Instruments Inc. 2002
1954Technology Drive, P.O. Box 4225 Subject to change without prior notice
Peterborough, ON. Canada K9J 7B1
Tel: (705) 745-2431 Fax: (705) 741-0466 Rev. 1.0
Email: techpubs@siemens-milltronics.com
*7ml19985HE01*
Printed in Canada