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8" Metal Cutting Band Saw: Instruction Manual

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0% found this document useful (0 votes)
78 views31 pages

8" Metal Cutting Band Saw: Instruction Manual

Uploaded by

planelec2024
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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8” METAL CUTTING BAND SAW

INSTRUCTION MANUAL
812-N-G-110613-R5
! WARNING !
Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities
contains chemicals known to the State of California to
cause cancer, birth defects or other reprodrctive harm.
Some examples of these chemical are:

‧Lead from lead-based paints.


‧Crystalline silica from bricks, cement and other
masonry products.
‧Arsenic and chromium from chemically-treated
lumber.

Your risk from these exposures varies, depending on


how often you do this type of work. To reduce your
exposure to these chemicals: Work in a well ventilated
area, and word with approved safety equipment, such
as those dust masks that are specially designed to
filter out microscopic particles.
Table Of Contents Page No

1 Warning ….………………………………………………………………..… 2
2 Safety rules for all tools ..………………………………………………… 2
3 Specification ……………………………………………………………… 3
4 Transportation of machine ……………………………………………… 4
5 Installation ……………………………………………………………………. 4
6 Minimum Room Space For Machine Operation ……………………….. 5
7 Make proper tooth selection ………………………………………………..5
8 BI-Metal speeds and feeds .……………………………………………… 6
9 Assembly ……………………………………………………………………. 6
10 Operation ……………………………………………………………………7
11 Blade guide bearing adjustment …..……………………………………. 9
12 Blade track adjustment .…………………………………………………..10
13 Maintenance …………………..………………………………………………11
14 Lubrication …………………………………………………………………….11
15 Trouble Shooting ……………………………………………………………..11
16 Circuit Diagram ……………………….……………………………………… 13
18 Parts Breakdowns & Parts Lists (812N/812G)……………………………15

CAUTION

Install saw blade and blade guard


before use. Set proper blade tension
to prevent any danger caused by
damaged saw blade or work piece.

-1-
1. WARNING: FAILURE TO FOLLOW THESE RULES
MAY RESULT IN SERIOUS PERSONAL INJURY
As with all machinery there are certain hazards involved with operation and use of the machine. Using the machine with
respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are
overlooked or ignored, personal injury to the operator may result.
This machine was designed for certain applications only. We strongly recommends that this machine NOT be modified
and/or used for any application other than for which it was designed. If you have any questions relative to its application
DO NOT use the machine
until you contact with us and we have advised you
Your machine might not come with a power socket or plug. Before using this machine, please
Do ask your local dealer to install the socket or plug on the power cable end

2. SAFETY RULES FOR ALL TOOLS

A. USER: instructions for lubricating and changing accessories.


(1). WEAR PROPER APPAREL. No loose clothing, (6). USE RECOMMENDED ACCESSORIES. Consult the
gloves, rings, bracelets, or other jewelry to get caught in owner’s manual for recommended accessories. The use
moving parts. of improper accessories may cause hazards.
Non-slip foot wear is recommended. Wear protective hair (7). AVOID ACCIDENTAL STARTING. Make sure switch
covering to contain long hair. is in “OFF” position before plugging in power cord.
(2). ALWAYS WEAR EYE PROTECTION. Refer to (8). DIRECTIONOF FEED. Feed work into a blade or
ANSLZ87.1 standard for appropriate recommendations. cutter against the direction of rotation of the blade or
Also use face or dust mask if cutting operation is dusty. cutter only.
(3). DON’T OVERREACH. Keep proper footing and (9). ADJUST AND POSITION the blade guide arm
balance at all times. before starting the cut.
(4). NEVER STAND ON TOOL. Serious injury could (10). KEEP BLADE GUIDE ARM TIGHT, A loose blade
occur if the tool is tipped or if the cutting tool is guide arm will affect sawing accuracy .
accidentally contacted. (11). MAKE SURE blade speed is set correctly for
(5). NEVER LEAVE TOOL RUNNING UNATTENDED. material being cut.
TURN POWER OFF. Don’t leave tool until it comes to a (12). CHECK for proper blade size and type.
complete stop. (13). STOP the machine before putting material in the
(6). DRUGS, ALCOHOL, MEDICATION. Do not operate vise.
tool while under the influence of drug, alcohol or any (14). ALWAYS have stock firmly clamped in vise before
medication. starting cut.
(7). MAKE SURE TOOL IS DISCONNECTED FROM (15). GROUNDALL TOOLS. If tool is equipped with
POWER SUPPLY. While motor is being mounted, three-prong plug, it should be plugged into a three-hole
connected or reconnected. electrical receptacle. If an adapter is used to
(8). ALWAYS keep hands and fingers away from the accommodate atwoprong receptacle, the adapter lug
blade. must be attached to a known ground. Never removed the
(9). STOP the machine before removing chips. third prong.
(10). SHUT- OFF power and clean the BAND SAW and
work area before leaving the machine. C. ADJUSTMENT :
MAKE all adjustments with the power off. In order to
B. USE OF MACHINE: obtain the machine. Precision and correct ways of
(1). REMOVE ADJUSTING KEYS AND WRENCHES. adjustment while assembling, the user should read the
Form habit of checking to see that keys and adjusting detailed instruction in this manual.
wrenches are removed from tool before turning it “on”.
(2). DON’T FORCE TOOL. It will do the job better and be D. WORKING ENVIRONMENT:
safer at the rate for which it was designed. (1). KEEP WORK AREA CLEAN. Cluttered areas and
(3). USE RIGHT TOOL. Don’t force tool or attachment to benches invite accidents.
do a job for which it was not designed. (2). DON’T USE IN DANGEROUS ENVIRONMENT.
(4). SECURE WORK. Use clamps or a vise to hold work Don’t use power tools in damp or wet locations, or
when practical. It’s safer than using your hand frees both expose them to rain. Keep work area well-lighted.
hands to operate tool. (3). KEEP CHILEREN AND VISITIORS AWAY. All
(5). MAINTAIN TOOLS IN TOP CONDITION. Keep tools children and visitors should be kept a safe distance from
sharp and clean for best and safest performance. Follow work area.

-2-
(4). DON’T install & use this machine in explosive, soluble oils or emulsions(oil-water mix) as water will
dangerous environment. greatly intensify any accidental magnesium chip fire. See
your industrial coolant supplier for specific coolant
E. MAINTENANCE: recommendations when cutting magnesium.
(1). DISCONNECT machine from power source when (9). TO PRNMT corrosion of machined surfaces when a
making repairs. soluble on is used as coolant, pay particular attention to
(2). CHECK DAMAGED PARTS. Before further use of wiping dry the surfaces where fluid accumulates and
the tool, a guard or other part that is damaged should be does not evaporate quickly, such as between the
carefully checked to ensure that it will operate properly machine bed and vise.
and perform its intended function check for alignment of F. SPECTIFIED USAGE:
moving parts, binding of moving parts, breakage of parts, This machine is used only for general metals cutting
mounting, and any other conditions that may affect its within the range of cutting capacity.
operation. A guard or other part that is damaged should G. NOISE:
be properly repaired or replaced. A weighted sound pressure level : 80 dB.
(3). DISCONNECT TOOLS before servicing and when
changing accessories such as blades, bits, cutters, etc. H. SAFETY DEVICE:
(4). MAKE SURE that blade tension and blade tacking (1). Interlock switch on pulley cover.
are properly adjusted. As soon as the pulley cover is open, Machine will stop
(5). RE-CHECK blade tension after initial cut with a new with the function of this switch. Do not remove this switch
blade. from machine for any reason, and check it’s function
(6). TO RPOLONG BLADE LIFE ALWAYS release frequently.
blade tension at the end of each work day. (2). Interlock switch on cutting area as soon as the cover
(7).CHECK COOLANT DAILY Low coolant level can of cutting area in open, machine will stop at once witch
cause foaming and high blade temperatures. Dirty or the function of this switch, do not remove this switch from
week coolant can clog pump, cause crooked. Cast, low machine for any reason, and check it’s function
cutting rate and permanent blade failure. Dirty coolant frequently.
can cause the growth of bacteria with ensuing skin
irritation.
(8). WHEN CUTTING MAGNESIUM NEVER use
CAUTION :
READ ALL INSTRUCTION CAREFULLY BEFORE USING THIS NACHINE. SAVE THIS MANUAL.

3. SPECIFICATION:
MOTOR 0.55KW ( 3/4HP ),1HP(Option)

Blade Size 19.05 x 0.8 x 2362 ( Carbon Blade )


98 164 246 328 (FPM) 111 229 341 (FPM)
60Hz
29 50 75 100 (MPM) 34 70 104 (MPM)
Saw Blade Speed
81 135 203 270 (FPM) 95 193 285 (FPM)
50Hz
24 41 61 82 (MPM) 29 59 87 (MPM)
MODEL NO. CUTTING CAPACITY 812N 812G

○(mm) 200(8”)
90°
□(mm) 178x305(7”x12”)

○(mm) 127(5”)
45° 120x125
□(mm)
(4 3/4”x4 7/8”)
Dimension L x W x H (mm) 1235x430x1100

N.W / G.W (kgs) 180 / 200 180/200


Packing Measurement (mm)
1385 x 483 x 1143
LxWxH

-3-
4. TRANSPORTATION OF MACHINE:
Unpacking
1. Transportation to desired location before unpacking, please use lifting jack.
(Fig. B)
2. Transportation after unpacking, please use heavy-duty fiber belt to lift up the
machine.

Fig. B
ALLWAYS KEEP PROPER FOOTING & BALANCE WHILE MOVING THIS MACHINE.

5, Installation:
As this machine weights 125 kg. It is recommended that the machine shall be transported, with help of lifting jack.
Transportation Recommendation:
(1). Tighten all locks before operation.
(2). ALWAYS Keep proper footing & balance while moving this 125kgs machine,
and only use heavy duty fiber belt to lift the machine as Fig. A
(3). TURN OFF the power before wiring, & be sure machine in proper grounding,
Overload & circuit breaker is recommended for safety wiring.
(4). CHECK carefully if the saw blade is running in
counter-clockwise direction if not , reverse the
wiring per circuit diagram then repeat the running test.
As this machine weights 130 kg. It is recommended that the machine shall be
transported, with help of lifting jack.
Transportation Recommendation:
(1). Tighten all locks before operation.
(2). TURN OFF the power before wiring, & be sure machine in proper grounding,
Overload & circuit breaker is recommended for safety wiring.
(3). CHECK carefully if the saw blade is running in
counter-clockwise direction if not , reverse the
wiring per circuit diagram then repeat the running test.
(4). KEEP machine always out from sun, dust, wet, raining area.

Installation steps for plastic belt cover:


A), Open plastic molded belt cover. Inlay the left indentation to the bottom of the pulley, if the gap is too small. Loose the
fixing screws of pulley. Then, move the pulley out slightly, it will be very easy to set in.

B). Turn the belt cover with the direction of counterclockwise, which enable the indentation set into
the pulley, if the gap is too small. Loose the fixing screws of pulley. And move the pulley out slightly, then, it will be
easy to set in.

C). Inlay the left indentation completely to the pulley. Adjust the pulley at the same level surface, then, fix all related
screws.

-4-
6. MINIMUM ROOM SPACE FOR MACHINE OPERATION

2120

1500 2240

7. MAKE PROPER TOOTH SELECTION on the ring marked with the square shape which aligns
For maximum cutting efficiency and lowest cost per cut, it with the width of cut.
is important to select the blade with the right number of EXAMPLE: 6" (150mm) square, use a 2/3 Vari-Tooth.
teeth per inch (TPI) for the material being cut. The z Round Sollds (Symbol : ●)
material size and shape dictate tooth selection. Locate the diameter of your workpiece on the chart.
Select the tooth pitch on the ring marked with the round
You need to consider: shape which aligns with the size of stock you are cutting.
1.The width of the cut. That is, the distance in the cut that EXAMPLE: 4" (100mm) round, use a 3/4 Vari-Tooth.
each tooth must travel from the point it z Tubing, Pipe, Structurals( Symbol : O H ^ )
enters the workpiece until it leaves the workpiece, and Determine the average width of cut by dividing the area
2.The shape of the workpiece. of the workpiece by the distance the saw blade must
z Squares, Rectangles, Flats (Symbol : ■) travel to finish the cut. Locate the average width of cut on
Locate the width of cut on the chart. (Inches on the outer the chart. Select the tooth Ditch on the ring marked with
circle and millimeters on the inner circle.) Select the tooth the tubing and structural shape which aligns with the
pitch average width you are cutting.
EXAMPLE: 4"(100mm) outside diameter, 3"(75mm)
TOOTH SELECTION inside diameter tubing.
4"(100mm) OD=12.5 sq.ln. (79cm2)
-3"(75 mm ) ID= 7.0 sq.ln. (44cm2)

Area = 5.5 sq.ln. (35cm2)

5.5 sq.ln. (35cm2) / 4" (100mm)


distance =1.38(35mm) average width
1.38" (35mm), use a 4/6 Vari-Tooth
NOTE: The band speed and cutting rate
recommendations presented on this chart are
approximations and are to be used as a starting point for
most applications. For exact sawing parameters' consult
your saw blade supplier.

-5-
A-2 179 55
8. BI-METAL SPEEDS AND FEEDS A-10 159 49
These figures are a guide to cutting 4"(100mm) material D-2 90 27
(with a 314 Vari-Tooth) when using a cutting fluid. H-11,H-12 H-13 189 58
Increase Band Speed: 15% When cutting Stainless 420 189 58
1/4"(6.4mm) material (l0/l4 Vari-Tooth) Steel 430 149 46
12% When cutting 3/4"(19 410,502 140 43
mm) material (6/10 Vari-Tooth) 414 115 35
10% When cutting
431 95 29
1-1/4"(32 mm) material(5/8 Vari-Tooth)
440C 80 24
5% When cutting 2-1/2"
304,324 120 36
(64 mm) material(4/6 Vari-Tooth)
304L 115 35
Decrease Band Speed: 12% When cutting 8"(200mm)
347 110 33
material(2/3 Vari-Tooth)
316,316L 100 30
416 189 58
MATERIAL ALLOY BAND SPEED
ASTM NO.
FT./MIN M/MIN TELLTALE CHIPS
Chips are the best indicator of correct feed force. Monitor
Copper 173,932 314 96
chip information and adjust feed accordingly.
Alloy
330,365 284 87 Thin or powdered chips – increase feed rate or reduce
band speed.
623,624 264 81
230,260,272 244 74 Burned heavy
280,264,632,655 244 74

101,102,110,122 234 71 chips – reduce feed rate


,172 and/or band speed.
1751,182,220,51 234 71
0
625,706,715,934 234 71 Curly silvery and warm chips –
optimum feed rate and band
630 229 70 speed.

811 214 65
9. ASSEMBLY
Carbon 1117 339 103 A 3/4 HP, motor, split phase or capacitor-start it
Steel recommended for best economical performance.
1137 289 88 Counterclockwise rotation is required. Note that rotation
1141,1144 279 85 can be reversed by ollowing directions
1141 HI 279 85 given on terminal or nameplate.
STRESS (1). Assemble the motor Mounting plate to the head using
1030 329 100 the long bolt Note that the flat side of the plate faces up.
1008,1015,1020, 319 97 (2). Assemble the guard plate to the head using the
1025 screw and Lock Washer and the Carriage Bolt Washer
1035 309 94 and Wing Nut are used to secure the motor mounting
1018,1021,1022 299 91 plate to the Guard plate through the slotted hole in the
1026,1513 299 91 Guard plate. These components also serve to position
A36(SHAPES),1 269 82 and lock the motor in place for proper speed/ belt
040 adjustment.
1042,1541 249 76 (3). Place the spacer over the long Bolt and secure it wit
1044,1045 219 67 the nut .
1060 199 61 (4). Secure the Motor to the Motor Mounting plate with
1095 184 56 the four bolts and nuts. Note, that the motor shaft is
placed through the large opening in the Guard plate and
Ni-Cr-Mo 8615,8620,8622 239 73
must be pareallel with the drive Shaft.
Alloy Steel 8640, 199 61
(5). Assemble the Motor Pulley, the smaller of the two
E9310 174 53
provided, to the motor shaft Note, the larger diameter
Tool Steel A-6 199 61
must be closest to the motor.

-6-
Do not tighten the set screw.
(6). Assemble the Driven Pulley, the larger of the two
Speed M.P.M
provided, to the protruding drive Shaft Note the small
Material
diameter must be closest to the bearing. 60Hz 50Hz
Do not tighten the set screw.
(7).Place the belt into one of the pulley grooves and the Tool, Stainless
other end into the respective grooves of the second Alloy Steels 29 24
pulley. Bearing Bronze
(8) Line up the belt and both pulleys such that the belt is
running parallel in the pulley grooves.
Medium to High
(9).Tighten the set screws of both pulleys in this
Carbon Steels 50 41
position.
Hard Brass or Bronze
(10). Place the belt into proper pulley combination for
proper blade speed. See material cutting Chart .
(11). Adjust the position of the Motor to obtain Low to Medium
approximately 1/2" depression in the belt when applying Carbon Steel 75 61
pressure with your thumb. Soft Brass
(12). Tighten the head screw Holding the Motor Aluminum Plastic 100 82
Mounting plate to the Guard plate.
(13). Connect the Electrical Harness to the motor
MANUAL OF GEAR TYPE SPEED CHANGING
terminal box. The motor should be protected with a time
(1) Select the proper cutting speed according to the
delay fuse or circuit breaker with a rated amperage
material of work-pieces
slightly greater than the full load amperage of the motor.
and blade select chart.
(2) Turn the speed-changing handle directly for the
10. OPERATION
necessary speed.
A. WORK SET UP:
(3) Changing speed during cutting is prohibited.
(1). Raise the saw head to vertical position.
(4) But changing speed when machine is stopped and
(2). Open vise to accept the Piece to be cut by
running (before cutting)
rotating the wheel at the end the base.
is available.
(3). Place workpiece on saw bed. If the piece is
long, support the end.
(4). Clamp workpieced securely in vise.
B. WORK STOP ADJUSTMENT:
(1). Loosen the thumb screw holding the work stop
casting to the shaft.
(2). Adjust the work stop casting to the desired length
position.
(3). Rotate the work stop to as close to the bottom of the
cut as possible.
(4). Tighten thumbscrew.
(5). DO NOT ALLOW the blade to rest on the work while
the motor is shut off.
C. BLADE SPEEDS:
When using your Band saw always change the blade
speed to best suit the material being cut the material
Cutting Sheet givers suggested settings for several
***Please make sure the oil of Gear Box is
materials.
between 950cc ~ 1000cc to maintain the
machine in a proper operation.

-7-
D. BLADE DIRECTION OF TRAVEL: E-3. Electromagnetic Switch
Be sure the Made is assembled to the pulleys such that The self-latching, lockable EMERGENCY
the vertical edge engages the work piece first. STOP button is equipped with an under voltage circuit
breaker.
BLADE MOVEMENT
When the switch is in closed position, it
may be secured with a padlock to prevent
the machine from being turned on accidentally
or by unauthorized personnel.

Blade Direction

E. STARTING SAW:
E-1.Switch button function description
**Coolant switch was integrated in with the
toggle switch. Coolant function is ON when
you start the machine running, If you do not
need the coolant function, please turn of the
rocker switch on the coolant pump.**
ON / OFF switch

Open the cover of the switch in order to


switch on the metal belt saw.
A ↓ Stop button Close the cover after switching on to
guarantee
B ↑ Start button correct operation of the EMERGENCY
STOP function.

Toggle Switch

EMERGENCY STOP
E-2. STARTING SAW:
Switch button function description (FOR CE ONLY)

EMERGENCY STOP button


CAUIION: NEVER OPERATE SAW WITHOUT
BLADE GUARDS IN PLACE.
Be sure the blade is not in contact with the work when
the motor is started. Start the motor, allow the saw to
come to full speed, then begin the cut by letting the head
down slowly onto the work. DO NOT DROP OR FORCE.
Let the weight of the saw head provide the cutting force.
The saw automatically shuts off at the end of the cut.
F. BLADE SELECTION:
A 8-tooth per inch, general-use blade is furnished with
this metal Cutting Band Saw. Additional blades in 4, 6, 8,
and 10 tooth sizes are available. The choice of blade
pitch is governed by the thinness of the work to be cut:
the thinner the workpiece, the more teeth advised. A
minimum of three (3) teeth should angage the

-8-
workpiece at all times for proper cutting If the teeth of the 1) Rise the arm 2” above the workpiece, close the
Blade are so far apart that they straddle the work, severe cylinder valve to maintain the arm 2” above the
damage to the workpiece and to the Made can result . workpiece.
G.CHANGING BLADE: 2) Put your workpiece on the table. Move the vise
Raise saw head to vertical position and open the blade handle (a) upwards to an angle of 45 degree (a-Half
guards. Loosen tension screw knob sufficiently to allow opened) to loosen the vise.
the saw blade to slip off the wheels. Install the new blade Move the vise jaw bracket against the
with teeth slanting toward the motor as follows: workpiece by turning the rectangular
(1). Place the blade in between each of the guide handle (b) . Push down on the vise
bearings. handle (a) to lock the workpiece in
(2). Slip the blade around the motor pulley (bottom) with position.
the left hand and hold inposition. 3) To loosen the workpiece from the vise, hold the
(3). Hold the blade taut against the motor pulley by workpiece and lift the vise handle (a) to a 90 degree
pulling the blade upward with the right hand position
which is placed at the top of the Made. (completely opened). Remove workpiece.
(4). Remove left hand from bottom pulley and place is at CONTINUED CUTTING
the top aide of the Made to continue the application on When you need to cut a workpiece many times, just raise
the upward pull on theblade. the vise handle (a) to loosen and adjust workpiece
(5). Remove right hand from blade and adjust position. Then push down on the same handle to
the position of the top pulley to permit left tighten.
hand to slip the blade around the pulley using You can also push the vise handle (a) down first, then
the thumb, index and little finger as guides. tightening the vise by turning the rectangular handle (b)
(6). Adjust the blade tension knob clockwise clockwise. After finishing the cut, you can loosen the
until it is just right enough so no blade workpiece by turning rectangular handle only.
slippage occurs. Do not tighten excessively. This Tru-Lock Vise System has a 3mm tightening travel
(7). Replace the blade guards. when the rectangular handle is completely opened.
(8). Place 2-3 drops of oil on the blade. There is only a 1mm tightening travel necessary for
normal metal materials. The operator can tighten the
H. USAGE OF THE OUICK VISE: workpiece by pushing down the vise handle (a) with a
certain amount of pressure depending on hardness of
workpiece.

I. QUICK VISE ADJUSTMENT FOR ANGLE CUT:


(1). Loosen the A. B. C. D. Screw.
(2). Adjust rear vise to the threaded hole position. (E)
(3). Set the scale to the desired angle.
(4). Adjust the front vise (F) to parallel the rear vise(E)
(5). Tighten the A. B. C. D. Screw.
(1) (2)

(a)

(b)

(3)
(1) The position of the vise when tightened.
(2) The position of the vise when loosened.
(Completely opened). 11. BLADE GUIDE BEARING ADJUSTMENT
(3) The position of the vise when loosened. ATTENTION: This is the most important adjustment on
( Half opened). your saw. It is impossible to get satisfactory work from
your saw if the blade guides are not properly adjusted.
TRU-LOCK VISE SYSTEM The blade guide bearings on your metal. Cutting Band
INSTRUCTIONS Saw are adjusted and power tested with several test cuts
To operate, proceed as follows: before leaving the factory to insure proper setting The

-9-
need for adjustment should rarely occur when the saw is 8. Loosen set screw (K), move front jaw vise (J) to
used properly. If the guides do get out of adjustment against rear jaw vise(H) tightly. Finish correcting by
though, it is extremely important to readjust immediately. tighten set screw(K).
If improper adjustment in maintained, the blade will not
cut straight, and if the situation is not corrected it will
cause serious blade damage. Because guide adjustment
is a critical factor in the performance of your saw, it is
always best to try a new blade to see if this will correct
poor cutting before beginning to adjust. If a blade
becomes dull on one side sooner than the other, for
example, it will begin cutting crooked. A blade change will
correct this problem the guide adjustment will not. If a
new blade does not correct the problem, check the blade
guides for proper spacing.
NOTE: There should be from 000 (just touching) 001
clearance between the blade and guide bearings to
obtain this clearance adjust as follows:
1. The inner guide bearing is fixed and cannot be 12. BLADE TRACK ADJUSTMENT
adjusted. (1). Open the blade guard.
2. The outer guide bearing is mounted to an eccentric (2). Remove the blade guide assemblies (top and
bottom)
(3). Loosen the hex head screw in the tilting mechanism
to a point where it is loose but snug.
(4). With the machine running, adjust both the set crew
and blade tension knob simultaneously to keep constant
tension on the blade. The setscrew and blade tension
knob are always turned in opposite directions, i.e., when
one is turned clockwise the other is turned
counterclockwise.
The blade is tracking properly when the back side
just touches the shoulder of pulley or a slight gap
appears near the center line of the pulley. Care should be
bushing and can be adjusted. taken not to over-tighten the saw blade since this will give
3. Loosen the nut while holding the bolt with an Alien a false adjustment and limit life of the blade.
wrench. (5). Tighten the hex head screw in tilting mechanism.
4. Position the eccentric by turning the bolt to the desired IMPORTANT: Sometimes in trying to make this critical
position of clearance. adjustment it is possible to cause the basic setting to be
5. Tighten the nut. misaligned. Should this occur, proceed as follows:
6. Adjust the second blade guide bearing in the same a. Loosen the set screw and back it out as far as it
manner. can go and still remain in the threaded hole.
REMARK: b. Turn the hex head screw clockwise until it stops
1. Adjust the tension of blade until the back of the (do not tighten).
blade(A) against the blade wheel (front) lightly. c. Turn the set screw clockwise until it bottoms, then
2. Be sure the nut (E) is tightened. continue for half a turn and check the tracking by turning
3. Turn the eccentric shaft(B) counterclockwise, when on the machine.
the bearing(D) touches the saw blade properly, tighten d. If further adjustment is required, go back to step 4.
the nut(E). (6). Turn off power to the machine.
4. To adjust, loosen set screw(F) and move the blade (7). Replace the clade guide assemblies--it may be
adjustable up or down until it lightly necessary to loosen the blade tension a lightly.
touches the back of the blade(A). (8). Adjust the vertical position of blade guide bearing
5. Repeat 1. 2, 3, and 4 steps to adjust the other side's assemblies so that the back side of the blade just
blade guide bearings(G). touches the ball bearing.
6. Correct the base and blade to be a vertical position (9). Make a final run to check tracking. It required, touch
with a scale. If necessary, loosen set screw(F). up adjustment (See stop 4)
7. Set down the blade frame, correct the jaw vise(H) and (10). Replace the blade guards.
blade to be a vertical position with a scale then tighten
the set screws (I).

-10-
13. MAINTENANCE (4) Yearly Maintenance
CAUTION: MAKE CERTAIN THAT THE UNIT IS (a) Adjust table to horizontal position for maintenance
DISCONNECTED FROM THE POWER SOURCE of accuracy.
BEFORE ATTEMPTING TO SE RV ICE OR REMOVE (b) Check electric cord, plugs, switches at least once a
ANY COMPONENT. year to avoid loosening or wearing.
That's easier to keep machine in good condition or best
performance by means of maintaining it at any time than 14. LUBRICATION:
remedy it after it is out of order. Lubricate the following components using SAE-30 oil as
noted.
(1) Daily Maintenance (by operator) (1). Ball-bearing none.
(a) Fill the lubricant before starting machine everyday. (2). Driven pulley bearing 6-8 drops a week.
(b) If the temperature of spindle caused over-heating or (3). Vise lead screw as needed.
strange noise, stop machine immediately to cheek it for (4). The drive gears run in an oil bath and will not
keeping accurate performance. require a lubricant change more often than once a year,
(c) Keep work area clean; release vise, cutter, unless the lubricant is accidentally contaminated or a
work-piece from table; switch off power source; take chip leak occurs because of improper
or dust away from machine and follow instructions replacement of the gear box cover. During the first few
lubrication or coating rust proof oil before leaving. days of operation, the worm gear drive will run hot.
(2) Weekly Maintenance Unless the temperature exceeds 200F., there is no cause
(a) Clean and coat the leading screw with oil. for alarm.
(b) Check to see if sliding surface and turning parts The following lubricants may be used for- the gear box:
lack of lubricant. If the lubricant is insufficient, fill it. Atlantic Refinery Co. Mogul Cyl. Oil
(3) Monthly Maintenance Cities Service Optimums No. 6
(a) Check if the fixed portion lave been loose. Gulf Refinery Co Medium Gear Oil
(b) Lubricate bearing, worm, and worm shaft to avoid Pure oil Co. Park Clipper
the wearing.

15. TROUBLE SHOOTING


Symptom Possible Cause(s) Corrective Action

Excessive Blade 1. Materials loosen in vise. 1. Clamp work securely


Breakage 2. Incorrect speed or feed 2. Adjust speed or feed
3.Blade teeth spacing too large 3. Replace with a small teeth spacing
blade
3. Material too coarse 4. Use a blade of slow speed and
small teeth spacing
5. Incorrect blade tension 5. Adjust to where blade just does
not slip on wheel
6.Teeth in contact with material before saw is 6. Place blade in contact with work
started after motor is starred
7. Adjust wheel alignment
7. Blade rubs on wheel flange 8. Adjust guide bearings
8. Miss-aligned guide bearings 9. Use thinner blade
9. Blade too thick 10. Weld again, note the weld skill.
10 Cracking at weld

Premature Blade Dulling 1. Teeth too coarse 1. Use finer teeth


2. Too much speed 2. Decrease speed
3. Inadequate feed pressure 3. Decrease spring tension on side of
saw
4.Hard spots or scale on material 4. Reduce speed, increase feed
pressure
5. Work hardening of material. 5. Increase feed pressure by reducing

-11-
spring tension
6.Blade twist 6. Replace with a new blade, and
adjust blade tension
7. Insufficient blade 7. Tighten blade tension adjustable
knob
8. Blade slide 8. Tighten blade tension
Unusual Wear on 1. Blade guides worn. 1. Replace.
Side/Back of Blade 2. Blade guide bearings not adjust properly 2. Adjust as per operators manual
3. Blade guide bearing bracket is loose 3. Tighten.
Teeth Ripping from 1. Tooth too coarse for work 1. Use finer tooth blade.
Blade. 2. Too heavy pressure; too slow speed. 2. Decrease pressure, increase speed
3. Vibrating work-piece. 3. Clamp work piece securely
4. Gullets loading 4. Use coarser tooth blade or brush to
remove chips.
Motor running too hot 1. Blade tension too high. 1. Reduce tension on blade.
2. Drive belt tension too high. 2. Reduce tension on drive belt.
3. Blade is too coarse for work 3. Use finer blade.
4. Blade is too fine for work 4. Use coarse blade.
5. Gears aligned improperly 5. Adjust gears so that worm is in
center of gear.
6. Gears need lubrication 6. Check oil path.
7. Cut is binding blade 7. Decrease reed anti speed
Bad Cuts (Crooked) 1. Feed pressure too great. 1. Reduce pressure by increasing
spring tension on side of saw
2. Adjust guide bearing, the clearance
2. Guide bearings not adjusted properly can not greater than 0.001.
3. Increase blade tension by adjust
3. Inadequate blade tension. blade tension
4. Dull blade. 4. Replace blade
5. Speed incorrect. 5. Adjust speed
6. Blade guides spaced out too much 6. Adjust guides space.
7. Blade guide assembly loose 7. Tighten
8. Blade truck too far away from wheel 8. Re-track blade according to
flanges operating instructions.
Bad Cuts (Rough) 1. Too much speed or feed 1. Decrease speed or feed.
2. Blade is too coarse 2. Replace with finer blade.
3. Blade tension loose 3. Adjust blade tension.
Blade is twisting 1. Cut is binding blade. 1. Decrease reed pressure.
2. Too much blade tension. 2. Decrease blade tension.

-12-
16. CIRCUIT DIAGRAM

-13-
CE

CE

-14-
-16-
-17-
-18-
-19-
PARTS LIST
MODEL NO. 812N&812G
CODE NO PART NO DESCRIPTION SPECIFICATION QTY NOTE
1 195006B Base 1
2S 195016ES Stand Complete Assembly 1
2-1 195016E Coolant Pan 1
2-2 195016C2 Leg(Right) 1
2-3 195016C3 Leg(Left) 1
2-4 195051R Panel 1
3 181114 Vise Jaw Bracket(Front) 1
4 W008 Washer 3/8"x25xt2 2
5 S506 Carriage Screw 1/2"-12*2"L 1
6 S426 Hex. Socket Head Screw 3/8"-16*1-1/2"L 1
7 N001 Hex. Nut 1/2"-12 1
8 W002 Washer 1/2"x28xt2 2
9 S003 Hex. Head Screw 1/2"-12*2"L 1
10 181113-4 Vise Jaw Bracket(Rear) 1
11 181266 Fixed Bolt 1
13 3027-1 Knob 1
14 193057 Knob 1
15 HW007 Washer ∮12x23xt2 1
16 193055 Presure Lump 1
17 S612 Hex. Socker Headless Screw 5/16"-18X1/2"L 1
18 181138B Acme Nut 1
19 192009A Acme Screw 1
21 193056 Presure Shaft 1
22 S064 Hex. Head Screw 5/16"-18*5/8"L 2
23 W018 Washer 5/16"x23xt3 2
24 195023B Down Bracket 1
25 S014 Hex. Head Screw 3/8"-16*1-3/4"L 1
26 S015 Hex. Head Screw 3/8"-16*2"L 1
27 W013 Washer 3/8"x20xt2 1
28 HB810 Nut 3/8"-16 2
29 290086 Plastic Round Knob 1
30 193059 Knob W/Shaft 1
37 195058 Packing 4
50 195068 Stop Block 1
51 181130 Thumb Screw 1
52 195067 Stock Stop Rod 1
53 S022 Hex. Head Screw 5/16"-18*3/4"L 1
54 S632 Hex. Socker Headless Screw 1/4"-20*5/8"L 1
55 195024 Cylinder Lower Support 1
56 S013 Hex. Head Screw 3/8"-16*1-1/4"L 2
57 W013 Washer 3/8"x20xt2 2

-20 -
PARTS LIST
MODEL NO. 812N&812G
CODE NO PART NO DESCRIPTION SPECIFICATION QTY NOTE
58 CA51101 Bearing 1
59 193063 Washer 1
60 193058 Spring 1
61 195066 Support Rod 1
62 195027 Bushing 1
63 W002 Washer 1/2"x28xt2 2
64 N016 Net 1/2"-12 2
70 S014 Hex. Head Screw 3/8"-16x1-3/4"L 1
72 N005 Hex. Nut 3/8"-16 1
75 ET2108 Wire Nipple 5/8" 1
76 191106 Filter 1
77 S006 Hex. Head Screw 1/4"-20*1/2"L 1
81 S708 Cross Round Head Screw 3/16"x3/8"L 2
82 W007 Washer 3/16"x12xt0.8 2
83 181012 Scale 1
84 181117-1 Spring 1
85 181118 Spring Adjusting Screw 1
86 S022 Hex. Head Screw 5/16"-18*3/4"L 1
87 W016 Washer 5/16"x23xt2 1
88 181115 Spring Handle Bracket 1
89 W014 Washer 3/8"x23xt2 1
90 N005 Hex. Nut 3/8"-16 2
93 S476 Hex. Socket Head Screw 3/8"-16*1-1/4"L 3
93-1 W204 Spring Washer 3/8"-16 3
96 195002 Rear Pivot Bracket 1
98 S601 Hex. Socker Headless Screw 1/4"-20*1/2"L 1
99 195010A Cylinder Upper Support 1
100 195047 Shaft 1
101 S010 Hex. Head Screw 3/8"-16*1"L 2
102 W008 Washer 3/8"x25xt2 2
103 181304B Cylinder Complete Set 1
105 S717 Cross Round Head Screw 1/4"-20*5/8"L 2
106 W004 Washer 1/4"x19xt1.5 2
107S pump 1
108 195057 Coupler PT3/8x1/4" 1
109 MHD807 PU bag yarn tube ∮1/4" 1
110 181601 Hose Clip 5/8" 3
111 S708 Cross Round Head Screw 3/16"x3/8"L 3
113 W014 Washer 3/8"x23xt2 2
114 S476 Hex. Socket Head Screw 3/8"-16x1-1/4"L 2
118 MHD809 PU bag yarn tube ∮1/2" 1

-21 -
PARTS LIST
MODEL NO. 812N&812G
CODE NO PART NO DESCRIPTION SPECIFICATION QTY NOTE
119S 181256S Coolant Tank 1
126 W019 Washer 5/8"x40xt3 6
127 181129 Wheel 2
128 HP210 Cotter Pin ∮3x25L 2
129 195022B Wheel Rod 1
133 N001 Hex. Nut 1/2"-12 2
134 195038 Coaster of Stand 1/2" 2
137 W013 Washer 3/8"x20xt2mm 4
138 S010 Hex. Head Screw 3/8"-16*1"L 4
139 195021A Kond W/Shaft 1
141 HS423 Hex. Socket Headless Screw M6-1.0P*15L 4
145 195039 Bushing 1
146 195001 Body Frame 1
147 W204 Spring Washer 3/8"-16 4
148 S013 Hex. Head Screw 3/8"-16*1-1/4"L 4
149 195031 Switch Cut Off Tip 1
150 W017 Washer 5/16"x18xt1.5 1
151 S019 Hex. Head Screw 5/16"-18*1-1/2"L 1
152 195004A Upper Bracket 1
153 W205 Spring Washer 5/16"-18 2
154 S207 Hex. Head Screw 5/16"-18X1/2"L 2
155 181894 Blade 0.032"x3/4"x93"x6-10T 1
155 181894-2 Blade 0.032"x3/4"x93"x6-10T 1
156 181214-2 Drive Wheel 1
157 S601 Hex. Socker Headless Screw 1/4"-20*1/2"L 1
158 HCS13 C-Retainer Ring S25 1
159 195025 Blade Back Cover 1
160 W005 Washer 1/4"x16xt1.5 4
161 195083 Knob 4
161 S701 Cross Round Head Screw 1/4"x1/2"L 4
166A 18123A Idler Wheel Assembly 1
166-1 181205-2 Idler Wheel 1
166-2 3072-2 Bearing Cover 1
166-3 W017 Washer 5/16"x18xt1.5 1
166-4 S022 Hex. Head Screw 5/16"-18*3/4"L 1
166-5 S303 Flat Cross Head Screw 3/16"x3/8"L 3
166-6 181207-1 Bushing 1
166-8 CA6202ZZ Bearing 6202ZZ 2
166-9 181245 Bushing 1
167 181306 Bracket , For CE Only 1 812 For CE Only
168 HS508 Cross Round Head Screw M4-0.7Px5L 4 813 For CE Only

-22 -
PARTS LIST
MODEL NO. 812N&812G
CODE NO PART NO DESCRIPTION SPECIFICATION QTY NOTE
170 195063 Tension Indication Plate 1
173A 18122 Shaft Assembly 1
176 181210 Sliding Plate 2
177 181211 Blade Tension Sliding Block 1
178 S608 Hex. Socker Headless Screw 5/16"-18*3/4"L 1
179 S019 Hex. Head Screw 5/16"-18*1-1/2"L 2
180 W015 Washer 5/16"x12xt2 2
181 S022 Hex. Head Screw 5/16"-18*3/4"L 4
182 W205 Spring Washer 5/16"-18 4
183 181212 Spring 1
184 W008 Washer 3/8"x25xt2 1
185 181213A Blade Adjustable Knob 1
186 S405 Cross Round Head Screw 1/4"-20*3/8"L 1
187 195429 Blade Cover 1
190S 195432S Blade Adjustable Assembly 1
190-1 195432 Blade Adjustable 1
190-2 195434 Adjustable Bracket (Front) 1
190-5 HT018 Button Head Screw M8X25L 2
190-6 HS422 Hex. Socker Headless Screw M6-1.0P*10L 2
190-7 HS423 Hex. Socker Headless Screw M6-1.0P*15L 2
190-8 HN012 Hex. Nut M10-1.0P 2
190-9 HW106 Spring Washer M10 2
190-10 103120A Carbide Guide 2
190-11 HT004 Hex. Socket Head Screw M6*16L 2
190-12 121018N Guide 1
190-14 HW032 Washer ø6.3Xø13Xt1.6mm 2
190-15 HW104 Spring Washer M6 2
191A 121019NAS Eccertric shaft Assembly 2
191-1 121019NA Eccertric shaft 2
191-2 CA608ZZ Bearing 608ZZ 2
191-3 HCS01 C-Retaniner Ring S10 2
192A 121019NBS Bearing Shaft Assembly 2
192-1 121019NB Bearing Shaft 2
192-2 CA608ZZ Bearing 608ZZ 2
192-3 HCS01 C-Retaniner Ring S10 2
193 HS509 Cross Round Head Screw M4-0.7Px10L 2 812 For CE Only
194 HW003 Washer M5 2 812 For CE Only
195 195061 Switch Base 1 812 For CE Only
196 195041 Grip 1
197 W008 Washer 3/8"x25xt2 1
198S 195035CS Brush Assembly 1

-23 -
PARTS LIST
MODEL NO. 812N&812G
CODE NO PART NO DESCRIPTION SPECIFICATION QTY NOTE
198-1 195035C Brush Support 1
198-2 181241C Brush 1
198-3 HS036 Hex. Head Screw M6x30L 1
198-4 HW016 Washer ø6.5Xø18Xt1.5mm 2
198-5 HN004 Hex. Nut M6 2
200 S405 Cross Round Head Screw 1/4"-20*3/8"L 2
201 W005 Washer 1/4"x16xt1.5mm 2
202S 195432S Blade Adjustable Assembly(Rear) 1
202-1 195433 Blade Adjustable (Rear) 1
812 For JET Only
202-5 HN012 Hex. Nut M10-1.0P 2
202-6 HW106 Spring Washer M10 2
202-13 103120 Carbide Guide 2
202-14 HT004 Hex. Socket Head Screw M6*16L 2
202-15 121018N Guide 1
202-16 HW032 Washer ø6.3Xø13Xt1.6mm 2
202-17 HW104 Spring Washer M6 2
205 HT018 Button Head Screw M8X25L 2
211 S022 Hex. Head Screw 5/16"-18x3/4"L 4 812N
212 W016 Washer 5/16"x23xt2 4 812N
213 181233A Motor Mount Bracket 1 812N
214 W018 Washer 5/16"x23xt3 2 812N
215 S022 Hex. Head Screw 5/16"-18x3/4"L 2 812N
216 S504 Carriage Screw 5/16"-18x3/4"L 4 812N
217 181234A Motor Mount Plate 1 812N
218 S017 Hex. Head Screw 5/16"-18x1"L 2 812N
219 N007 Hex. Nut 5/16"-18 2 812N
220 Motor 1 812N
221 W016 Washer 5/16"x23xt2 4 812N
222 N007 Hex. Nut 5/16"-18 4 812N
223 S604 Hex. Socker Headless Screw 1/4"-20x3/8"L 1 812N
224 181235 Motor Pulley 1 812N
225 K008 Key 5x5x30L 2 812N
226 S201 Cross Socker Hex. Head Screw 1/4"x1/2"L 2 812N
227 W004 Washer 1/4"x19xt1.5 2 812N
228 181237I Motor Pulley Cover 1 812N
229 W005 Washer 1/4"x16xt1.5 1 812N
230 S201 Cross Socker Hex. Head Screw 1/4"-20x1/2"L 3 812N For CE Only
230 3058 Plum handle 1 812N
244S 18138 Worm Gear Shaft Assembly 1 812N
244-1 181223 Worm Shaft 1 812N
244-2 K008 Key 5x5x30L 1 812N

-24 -
PARTS LIST
MODEL NO. 812N&812G
CODE NO PART NO DESCRIPTION SPECIFICATION QTY NOTE
244-3 CA6003LLU Bearing 6003LLU 2 812N
244-4 181224 Bearing Bushing 1 812N
244-5 HCS06 C-Retaniner Ring S17 1 812N
245S 181216AS Gear Box Assembly 1 812N
245-1 181216A Gear Box 1 812N
245-2 3149 Vent Plug M8xP1 1 812N
245-3 S202 Cross Socker Hex. Head Screw 1/4"-20x5/8"L 4 812N
245-4 181222-1 Gear Box Cover 1 812N
245-5 3092 Gear Box Gasket 1 812N
245-6 HCS13 C-Retaniner Ring S25 1 812N
245-7 HK025 Key 6x6x20L 1 812N
245-8 181220-1 Worm Gear 1 812N
245-9 181218-1 Bushing 1 812N
245-10 CA6205LLU Bearing 6205LLU 2 812N
245-11 181217-1 Bushing 1 812N
245-12 181219-1 Transmission Wheel Shaft 1 812N
245-14 181246 Bearing Cover 1 812N
245-15 S708 Cross Round Head Screw 3/16"x3/8"L 3 812N
245-16 S609 Hex. Socker Headless Screw 5/16"x3/8"L 1 812N
246 181237D Cover 1 812N
254 181226B Spindle Pulley 1 812N
255 S604 Hex. Socker Headless Screw 1/4"-20x3/8"L 2 812N
266 181874 Belt 3Vx270 1 812N
272 195084 Cable Clamp 2
281 S208 Hex. Head Screw 1/4"X1/2"L 8
282 W005 Washer 1/4"x16xt1.5 16
283 N003 Hex. Nut 1/4"-20 8
284 S010 Hex. Head Screw 3/8"-16*1"L 8
285 W013 Washer 3/8"x20xt2 16
286 N005 Hex. Nut 3/8"-16 9
287S 195071S Valve Assembly 1
300 Motor 1 812G4
300-1 HK110 Key 5x5x30L 1 812G4
300-2 HS059 Hex. Head Screw M10x25L 4 812G4
300-3 HW106 Spring Washer M10 4 812G4
300-4 ET2111 Cable Gland PG13.5 2 812G4
300-5 ET2904 Screw On Wire Connector Y3 4 812G4
310S Box Assemble 1
345 181991 Emergency Switch Bracket 1 812 For CE Only
345 181998A Control Base 1
345 181969 Control Box Base 1 812N

-25 -
PARTS LIST
MODEL NO. 812N&812G
CODE NO PART NO DESCRIPTION SPECIFICATION QTY NOTE
345 181970 Control Box Base 1 812G4
348 S727 Cross Round Head Screw M6x12L 4
351 HS228 Hex. Socket Head Screw M6-1.0Px10L 2
750S1 ET1615S Switch Ass 1
750-1 S708 Cross Round Head Screw 3/16"x3/8"L 2
750-2 ET1931 Switch COVER 1
750-3 181431 Rubber Plate 1
750-4 ET1615 Switch MJ1308R 1
750-5 HN002 Hex. Nut M4 2
750-6 HW305 Washer M4 4
750-7 HS513 Cross Round Head Screw M4-0.7Px30L 2
750-8 ET1201 cover CB2 1
750-9 HS511 Cross Round Head Screw M4-0.7Px20L 2
750S2 ET1403S Toggle Switch Assembly 1
750-1 181932 Toggel Switch Cover 1
750-2 3131B Switch Cover 1
Toggle Switch Assembly
750-3 ET1403 Switch indicator For 1PH Only 1
Hex. Nut
Toggle Switch Assembly
750-3 ET1406 Switch indicator For 3PH Only 1
Hex. Nut
750-4 S804 Screw 3/16"x3/8"L 2
750-5 ET1931 Cover 1
750-6 181431 Rubber Plate 1
750-7 ET1930 Electrical Box 1
750-8 S807 Screw 5/32"x1/8"L 2
750-9 ET2108 Wire Nipple 5/8" 2
750-10 ET2107 Wire Nipple 1/2" 2
750S3 ET1617S Switch (For CE Only) 1
750-1 S708 Cross Round Head Screw 3/16"x3/8"L 2
750-2 181989-1 Switch Bracket(For CE Only) 1
750-3 ET1617 Switch (For CE Only) 1
750-4 S708 Cross Round Head Screw 3/16"x3/8"L 2
800S 192321G4SA Gear Box G4 1 812G4
800-1 192321G4 Gear Box 1 812G4
800-2 192322G4 Gear Box Cover 1 812G4
800-3 192324 Speed-Changing Gear Shaft 1 812G4
800-4 2450079 Speed Lever 1 812G4
800-5 2450080 Spring 1 812G4
800-6 HB001 Steel Ball ∮8 1 812G4

-26 -
PARTS LIST
MODEL NO. 812N&812G
CODE NO PART NO DESCRIPTION SPECIFICATION QTY NOTE
800-7 192327A Speed Indicator Dial 1 812G4
800-8 HS244 Hex. Socket Head Screw M5x28L 1 812G4
800-9 192325 Worm Shaft 1 812G4
800-10 192309 Speed-Changing Rod 1 812G4
800-11 192346 Speed-Changing Key 1 812G4
800-12 2450084B Twisted Spring 1 812G4
800-13 HP006 Pin ∮3x10L 2 812G4
800-14 192329 Gear 1 812G4
800-15 192330 Gear 1 812G4
800-16 192331 Gear 1 812G4
800-17 2450074A Washer 4 812G4
800-18 192350 Bushing Bracket 1 812G4
800-19 HCR04 C-Retainer Ring R35 2 812G4
800-20 HS421 Hex. Socket Headless Screw M6x6L 2 812G4
800-21 CA6003LLU Bearing 6003LLU 2 812G4
800-22 192328 Cover 1 812G4
800-23 192332 Gear Shaft 1 812G4
800-24 192333 Gear 1 812G4
800-25 192334 Gear 1 812G4
800-26 192335 Gear 1 812G4
800-27 HK095 Key 5x5x32L 1 812G4
800-28 HCS06 C-Retainer Ring S17 2 812G4
800-29 CA6003LLU Bearing 6003LLU 1 812G4
800-30 CA6007ZZ Bearing 6007ZZ 1 812G4
800-31 HCR08 C-Retainer Ring R62 1 812G4
800-33 HG004 Oil Seal ∮62x∮35x8 1 812G4
800-37 192336 Drive Gear Shaft 1 812G4
800-38 192337 Worm Gear 1 812G4
800-39 HCS13 C-Retainer Ring S25 2 812G4
800-40 HK025 Key 6x6x20L 2 812G4
800-41 CA6205LLU Bearing 60205LLU 2 812G4
800-42 192340 Bearing Spacer 1 812G4
800-43 192339 Cover 1 812G4
800-44 HO041 O-Retainer Ring ∮35X∮29x3 2 812G4
800-45 HT017 Round Head Screw M5X12L 3 812G4
800-46 HD106 Plug PT3/8" 1 812G4
800-47 HS230 Hex. Socket Head Screw M6x20L 4 812G4
800-48 3149 Vent Plug 1 812G4
800-49 Scale 1 812G4
800-50 HH001 Rivet ∮2X4 2 812G4
800-51 181246 Bearing Cover 1 812G4

-27 -
PARTS LIST
MODEL NO. 812N&812G
CODE NO PART NO DESCRIPTION SPECIFICATION QTY NOTE
800-52 HS519 Cross Round Head Screw M5x10L 3 812G4
800-53 192338C Gear Box Gasket 1 812G4
800-54 HD103 Plug PT1/4" 1 812G4
800-55 HB203 Oil level gage ∮19 1 812G4
800-56 HO046 O-Retainer Ring P16 1 812G4
800-57 HCR24 C-Retainer Ring R20 1 812G4

-28 -
MANUFACTURER:
ADDRESS:
SERIAL No.:

PLEASE WRITE DOWN THE SERIAL NO. ON THIS BLOCK FROM THE NAME
PLATE AFTER YOU RECEIVE THIS MACHINE.

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