TATA NANO

TAT

Owner's Manual & Service Book

This owner’s manual should be considered as a permanent part of the

vehicle and must remain with the vehicle.

Passenger Vehicle Business Unit (PVBU)

Mumbai Pune

1
A NOTE

Please read this Owner’s Manual carefully before you start driving your car
and always keep it safe in the car.

● The recommended routine maintenance servicing along with any

running repairs that may be required, should be entrusted to TATA
Authorised Workshop to ensure that only latest methods and genuine
TATA MOTORS replacement parts are used for the continued reliability,
safety and performance of the vehicle.

● Some of the items / accessories / features shown / given in this book

may not be fitted on your vehicle, these may be applicable for other
versions of TATA NANO.

● (C) Copyright 2013 TATA MOTORS

● All rights reserved. The material in this manual shall not be reproduced
or copied, in whole or in part, in any form without written permission
from TATA MOTORS.

● The information and specifications given in this book are valid as on

the date of printing. TATA MOTORS LIMITED reserves the right to
make changes in design and specifications and/or to make additions
to or improvements in this product without obligation to install them on
products previously sold.

● In the event of the Vehicle being sold, please ensure that this manual
is left in the vehicle for the reference of the new owner.

While taking delivery of your new car, you are priviledged to have the
following :
01. Owner’s Manual & Service 06. Spare Headlamp Bulbs
Book 07. Spare Fuses
02. First Aid Kit 08. Pre-delivery Inspection and
03. Advance Warning Triangle Service
04. Jack & Wheel Spanner 09. Complimentary fuel in fuel tank
05. Tow Hook 10. Fire Extinguisher

2
 FOREWARD

Dear Customer,

Thank you for selecting TATA NANO the most exciting Bi-Fuel
CNG car .
We welcome you to the world of advanced automotive engineering marvel
suited to your operating conditions.
This book gives you all the information necessary for making your ownership
of this car a delighting experience and help you in all situations.
To assist you in maintaining your car as per recommended service schedule,
we have a widespread network of dealers and service centres. Kindly refer
Service Network booklet provided alongwith the Owner’s Manual.
Please do not hesitate to call on our Regional / Area offices in case you
need any special assistance.
Please note that by adhering to the correct operating procedures and by
availing the scheduled maintenance services at our authorised service
centres, you can obtain the maximum performance from your car.
We request you to go through this book and derive many miles of motoring
pleasure.

We wish you Safe and Pleasant Motoring

3
CUSTOMER ASSISTANCE
SAFETY AND VEHICLE DAMAGE SAFETY SYMBOL
WARNINGS
In this manual, you will
In this manual, you will find also see a circle with a
‘CAUTION’, ‘NOTICE’, ‘WARNING’ slash. This means "Do
messages and ‘safety symbol’ at not", "Do not do this", or
appropriate places. The significance "Do not let this happen".
of these messages are explained
below.
CAUTION
This is a warning which may
cause injury to people if it is
ignored. You are informed what
you must or must not do in order
to avoid or reduce the risk to
yourself and other people.

NOTICE
This is a warning which may
cause damage to the car or its
equipment if it is ignored. You are
informed what you must or must
not do in order to avoid or reduce
the risk of damage to your car and
its equipment.

WARNING
Indicates a strong possibility of
severe personal injury or death if
the instructions are not followed.

4
 ENVIRONMENTAL CARE
WARRANTY GETTING STARTED
Warranty - Terms & Conditions 07 Key & Door Lock 52
ENVIRONMENT PROTECTION Door Lock & Seat Adjustment 53
Rear Seat & Seat Folding 54
Environment Protection 09
Seat Belts 55
KNOW YOUR CAR
DRIVING
Know Your Car 11
Before Driving & Safety Checks 58
Introduction 13
Safety Checks & Driving Safety 59
Safety Precautions 13
Fuel Economy 60
CNG System Layout 15 Starting, Stopping &
Starting the engine 16 Running in Period 61
Fuel Modes 16 Gear Shifting, Braking & Parking 62
Under Bonnet 20 Driving In Adverse Conditions 63
CNG Filler Valve 21
INCASE OF EMERGENCY
CNG Filling 21
Advance Warning Triangle
CNG Pressure Gauge 22
Hazard Warning Switch 65
CNG Compliance Plate 22
If you have Flat tyre 66
CNG Cylinder 23
Starting The Engine with Jump
CNG Manual ON/OFF Knob 24
Leads 69
CNG Warning Lable 25 Towing the Car 70
Fire Extinguisher 26 Routine Service 72
AN OVERVIEW Preliminary Trouble shooting 73
Driving Controls 29 ELECTRICAL MAINTENANCE
Instrument Cluster & Indicators 30 Fuses & Relays 77
Speedometer 33 Fuses & Relays Layout 78
Fuel Gauge 34 Bulb Specification 79
Steering Lock cum Ignition Switch 35 Accessary Connectors Details 80
Combination Switch 36
VEHICLE CARE
Music System 39
Car Care 82
Heating, Ventilation & Air
Conditioning 40 MAINTENANCE
Lamps 44 Brake Fluid & Windshield Washer 87
Rear View Mirrors & Sun visor 46 Engine Compartment Cover 88
Grab Handle & Utility Box 47 Engine, Oil & Coolant 89
Cup holder & Window Winding 48 Air Filter & Spark Plug 90
Parking Brake 49 Tyre 91
Gear Shift Lever & Refuelling 50 Wheel Alignment & Catalytic
converter 93
Front Hood - Opening & Closing 51
Battery 93
5
CONTENTS

IMPORTANT TECHNICAL
INFORMATION
Fuel, Lubricants & Coolants 95
Oil Filling & Drain Points 97
Technical Specification 98
Dimensions 101
CAR IDENTIFICATION
Loctation of Aggregate Number 102
SERVICE MAINTENANCE
SCHEDULE 103
LIST OF APPROVED CNG 106
CYLINDER TESTING STATIONS
RECORD OF SERVICES
PERFORMED 107

6
 WARRANTY - TERMS & CONDITIONS
We WARRANT each TATA NANO repaired or altered otherwise than
and parts there of manufactured by in accordance with our standard
us to be free from defect in material repair procedure or by any person
and workmanship subject to the other than from our sales or
following terms and conditions : service establishments, our
1. This warranty shall be for 4 Years authorized dealers, service
or 60,000 kms, whichever occurs centers or service points in any
earlier from the date of sale of way so as, in our judgment which
the car. shall be final and binding, to affect
its reliability, nor shall it apply if,
2. Our obligation under this warranty
in our opinion which shall be final
shall be limited to repairing or
and binding the car is subjected
replacing free of charge, such
to misuse, negligence, improper
parts of the car which, in our
or inadequate maintenance or
opinion, are contributing to
accident or loading in excess of
improper operation, on the car
such carrying capacity as certified
being brought to us or to our
by us, or such services as
dealers within the period. The
prescribed in our Owner’s Manual
parts so repaired or replaced shall
and Service Book are not carried
also be warranted for quality and
out by the buyer through our
workmanship but such warranty
sales or service establishments,
shall be co-terminus with this
our Authorized Dealers, Service
original warranty.
Centers or Service points.
3. Any part which is replaced by us
6. This warranty shall not cover
under the warranty shall be our
normal wear and tear or any
property.
inherent normal deterioration of
4. As for parts like tyres, battery, the car or any of its parts arising
electrical equipment, fuel from the actual use of the car or
injection equipment etc. not any damage due to negligent or
manufactured by us but supplied improper operation or storage of
by other OE Manufacturers, this the car. This warranty shall not
warranty shall not apply. Buyers apply to normal maintenance
of the car shall be entitled to, so services like oils and fluid
far as permissible by law, all such changes, head lamp focusing,
rights as we may have against fastener retightening, wheel
such parties under their balancing, tyre rotation,
warranties in respect of such adjustment of valve clearance,
parts. fuel timing, ignition timing and
5. This warranty shall not apply if consumables like bulbs, fuel
the car or any part thereof is filters and oil filters etc. This

7
WARRANTY - TERMS & CONDITIONS
warranty shall not apply to any losses, incidental or indirect, or
damage or deterioration caused inconvenience or consequential
by environmental pollution or bird damages, loss of vehicle, or loss
droppings. This warranty shall not of time, or otherwise, incurred or
apply to V-belts, hoses and gas accrued.
leaks (in case of air conditioned 10. Any claim arising from this
cars) & slight irregularities not warranty shall be recognized only
recognized as affecting the if it is noticed in writing to us or
function or quality of the vehicle to our concerned Dealer without
or parts such as slight noise or any delay soon after such defect
vibration and defects appearing as covered and ascertained
only under particular or irregular under this warranty.
operations or items considered
characteristic of the vehicle. 11. This warranty shall stand
terminated if the vehicle is
7. This warranty shall be null and transferred or otherwise alienated
void if the vehicle is subjected by the buyer without our prior
to abnormal use such as rallying, written consent.
racing or participation in any other
competitive sports. This warranty 12. We reserve our rights to make
shall not apply to any repairs or any change or modification in the
design of the vehicle or its parts
replacement as a result of
or to introduce any improvement
accident or collision.
therein or to incorporate in the
8. This warranty is expressly in lieu vehicle any additional part or
of all warranties, whether by law accessory at any time without
or otherwise, expressed or incurring any obligation to
implied and all other obligations incorporate the same in the
or liabilities on our part and we vehicles previously sold.
neither assume nor authorize any
person to assume on our behalf,
any other liability arising from the
sale of the vehicle or any
agreement in relation thereto.
9. The buyer should have no other
rights except those set out above
and have, in particular, no right
to repudiate the sale, or any
agreement or to claim any
reduction in the purchase price
of the vehicle, or to demand any
damages or compensation for

8
 ENVIRONMENTAL CARE
TATA MOTORS LTD. is committed the engine running, do not
to produce vehicles using unnecessarily rev-up.Avoid
environmentally sustainable stopping and starting.
technology. Many features have
Q Do not rev-up the engine before
been incorporated in Tata Motors
turning it off as it unnecessarily
passenger vehicles which have
burns the fuel.
been designed to ensure
environmental compatibility Q Shift to higher gears as soon
throughout the life cycle of the as it is possible without
vehicle. We would like to inform overloading the engine. Use
you that your car meets emission each gear upto 2/3 rd of it’s
norms and this is being regularly maximum engine speed. A
validated at the manufacturing chart indicating gear shifting
stages. speeds is given in this book.
As a user you too can protect the MAINTENANCE
environment by operating your car
Q Ensure that recommended
in a proactive manner. A lot
maintenance is carried out on
depends on your driving style and
the car regularly at the
the way you maintain your car. We
Authorised Service Outlets.
have given a few tips for your
guidance. Q As soon as you see any
leakages of oil, fuel or coolant
DRIVING
in the car we recommend to
Q Avoid frequent and violent get it attended immediately.
accelerations / rev-ups.
Q Use only recommended grades
Q Avoid overloading of the and specified quantity of
engine. Avoid using devices lubricants.
requiring high power
consumption during slow city Q Get your car checked for
traffic condition. emission periodically by an
authorised dealer.
Q Monitor the car ’s fuel
consumption regularly and if Q Ensure periodic radiator fins
showing rising trend get the cleaning.
car immediately attended at Q Ensure that fuel filter, oil filter
the TATA Authorised Service and breather are checked
Outlets. periodically and replaced, if
Q Switch off the engine during required, as recommended by
long stops at traffic jams or Tata Motors.
signals. If you need to keep

9
ENVIRONMENTAL CARE
Q Do not pour used oils or 5. Ignition system & Spark plug.
coolants into the sewage
6. Catalytic converter.
drains, garden soil or open
streams. Dispose the used 7. Carbon Canister.
filters and batteries in
This Owner ’s manual contains
compliance with the current
further information on driving
legislation.
precautions and maintenance care
Q Do not allow unauthorised leading to environment protection.
person to tamper with engine Please familiarise yourself with
settings or to carry these aspects before driving.
modifications on the car.
Q Never allow the car to run out
of fuel.
Q Parts like brake liners, clutch
discs should be vacuum
cleaned. Do not use
compressed air for cleaning
these parts which may spread
dust in the atmosphere.
Q While carrying out servicing or
repairs on your vehicle, you
should pay keen attention to
some of the important engine
components which greatly affect
emission. These components
are:
1. Fuel pump, Injectors and EMS
(Engine Managment System)
parts.
2. Air Intake and Exhaust systems
(especially for leakages).
3. Cylinder head/Valve leakages.
4. All filters such as air, oil & fuel
filter (check periodically).

10
 KNOW YOUR CAR
Your NANO comes from a family of
new generation cars of TATA
motors.It is the outcome of
extensive research and
development by Tata Motors
Limited. We are happy to present
the NANO to you and hope it brings
the joy, pride and utility of owning a
car for personal mobility.
The NANO’s design and features
combined with easy maneuverability
and economic life cycle cost make
it ideal for operating under a wide
range of conditions.

Stylish, comfortable
The Tata Nano, designed with a family
in mind, has a roomy passenger
compartment with generous leg space
and head room. Four persons can
comfortably sit inside the car. Four
doors with high seating position make
comfortable ingress and egress.
It can effortlessly maneuver on busy
roads in cities as well as in rural
areas. Its mono-volume design
ensure both space and
maneuverability.
The car is available in Standard,
Deluxe & Luxury versions. All
versions offer a wide range of body
colours, and other accessories so
that the car can be customised to
an individual’s preferences and
taste.

11
KNOW YOUR CAR

Fuel-efficient engine
The Tata Nano has a rear mounted
rear-wheel drive, all-aluminum, two-
cylinder, multi point fuel injection
petrol engine. The lean design
strategy has achieved minimum
weight and maximum performance
per unit of energy consumed and
delivers high fuel efficiency.
Performance is controlled by a
specially designed electronic engine
management system.
Meets all safety requirements
The Tata Nano’s safety performance
exceeds current regulatory
requirements. With an all sheet-
metal body, it has a strong
passenger compartment, with safety
features such as crumple zones,
intrusion-resistant doors, seat belts,
strong seats and anchorages, and
the rear tailgate glass bonded to the
body. Tubeless tyres further
enhance safety.
Environment-friendly
The Tata Nano’s exhaust emission
performance meets present
regulatory requirements. The high fuel
efficiency also ensures that the car
has low carbon dioxide emissions,
thereby providing the twin benefits of
an affordable transportation solution
with a low carbon footprint.
Besides all these, TATA vehicles are
backed by a well established service
network with trained and skilled
manpower that ensures proper
maintenance.

12
INTRODUCTION & SAFETY PRECAUTION KNOW YOUR CAR
1. INTRODUCTION TO CNG : 2. SAFETY PRECAUTION:
CNG (COMPRESSED NATURAL To get the best out of CNG fuel, the
GAS) is principally constituted by engine must be regularly serviced
Methane. CNG is a colorless, (both as regards to the mechanical
odorless, non-toxic but inflammable and the electrical parts) in addition
and lighter than air. CNG has to routine maintenance required by
following benefits. the vehicle.
DO’S
• Due to low density it is
compressed at a pressure of • Never carry out any repair work
around 200 bars to improve the on your own or from any other
vehicle on board capacity. personnel. Always get the car
repaired / serviced at TATA
• Vehicle life-span can be prolonged
authorized service centre only.
since there is no carbon
generated during combustion and CAUTION
hence, engine and the oil in the • Before removing / repairing any
engine are much cleaner. of the CNG components,always
• Due to its low hydro-carbon contact nearest TATA authorised
emissions, CNG is widely Service Centre only.
considered to be an NOTICE
environmentally viable alternative
to petrol. In case of gas leakage, ECU will
automatically switch the fuel mode
CAUTION from CNG to Petrol. The ECU will
• In case of any symptom of CNG not allow you to switch to CNG
leakage or releasing noise or any mode until the leakage is rectified.
external damage to CNG pipe/ • Get CNG Cylinder checked and
components or during accident, recertified after every 5 years at
DO NOT PANIC. Govt. approved test Agency.
• Stop the vehicle, switch off the • Keep the car away from any Fire
engine and open all doors for source.
ventilation.
• Remove the CNG tank during the
• Close the CNG cylinder manual welding / brazing work on the Car.
shut off knob (located below the This has to be done by TATA
driver’s seat). authorised Service Centre only.
• Do not run vehicle even in petrol. • Always get your vehicle serviced
• Immediately contact the nearest at specified intervals.
TATA authorized service centre
for further assistance.

13
KNOW YOUR CAR SAFETY PRECAUTIONS

NOTICE devices & their connectors during

washing. This is to prevent
Ensure that your car has sufficient
malfunction / failure of electrical
petrol in the tank as petrol is used
system due to water ingress.
intermittently during CNG
operation for keeping both the • Do not jump start your vehicle, in
systems in healthy condition. case you suspect any CNG leak.
• Do not drive your vehicle in case
• If the vehicle doesn’t change over
of CNG leakage. CNG is
to CNG mode with switch pressed
inflammable and highly explosive.
then have your vehicle checked
This may lead to serious injury, if
by TATA Authorized Center only.
leaking gas catches fire.
• Switch Off engine while fuel filling.
( CNG / Petrol ) • Never loosen any component
when system is pressurized.
NOTICE
• The CNG cylinder assembly
After refilling CNG, ensure that the
should not be repaired under any
CNG filler cap is properly tightened
circumstance, in case of any
(Otherwise vehicle can not be
problem contact nearest TATA
started).
Authorized Center.
DON’TS • Do not change the color of the
• Do not install an LPG, Propane or CNG cylinder.
any other cylinder in place of CNG • No flammable material should be
cylinder. It is illegal and unsafe. stored in the close vicinity of the
• Never fill CNG cylinder with air, CNG cylinder.
LPG or any fuel except CNG. • Never use naked flame / fire for
• Never alter CNG system checking gas leakage.
configuration. Do not adjust / • Do not press the accelerator pedal
tamper CNG system settings. while changing petrol to CNG
Never place inflammable, mode.
explosive, corrosive material and
• Do not turn ‘OFF’ cylinder valves
sharp objects near CNG cylinder.
in vehicle running in CNG mode.
• Don’t smoke inside or near the This may wrongly detect the
CNG vehicle. leakage error.
• DO NOT over fill the CNG tank
beyond its capacity. Over filling the
CNG cylinder can cause safety
issues like gas leakage.
• Do not use high pressure washer
fluid / water jets at electrical

14
CNG SYSTEM LAYOUT
3. CNG SYSTEM LAYOUT KNOW YOUR CAR

15
KNOW YOUR CAR STARTING THE ENGINE & FUEL MODES

4. STARTING THE ENGINE CAUTION

NOTICE Do not crank the engine
Your engine can start either in gas continuosly for 10 seconds at a
mode or in petrol mode but it is time .If the engine doesn’t start on
always advisable to start in petrol the first try; wait about 15 seconds
mode & then switch to gas mode. before starting again.
• To start, turn the ignition key to 5. FUEL MODES :
“IGN” position. Ensure that all the
HOW TO SHIFT THE FUELLING
tell tales should glow for initial 3
MODES
seconds.
• Select the desired fuel operating You can switch from PETROL to CNG
mode by pressing the Fuel and vice versa by operating fuel
Selector Switch. selector switch located on right hand
• Keep the clutch pedal fully side of dashboard near steering
pressed and crank the engine. DO wheel. See below picture.
not press the accelerator pedal.
• If the engine cranks but fails to
start then repeat the above
procedure. Release the key as
soon as the engine starts. Ensure
that the “MIL” and ‘SIL’ lamps are
“OFF”. The CNG indicator lamp
will be ON, if the car is running on
CNG mode.
• Starting time in CNG will be longer
than in petrol due to the physical
characteristics of the fuel. A. PETROL to CNG mode :
• Ensure that your car has sufficient You can shift to CNG fuel mode by
petrol in the tank as petrol is used pressing the fuel selector switch.
intermittently during operation for Based on the programmed delay
keeping both the systems in time the fuel mode changes to CNG
healthy condition. mode, CNG Indicator lamp turns ‘ON’
• Your car will run automatically in permanently indicating that the car
petrol mode for almost 2 to 3 km is running on CNG.
after every 60-70 Kms covered in NOTICE
CNG mode to keep the petrol
With ignition switch “ON” and
system & CNG system in good
engine not running, blinking of
condition.
CNG Indicator Lamp in instrument

16
FUEL MODES KNOW YOUR CAR
cluster indicates that CNG • In CNG fuel mode vehicle running
receptacle/filler valve is open, and condition, CNG indication lamp
vehicle will not start in this turns OFF, it indicates that CNG
condition. tanks are empty or no CNG
B. CNG to PETROL mode : supply. Get the CNG tanks
refilled.
You can shift to petrol fuel mode by
pressing the fuel selector switch. • With ignition switch turned ON,
Based on the programmed delay CNG indication lamp on
time the fuel mode changes to petrol instrument cluster will turn ON for
mode,CNG Indicator lamp turns 3 seconds then it will turn OFF.
‘OFF’ permanently indicating that the • In CNG fuel mode, vehicle
car is running on petrol. running condition CNG indicator
lamp turns OFF and ‘SIL’ turns
CNG INDICATOR LAMP: ON, it indicates that there is a fault
This lamp will turn ON in CNG system. Get your vehicle
once the CNG fuel mode to nearest TATA authorised
is selected. service center.
Depending upon the status of various
compnents of CNG system ECU
activates CNG mode and the
activation will be indicated by CNG
Indicator lamp switched ON
continuously on the instrument
cluster.
This lamp will not turn ON when you
select petrol fuel mode.
NOTICE
• In case of CNG refilling, the
updated CNG level indication will
appear, only when vehicle is
running on CNG.
• When CNG Indicator lamp turn
ON then, ‘E’ letter on fuel gauge
bar graph starts blinking, it
indicates the reserve CNG
capacity has been reached or
CNG tanks are empty or no CNG
supply. Get the CNG tank refilled.

17
KNOW YOUR CAR FUEL MODES

CNG - PETROL MODE SELECTION CONDITIONS / PARAMETERS

Sr. Condition of fuel modes Vehicle Response
No.
1 When vehicle is running on CNG, Vehicle will switch over to petrol
CNG tank gets empty automatically & Petrol fuel gauge
will be displayed. Later on petrol
mode need to be selected
manaully.
2 When vehicle is running on CNG, CNG Iamp glowing / blinking will
User manually switch over to turn OFF and vehicle will run on
Petrol mode. petrol and fuel gauge for petrol
will be displayed on cluster.
3 Vehicle running on petrol / CNG Vehicle will continue to run in
tank empty and CNG mode is petrol and show petrol bar graph
selected. only. CNG lamp will be OFF.
4 At ignition ON in CNG mode and The cluster will display CNG
CNG tank is empty. indicator Iamp & CNG fuel bar
graph, till engine is cranked.
After cranking vehicle will
automatically move to petrol
mode, CNG indicator lamp will
be OFF and fuel bar graph of
petrol is ON.
5 Both CNG and then Petrol tanks "E" on fuel gauge should blink
got empty. and engine will stop running.
6 CNG available,vehicle in petrol Auto switch over from petrol to
mode. If petrol tank got empty - CNG will take place and CNG
Iamp will glow on cluster. Later
on CNG mode need to be
selected manaully.
7 In Petrol mode, user re-fills CNG Mode selection switch manually
after CNG tank empty condition. need to put in CNG mode then
CNG indicator lamp will glow &
corresponding CNG quantity in
tank will be displayed by bar
graph on cluster

18
FUEL MODES KNOW YOUR CAR

Sr. Condition of fuel modes Vehicle Response

No.
8 While running in CNG mode, if In some cases, SIL gets ON /
any fault occurred. Blink, CNG indicator lamp may
OFF. Vehicle may move to petrol
mode and cluster will show petrol
fuel bar graph.

LAMP STATUS IN NORMAL VEHICLE RUNNING CONDITION:

Sr. Vehicle mode CNG indicator SIL Fuel bar
No. lamp graph
1 Petrol OFF OFF Petrol
2 CNG ON OFF CNG

19
KNOW YOUR CAR UNDER BONNET

6. UNDER BONNET

1. Brake Fluid Reservoir

2. Pressure Gauge
3. CNG Filler Valve & Receptacle Cap
4. CNG Refilling Interlock Sensor
5. Spare Wheel
6. CNG compliance plate
7. Petrol Filler Cap
8. Bonnet Opening Lever
9. Spare Wheel Locking Nut
10. Windshield Washer Fluid Container

20
CNG FILLER VALVE & CNG FILLING KNOW YOUR CAR
7. CNG FILLER VALVE : 8. CNG FILLING
CNG filler valve is used to fill CNG in For filling the CNG, follow the below
the cylinder. It is fitted under bonnet procedure.
near spare wheel. CNG should be • Rotate the filler valve / receptacle
filled by gas filling nozzle at filling cap in anticlockwise direction.
station.

• Open the filler valve / receptacle

1. CNG Filler Valve with receptacle
cap.
cap
2. Petrol Filler Cap
CNG tank capacity: (2 cylinders of
16 liters)
Total Capacity: 32 liters of water
capacity.
NOTICE
• Keep the Ignition switch in “OFF”
condition during CNG refilling.
• Do not use your mobile phones
when you are at a Filling station. • Now CNG can be filled by gas
filling nozzle at filling station.
NOTICE
If the fuel filler valve cap is kept
open, you will not be able to start
the vehicle.
The updated CNG level indication
will appear only when the vehicle
is running on CNG mode.

21
 CNG PRESSURE GAUGE &
KNOW YOUR CAR KIT IDENTIFICATION PLATE

9. CNG PRESSURE GAUGE : 10. CNG COMPLIANCE PLATE /

KIT IDENTIFICATION PLATE :
CNG pressure gauge indicates the
high pressure in the system. It is Compliance plate / KIT identification
located under the front bonnet. plate is installed near petrol filler cap,
under the front bonnet.

Location of CNG pressure gauge

CNG compliance plate location

CNG compliance plate

CNG pressure gauge
Your car’s CNG cylinder needs to be
recertified every five years as per
CMVR (AIS 24, 25 and 26). Please
ensure that it is done by a TATA
Authorized Service centre and the
new date is engraved on the plate.

22
CNG CYLINDER KNOW YOUR CAR
11. CNG CYLINDER • All the expenses for CNG
The CNG cylinders are located below cylinder testing has to be borne
the front seats.CNG is stored in a by the customer.
high pressure cylinder at a pressure • As per Government regulation,
of 200 bar (working pressure). CNG cylinder has to be
discarded at 20 years from the
date of initial testing as
mentioned on the CNG
compliance plate.
• Customer has to discard the
cylinder at his /her expense
through government approved
scrap agencies.
• No person shall refill any cylinder,
which has been repaired and
refilled with any gas unless a full
CNG cylinder below front seats report on the repairs and test
The maximum storage pressure of carried out on the cylinder,
CNG in cylinder is up to 260 bar (i.e. accompanied by the repairer's
cylinder test pressure). certificate of testing are furnished
to the Chief Controller and his
NOTICE permission is obtained for its
• As per Government regulation, refilling.
CNG cylinder needs to be
• Never try to clean the CNG
checked and certified every five
cylinder. In case of any problem
(5) years from the date of initial
contact nearest TATA authorized
testing as mentioned on the CNG
service centre.
compliance plate.
• Customer has to present the
vehicle to a government
approved testing agency.
• Failure to test the cylinder may
result in denying of CNG filling
by the CNG dispensing station or
may result in confiscating the
vehicle by enforcement
authorities.

23
KNOW YOUR CAR CYLINDER MANUAL ON / OFF KNOB

12. CYLINDER MANUAL SHUT

OFF VALVE / KNOB:
A manual shut OFF knob is fitted to
cylinder valve. Cylinder valve is
mounted on CNG cylinder.

Valve Closing: Turn the knob

completely in clockwise direction to
close the CNG supply to Engine.
Valve Opening: Turn the knob
completely in anti-clockwise direction
to open the CNG supply to Engine.
1. Cylinder Valve NOTICE
2. Sticker • If the manual shut OFF valve /
Manual shut OFF Knob Operation: knob is in closed condition, it is
To access manual Shut Off knob, not possible to fill CNG into the
remove the knob cover. CNG supply cylinder.
can be cut OFF by closing the • If the manual shut OFF valve /
manual shut OFF valve / knob and knob is not opened fully, then the
the instructions of knob operation is Engine may not run properly.
given on the sticker which is provided
WARNING
on the cylinder trim located below the
driver’s seat. For details refer the • Never remove the cylinder valve
below image. from the cylinder assembly, for
any assistance, contact
authorised TATA MOTORS
service centre.
• Always ensure that, once the
cylinder valve is removed from
the cylinders, it should not be re-
used.
• Even if the CNG from cylinder is
consumed till the engine stops,
some amount of CNG will be left
out in the tank under pressure.

24
CNG WARNING LABLE KNOW YOUR CAR
13. CNG WARNING LABLE :

CNG warning label / safety instruction

lables are provided on front
windshield glass and on rear RH
door.

25
KNOW YOUR CAR FIRE EXTINGUISHER

14. FIRE EXTINGUISHER : DON’TS

1. Do not use water for cleaning Fire

extinguisher. (Use clean cloth for
removing dust)
2. Do not rely on partially used or
discharged Fire extinguisher.

REMOVAL & FITMENT ( FROM

VEHICLE )
Removal : Hold the fire extinguisher
cylinder & lever, slightly pull the fire
Location of fire extinguisher
extinguisher in the direction as shown
Fire extinguisher is fitted below in the image in order to remove it from
dashboard front of centre console. clamps.

DO’S & DON’TS

Fitment : Insert and push the body /
DO’S neck of the fire extinguisher into the
1. Check pressure gauge needle (1) clamp (1) and ensure that It is
periodically. properly seated on the clamp before
2. When pressure drops, indicator running the vehicle.
needle (1) will shift to the red zone
(2). Immediately contact nearest
TATA MOTORS Authorized
dealer.
3. Ensure that the Fire extinguisher
is always kept at it’s prescribed
position in the vehicle.
4. Get the Fire extinguisher refilled
immediately, after use.
26
FIRE EXTINGUISHER KNOW YOUR CAR
PROCEDURE OF OPERATION
1. Remove the Fire extinguisher
from the vehicle and hold it
upright.

4. Pull-out the safety pin.

2. Check the pressure gauge

needle is in green zone.
GREEN ZONE

5. Remove the plastic insert.

3. Break the seal by removing the

wire (1) and remove the plastic
seal (2) by pulling it slightly.

27
KNOW YOUR CAR FIRE EXTINGUISHER

6. Squeeze the levers in the direc- 4. Also check the gross weight of
tion as shown in the image. extinguisher periodically. If found
10% less than stamped weight,
please get it refilled immediately.

7. Direct the jet discharge from

nozzle at base of flame with a
rapid (fast) sweeping motion.

MAINTENANCE
1. Refilling is necessary after every
use.
2. Fire extinguisher needs refilling
after every 3 years even if it is not
used.
3. Check pressure on the gauge
every week, the needle should
remain in green zone. If it comes
to red zone, please get it refilled
immediately.

28
DRIVING CONTROLS AN OVERVIEW

DRIVING CONTROLS

Note : a. HVAC or AC System is applicable to certain models.

b. Music System is part of accessories.
1. Side air vents 10. Accelerator pedal
2. Provision for Speakers on dash 11. Brake pedal
board 12. Clutch Pedal
3. Glove Box 13. Parking Brake
4. Hazard warning switch 14. Window Winding Switch (if
5. Instrument Cluster fitted)
6. Steering Wheel 15. Gear shifting lever
7. Combi switch 16. Fire Extinguisher
8. CNG ON / OFF Switch 17. HVAC / AC system controls
9. Horn Pad 18. Central Air Vents
1145
29
AN OVERVIEW INSTRUMENT CLUSTER

Some Indicators shown may not be applicable to all models.c

1. Front fog lamp indicator 9. Parking brake / Brake fluid

2. Speedometer check indicator
3. High beam indicator 10. Battery charging indicator
4. Malfunctioning indicator 11. Trip / Rest knob
lamp (MIL) 12. CNG indicator lamp
5. Engine coolant high 13. Low engine oil pressure
temperature indicator indicator
6. Fuel level indicator (Petrol/ 14. Service indicator lamp
CNG) (SIL)
7. Turn indicator (Right) 15. Turn indicator (Left)
8. Odometer

30
INDICATORS AN OVERVIEW
Turn Signal Indicator : High Beam Indicator :
Turn signal indicators can be The indicator light comes on when
operated only when ignition is ‘ON’. the High beam is selected or also
They can be operated by using the when he headlight flasher is
turn indicator switch on the combi- operated.
switch. The direction indicator arrow
(LHS) and (RHS) on the Service Indicator
instrument cluster flashes along with lamp:
external indicators lights as per This symbol indicates the car’s
selection. engine condition.
CAUTION 1. It comes ON when ignition is
switched ON and once engine
If the turn signal indicators do not
is cranked, it goes OFF.
blink, then there may be problem
in electrical system. If the 2. It remains ON if there is a
indicators “Blink rapidly”, then this problem in any of the engine
indicates that a side indicator bulb components.
has failed. Get it rectified NOTICE
immediately. If the Service lamp remains ON
Front Fog Lamp when the engine is running, the
Indicator (If equipped) : engine’s performance deter-
Front fog lamps are provided on the iorates marginally & sometimes
front bumper to improve the visibility significantly. Take your car to a
in foggy weather. The front fog lamp TATA Authorised service
switch is provided on combi switch. centre.
Malfunction Indication
Lamp:
This symbol comes ON when the
ignition is turned ON and goes
OFF once the engine is cranked.
CAUTION
This symbol will remain ON for
any engine related fault, that
may cause increase in
emission levels of the car
beyond the regulatory limit.
Take your car to a TATA
Authorised service centre.
31
An Overview INDICATORS

On Board Diagnostic System-OBD

On board Diagnostics or OBD is an
automotive term referring to a
vehicle’s self Diagnostic and
reporting capability. The OBD system
allows continuous diagnosis of the
components of the vehicle correlated
with emissions. This system warns
the driver, by turning “ON” the Fig. 2
Malfunction Indication lamp (MIL) on
the instrument cluster, when a fault NOTE : In case the fault occurs and
causes emission levels to increase. MIL on the instrument cluster comes
ON, contact nearest TATA MOTORS
The OBD system also has a
authorized service center. After
diagnostic connector that can be
eliminating the inconvenience, to
interfaced with appropriate
check the system completely, TATA
diagnostic tools, which makes it
MOTORS authorized service centers
possible to read the fault codes
are obliged to run a bench test and if
stored in the Electronic Control Unit,
necessary, road tests which may also
together with a series of specific
call for a long journey. The
parameters for Engine operation and
functioning of MIL lamp may also be
Diagnosis. This check can also be
checked by the traffic police using
carried out by the traffic police.
specific devices.
To access the diagnostic connector
Low Engine Oil
(Fig. 1), which is located below the
Pressure Indicator :
dashboard (Fig. 2) at the RH side of
the steering wheel as shown in the This symbol lights up when the
below images. ignition switch is turn to the ‘ON’
position and goes out as soon as the
Fig. 1
required oil pressure is developed
after starting the engine. The light
will remain ‘ON’ if there is insufficient
oil pressure. If light comes on when
driving, contact nearest Tata
Authorised service outlet
immediately. Check the oil level and
add oil if necessary.

32
INDICATORS & GAUGES AN OVERVIEW

NOTICE brake fluid level, continuous

If the low oil pressure indicator normal driving is dangerous.
does not glow or continues to
remain ‘ON’ even with sufficient oil Battery Charging
when the engine is running, it Indicator :
indicates a fault in the electrical Symbol lights up when the ‘IGN’ is
circuit/lubrication system. Check turned ‘ON’ and goes ‘OFF‘ after the
and get the problem attended to engine starts.
at an Authorized Service outlet. NOTICE
Driving with low oil pressure may If it remains ‘ON’ while the
lead to severe damage to the engine is running. It indicates
engine. that the battery is not getting
charged. Switch off all
Parking brake Indicator
unnecessary electrical
cum low brake fluid
equipment and get the problem
warning light
attended to at an Authorised
This indicator has multiple functions Service outlet.
as follows :
CNG Indicator lamp:
• It lights up when the parking
brake is applied and goes off This lamp turns ‘ON’ only
when parking brake is released. when the vehicle is running
on CNG mode.
• It also lights up when brake fluid
level is low. Engine Coolant High
Temperature Indicator
• When ignition key is turned to
“IGN” position, this indicator In case of insufficient coolant in
lights up and goes off when cooling system or malfunctioning of
engine starts in normal condition. engine due to various reasons, the
If it is continuously ‘ON’ while engine coolant temperature can be
engine is running, get the higher than normal operating
problem attended at an conditions. In such condition, Engine
authorised service outlet. Coolant High Temperature Indicator
Lamp will start blinking along with SIL
CAUTION
lamp. In addition the buzzer will
Drive cautiously when the
also start to warn the driver.
indicator remains ‘ON’ while
driving. Get the problem attended Avoid driving in this situation and
immediately at an Authorized contact nearest Tata Motors
service Outlet.In the state of low authorised service station for

33
AN OVERVIEW INDICATORS & GAUGES

necessary attention. Vehicle Speed Limitation:

If the driver continues to drive in such The vehicle is designed for a safe
situation, both lamps and buzzer (as speed of 105 kmph. If vehicle is
described above) will continue and driven above this speed, MIL lamp
the ECU activates the engine to limp starts blinking and the vehicle fuel
home mode thus limiting the engine supply will be cut off automatically to
speed. restrict the vehicle speed.
Avoid driving under this condition Avoid driving the vehicle at speeds
as it may lead to severe vehicle above 105 kmph.
jerk and sometimes damages. Speedometer:
If the driver ignores all the above
warnings and still continues to
drive, for safe guarding the engine
and vehicle under such conditions
from severe damages, the vehicle
fuel supply will be cut off
automatically and engine will stop.
Engine can be restarted only when
engine coolant temperature drops to
normal. To start the engine, first
switch off the ignition to deactivate
both indicators and the buzzer and The Speedometer indicates vehicle
then restart the engine. speed in Km/h.
CAUTION Odometer and Trip meter* (on
Never remove the radiator LCD):
pressure cap from the radiator Trip Meter* & reset knob (if applicable)
when the engine is hot. Do not
restart the engine until the problem
has been duly attended.

The odometer records the total

distance the vehicle has been
driven. The trip meter can be used
34
INDICATORS & GAUGES AN OVERVIEW
to measure the distance traveled on
each trip or between fuel fillings. Trip
meter reset knob is provided on
instrument cluster. Keep track of the
odometer reading and follow the
maintenance schedule regularly for
better performance.
Fuel Gauge

The Fuel bar indicates the

approximate fuel level in the tank.
When the engine is in Petrol mode
the bar graph shows the level of
petrol & when it is in CNG mode it
shows the level of CNG fuel and
“CNG” indicator lamp (green colored)
on the instrument cluster turns ON.
When “E” letter on bar graph starts
blinking indicates the reserve
capacity has been reached, fills CNG
or Petrol as soon as possible.
NOTICE
The gauge may show slightly more
or less than the actual amount. The
tank temperature, filling method
and ambient conditions may affect
filled CNG mass.

35
AN OVERVIEW STEERING LOCK CUM IGNITION SWITCH

Steering Lock cum Ignition START :

Switch: Turn the key further clockwise to the
START position (spring loaded) to
start the engine. As soon as the
engine starts release the ignition key
to ON position. While cranking, all
accessories will be momentarily
‘OFF’.
NOTICE
Do not crank the engine more
than 10 seconds continuously. If
the engine does not start wait for
15 seconds before cranking it
Key of ignition switch is common again. Release the key
for door lock & steering lock. immediately after starting the
engine.
The ignition switch is on the right
side of the steering column. The By turning the ignition key from ‘ON’
switch has four positions. position to ‘ACC’ position, engine
LOCK - Steering Locked can be stopped.
ACC - All accessories
function ‘ON’.
ON - Vehicle ON and all
electricals ‘ON’
START - Engine crank

LOCK:
You can insert or remove the key
only in this position. The steering
column is locked when the key is
removed.
ACC :
By turning key to ACC (key in)
position, all accessories function
like music system will be ‘ON’.
ON:
Engine running and all electrical
gadgets and accessories ON.

36
COMBINATION SWITCH AN OVERVIEW
Single Stalk Combination Switch: b) Position lamp ON.
(if applicable)
Position (Parking) lamp and tail lamp
Single Stalk Combination Switch is will be ON in this position.
provided on right hand side of steer-
ing column. It has wiper control,
direction indicator and light control
switches.

c) Head / Position lamp ON.

Head lamp, position (Parking) lamp
and tail lamp will be ON in this
position. Pull the lever to select high
beam flash (spring loaded). Push
towards dashboard to select high
beam.

2) Wiper Rotary Switch :

1) Light stalk:
Inner rotary switch on the stalk is
Outer rotary switch on the stalk is
provided for front windshield wipe &
provided for selecting Position
wash. The top (1st) position denotes
(Parking) or Head lamp. It operates
wash (spring return). First position
with Ignition switch in “IGN” position.
below “OFF” is for low speed wipe
a) Head / Position lamp OFF. and second position is for high speed
wipe.
Head lamp, position (Parking) lamp
and tail lamp will be OFF in this
position.

Wipe and wash are separate

functions.

37
 LIGHT CONTROL SWITCH

WIPER CONTROL SWITCH

AN OVERVIEW COMBINATION SWITCH

3) Side Indicator : 1) Side indicator OFF

N
TU R
LE F
T
ANG
E 2) Lane change for Left or Right
E CH
LAN
LEFT Turn (Spring Return)

NGE
3) Lane change for Left or Right
RIGHT LANE CHA
RIGHT TURN Turn (Self cancellation / Manual
return type)
Push the stalk upwards for changing
lane or turning to Left and downwards
for changing lane or turning to Right
according to requirement. It has three
positions.

Double Stalk Combination Switch: (wherever applicable)

Double Stalk Combination Switch is provided on steering column.

DOUBLE STALK COMBINATION SWITCH

38
COMBINATION SWITCH AN OVERVIEW
A) RIGHT HAND STALK 2) Fog Lamp Rotary Switch :
1) Light stalk: Inner rotary switch on the stalk is
Outer rotary switch on right hand provided for selecting front fog lamp.
stalk is provided for selecting Position a) Front Fog Lamp
(Parking) or Head lamp. It operates
with Ignition switch in “IGN” position. The front fog lamp can be switched
ON with parking/ Head lamp ON & can
a) Head / Position lamp OFF. be remain on till the parking lamp &
Head lamp, position (Parking) lamp Head lamp are switched OFF.
and tail lamp will be OFF in this
To select the front fog lamps, rotate
position.
the inner rotary switch which is spring
loaded. After releasing, it returns to
original position.

b) Position lamp in ON.

Position (Parking) lamp and tail
lamp will be ON in this position.

c) Head / Position lamp ON.

Head lamp, position (Parking) lamp
and tail lamp will be ON in this
position. Pull the lever to select high
beam flash (spring loaded). Push
towards dashboard to select high
beam.

39
AN OVERVIEW COMBINATION SWITCH

3) Side Indicator : Music System (if applicable) :

Push the stalk upwards for changing

lane or turning to Left and downwards
for changing lane or turning to Right
according to requirement. It has three
positions. The music system can be fitted on
1) Side indicator OFF the facia.

2) Lane change for Left or Right For operation and further information
Turn (Spring Return) of music system please refer
manufacturer’s manual.
3) Lane change for Left or Right
Turn (Self cancellation / Manual
return type)
B) LEFT HAND STALK
1) Front Windshield - Wipe and
wash :

Push the stalk upwards to operate

Low or High speed wipe. Push the
stalk downward to operate
intermittent wipe. Pull the stalk for
wipe and wash operation.
NOTICE
After wash function is activated,
there will be one wipe of wiper.

40
HVAC & AIR CONDITIONING AN OVERVIEW
HVAC / A.C. : (As provided) B. Blower Speed selection Knob :
The HVAC system has a three
speed blower. The blower speeds
can be selected by operating the
blower knob (B).

HVAC

AC
A - Air direction mode selection knob
B - Blower speed selection knob
C. Temperature-Control Knob :
C - Temperature control knob The air temperature in the vehicle
D - AC ON/OFF switch can be controlled by operating the
E - Air recirculation / Fresh air lever
temperature control knob (C) on the
A. Air direction mode selection control panel. The temperature can
knob : be increased by rotating the knob
The air flow can be changed by towards the red dot and decreased
turning the knob (A) to the desired by rotating it towards the blue dot.
direction.

Towards face D. AC ON/OFF Switch :

Towards face and feet The AC can be
Towards feet switched ‘ON’ by
pressing the switch (D) on the AC
Towards feet & windshield
control panel provided the blower
(Recommended for clearing
mist on windshield)
is `ON’ and the engine is running.
The indicator lamp on switch will
Towards windshield
show that the AC is `ON’.
(Recommended for clearing
heavy fog.

41
AN OVERVIEW HVAC & AIR CONDITIONING

E. Recirculation / Fresh Air knob: Whenever discomfort is felt switch

to fresh air circulation mode.
Recirculation Fresh Air
mode mode NOTICE
• We strongly recommend AC to
be used in recirculation mode
for better cooling.
• Use fresh Air mode only when
HVAC
discomfort is felt.
Fresh • The AC can be switched `ON'
only if the blower is 'ON' and
engine is running. When AC is
switched 'ON' engine idling
RPM increases marginally, to
adjust to the AC compressor
Recirculation
load. When desired
temperature is achieved AC
AC trips 'OFF' automatically.
• To put air circulation mode in • The AC compressor is
recirculation, slide the knob 'E' switched 'OFF' automatically
towards recirculation mode when engine gets overheated.
(HVAC version) / rotate the knob The AC is automatically
‘E’ towards recirculation mode switched 'ON' when the engine
(AC version) and vice-versa. cools down.
• In recirculation mode, air inside
the vehicle is circulated again
and again. In Fresh Air mode,
air is taken from atmosphere
and circulated in the vehicle.
Recirculation mode can be used
• While driving in dusty condition
• To avoid traffic pollution
• To get quick cooling/heating as
required.

42
HVAC & AIR CONDITIONING AN OVERVIEW
Normal Heating : (Only on HVAC) cooling (Blue) position (For HVAC
(For vehicles fitted with HVAC) only). At maximum cooling, AC trips
off automatically when the desired
Knob 'A' - At suitable position as per
temperature is achieved.
requirement
• In case you find reduction in air
Knob 'B' - Suitable blower speed
flow or odor in the passenger
Knob 'C' - Suitable temperature compartment, it is
position recommended to contact
AC - OFF nearest TATA authorised dealer.
Air Circulation - Fresh mode. If your car is left in the sun with
Quick Heating : windows closed, inside temperature
increases. To achieve quick cooling
All settings as explained before effect open the windows slightly
except air circulation switch to before you operate the AC, and only
recirculation. for short duration
Once vehicle is heated, switch back Once temperature inside the car
to fresh mode. has come down sufficiently, close
Never rev-up the engine in cold the windows and change air
weather to achieve faster heating. circulation suitably to fresh or
recirculation mode.
Normal Cooling :
Demisting : (Only on HVAC)
Knob ‘A’ - Towards face
Knob ‘B’ - Desired blower speed In rainy season or in areas of high
position humidity, mist formation inside
windshield glass may be observed.
Knob ‘C’ - Towards blue dot as
To clear mist, dehumidified air is
required. (Not for AC version)
passed on the windshield glass.
Knob ‘D’ - AC ON
First start the engine and accelerate
Switch ‘E’ - suitably as explained to warm up.
(Not for AC version)
Knob 'A' - Towards windshield
Quick Cooling :
Knob 'B' - Suitable speed
Switch ‘ON’ the AC and keep the Knob 'C' -At suitable temperature
blower at maximum speed. Keep air
Switch 'E' - Fresh mode.
direction in face mode. All vents
should be opened completely. Keep Once the windscreen has become
the air circulation knob in the clear, change to suitable setting.
recirculation mode and temperature NOTE : In case of flash / heavy foggy,
control switch in the maximum the AC should be switched ‘ON’.

43
AN OVERVIEW HVAC & AIR CONDITIONING

NOTICE Ventilator :
When mist gets cleared switch
the knob "A” position to Face
mode.
In high humidity areas, if cold air
continues to flow over
windshield, it may cause sudden
fogging on outside surface of
windshield. Front Ventilators

Defrosting : (Only on HVAC)

In low temperature areas, to clear
frost formation outside the
windshield glass, following settings
are used.
First start the engine and accelerate
to warm up.
Side Ventilators
Knob 'A' - Towards windshield
The air flow can be adjusted
Knob 'B' - Maximum blower speed continuously with the rotary control
Knob 'C' - Maximum hot position knob at the vents on the dash board.
The air vents can be adjusted upward
Switch 'E' - Fresh mode.
and downward.
Once the windscreen has become
NOTICE
clear, change to suitable setting.
Refrigerant charged in the air
NOTICE conditioning circuit has been
If AC is not giving cooling effect identified on the label over front
even when blower is ON and AC body member. Use only
request switch is pressed, get the refrigerant as given in the label
vehicle to the nearest authorised for topping up or recharge, i.e. do
service outlet. not charge the vehicle with some
other refrigerant than the existing
High throttle demand or rapid refrigerant. Always use R134a
acceleration causes the (Non CFC) refrigerant.
compressor cut off for few
Fresh air is taken from the grill
seconds.
opening provided on the fire wall
under the front hood at base of
windshield glass outside the
vehicle. Keep these openings
clear and free.

44
LAMPS AN OVERVIEW
Head Lamp: Tail Lamp:

3 1

2
1
2 3
4

1 High / Low Beam The tail lamp assembly incorporates

2 Position / Parking Lamp the following :
3 Front Direction Indicator 1 Tail / Brake Lamp
Head lamps are clear lens type having 2 Turn Signal Indicator
multi focal reflector and are provided 3 Reverse Lamp
with halogen bulb with double fitment 4 Reflex Reflector
for providing straight ahead
Side Repeater Indicator Lamp
illumination of the road for the long
distance or deep beam which
illuminates the road immediately
ahead for short distance visibility. It
also has side indicator lamp and a
parking lamp.

Front Fog Lamp: (As Applicable)

45
AN OVERVIEW LAMPS

High Mounted Stop Lamp : Interior Lamp :

DOOR OFF
ON

High mounted stop lamp is provided Interior lamp is provided on the roof,
on the rear side of vehicle. It will glow near the inner rear view mirror. It’s
along with stop lamps whenever switch has three positions.
service brake is applied. ON - The lamp will come ‘ON’ as
Registration Plate Lamp : long as switch is in this position.
DOOR (As applicable) In this
position the lamp comes on when
front doors are opened. When the
door is closed, the lamp will go
‘OFF’.
OFF - In this position the lamp will
be always ‘OFF’.

Two concealed lamps are provided

for illumination of the rear
registration number plate.

46
REAR VIEW MIRRORS & SUNVISORS AN OVERVIEW
Inner Rear View Mirror : WARNING

NOTICE
Inner rear view mirror is provided
Be careful when judging the size
inside the cab and fitted to
or distances of a vehicle or other
windshield glass.
object seen in the side convex
Nano comes with both normal and mirror. Be aware that objects looks
anti-glare type mirrors (wherever smaller and appear farther away
applicable). than when seen in flat mirror.
It has two positions and can be
Sun visors :
selected by knob below mirror :
1. Normal position
2. Antiglare position
Use antiglare position only when
necessary, as it reduces rear view
clarity.
CAUTION
View in antiglare position reduces
rear view clarity as compared to
normal position.
In few versions, two adjustable sun
Outside Rear View Mirror :
visors are provided inside the cab
‘Tip tap’ type mirror is provided only above the windshield to prevent
on driver side in few version, where sun glare, where as in other
as it is provided on both sides in versions it is fitted only on driver
other versions. It is fitted on the door side. Lower the sun visors to protect
from the outside and can be the eyes from bright sunlight. The
adjusted manually. In few varients, sun visors also move sideways
mirror is fitted at co-driver side also. towards the door.

47
 ROOF GRAB HANDLE, UTILITY POCKET/BOX,
AN OVERVIEW CUP HOLDER & WINDOW WINDING

NOTICE FLOOR CONSOLE :

When not in use keep the sun Cup holder : (if applicable)
visors in their original position
other wise they may lock the
driver’s vision.

Roof Grab Handle :(If fitted)

Two cup holders are provided on

the floor console near the gear
shifting lever for your convenience.
Power window switch (Front
Doors) : if fitted
These are provided for comfortable
positoning of passengers during
journey.

Utility pocket / box (if

applicable):

Window glasses on front doors can

be operated by switches provided
on the main control panel located
on the floor console. They work only
when the key is in the “ACC” position.
Glasses are wound up by pulling the
Utility pocket is provided to all the switch and are lowered by pressing
doors to keep magazines / books it down.
etc. Manual window winding is provided
on rear doors.
48
WINDOW WINDING & PARKING BRAKE LEVER AN OVERVIEW
Manual window winding : Parking Brake Lever :

Where power windows are not 1. Parking Brake Lever

provided, manually operated winder 2. Release Button
handles are provided. Use winder Mechanical parking brake acting
handle for lowering down or raising only on the rear wheel is provided
up window glasses. on your vehicle. The parking brake
lever is located behind the gearshift
lever. To apply the parking brake, pull
the lever up fully. The indicator light
on the instrument panel will become
‘ON’. To release it, pull the lever up
slightly, press the release button and
push the lever down. The parking
brake indicator on the instrument
panel will go ‘OFF’ when the parking
brake lever is fully released.

49
AN OVERVIEW GEAR SHIFT LEVER & REFUELING

Gear Shift Lever : Fuel filling cap is located inside the

front hood. For refueling you need
to open the front hood.
Rotate the fuel filler cap
anitclockwise and open to fill the
fuel. After filling the fuel close the cap
by rotating clockwise till you heard
clicking sound. Ensure that hood is
properly locked.
WARNING
Fuel vapour is extremely
hazardous. Always stop the
Gearshift lever is mounted on the engine before refueling and never
central console between the two front refuel near sparks or open flames.
seats. The gearshift pattern is shown
on the gear shift lever knob. All CAUTION
forward gears being synchronized, Remove the fuel filler cap slowly,
provide easy & effortless gear and wait for any hissing to stop,
shifting. Always remember to press then remove it.Do not bend on
the clutch pedal fully while shifting the fuel filler cap while opening. The
gears and also to release the clutch fuel may be under pressure and
pedal gently. may spray out, causing injury if
the cap is opened suddenly.
Refuelling (PETROL) :
Always use only original
specification fuel cap or an
approved equivalent, available at
Tata Authorised Dealers. The
wrong cap can result in a
serious malfunction of the fuel
system and the emission control
system. While filling petrol, care
should be taken, so that the fuel
should not spill out on the battery.

1. CNG Filler Valve with

receptacle cap
2. Petrol Filler Cap

50
FRONT HOOD OPENING & CLOSING AN OVERVIEW
Opening the front hood : Lift the hood up. Pull the hood stay
rod from its clip & insert the free end
Ensure that the vehicle is in neutral
into the slot in the hood, slide stay
gear with the parking brake applied.
rod outward to secure.
To open the hood pull the hood
release lever located under the right
hand corner of the dashboard inside
vehicle. The hood will pop up slightly.

Closing :
1. To close the hood disengage the
stay rod and clamp it properly.
2. Lower the hood and drop it from
Location of hood release lever a short height to lock.

Raise the hood slightly and with your CAUTION

finger slide the secondary lock lever Ensure that the bonnet is properly
located under the hood centre. locked before driving. Do not
press the hood onto the lock.

51
GETTING STARTED KEYS & DOOR LOCK

Keys :
The key operates all locks and
Ignition switch.

A code number is stamped on the

plate attached to the key set. Detach Locking / unlocking doors with key
this plate and store at safe place (Not from outside :
in the vehicle). This reference
Front doors can be locked or
number is necessary while getting
unlocked from outside with key.
duplicate keys from your Authorised
Dealer. It is advisable to keep Insert the key and turn it anti-
another key at safe place for use in clockwise to open or clockwise to
case of emergency. lock the door. Pull the Door handle
to open an unlocked door.
NOTICE
Where central locking system is
Do not use locally made keys, get provided, if you lock/unlock the
duplicate key through your Tata driver door with key, the remaining
authorized dealer. three doors get locked/unlocked
simultaneously.
Front Doors (Driver and Co-driver) Locking without a key from inside
All the doors can also be locked or
unlocked independently from
inside by pressing or pulling the
knob.
NOTICE
When locking doors this way, do
not leave the key inside the
vehicle.

52
DOOR LOCK OPENING & SEAT ADJUSTMENT GETTING STARTED
Opening the doors from inside : Seat Back Recliner : (As Appicable)
Location of door opening lever/ To change the seat back angle, lean
latch forward slightly and raise the lever
(2). Then lean back to the position
you want and release it. Make sure
that lever return to its original position.
Moving the Seat Forward &
Backward: (As applicable)
To adjust the seat position, lift the
lever (1) under the seat cushion
front, then slide the seat to the
desired position and release the
lever. Once the desired position is
achieved release the lever to lock
the seat. Make sure the seat is
All doors can be opened from locked in position.
inside. Pull the door knob to unlock
the door. pull the door opening lever CAUTION
/ latch to open the door. Only adjust the seats when the
vehicle is stationary. You will
Front Seats :
otherwise be distracted and
could lose control of the vehicle
as a result of the seat movement.

NOTICE
Few versions are fitted with fixed
seats at co-driver side.
1
2

1. Lever / Slider for forward /

backward movement
2. Recliner for adjusting the seat
back rest
Bucket type front seats are provided
with a lever and recliner handle
knob, to adjust seat positions.

53
Getting Started REAR SEAT

Rear Seat 2) Fold the seat back rest, once it is

unlocked.

A cushion bench seat is provided for Locking rear seat back rest
the rear passengers.
For locking the rear seat back rest,
Location of storage splace : lift the seat back rest and just press
A storage splace is provided behind it to engage in the lock.
the rear seat for ease loading or NOTICE
unloading, the rear seatr backrest The rear seat backrest needs to
needs to be folded. be folded for accessing the jack,
Folding of rear seat back rest advance warning triangle , first aid
kit and tools.
For folding the rear seat back rest:
1) Pull a strap provided on seat back
rest top (LH side) to unlock the seat
back rest. .

54
SEAT BELT GETTING STARTED
SEAT BELTS :
Occupants safety is of utmost
importance.
Your car is equipped with seat belts,
both front and rear as a part of 1
occupant restraint system.
Why Seat Belts
Wearing seat belts properly can 3 2
protect you from being thrown
against the inside of the car or 1. Seat Belt 3. Lock Buckle
against other occupants in case of 2. Tongue
an accident or sudden braking. It
will reduce the chances of severe WARNING
injury. Twisted seat belts can cause
injury in a collision as the full
How to use seat belts
width of the belt isn’t available to
This car has three point type front absorb the impact. This puts
seat belts and lap belts for rear seat more force on the bones beneath
outboard occupants (LH & RH). In the belt, which could break them
normal driving, the belt lets you or cause other serious injury.
move freely in your seat. In case of Don’t wear twisted seat belts.
an accident or sudden braking,
3. Position the lap portion of the belt
inertia reel automatically tightens
as low as possible across your
the belt to help restrain your body.
hip bone.
The anchor end of the shoulder belt
4. Pull up the shoulder part of the
is adjustable to suit the height of the
belt to remove the slack. Make
passenger wearing it. The lap belt
sure that the belt goes over your
has one manually adjusted belt that
collar bones and across chest.
fits across the hip bone.
5. To unlatch the belt, press the red
Make sure that your seat is adjusted
button on the buckle. Guide the
to a good driving position and the
belt to the pillar as it retracts.
back of the seat is upright.
1. Pull the tongue across your body
and insert it into the buckle.
2. Check and ensure that the belt
is not twisted.

55
GETTING STARTED SEAT BELT

WARNING 10. The belts if required should be

replaced, by Authorised
Improper positioning of the
personnel only.
shoulder portion of the seat belt
is dangerous. An improperly 11. The belt should not be
positioned belt will provide little disassembled. If required,
or no protection in a collision. authorised personnel only
Always make sure the shoulder should carry out disassembly
portion of the seat belt is and assembly.
positioned across your shoulder 12. Clean the webbing with a mild soap
and near your neck, but never solution recommended for
under your arm. on your neck, or upholstery. Bleaching or dyeing the
on your upper arm. webbing may weaken it.
6. The belts are meant (intended) Lap belt
for adult occupants only.
Pull the tongue to the desired length.
7. Each belt should be used by one
Insert it into the buckle until you hear
occupant only. The belt must not
a click.
be put round a child, seated on
passengers lap. Adjust the belt length. To lengthen
the belt, hold the tongue at a right
8. When the belt has been in use in
angle to the webbing and pull. To
a serious accident or shows signs
shorten, pull the loose end of the
of severe fraying / damage or of
webbing.
having been cut, replace with an
approved belt kit. To unfasten, depress the button in
the buckle.
9. The belt must not be altered or
modified during use. WARNING
WARNING Positioning the lap portion of the
Seat Belt too high can be
Using one seat belt for more than
dangerous as in a collision, this
one person at a time is
would concentrate the impact
dangerous. A seat belt used In
force directly on the abdominal
this way cannot spread the impact
area, causing serious injury.
forces properly and the two
Wear the lap portion of the belt
passengers could be crushed
snugly and as low as possible.
together and seriously injured.
Never use one belt for more than
one person at a time.

56
SEAT BELT GETTING STARTED

TATA MOTORS strongly urges that Expectant mother:

the driver and passengers in the car
be properly restrained at all times
with seat-belts. Failure to do so
could increase the chance of injury
and / or the severity of injury in
accidents.
Baby or Small Child :

TATA MOTORS recommends the

use of a seat-belt. Kindly consult
your doctor for specific
recommendations. The lap belt
should be worn securely and as low
as possible over the hips and the
waist.
Use child restraint system Injured person :
appropriate for the child until he / she
becomes big enough to properly TATA MOTORS recommends the
wear the car’s seat-belts. If a child use of a seat-belt for injured person.
is too big for a child restraint system, Depending on the injury, consult
he / she should sit in the seat and your doctor for specific
must be restrained using the car’s recommendations.
seat-belt.
Use the seat-belt when the child is
in the rear seat also. According to
accident statistics, a child is safer
when properly restrained in the rear
seat than in the front seat.
Child restraint systems are
available. TATA MOTORS
recommends the use of a type which
fits your car. Before installation,
always read the manufacturer’s
instructions.

57
DRIVING BEFORE DRIVING & SAFETY CHECKS

BEFORE DRIVING 7. Check and ensure that all the

Please ensure to check (Refer gauges and indicators in the
maintenance) instrument cluster are working.
1. Tyre pressure and condition of 8. Gear shift lever is in neutral
tyres. Inflate to recommended position
tyre pressure if required. 9. Parking brake is released.
2. Coolant level to First fill. SAFETY CHECKS
3. Engine oil level up to Max mark
on dipstick. (Do not overfill) Windshield wiper / windshield
washer
4. Brake fluid level .
5. Water in windshield washer Always keep windshield glass clean
reservoir. Top up if required. to avoid any distraction in visibility.
Ensure proper working of wipers
6. Battery electrolyte level. and condition of wiper blade.
7. Fuel level. Ensure sufficient Fuel. Ensure that windshield washer
Adjust reservoir is full. Do not operate wiper
1. Check position of seat. If alone when the windshield glass is
required adjust to your dry, this would damage the
convenience. windshield.
2. Check adjustment of all rear Headlights
view mirrors.
Ensure Keep headlight lenses clean. Check
for operation of head lamps in both
1. Hood is fully closed. high/low beam condition. Check for
2. All doors are properly closed correct focusing of head lamps. Use
and locked. only recommended type of bulbs. Do
3. Check that any items you may not use the high beam unless it is
be carrying are stored properly inevitable. Its dazzle may glare the
and fastened down securely. driver of the oncoming car the
condition thus causing an accident.
4. Seat belts are fastened
5. Ensure all mirrors, windows and Side indicators / Hazard warning
lamps are clean and Ensure that all side indicators /
unobstructed. Remove dust, hazard warning switch are always
frost, snow or ice if any, on these. in working condition and they are
6. All switches & lamps are working used when required.

58
SAFETY CHECKS & DRIVING SAFETY DRIVING
Horn DRIVING SAFETY
Ensure the horn is working properly. Seat Belt
Horn provides safety to other road Seat-belts are life saving equipment,
users by alerting your presence. use of seat-belt reduces the chance
Brakes of injury and severity of injury in case
of an accident. It is strongly
Ensure brakes are working properly. recommended that all the car
Check brake fluid level in reservoir. occupants should always wear seat-
Do not drive the car when brake belt, while vehicle is in motion.
warning lamp is 'ON'.
Influence of Alcohol
Tyres Do not drive under the influences of
Check the condition of tyres for any alcohol or drugs. Alcohol and drugs
abnormality. Maintain correct tyre will severely impair your control of the
pressure, it is very important vehicle and increase the risk of injury
particularly when subjected to yourself and others.
extreme conditions, such as high Mobile phones
speed, bad roads and high outside
temperature. Do not use worn or bald
tyres specially on the front wheels.
First Aid Kit
First aid kit is provided in your
vehicle. This is for use in case of
minor injuries. It is to be regularly
checked for any disintegration and
should be updated regularly.
Do not use mobile phones while
Documents driving a vehicle. This could divert
Always carry vehicle registration your attention from the road and
papers, insurance, valid PUC result in an accident.
certificate and driving licence with you. Fatigue 'Rest Revive survive'
Do not attempt driving when you feel
tired, sleepy. Long distance driving can
tire you very much and fatigue can dull
your reflexes and judgment. Take a rest
and get refreshed at intervals.

59
DRIVING FUEL ECONOMY

FRIENDLY TIPS TO IMPROVE FUEL Fuel economy speeds :

ECONOMY : Always adhere to following fuel
Your vehicle's fuel economy is mainly economy speeds.
dependent on your style of driving.
Gear Speed (kmph)
To operate your vehicle as
economically as possible, adhere 1st 10
to following driving suggestions. 2nd 20 - 30
Avoid Excessive Idling : 3rd 30 - 50
Shut Off the engine if you have to 4th 50 - 70
wait for more than a minute while
you are in traffic. FUEL CUT-IN / CUT-OFF STRATEGY:
Avoid fast starts and unnecessary The ECU has been programmed to
stops : limit the following speed of the
Start off slowly from traffic lights or vehicle.
stop signs to prevent increased fuel Gear Speed limit Speed limit in CNG
consumption and shortening of in Petrol Mode (kmph)
engine life. Avoid unnecessary Mode Petrol Petrol
(kmph) Above Below
deceleration (stopping or slowing
low level low level
down) and then acceleration which
uses more fuel. 1st 35 35 30
Always maintain clean air-filter: 2nd 60 60 55
The amount of air supplied will 3rd 90 90 75
reduce due to clogged air-filter, 4th 105 105 105
resulting in loss of power and fuel As a good driving practice, always
economy. shift to a higher gear before reaching
Maintain correct tyre pressures: the speed limit specified for that
Under-inflated tyres result in gear. In case the gear is not shifted
increased running resistance of the and you continue to drive in the
tyres, leading to wastage of fuel. same gear beyond the specified
(Refer tyre maintenance section) speed, the ECU will activate the fuel
Proper Driving Practices : cut-off strategy and restrict vehicle
Keep a safe distance from other speed to the specified limit. This is
vehicles to avoid braking suddenly. to ensure optimum fuel efficiency
and prolonged engine life.
NOTICE
Do not rest your foot on the clutch
pedal. It does not allow full
engine power to be transmitted
to the vehicle and reduces clutch
life.
60
STARTING / STOPPING THE ENGINE & PREPARING TO DRIVE DRIVING
Starting the Engine Stopping the Engine
Before starting Before switching off the engine, run
1. Apply parking brake. the engine in idle condition for at least
2. Ensure gear lever in neutral. 30 seconds and then switch ‘OFF’.
A. Insert the key in steering cum Turn the ignition key to ‘ACC’
ignition lock and turn it to ‘ON’ position to stop the engine.
position. Preparing for Drive :
B. Press the clutch pedal fully.
• Release the parking brake.
C. Now crank the engine.
D. If the engine does not start turn • Check that an items that you may
the key to off position and try be carrying inside, are fully
after 2 mins. secured.
NOTICE • Check & adjust seat
After starting run the engine in • Ensure that all doors are locked
idle speed for at least 30 properly
seconds.
• Fasten seat belt properly
CAUTION
Running Engine under idle • Ensure that all gauges and
condition for long duration and indicators lights are working.
also in high idle (fly-up rpm) • Check for blind areas being
should be avoided unobstructed in front and rear of
the car.
Running-in Period
Avoid rapid acceleration and • Before driving off check in the
prolonged high speed running of the rear view mirror, for oncoming
engine while using the new car for traffic. Switch on side indicator
the first 1000 km of operation. signal when getting into main
stream of traffic.
Do not exceed the following road
speeds during running in period. NOTICE
Gear Km/ph The engine being at the rear of the
car, its sound characteristics are
1st 15 unique compared to the other
nd
2 25 vehicles.
3rd 40
th
4 60

61
DRIVING GEAR SHIFTING, BRAKING & PARKING

Gear Shifting : The non-booster type braking

The gearshift pattern is shown on the system may not be fitted in the
gear shift lever knob. All forward Standard model, while the CX and
LX models are provided with
gears being synchronized, provide
booster-assisted braking system.
easy and effortless gear shifting.
The booster and non-booster
Always remember to press the clutch
versions provide similar braking
pedal fully while shifting the gears
performance for the vehicle.
and also to release the clutch pedal
However, the amount of braking effort
gently. required by the driver to activate the
Avoid sudden clutching i.e. abrupt brakes would be lesser in the brake-
release of depressed clutch pedal. booster models.
NOTICE Parking
The reverse gear should be Park the car in a safe place.
engaged only when the car is
Apply the parking brake.
stationary. Wait for 5 seconds after
de clutching to ensure smooth Ensure that all window glasses are
engagement of the reverse gear. closed & all lamps are turned ‘OFF’
At night, put on the parking lights if
Braking required.
The distance required to bring a car
WARNING
to a halt increase with the speed of
the vehicle. The braking distance Do not leave the key inside the
needed for vehicle at 60 kmph will be car.
approximately 4 times greater than the Do not leave children unattended
braking distance needed at 30 kmph. in the car.
Anticipate your stop, slowdown Avoid parking the car over
gradually and apply brake. inflammable materials, such as
If water gets into the brake drums, dry leaves, grass etc., as the
brake performance may become poor exhaust system is hot enough to
and unpredictable. After driving through initiate ‘FIRE’.
water or washing the underside of the
vehicle, test the brake while driving at NOTICE
slow speed to see if they have When parking on a steep slope,
maintained there normal do not rely on the parking brake
effectiveness. If the brakes are less alone to hold the vehicle. Leave
effective than normal, dry them by the vehicle parked with gear box
repeatedly applying the brake while in low forward gear when facing
driving slowly until the brakes have uphill and reverse gear when
regained their normal effectiveness. facing downhill.

62
DRIVING IN ADVERSE CONDITION DRIVING
Driving Through Water : Driving on a Rainy Day :

Never venture to drive through water Check brakes, steering, windows,

when it flows over the guard stones tyres for wear and tyre pressure.
on a bridge. Check wiper blades for proper
functioning. Avoid harsh braking and
Your car’s engine may get seriously
sharp turns. It may cause loss of
damaged if attempted to cross
control and lead to a skid. For
through deep water. If at all the
slowing down, shift to lower gears
situation demands that you have to
and brake gently. Keep lights ON if
drive through water then;
visibility is poor.
• Keep engine in fast idling and Night Driving :
crawl the car in low gear.
• After driving through water, apply
brakes several times to dry the
liners and to regain original
braking.
Do not attempt to start the engine if
car gets flooded with water.
Tow the car to a safe place.
Take the car to nearest TATA Dip the head lamp for oncoming
authorised workshop to check entry traffic during night driving.
of water in cylinders. Maintain a speed such that you can
If water has entered the engine, or stop within illuminated distance of
transaxle, the lubricants will have to head lamps.
be replaced. Get the starter and Use head lamp main/dip beam to
alternator checked. alert other road users on turns/cross
roads etc.

63
DRIVING DRIVING IN ADVERSE CONDITION

Use side indicators for lane change If the wheels start to slip within few
or turning. feet of the end of the climb, motion
Switch on hazard warning switch in can be maintained by swinging the
case of hazardous parking or if your steered wheels left and right, thereby
vehicle is disabled to warn the providing increased grip.
passing traffic. If the vehicle stalls or losses
headway while climbing a steep hill,
Climbing Sharp Gradients on
make a quick shift to reverse and
Loose Surfaces :
allow the vehicle to move back with
the control of engine compression.
Descending Sharp Gradients :

Start off smoothly in any suitable

gear. Apply power smoothly so that
there is no loss of traction by over-
revving of the engine. Depending on the severity of the
gradient, shift into appropriate gear.
Choose as smooth a slope as
Use engine braking judiciously
possible and select the appropriate
without over-revving the engine.
gear so that gear changing in the
Brake application under such
middle of the climb is not required.
situations should be done very
Changing gears in the middle of the smoothly to avoid loss of control.
climb can cause loss of momentum Select appropriate gear so that gear
and engine stalling. Shifting to lower changing or clutch disengagement
gear has to be done cautiously to is not involved while descending the
avoid loss of traction. gradient.
Under no conditions should the
vehicle be moved diagonally across
a hill. The danger is in loss of traction
and sideways slippage, possibly
resulting in toppling over. If
unavoidable, choose as mild an
angle as possible and keep the
vehicle moving.

64
ADVANCE WARNING TRIANGLE &
HAZARD WARNING SWITCH INCASE OF EMERGENCY
Advance Warning Triangle : Hazard Warning Switch :

An advance warning triangle is Use Hazard Warring lights besides

provided along with your vehicle. In advance warning triangle in case of
case there is a breakdown and or the breakdown specially during night
vehicle is to be parked at the side of time and vehicle has to be parked at
road, then the triangle is to be used the side of the road or vehicle is being
as per instructions given below: operated in adverse condition.
1. Remove advance warning triangle This can be operated without
from it’s cover and assemble. ignition 'ON'. Push the hazard
warning switch (red knob) on the
2. Place the triangle on the road
facia (below instrument cluster) all
behind the vehicle where it is
side indicator lights will flash
stranded.
simultaneously to warn the other
3. The triangle must be at least 50 road users about any hazardous
meters behind the vehicle in the condition of the vehicle. Push the
same lane of traffic. knob again to switch 'OFF' the hazard
function.
4. Increase the distance to 150
meters on a highway or if a bad/ CAUTION
hill top obscures the view. If the turn signal indicators do not
blink, then there may be problem
in electrical system. If the
indicators “Blink rapidly”, then this
indicates that a side indicator
bulb has failed. Get it rectified
immediately.

65
INCASE OF EMERGENCY IF YOU HAVE A FLAT TYRE

IF YOU HAVE A FLAT TYRE:

Important information about
1. Reduce vehicle speed gradually Tyre sizes of your Car
keeping it in a straight line. Move
cautiously off the road to safe To achieve the optimum vehicle
place away from traffic. performance, your vehicle is fitted
with differential tyre.
2. Park the vehicle on a level and
firm ground. Please note the tyre sizes:
3. Apply parking brake and engage Front : 135/70 R12
1st or Reverse gear. Stop the Rear : 155/65 R12
Engine and turn on Hazard Spare : 135/70 R12
warning switch. Incase of flat tyre at rear following
4. Ensure that all occupants are out instructions and cautions must be
of the vehicle on the side away observed and strictly followed:
from traffic. 1. It is recommended to drive
5. Keep advance-warning triangle vehicle with spare tyre in speed
at least 50 meters behind the limit of 40 to 60 km/hr.
vehicle as an indication of 2. Drive cautiously while running
breakdown. on spare wheel especially on sharp
turn on ghat.
3. It is recommended to replace the
spare tyre with standard tyre
immediately at nearest service
station.

CAUTION
Get the punctured tyre repaired
and replace at the nearest service
station.
6. Take out the Wheel spanner and
jack located behind LH side of
rear seat.
NOTICE
Do not continue driving with
deflated tyre. Driving even the
short distance can damage a tyre
and wheel beyond repair.

66
IF YOU HAVE A FLAT TYRE INCASE OF EMERGENCY
Location and Removal of Spare
folded. For the rear seat folding
wheel:
procedure, refer page no. 54.

REMOVAL OF JACK
To remove jack rotate the wing bolt
in anticlock wise direction to lower
down. Take out the jack from it’s
mounting hook / bracket.
REFITMENT OF JACK
While re-fitting, first engage the jack
to mounting hook, posion it properly
Spare Wheel Location
and rotate the wing bolt in clockwise
direction to raise the jack till it fits
Spare wheel is mounted on front securely / properly.
firewall inside the Front hood.
Advance Warning Triangle & First
Open the hood (refer fuel filling Aid Kit :
section) and rotate the wheel
mounting screw by hand in
anticlockwise direction and remove
the spare wheel.
LOCATION OF JACK & TOOLS 2

1. Advance Warning Triangle

2. First Aid kit
Advance warning triangle and First
aid kit is located behind rear seat
back rest below parcel shelf in a bag.
1. Jack 2.Wing Nut 3.Tools Unlock the rear seat backrest and
Jack is located on Engine cover remove it when required.
behind rear seat. Changing the flat tyre
NOTICE Block the wheel which is diagonally
For accessing the jack, tools, opposite to the flat tyre.
warning trianglr and first aid kit the Take out wheel cover (If fitted) and
rear seat backrest should be loosen the wheel mounting bolts of

67
INCASE OF EMERGENCY IF YOU HAVE A FLAT TYRE

flat tyre. (Do not remove the flat tyre Remove wheel-mounting bolts and
at this stage). take out flat tyre and cover (if fitted).
Engage the jack properly at correct Roll the spare wheel into position and
jacking point (In between dimple align the holes in the wheel with
marks provided at front & rear sides). tapered bolts and tighten them as
Rotate the jack screw in clockwise much as you can by hand.
direction using wheel spanner to lift Lower the jack completely then
the vehicle till flat tyre is free from tighten the wheel bolts one by one
ground. using wheel spanner. Fit the wheel
cover back (if fitted).
Restore all the tools and jack at it’s
location.
Place the flat tyre at spare wheel
location as described and tighten
properly.
CAUTION
Jacking Points Follow the jacking instructions.
Make sure to set the jack properly
in the jack point. Raising the
vehicle with improperly positioned
will damaged the vehicle or may
cause the personal injury.
Do not carry any other work or
never get under the vehicle
supported by jack.
Do not start or run the vehicle
Front Jacking Point while supported by jack.
Block the wheel diagonally
opposite to flat tyre being
changed, if necessary.
Do not lift the vehicle with some
one inside.
Raise the vehicle only high
enough to remove and change
the flat tyre.
Rear Jacking Point
68
STARTING THE ENGINE
WITH JUMP LEADS INCASE OF EMERGENCY
Starting the Engine with Jump • Switch off all unnecessary
Leads : electrical loads.
The engine with a discharged • Do not lean over the battery
battery may be started by during jump starting.
transferring electrical power from a
• Do not allow the terminals of
battery in another vehicle.
one lead to touch those of the
This may be dangerous as any other lead.
deviation from the following
• Apply the hand brake. Keep the
instructions could lead to personal
gearshift lever in neutral.
injury resulting from any battery
explosion, as well as damage to the • Do not connect the lead to the
electrical systems in both vehicle. negative terminal of the
discharged battery.
CAUTION
Do not allow battery electrolyte to • The connection of the -ve lead
come in contact with eyes, skin, point should be as far as away
fabrics or painted surfaces. The from the discharged battery as
fluid contains sulphuric acid possible and close to the starter
which can cause injury and motor.
severe damage. Wear rubber
• Route the leads so that they
gloves, to avoid risk of contact.
cannot get caught by the rotating
To lessen the risk of injury, wear eye parts in the engine
protection when working near any compartment.
battery. • The engine of the vehicle
• Make sure that the battery providing the jump start can be
providing the jump start has the allowed to run during starting.
same rated voltage as the
battery in your vehicle (12 V). Its Attempts to start the engine of the
capacity must be approximately vehicle with the discharged battery
the same as the original battery should be made at intervals of one
capacity. The rated voltage and minute and should not last more
capacity are given on the than 15 seconds. After starting, allow
batteries. both engines to idle for
approximately 3 minutes with the
• Do not disconnect the leads still connected.
discharged battery from the
vehicle.

69
 STARTING THE ENGINE
INCASE OF EMERGENCY WITH JUMP LEADS

Following order should be Towing the Vehicle :

followed while connecting battery
• For towing a vehicle, the best
leads :
way is to use a wrecker.
1. Positive (+) of Good battery to
• Alternatively use a rigid tow bar.
Positive (+) of discharged
battery. • Avoid using a flexible cable or
rope as your vehicle may crash
2. Negative (-) of Good battery to -
into the vehicle towing your car
a solid metal patch attached to
when it stops suddenly.
engine block OR unpainted
metal (Engine) part which is • Switch ‘ON’ the hazard warning
away from the discharged signals of both the vehicle to
battery. warn other road users.
3. Crank and start the engine. • Where possible, keep the
engine idling so that brake
4. While disconnecting follow
vacuum is available.
reverse order i.e. disconnect
Negative (-) lead followed by • Limit the speed to 20-30 kmph.
Positive (+) lead.
• In case of brake failure, use the
parking brake to control the
vehicle.

Connect Leads In The Order As

Shown In Sketch.

NOTICE
Do not connect negative (-)
terminal if jump start battery
(Good battery) to the negative (-)
terminal of discharged battery.
This may lead to an explosion.

70
TOWING THE CAR INCASE OF EMERGENCY
Securing the towing hook: • Place the towing hook and
wheel spanner back in the
At Front :
vehicle tool kit.
• Provision for fitment of towing
Transporting the vehicle :
hook is provided on front bumper
as indicated. The towing hooks can be used to
pull the vehicle onto a trailer or
transporter for transporting
purposes.
To secure, only lash the vehicle
down by the wheels or tyres. Your
vehicle could otherwise be
damaged,

Tow Hook Location at Front

Towing Hook fitment :

• Take the towing hook and the
wheel spanner from the vehicle
tool kit
• Screw in the towing hook
clockwise to the stop.
• Insert the wheel spanner into the
towing hook and tighten.
Removing the towing hook :
• Take the wheel spanner from the
vehicle tool kit
• Insert the wheel spanner into
the towing hook and turn the
spanner anticlockwise.
• Unscrew the towing hook.
• Replace the cover and let it lock
into place.

71
INCASE OF EMERGENCY ROUTINE SERVICE

This manual will help you to Several maintenance procedures

understand your vehicle. Inspection, can be done only by a qualified
maintenance of the vehicle should service technician with special
be entrusted to the professionals tools. Improper do it ourself
only. maintenance during the warranty
period may affect warranty coverage.
Please be careful while personally
If you’re unsure about any servicing
inspecting / maintaining the vehicle
or maintenance procedure, have it
as it may cause damage to the
done by an TATA Authorized Dealer
vehicle or may cause injury.
/ TASC.
The ignition and fuel systems are
WARNING
highly important in view of emission
control and for efficient engine Maintenance procedures:
operation. Similarly the brake Performing maintenance work on
system for safety. Do not tamper a vehicle can be dangerous. You
with them. can be seriously injured while
performing some maintenance
All inspections and adjustments procedures. If you lack sufficient
must be made by a qualified knowledge and experience or the
technician. We strongly recommend proper tools and equipment to do
that all servicing related to these the work, have it done by qualified
systems be done by an Tata technician.
Authorised Dealer / TASC.
MAINTENANCE BY OWNER :
Routine Service
We highly recommend that these
items be inspected at least every
week.
Engine Oil Level, Engine coolant
Level, Brake Fluid Level,
Windshield Washer Fluid Level,
Battery, Tyre inflation pressure,
Radiator fins blockage (specially in
rainy season).
Do it Yourself Service
Improper or incomplete service may
result in problems.

72
 PRELIMINARY TROUBLE SHOOTING
These tips are given for your guidance. These preliminary checks can be
carried out in an emergency. In normal cases the problems should be attended
to in an Authorized Service outlet by following the repair procedures given in
the Workshop Manual.
SR PROBLEM OBSERVED PROBLEM CAUSE ACTION TO BE TAKEN
NO

ENGINE
1. Engine not cranking Dead battery, loose or Get battery checked and/ or
improper battery/ electrical changed.
connections
Jump start using another
battery
Tighten connections properly.
Check spark plug, clean &
replace if necessary
Receptacle cap (fuel filler Cap should be tightened
valve cap) kept open. properly with ensuring
alignment on receptacle.
2. Engine cranks but does Air in the fuel system Get it rectified
not start - Petrol Mode Check leakages & correct
Fuel pump /EMS fuse blown Replace the fuse.
No Fuel Get the fuel filled
Fuel filter chocked Get the fuel filter replaced
Engine cranks but does No CNG Refill CNG
not start - CNG Mode CNG filter / fuel lines Get CNG filter replaced at
Choked TATA authorised service centre
Safety solenoid not Contact TATA authorised
operating service centre
Error logged in ECU Contact TATA authorised
operating service centre
3. MIL / SIL are ON / Some faults are detected Get the vehicle checked and
blinking continuous, by ECU rectified at TATA authorised
even after start. service centre.
4. Charging indicator Battery not getting charged Get the belt tension adjusted.
continuously due to belt loose Replace if broken
remains ON Alternator terminal loose Tighten the charging terminal
Alternator not working Get it rectified / Replace
5. Engine overheats Brakes binding Get defect rectified.
Electric fan not working Get defect rectified.
Radiator fins clogged Clean it.
Thermostat defective Get it rectified.
Coolant level low Top up
6. Poor pick up Accelerator cable loose Get it adjusted correctly

73
PRELIMINARY TROUBLE SHOOTING

SR PROBLEM OBSERVED PROBLEM CAUSE ACTION TO BE TAKEN

NO

ENGINE (Contd)
Clogged fuel filter Clean/ Replace the element
Clogged air filter Clean/ Replace the element
Clutch slipping/ out of Get it rectified
adjustment
Brakes grabbing Get it rectified
7. Does not accelerate Accelerator cable broken Get cable replaced
Fuel filter choked Replace
8. Belt squeal Loose belt Get belt tension adjusted
Belt glazed Get belt replaced
9. Low engine oil pressure Pressure transducer faulty, Do not run the engine
indicator ‘ON’ when and / or oil pump faulty extensively. Take the car to
engineis running even the nearest authorized
though engine oil level service outlet & get the
is within maximum/ fault rectified
minimum marking.
CLUTCH
1. Clutch slipping Improper pedal travel Adjust pedal travel
Rusted clutch cable Replace cable
Oil on clutch disc Clean or replace disc at
Authorized Service outlet
2. Noisy clutch Pressure plate & diaphragm Get car attended by
spring rattling authorized Service outlet
TRANSAXLE
1. Hard shifting Inadequate lubricant Replenish
Inadequate clutch pedal Adjust
travel
Distorted or broken clutch Replace
disc
Damaged clutch pressure Replace clutch cover/ disc
plate
2. Noise Inadequate or insufficient Replenish
lubricant
Damaged or worn bearing(s) Replace
BRAKES
1. Poor brakes Insufficient brake fluid Get the brake fluid filled.
Air in the system Get the air removed by
bleeding.
Pedal travel excessive due Rectify automatic adjuster.
to excessive shoe gap
Vacuum leakage Rectify the leakage.

74
 PRELIMINARY TROUBLE SHOOTING

SR PROBLEM OBSERVED PROBLEM CAUSE ACTION TO BE TAKEN

NO

BRAKES (contd)
(for booster vehicle)
Brake oil (line) leaking Replace the leaking line.
Oil on the brake drum/ liners Get the liners cleaned/
seals if leaking. replace.
Worn brake lining Get the liners replaced.
2. Brake pulling to one Oil on the brake lining Clean the brake lining.
side One side shoe/ pad worn Get the shoe/ pad replaced
on both wheels.
Loose brake anchor plate Tighten the bolts.
One side brake pipe clogged Get the brake line cleaned.
One side automatic adjuster Rectify or replace automatic
not functioning adjuster.
3. Brake squeal Defective brake lining Replace.
Glazed lining Clean or replace lining.
STEERING SYSTEM
1. Hard steering (Mech) Wheel alignment disturbed Check & adjust
Rack & pinion need Check &replace if
adjustment necessary
Low tyre pressure Adjust correct value
Grabbing of linkages Check & rectify
2. Poor Return ability Grabbing of linkages Check & rectify
Steering gear disturbed Check & adjust
3. Excessive play on Rack & pinion attachment Get it tightened
steering loose
WIPER
1. Narrow streaks are left Foreign matter has Clean the edge of the
on the wind shield attached to the blade blade, if streaks still appear
making it hard to see. replace the blade edge of
the blade is worn out.
2. The wiper leaves large Rubber deformed Replace the blade
un-wiped spots.
ELECTRICAL
1. Battery charge & engine Battery terminal loose or Check connections.
oil pressure lamp in disconnected
cluster not operating Battery completely dead Get the battery charged.
when key in ‘IGN’ LED fused in cluster Get the cluster checked /
position Replaced.
Fuse blown for cluster Replace the fuse.
Loose / open connections Get the battery properly
connected.

75
PRELIMINARY TROUBLE SHOOTING

SR PROBLEM OBSERVED PROBLEM CAUSE ACTION TO BE TAKEN

NO
2. Non functioning Elect. Fuse blown in the circuit Replace the fuse if blown.
accessories such as Loose connectors Get the connection properly
power windows, head tightened / fixed.
lamps, fuel & temp. Circuit relay/ controllers Fix the relay firmly.
gauge, RPM meter, loose in the base
wiper and washer unit
& all lamps etc.
SUSPENSION
1. Abnormal or excessive Tyre out of balance Check balance and/ or
tyre wear adjust if required.
Steering geometry disturbed Adjust steering geometry.
Tyres not adequately inflated Adjust tyre pressure.
Wobbly wheel or tyre Replace wheel or tyre.
Defective tyre Replace tyre.
Hub play not proper Replace bearing.
Brake grabbing Check & rectify.
Excessive braking Modify driving habit.
2 Abnormal noise from Damaged struts or mounting Repair mounting or repair
front end strut
Worn suspension arm Replace
bushings
Loose wheel bolts Tighten wheel bolts
Loose suspension bolts Tighten suspension bolts or
or nuts nuts
Excessive hub play Replace bearing.
3. Ride too soft/ bumpy Faulty struts Replace struts
4. Suspension bottoms Over loaded Check loading
Faulty struts Replace struts
AC / HVAC
1 Blower motor does not Blown Fuse Replace Fuse and correct
operate any disconnection in wiring
Faulty connection Secure all connections
properly.
Faulty motor Replace motor if no
conductance
Faulty or poor connection at Replace resistor block if
found defective
Faulty fan switch Replace Switch
2 Motor operates but air Obstruction in the evaporator Clean Evaporator
flow is minimum inlet
Air Leak Seal correctly.
3 Insufficient Heating Air Leak Seal correctly.
Kinematic linkage damaged Get the defect rectified at
nearest authorized service
center

76
FUSES & RELAYS ELECTRICAL MAINTENANCE
Fuses and Relays : Sr. Fuse Rating Location
Your car’s electrical circuits have No.
fuses to protect the wiring from short 1 EMS main relay 15A
circuits or sustained overload. These Fuse
are located below dash board on 2 EMS ECU IGN 5A
right hand side as shown in the
3 Ignition Feed 15A Main
sketch. fuse box
4 FL - 01 40A
5 FL - 03 60A
6 Fuse in MTA 100A Battery
Fuse Box mounted
fuse box
If any fuse out of these blows off, the
vehicle will shut off and will not start
again untill the blown fuse is
replaced by a correct amperage
fuse.
Replacement of blown fuse:
• Open fuse box cover.
VEHICLE FRONT
• Identify blown fuse from its melted
A. FUSE & RELAY BOX wire.
B. BATTERY MOUNTED FUSE BOX
• Remove the blown fuse and
The circuit is connected through replace with one of similar
fuses and relays and the current amperage. Take your car to a
rating of each fuse is printed on the TATA Authorized service centre to
fuse box sticker on sunvisor. find out the reason for the fuse to
blow & repair the problem. When
INCASE OF BLOWN FUSE the fuse blows OFF, the following
Your car’s CNG system is protected may occur:
against short circuit / overload by WARNING
following fuses fitted in the fuse box.
(Refer the fuse box details given in Always replace blown fuse with
the table to replace a blown fuse). a fuse of correct amperage. Never
use a substitute like aluminum
coil or wire to replace a blown fuse.
When you replace a fuse and the
new fuse also blows OFF
instantly, have the car inspected
at a TATA authorized service centre

77
ELECTRICAL MAINTENANCE FUSES & RELAYS
CABIN FUSE BOX

78
FUSES & RELAYS ELECTRICAL MAINTENANCE

BATTERY MOUNTED FUSE BOX DETAILS

Note : Replacement of battery mounted fuse box should be done only

at TATA authorised service centre

BULB SPECIFICATION

DESCRIPTION LOCATION CAP TYPE SPECIFICATION QTY

Head lamp-Halogen H4 Head lamp P43t - 38 H4 12V,60/55 W 2

Parking Lamp Front W5W 12V, 5W 2

Front Fog Lamp Front PK22s 12V, 55W 2

Side Repeater Indicator Side W5W 12V, 5W 2

Rear Direction Indicator Tail Lamp BAU15s 12V,21W 2

Rear Stop+ Parking Lamp Tail Lamp BA15d 12V, 21/5W 2

Reverse Lamp Tail Lamp BA15s 12V,21W 2

Registration Plate Lamp Rear W5W 12V, 5W 2

High Mounted Stop Lamp Rear 2.1 X 9.5d 12V, 16W 1

Windscreen

Front Direction Indicator Front BA15s 12V, 21W 2

Headlamp

79
ELECTRICAL MAINTENANCE ACCESSORY CONNECTOR

ACCESSORY CONNECTOR LOCATIONS / PROVISION ON CAR

1. Connector for Fog lamp provision

2. Connector for Keyless Entry / Alarm
3. Connector for Music System
4. Connector for Music System

* Above accessory connectors are apllicable based on the versions

80
ACCESSORY CONNECTOR ELECTRICAL MAINTENANCE

ACCESSARY CONNECTOR LOCATIONS / PROVISION ON CAR

81
VEHICLE CARE CAR CARE

CAR CARE : Polishes :

Your Car is subjected to many Polishes and cleaners can restore
external influences such as climate, shine to the painted surface that has
road conditions, industrial pollution oxidised and become dull. They
and proximity to the sea. These normally contain mild abrasives and
conditions demand regular care of solvents that remove the top layer of
the Car body. Dirt, insects, bird the finish coat. Polish your Car, if the
droppings, oil, grease, fuel and finish does not regain its original
stone chippings should be removed shine after using wax.
as soon as possible.
Cleaning of Carpets :
Washing :
Vacuum clean the carpet regularly to
Do not wash the Car in direct remove dirt. Dirt will make the carpet
sunlight, wash in shade. Spray the wear out faster. Periodically shampoo
Car thoroughly with a cold water jet the carpet to keep it looking new.
(Car on a washing pit or hoist). Mix
Car shampoo in the wash water. No Use carpet cleaners (preferably foam
solvent (fuel, thinners) need to be type). Follow the instructions that
used. come with the cleaner. Apply it with
a sponge or soft brush. Keep the
WARNING carpeting as dry as possible by not
Do not direct high pressure washer adding water to the foam.
fluid/ water jets (Pressure above 0.5
Bar) at electrical devices and NOTICE
connecter during washing. This is Avoid wiping of painted surface in
to prevent malfunction / failure of dry condition as it may leave
electrical system due to water scratches on the painted surface.
ingress.
Use a soft bristle brush, sponge or
soft cloth and rinse it frequently while
washing. When you have washed the
whole exterior, dry it with a chamois
or soft cloth. After drying the Car,
inspect it for chips and scratches that
could allow corrosion to start. Apply
touch up paint where necessary.

82
CAR CARE VEHICLE CARE
Cleaning of Windows, Front and Clean and protect the shiny metal
Rear Glasses : parts using commercially available
special compounds.
RFID TAG is pasted on front
windshield from inside. It enables Sprinkle talcum powder on the
Electronic toll collection. rubber windscreen wiper and lift
them off the glass.
Slightly open the windows.
DO NOT TRY TO PEEL OFF RFID TAG
Cover the Car with a cloth or
TML PART NO. 2816 5420 99 05
VENUS WINDSHIELD MOUNT AVI TAG perforated plastic sheet. Do not use
sheets of imperforated plastic as
they do not allow moisture on the
NOTICE Car body to evaporate.
Do not attempt to rip or tamper
Inflate the tyres to 0.5 kg/cm2 above
the tag. It will disable the
the normal specified pressure and
functionality of the tag.
check it at regular intervals.
Clean the windows inside and
Check the battery charge every six
outside with commercially available
weeks.
glass cleaners.
Do not drain the engine cooling
This will remove the haze that builds
system.
up on the inside of windows. Use a
soft cloth or paper towels to clean Wiper Care :
all glass and plastic surfaces. FOR CHATTERING and NOISY PROBLEMS

Non use maintenance :

Windshield
Park the Car in covered, dry and if Glass

possible well-ventilated premises.

Engage a gear.
OK NOT OK
Remove the battery terminal cables
(first remove the cable from the Wiper blade attack angle on
negative terminal). windshield glass should be 900 i.e.
Make sure the hand brake is not perpendicular.
engaged. Remove wiper blade and wiper arm
Clean and protect the painted parts on windshield glass in the centre
using protective wax. position. Check the gap between
arm strip and glass.

83
VEHICLE CARE CAR CARE

FOLLOWING GUIDELINES WILL there is no dampness on any part

HELP YOU TO PROTECT YOUR CAR of the car.
FROM CORROSION EFFECTIVELY. WASHING YOUR CAR :
PROPER CLEANING : HAND WASH :
In order to protect your car from 1. Always wash your car in shade
corrosion it is recommended that you and the surface is at room
wash your car thoroughly and temperature.
frequently in case : 2. Wash with mild car wash soap
1. There is an heavy accumulation like ‘Car Shampoo’ and use a
of dirt and mud especially on the soft 100% cotton cloth to avoid
underbody. scratches.Dry wiping your car
2. It is driven in areas having high may lead to the formation of
atmosphere pollution due to scratches and hence always
smoke, soot, dust, iron dust and use a soft cloth and clean water
other chemical pollutants. while wiping your car.
3. It is driven in coastal areas. 3. To avoid scratches, please
4. The underbody must be wear soft gloves . Remove
thoroughly pressure washed after finger rings, wrist watch while
every three months. washing.
In addition to regularly washing 4. To remove stubborn stains
your car, the following and contaminants like tar, use
precautions need to be taken. turpentine or cleaners like
PERIODIC INSPECTION : ‘Stain remover’ which are safe
for paint surfaces.
1. Regularly inspect your car for
any damage in the paint film 5. Avoid substances like petrol,
such as deep scratches and diesel, kerosene, benzene or
immediately get them repaired other solvents that cause
from an authorised service damage to paint.
outlet, as these defects tend to 6. Dry your car thoroughly to
accelerate corrosion. prevent any damp spots.
2. Inspect mud liners for NOTICE
damages. Do not direct high pressure
3. Keep all drain holes clear from washer fluid/ water jets at electrical
clogging. devices and their connectors
PROPER PARKING : during washing. This is to prevent
Always park your car in shade to malfunction / failure of electrical
protect it from harsh sunlight or in system due to water ingress.
a well-ventilated garage so that

84
CAR CARE VEHICLE CARE
WAXING : freshly tarred road, check
immediately afterwards for any
Waxing and polishing is
stains and clean them.
recommended to maintain the
gloss and wet-look appearance of 3. External contamination in the
your paint finish. form of sap or industrial fall-out
may mar or develop spots on a
1. Use a good quality polish and
new finish. Hence avoid parking
wax for your car.
your car near trees, which are
2. Re-wax your car when the known to drop sap, or near
water does not slip off the factories, which give out heavy
surface and collects over the smoke.
surface in patches. 4. The acid content in bird
Further tips for the care of your droppings may damage the
new car finish : newly painted finish and hence
any bird dropping must be
If your car is washed in an immediately washed off.
automatic car wash, please
remember that the paint can be 5. The paint finish is susceptible
scratched by type of brushes, to damage in case petrol, brake
unfiltered washing water or the fluid, liquid from car battery, oil,
washing process itself. Scratching antifreeze, transmission fluid or
reduces paint durability and gloss, windshield solvent spills onto
especially on darker colours. It is the painted surface. In case of
suggested to wash the car by hand such a spillage immediately
with cool and clean water using a rinse the affected area with
soft cloth or sponge. Please do not water. Avoid wiping the area as
use soap but a car shampoo far as possible, however if
recommended by your dealer. wiping is required, ensure that
you wipe the area gently with
Please take the following soft cotton cloth.
precautions :
6. Avoid using sharp objects to
1. Always keep your car parked in a scrap off tar or mud from a
well ventilated shade. Exposure to painted surface as it may
heat with entrapped moisture develop scratches or may
promotes corrosion. develop scratches or damage
2. Avoid driving on gravel roads, the paint finish.
as the possibility of paint chip
off due to the impact of stones
is high. If you are driving on

85
VEHICLE CARE CAR CARE

Various Environmental
Hazards affecting paints :
z Environmental hazards destroy
your car's finish.
The enemy :
Ultraviolet Rays, Pollution, Tree
Sap, Bird Droppings, Car Wash
Chemicals, Road Salt, Acid Rain.
Benefits of Car Exterior Enrich-
ment :
z Removal of medium scratches,
orange peel, oxidation , dust
nibs etc and swirl marks from
painted surface.
z Restoration of original gloss lev-
els UV protection after gloss is
restored.
z Cleaning and dressing of tyres,
Bumpers and all exterior plas-
tic moldings/trims.
TATA MOTORS has tied up with
M/s Opulent (Waxoyl brand) and
M/s 3M for this world class
treatment at affordable prices. This
treatment is available in all
authorized workshops. The Dealer
Service Marketing Executive will
explain to you the benefits and
terms and conditions of this
treatment.

86
BRAKE FLUID & WINDSHIELD WASHER RESERVOIR MAINTENANCE
Open the front hood for Checking / WINDSHIELD WASHER :
Topping up brake fluid & windshield
washer fluid, (Refer page no. 37 for
opening & closing of front hood.)
BRAKE FLUID LEVEL :

Windshield washer reservoir

Windshield washer fluid container is
located inside hood. Check the
washer fluid level and top up with
Brake fluid reservoir recommended windshield washer
fluid as required.
The level of the brake fluid must be
between the min. and max. marks on NOTICE
the side of the brake fluid container. Do not add detergent or any
If the level falls below the min. mark, solvent in the windshield washing
add recommended brake fluid. water.
(Refer chapter - Fuels, coolants and
lubricants)
In case of spongy or hard pedal or
low brake efficiency, please contact
the nearest TATA authorised Service
outlet.
CAUTION
1. Do not allow brake fluid to
make contact with the skin or
eyes.
2. Do not allow brake fluid to
splash or spill on the paint
surface as it will damage the
paint. In case of spillage, wipe
it off immediately.

87
 OPENING & CLOSING OF ENGINE
MAINTENANCE COMPARTMENT COVER

Open the rear engine inspection REFITTING OF ENGINE

compartment cover / lid for Checking COMPARTMENT COVER
/ Topping up engine oil, coolant level
& Air filter element cleaning.
OPENING ENGINE COMPARTMENT
COVER :
For opening engine compartment
cover -

1) Place the cover & tighten the

wing bolts.
2) Place the mat over the covers.
3) Fix the jack and place tool bag.
4) Tighten the cover with the help
of wing nuts.
5) Lock the rear seat back rest.
For locking the rear seat back rest,
a) Fold the rear seat back rest
lift the seat back rest and press it to
For folding the rear seat back rest: engage in the lock:
1) Pull the strap provided on seat
back rest top LH side to unlock
the seat back rest .
2) Fold the seat back rest, once it is
unlocked.
b) Removal of engine compartment
cover
1) Engine compartment cover is
mounted behind rear seat back
rest.
2) Remove the jack and tool bag.
3) Remove the mat fitted over the
cover
4) Remove the mounting wing bolt
and take out engine
compartment cover.
88
ENGINE OIL & ENGINE COOLANT MAINTENANCE
ENGINE OIL LEVEL oil level regularly could lead to
serious trouble due to insufficient
oil.
ENGINE OIL TOP-UP
Remove the oil filler cap and pour
2 oil slowly through the filler hole to
bring the oil level to the upper limit
on the dipstick. Be careful not to
1 overfill. Too much oil is almost as
bad as too little oil. After refilling, start
the engine and allow it to idle for
1. Engine Filling Cap 2. Dip Stick
about a minute. Stop the engine; let
the oil settle and check oil level
Engine oil level should be checked again.
when engine is cold. Allow at least
30 mins. for engine oil to settle ENGINE COOLANT LEVEL
before checking oil level.
1. For checking engine oil level,
pull out the dipstick from the
engine oil case, wipe it clean with
a cloth or a paper napkin.
2. Insert it again to its original
position.
3. Pull out the dipstick again and
observe the oil level on the
dipstick.
4. If the oil level is below the mid The coolant level in the coolant no-
point of min. and max. marks, top loss tank should be between max.
up using recommended grade & min. marks. This can be viewed
of oil. through a translucent reservoir. If
NOTICE less, add coolant up to the max.
Oil level should not exceed the mark and refit the cap properly.
max. Mark. Always check the oil NOTICE
level when the car is on a level Check coolant level in the radiator,
ground and the engine in cold by opening the pressure cap
condition. (ensure vehicle is in cold condition).
Check the engine oil level if “low oil If coolant level is seen below filler
pressure” warning comes 'ON' neck top, then add specified
while driving. Failure to check the pre-mixed coolant (50:50).
89
MAINTENANCE AIR FILTER & SPARK PLUG

Check coolant level in ‘No-Loss Always use a genuine air filter

(Reservoir) tank, if lower than the element.
MAX leve, then add specific The air filter is located on the LH side
premixed coolant (50:50) upto of the engine compartment.
refill level.
a) When a vehicle is driven under
NOTICE dusty conditions, frequent
Check radiator fins for dirt/dust cleaning and replacement of the
accumulation. Get it cleaned from air-cleaner element is
authorised Tata Service Dealer if necessary.
required.
b) Clogged air-cleaners lead to
NOTICE greater intake resistance and
If ‘No loss’ tank is found result in increased fuel
completely empty, top up coolant consumption. Using low
through radiator as well as pressure compressed air, blow
auxilary tank cap. off dust on the air cleaner
element. If the air cleaner
CAUTION element appears to be choked,
Never remove the filler cap when replace it with a new one.
the engine is hot. Use only
branded premixed ready to use SPARK PLUG :
coolant. In case of emergency use Make : Champion RC8YC
normal water only. When a proper Champion RC 10 YC
coolant mixture is available, the
Electrode Gap : 0.8 to 0.9 mm
entire system should be flushed
& filled with the same at the
earliest.
AIR FILTER :

0.8-0.9 mm

The air filter element should be

periodically cleaned.
90
TYRES MAINTENANCE
Tyres Under inflated tyres reduce your
Check for inflation and condition of comfort in car handling and are prone
your car tyres periodically. to failures due to high temperature.
They also cause uneven wear and
more fuel consumption.
CAUTION
Every time you check inflation
pressure, you should also
examine tyres for damage, foreign
objects and wear.

Recommended Tyre Pressures

1 2 3
Tyres size :
1. Underinflation : Excessive Side
Tread Wear Front 135/70R12
2. Correct Tyre Pressure : Rear 155/65R12
Uniform Tyre Wear Spare 135/70R12
3. Overinflation : Excessive Tyre pressure :
Centre Tread Wear Front 26-28 psi / 1.8-1.9 kg/cm2
Inflation : Rear 28-30 psi / 1.9-2.0 kg/cm2
Check the pressure in the tyres when Spare 28-30 psi / 1.9-2.0 kg/cm2
they are cold.
NOTICE
You should have your own tyre
Lower air pressure (Front - 26 &
pressure gauge and use it at all
Rear - 28 psi) is recommended if
times. This makes it easier for you to
you prefer riding comfort
tell if pressure loss is caused by a
tyre problem and not by variation CAUTION
between gauges. Replace the tyre if you find either
Keeping the tyres properly inflated of these conditions.
gives you the best combination of • Bumps or bulges in the tread
comfort, handling, tyre life and better or the side of the tyre.
fuel efficiency. • Cuts, splits or cracks in the side
Over inflation of tyres makes the car of the tyre. Replace the tyre if
ride bumpy and harsh. Tyres are you notice this on the fabric or
more prone to uneven wear and cord.
damage from road hazards. • Excessive tread wear or non
uniform tyre wear.

91
MAINTENANCE TYRES

Repairing a Tyre : inside the tyre. Removal of this

layer due to scratching may
Mark the tyre position (if original
cause gradual loss of air and
colour dot mark is not visible) with
deflation.
respect to valve stem hole to ensure
that the tyre is refitted in the original 3. If wheel rim gets damaged in
location on the wheel rim. service, get the wheel rim
repaired/replaced immediately.
Ensure that balancing weights are
Running the vehicle with
not disturbed during removal of tyres.
damaged rim may cause
Check the balance weight prior to the deflation of tyre and subsequent
removal of the tyre. If found loose, dislodging of tyre from rim.
mark its location on the rim & refit
4. Maintain recommended inflation
properly.
pressure. Over-inflation, in
Balance the wheel after every particular, may cause puncture
dismantling and assembly of tyre on or bursting of tyre.
the wheel rim if required.
NOTICE
While fitting wheels on the vehicle Life and wear pattern of tyres
ensure that wheel pins are free from depends on various parameters
dust, scratches, dirt, dents, etc. like tyre pressure, wheel
NOTICE alignment, wheel balancing, tyre
Do not apply any oil on the wheel rotation, etc. It also largely
pins. Wipe off the oil if present. depends on vehicle speed, load
carried, usage, driving habits,
Special care for tubeless tyres road conditions, tyre quality, etc.
In case fault is suspected to be
1. While removing tyre from wheel due to poor quality of tyres, the
rim and mounting it back on same may be taken up with
wheel rim, take precautions not
concerned tyre manufacturer.
to damage tyre bead. Use tyre
removal and assembly
machines. Damage or cut on tyre
bead may cause gradual loss of
air and deflation of tyre.
2. Do not scratch inside of tubeless
tyre with metallic or sharp object.
Tubeless tyres are coated with
impermeable layer of rubber
from inside which holds the air

92
TYRES & BATTERY MAINTENANCE
Wheel alignment : Use of any other petrol or
adulterated fuel can increase
Incorrect wheel alignment causes
the pollutants and may
excessive and uneven tyre wear.
permanatly damage the catalytic
Check wheel alignment at specified
converter..
intervals from our authorised
dealers. CAUTION
Wheel Balancing : Avoid parking the vehicle over
inflammable materials, such as
Wheels of your vehicle are dry leaves, grass etc., as the
balanced for better ride comfort and exhaust system is hot enough to
longer tyre life. Balancing needs to initiate ‘FIRE’
be done whenever tyre is removed
from rim. Battery :
Wheel Alignment Data : Battery is located under front bonnet.
Front Wheel Alignment Values
(Unladen Condition) :
Camber Angle : 1.00 (+ve)
Castor Angle : 7.40
Toe-In (Nominal / sum) : 12 mm
Wheel Lock Angle (Outer) : 370
LH / RH Variation in Castor : 45’
Rear Wheel Alignment Values
(Unladen Condition) : Battery location
Camber Angle : 0.750 (+ve)
Toe-out : 9’
CARE FOR THE CATALYTIC
CONVERTER :
The catalytic Converter does not
require any special maintenance
however, following precaution
should be taken for the effective
functioning of the converter and to
avoid damage to the Converter. Battery negative terminal (Above
Q It is mandatory to use only image is for reference only)
unleaded regular grade petrol.

93
MAINTENANCE BATTERY

Check the battery for proper

to explode causing very serious
electrolyte level and corrosion on the
injuries.
terminals.
Keep all sparks & open flames
1. Check the battery for electrolyte
and smoking materials away
level against the marking on the
from the battery.
battery outer case.
Getting electrolyte in your eyes or
2. Check the battery terminals for
on the skin can cause severe
corrosion (a white or yellowish
burns. Wear protective clothing
powder). To remove it, cover the
and a face shield or have a skilled
terminals with a solution of
technician to do the battery
baking soda. It will bubble up and
maintenance.
turn brown.
The battery contains sulphuric
3. When this stops wash it off with
acid (electrolyte) which is
plain water. Dry off the battery with
poisonous and highly corrosive
a cloth or paper towel.
in nature.
4. Coat the terminal with petroleum
Always ensure to get the specific
jelly to prevent future corrosion.
gravity of the battery checked as
Use a proper wrench to loosen and per the maintenance schedule.
remove cables from the terminals.
Always disconnect the negative
(-ve) cable first and reconnect it
last.
Clean the battery terminals with a
terminal cleaning tool or wire brush.
Reconnect and tighten the cables,
coat the terminals with petroleum
jelly. Ensure that battery is securely
mounted, by it’s top cover.
For changing the battery, take your
vehicle to TATA Authorised Service
Stattion.
NOTICE
During normal operation, the
battery generates gas which is
explosive in nature, a spark or
open flame can cause the battery

94
LUBRICANTS & COOLANTS IMPORTANT TECHNICAL INFORMATION
PLEASE USE ONLY FOLLOWING GENUINE OILS, COOLANTS ,
LUBRICANTS , ANTI RUST & SOUND DEADENING COATS, WINDSCREEN
SEALANT, BRANDED BY TATA MOTORS FOR OPTIMUM PERFORMANCE
OF YOUR CAR...
ITEM SPECIFICATION COMPANY & BRAND QTY

ENGINE OIL Multigrade CASTROL-Castrol GTX Compact 15W40 2.2 Ltrs

SAE 15W40 API SJ EXXON Mobil - Mobil Super 1000X2 15W40
HPCL 15W40 HP Cruise TGO

COOLANT 50:50 ratio SCCI - Golden Cruiser Premium 1400 NA 2.4 Ltrs
(50:50) premixed HPCL - Thanda Raja P TGO (W/O Heater)
Confirming to CASTROL - Radicool 4.0 Ltrs
-JIS K 2234 ( With
Class Heater )

TRANSAXLE EP 80 CASTROL - Extreme Pressure 80 EP 1.4 Ltrs

HPCL - Gear Oil EP 80 TGO

BRAKE DOT- 4 HPCL - Super Duty Brake Fluid DOT - 4 As

FLUID CASTROL - Universal Brake Fluid DOT- 4 required
SCCI -Golden Cruiser TGBF DOT- 4

ANTI RUST DINITROL - Dinitrol —

TREATMENT WUERTH - Wuerth —
and SOUND 3M - 3M —
DEADENING

WIND WUERTH - Wuerth —

SCREEN 3M - 3M —
SEALANT Car System - Car System —

95
 FUEL, LUBRICANT &
IMPORTANT TECHNICAL INFORMATION COOLANTS

FUEL : COOLANTS :
Vehicles with catalytic converter : Presence of dirt in coolant chokes
up passages in radiator, cylinder
Unleaded regular grade petrol
head and crankcase, thereby
confirming to IS 2796/DIN 51607 (or
causing overheating of engine.
equivalent) and octane rating not
less than 91 RON for BS-III & BS-IV To prevent rust formation and
is recommended as fuel (RON stand freezing of coolant inside the
for Research Octane Number). passages of radiator, crankcase and
cylinder head use premixed coolant
CAUTION
as recommended.
Do not use leaded petrol in the car
fitted with catalytic converter. Even It is recommended that the entire
single fill of leaded petrol will cooling system should be drained
seriously damage the catalytic and filled with fresh premixed
converter. coolant.

LUBRICANTS : Engine coolant antifreeze coolant as

per JIS K2234, Class 2.
Engine Oil :
Windscreen Washer Antifrost
Recommended grade of engine oil
confirming to Multigrade SAE Make - Antifrost- K
15W40 API-SJ specification and Concentration - 1 : 5 For 00C
range of ambient temperature at
1 : 1 For 100C
which these can be used are given
in the table below. 2 : 5 For 160C
Ambient temp. Engine Oil 1 : 0 For 370C
in deg. C grade NOTICE
-10o Multigrade We strongly recommend to
& above SAE 15W40
refill engine coolant only at a
API - SJ
TATA Authorised service
Transaxle : centre.
Use recommended brand of EP 80
grade oil.
Grease for steering rack :
EP 2 Servo Gem.
Brake Fluid : IS 8654(2001)/ DOT- 4

96
OIL FILLING & DRAIN POINTSIMPORTANT TECHNICAL INFORMATION

Engine Oil Filling Cap : Engine Oil Drain Plug :

Transaxle Oil Level Plug : Transaxle Oil Drain Plug :

Transaxle Oil Filling Plug :

97
IMPORTANT TECHNICAL INFORMATION TECHNICAL SPECIFICATION

1. ENGINE
Model : TATA 273 MPFI Bi-fuel (Gasoline/CNG)
Type : 4 Stroke, water cooled, multipoint fuel
injection system, SOCH
No. of Cylinders : 2, Inline
Bore / Stroke : 73.5 mm x 73.5 mm.
Capacity : 624 cc,
Max. Power : 38 Ps @ 5500 rpm (GASOLINE)
33 Ps @ 5500 rpm (CNG)
Max. Torque : 51Nm @ 4000 rpm (GASOLINE)
45 Nm @ 3500 rpm (CNG)
Firing Order : 1-2
Engine Oil Capacity : 2.2 Liters (Drain & Refill) /
2.5 Litres (Engine Overhaul)
Compression Raio : 10.3 : 1
2. CLUTCH
Type : Single plate dry friction diaphragm type
Outside diameter of clutch lining : 160 mm
Friction Area : 212 cm2
3. TRANSAXLE
Type : Synchromesh on all forward gears, sliding
mesh for reverse gear.
No. of gears : 4 forward & 1 reverse
Gear ratios : 1st - 3.45 4th - 0.838
2nd - 1.94 REV. - 3.07
3rd - 1.26
Final drive ratio : 4.5
Model : TA 59 - 4/3.45 (4 Speed).

98
TECHNICAL SPECIFICATION IMPORTANT TECHNICAL INFORMATION
4. SUSPENSION
Front : Independent, Lower wishbone, McPherson
Strut type, with anti-roll bar. (For CX & LX
versions)
Rear : Independent, Semi-trailing arm with coil
spring and hydraulic shock absorbers.
5. STEERING
Type : Mechanical Rack & Pinion steering gear with
steering column.
Steering Wheel : 350 mm dia. (For STD)
360 mm dia. (For CX & LX)
Ratio : 16 : 1
6. BRAKES
Type : Dual circuit, Vertical split type split hydraulic
brake.
Front Brakes : 180 mm dia. drum brake
Rear Brakes : 180 mm dia. drum brake
Parking Brakes : Lever type, Cable operated mechanical
linkages acting on rear wheels.
7. WHEELS AND TYRES
Tyres : Front :135/70R12 (Radial Tubeless)
Rear :155/65R12 (Radial Tubeless)
Spare :135/70R12 (Radial Tubeless)
Wheel Rims : 4B X 12
No. of Wheels : Front - 2, Rear - 2, Spare Wheel - 1
8. FUEL TANK
Capacity : 15 litres (Gasoline)
2 cylinders of 16 litres Total 32 Liters of
water capacity (CNG)
9. BODY : Semi-mono Volume, Mini size, 4 door, steel
monocoque body.
10 ELECTRICAL SYSTEMS
System Voltage : 12 Volts -ve earth
Battery : 12V, 27Ah
Alternator : 12V, 70 A
99
IMPORTANT TECHNICAL INFORMATION TECHNICAL SPECIFICATION

11. PERFORMANCE
Max. speed : 105 kmph
Max. Gradiability @ rated GVW : 30%

12. WEIGHTS (kg) (TOLERANCE AS PER EEC 92/21)

Complete vehicle kerb weight : 700 (STD)
as per ISO:1176 (with spare 735 (CX)
wheel & tools) 745 (LX)
Gross Vehicle Weight : 1000 (STD)
1035 (CX)
1045 (LX)
Payload : 300

13. PASSENGER CAPACITY : 2 front + 2 rear

14. LUGGAGE SPACE

Net inside loading space : 0.15 Cubic Meter Upto rear seat
back rest; 0.5 Cubic Meter Upto \
front seat back rest when rear
seats folded.

100
DIMENSIONS IMPORTANT TECHNICAL INFORMATION

MAIN CHASSIS DIMENSIONS (IN mm)

Wheel Base : 2230
Track Front : 1325
Track Rear : 1315
Front Overhang : 464
Rear Overhang : 405
Overall Length : 3099
Max. Width : 1495 - Over body
1750 - Over ORVM
Overall Height (Unladen / laden) : 1652 / 1613
Minimum Turning Circle Dia. : 8.0 m
Minimum Turning Clearance Circle Dia. : 8.3 m
Ground Clearance : 180 - Unladen

101
CAR IDENTIFICATION LOCATION OF AGGREGATE NUMBER

Chassis Number Punching on Chassis Number Plate mounted

RH Front door ‘B’ Pillar on front cross member, below
bonnet

Transaxle Number Location Engine Number Location

102
 SERVICE MAINTENANCE SCHEDULE

100000-100500
10000 - 10500

40000 - 40500
30000 - 30500
20000 - 20500

50000 - 50500

90000 - 95500
80000 - 80500
70000 - 70500
60000 - 60500
1000 - 1500
OPERATION FREQUENCY
( Km )

GENERAL
1 Wash the vehicle & clean condenser fins Every Service • • • • • • • • • • •
2 Check & top up fluids (if required) : Every Service • • • • • • • • • • •
Engineoil,Coolant, Brake fluid, Wind screen washer
fluid. Adjust wind screen washer nozzles if required.
3 Check fuel lines & transaxle housing for leakages 10000 • • • • • • • • • •
4 Check rubber boots & bushes for damage 20000 • • • • •
5 All standard checks as per job card (As applicable) Every Service • • • • • • • • • • •
ENGINE
1 Clean air filter element (More frequently for dusty 10000 • • • • • • • • • •
operating condition)
2 Replace air filter element (Dusty operating contion) 20000 • •• • •
Replace air filter element (Normal operating contion) 30000 • • •
3 Change engine oil and oil filter 10000 or 1 Year • • • • • • • • • •
4 Replace spark plugs 30000 • • •
5 Check tappet clearance and adjust if necessary 80000 •
6 Check timing belt and tensioner (Adjust if required) 40000 • •
7 Replace timing belt and tensioner 100000 or 2 Year •
8 Check alternator and AC compressor drive belts First 1000 and • • • • • • • • • • •
(Adjust if required) thereafter
every 10000
9 Replace alternator belt 40000 or 2 Yrs • •
10 Replace AC Compressor belt 100000 •
11 Check & tighten exhaust & intake manifold mounting Every service • • • • • • • • • • •
and ABC arm bolts ( if required)
12 Check for noise, leakage and other defects of exhaust Every service • • • • • • • • • • •
system (Replace if required)
13 Check hoses connections and leakages of crankcase Every service • • • • • • • • • • •
of ventilation system (Replace if required)
14 Replace catalytic converter 80000 •
15 Replace hoses of crankcase ventilation system 3 Years
16 Replace coolant hoses, connections and clip joints 3 Years
17 Replace coolant. 40000 OR 2 yrs • •
18 Clean radiator core from outside for dust and mud 10000 • • • • • • • • • •
CNG FUEL SYSTEM
1 Check CNG Pipe joints (Leakage) Every service • • • • • • • • • • •
2 Check Solenoid Valve On Cylinder Valve & Pressure Every service • • • • • • • • • • •
regulator
3 Check Mountings of filler valve, sensor, Pressure gauge, Every service • • • • • • • • • • •
Regulator assembly, Cylinder Cradle
4 Check all joints in low pressure line,CNG rail hoses Every service • • • • • • • • • • •
for leakage.

103
SERVICE MAINTENANCE SCHEDULE

100000-100500
10000 - 10500

40000 - 40500
30000 - 30500

50000 - 50500
20000 - 20500

60000 - 60500

80000 - 80500
90000 - 95500
70000 - 70500
1000 - 1500
OPERATION FREQUENCY
( Km)

5 Replace the low pressure filter cartridge with ‘O’ ring 50000 • •
6 Check Pressure gauge working Every service • • • • • • • • • • •
7 Replace the pressure regulator’s filter , O-ring and 50000 • •
diaphragm.
8 Recertification of tank Every 3 Years
9 Replace the filler valve - wiremesh filter & outer ‘O’ ring 50000 • •
10 Drain the oil from low pressure filter and replace ‘O’ ring 10000 • • • • • • • • • •
of drain plug.
11 Vent hose condition inspection 10000 • • • • • • • • • •
TRANSAXLE
1 Change Transaxle oil and clean drain plug. 20000 • • • • •
2 Check & Adjust free play of Clutch release cable Every service • • • • • • • • • • •
BRAKES
1 Check front and rear brake linings. Clean or 20000 • • • • •
Replace, if necessary.
2 Clean the brake drums with air 10000 • • • • • • • • • •
3 Replace brake fluid and check brake system 40000 OR 2 yrs • •
components for leakages Whichever is
earlier
WHEELS & TYRES
1 Tyre Swapping with balancing ( Front with Front & 10000 • • • • • • • • • •
Rear with Rear)
FRONT & REAR SUSPENSION
1 Check and adjust wheel alignment 10000 • • • • • • • • • •
ELECTRICAL
1 Check specific gravity and level of battery 10000 • • • • • • • • • •
electrolyte (10000 km OR Every 1 year)
2 Check headlamp focusing 30000 • • •
AC SYSTEM
1 Check AC / HVAC system for satisfactory Every Service • • • • • • • • • • •
performance
2 Clean HVAC / AC Unit air filter Every Service • • • • • • • • • • •
3 Replace HVAC / AC Unit air filter 30,000 • • •
DIAGNOSTIC
1 Check for the DTC in the ‘Engine Control Unit’using Every Service • • • • • • • • • • •
diagnostic tool. Take corrective action if necessary
Clear the DTCs

104
 SERVICE MAINTENANCE SCHEDULE
Service Instructions :
The Tata Nano has been manufactured to give you economical and trouble free
performance. To achieve this please follow the instructions as stated.
Your Car is entitled to Three free services (labour only). The free service coupons
are attached to the sales invoice. Please present these coupons to the servicing
dealer while availing free services.
1st free service - At 1000-1500 km. OR 3 month whichever is eariler
2nd free service - At 10000-10500 km. OR 12 months whichever is eariler
3rd free service - At 20000-20500 km. OR 24 months whichever is eariler
All services other than free services are chargeable.

Servicing of the car can be done at any TATA MOTORS Authorised Dealer
Workshop, TATA MOTORS Authorised Service Centre (TASC) or TATA MOTORS
Authorised Service Point (TASP). The details of their locations are given in this
manual.
Warranty claims can be settled by any TATA MOTORS Authorised Dealer for all
failures, while all warranty claims excluding the consideration on the replacement of
major aggregates, can be settled by any TASC which is authorised for handling
warranty claims. TASPs will not handle warranty repairs.

105
LIST OF APPROVED CNG CYLINDER TESTING STATION
M/S UTTAM SPECIAL GASES PVT. LTD. M/S METRO CYLINDER TESTING CO.
F-90/5 OKHALA INDUSTRIAL AREA, LTD.
PHASE-1, NEW DELHI - 110020 72-10, 26 KM STONE, ROHTAK ROAD,
MUNDKA UDHYOG NAGAR,
M/S ASCO INDUSTRIAL CORPORATION
GHEVRA EXTN., NEW DELHI-110041
7A, INDUSTRIAL ESTATE,
SONIPAT - 131001 (HARYANA) M/S HI-TECH CNG CYLINDER TEST
HOUSE
M/S GAS AUTHORITY OF INDIA LTD.
30, NETAJI SUBHASH MARG,
BHIKAJI CAMA PLACE, R K PURAM,
NEW DELHI-110002
NEW DELHI - 110066
M/S JIOLAT AUTO GAS INDUSTRIES
M/S BHARAT PUMP & COMPRESSORS
2094/G-5, GALI NO. PREM NAGAR
LTD.
(ZAKHIRA), NEW DELHI - 110008
NAINI, ALLAHABAD (U.P.)
M/S JBM INDUSTRIES LTD.
M/S TEESTA CONSTRUCTION PVT. LTD.
PLOT NO. 269, SECTOR-24,
687 (G), SECTOR - 28,
FARIDABAD - 121005
GAUTAM BUD NAGAR,NOIDA - 201303
(U.P.) M/S MARUTI KOATSU CYLINDER PVT.
LTD.
M/S MARUTI KOATSU CYLINDER PVT.
1402, GIDC, INDUSTRIAL AREAR, HALOL
LTD.
- 389350 (GUJARAT)
1402, GIDC, INDUSTRIAL ESTATE,
DIST : PANCHMAHAL, HALOL -389351 M/S SATYAM CNG CYLINDER TEST
(GUJARAT) HOUSE
KHASARA NO. 21/1,
M/S ASLATIC OXYGEN AND GASES LTD.
JHARODA MAJRA BURARI,
POKHRAN ROAD, THANE
DELHI-10084
M/S S.V. TANKS AND VESSELS LTD.
PLOT NO. C/100, MIDC INDUSTRIAL
AREA, TURBHE, NEW MUMBAI - 400613
M/S JARAKAHI AUTOMOBILE PVT. LTD.
SAMRAT SILK MILL COMPOUND,
LBS MARG, VIKROLI (W),
MUMBAI -400079
M/S GREEN GLOBE TECHNICAL SERVICE
PLOT. NO. 151,
BRICK FACTORY COMPOUND,
SHASTRI NAGAR, MULUND COLONY,
MULUND (W),MUMBAI -400082

106
 RECORD OF SERVICE PERFORMED

Recommended
Repair Servicing
Service Odometer
Date Order Dealer's Sign.
Reading KMs. No.
At km & Stamp

PDI

1000

10,000

20,000

30,000

40,000

50,000

60,000

70,000

80,000

90,000

1,00,000

1,10,000

1,20,000

1,30,000

1,40,000

1.50,000

1,60,000

1,70,000

107
RECORD OF REPAIRS CARRIED OUT
Chassis No.:

Odometer Repair SERVICING

DATE Reading Order PARTICULARS OF REPAIR DEALER’S
KMs No. SIGNATURE &
STAMP

108