SERVICE REPORT UNIT WA500

DATE : LOCATION : √ = Good Condition

CODE UNIT : HM : x = Bad Condition
Engine Transmission
Interval Service (HM) 250 500 1000 2000 Interval Service (HM) 250 500 1000 2000
1 Alternator & Fan Belt Tension • Adjust • Adjust • Adjust • Adjust 24 Transmission Oil Filter Element --------------------------- • Replace • Replace • Replace
2 Fuel Filter Cartridge • Replace • Replace • Replace • Replace 25 Center Drive Shaft Spline • Greasing • Greasing • Greasing • Greasing
3 Oil Engine • Change • Change • Change • Change 26 Oil in Transmission Case • Check • Check • Change • Change
4 Engine Oil Filter Cartridge • Replace • Replace • Replace • Replace 27 Strainer --------------------------- --------------------------- • Clean • Clean
5 Fan Belt for Wear • Check • Check • Check • Check 28 Transmission Case Breather --------------------------- --------------------------- • Clean • Clean
6 Corrosion Resistor Cartridge --------------------------- --------------------------- • Replace • Replace
7 Air Cleaner Element ( Inner & Outter ) • Clean • Clean • Replace • Replace Hydraulic
8 Radiator Sub-Tank Breather --------------------------- --------------------------- • Clean • Clean Interval Service (HM) 250 500 1000 2000
9 Fuel Strainer • Clean • Clean • Clean • Clean 29 Oil in Hydraulic Tank • Check • Check • Check • Change
10 Fuel Tank Breather --------------------------- --------------------------- • Wash • Wash 30 Hydraulic Filter Element --------------------------- --------------------------- --------------------------- • Replace
11 Engine Breather Element --------------------------- --------------------------- --------------------------- • Clean 31 Hydraulic Tank Breather Element --------------------------- --------------------------- --------------------------- • Replace
12 Alternator & Starting Motor --------------------------- --------------------------- --------------------------- • Check 32 PPC Circuit Strainer --------------------------- --------------------------- --------------------------- • Clean
13 Engine Valve clearance, adjust --------------------------- --------------------------- --------------------------- • Check 33 Accumulator --------------------------- --------------------------- --------------------------- • Check
14 Tightening Parts of Turbocharger --------------------------- --------------------------- • Tighten • Tighten 34 Accumulator Gas Pressure --------------------------- --------------------------- --------------------------- • Check
15 Play of turbocharger rotor --------------------------- --------------------------- --------------------------- • Check

Final Drive & Differential General

Interval Service (HM) 250 500 1000 2000 Interval Service (HM) 250 500 1000 2000
16 Parking Brake • Check • Check • Check • Check 35 Lubricating • Greasing • Greasing • Greasing • Greasing
17 Axle Oil (*) • Check • Check • Check • Change
18 Brake Disc Wear --------------------------- --------------------------- --------------------------- • Check

Electric Cab
Interval Service (HM) 250 500 1000 2000 Interval Service (HM) 250 500 1000 2000
19 Battery Electrolyte Level • Check • Check • Check • Check 36 Rops Canopy --------------------------- --------------------------- • Tighten • Tighten

Air Conditioner (AC) Service 4000

Interval Service (HM) 250 500 1000 2000 Interval Service (HM) 250 500 1000 2000
20 Air Conditioner Compressor Belt Tension • Adjust • Adjust • Adjust • Adjust 37 Water Pump --------------------------- --------------------------- --------------------------- • Check
21 Element in Air Conditioner Recirculation Filter • Clean • Clean • Clean • Clean 38 Vibration Damper --------------------------- --------------------------- --------------------------- • Check
22 Element in Air Conditioner Recirculation Air --------------------------- --------------------------- --------------------------- • Replace 39 Fan Pulley and Tension Pulley --------------------------- --------------------------- --------------------------- • Check
Filter, Fresh Air Filter 40 Air Conditioner Compressor --------------------------- --------------------------- --------------------------- • Adjust
Wheel and Tire 41 Checking for Looseness of High-Pressure --------------------------- --------------------------- --------------------------- • Check
Interval Service (HM) 250 500 1000 2000 Clamp, Hardening of Rubber
23 Wheel Hub Nuts • Tighten • Tighten • Tighten • Tighten 42 Checking for Missing Fuel Spray Prevention
Cap, Hardening of Rubber
--------------------------- --------------------------- --------------------------- • Check

MECHANIC FOREMAN / SPV RM

BACKLOG : No. SPB : DATE :

Name : Name :
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
REPLACE TRANSMISSION OIL FILTER ELEMENT
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC FILTER ELEMENT

EVERY 250 HOURS SERVICE

CHECK BATTERY ELECTROLYTE LEVEL
CHECK PARKING BRAKE
CHECK ALTERNATOR BELT TENSION, ADJUST
CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST
CHECK FOR LOOSE WHEEL HUB NUTS, TIGHTEN
CLEAN ELEMENT IN AIR CONDITIONER RECIRCULATION FILTER
LUBRICATING
REPLACE FUEL FILTER CARTRIDGE
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE

EVERY 500 HOURS SERVICE

REPLACE TRANSMISSION OIL FILTER ELEMENT

LUBRICATE CENTER DRIVE SHAFT SPLINE
CHECK FAN BELT FOR WEAR

EVERY 1000 HOURS SERVICE

CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER

CLEAN TRANSMISSION CASE BREATHER

LUBRICATING
CHECK TIGHTENING PARTS OF TURBOCHARGER
REPLACE CORROSION RESISTOR CARTRIDGE
CLEAN RADIATOR SUB-TANK BREATHER
CLEAN FUEL STRAINE
WASH FUEL TANK BREATHER
TIGHTEN ROPS CANOPY

EVERY 2000 HOURS SERVICE

CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC FILTER ELEMENT
REPLACE HYDRAULIC TANK BREATHER ELEMENT
CHANGE AXLE OIL(*)
REPLACE ELEMENT IN AIR CONDITIONER RECIRCULATION AIR FILTER, FRESH AIR FILTER
CLEAN PPC CIRCUIT STRAINER
CLEAN ENGINE BREATHER ELEMENT
CHEK ALTERNATOR, STARTING MOTOR

CHECK ENGINE VALVE CLEARANCE, ADJUST

CHECK BRAKE DISC WEAR
CLEAN AND CHECK TURBOCHARGER
CHECK PLAY OF TURBOCHARGER ROTOR
CHECK ACCUMULATOR
CHECK ACCUMULATOR GAS PRESSURE
CHECK INJECTOR
*: The interval of 2000 hours for changing the axle oil is for standard operations. If the brake is used frequently or
the brakes make a sound, change the oil after a shorter interval.

EVERY 4000 HOURS SERVICE

CHECK WATER PUMP
CHECK VIBRATION DAMPER
CHECK FAN PULLEY AND TENSION PULLEY
CHECK AIR CONDITIONER COMPRESSOR, ADJUST
REPLACE INJECTOR
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER

EVERY 8000 HOURS SERVICE

REPLACE HIGH-PRESSURE PIPING CLAMP
REPLACE FUEL SPRAY PREVENTION CAP
 250
Transmission Oil Filter Element Replace
Oil in Hydraulic Tank Change
Hydraulic Filter Element Replace

250
Battery Electrolyte Level Check
Parking Brake Check
Alternator Belt Tension Check/Adjust
Air Conditioner Compressor Belt Tension Check/Adjust
Wheel Hub Nuts Check/Tighten
Element in Air Conditioner Recirculation Filter Clean
Lubricating Greasing
Fuel Filter Cartridge Replace
Oil in Engine Oil Pan Change
Engine Oil Filter Cartridge Replace

500
Transmission Oil Filter Element Replace
Center Drive Shaft Spline Greasing
Fan Belt for Wear Check

1000
Oil in Transmission Case Change
Strainer Clean
Transmission Case Breather Clean
Lubricating Greasing
Tightening Parts of Turbocharger Check/Tighten
Corrosion Resistor Cartridge Replace
Radiator Sub-Tank Breather Clean
Fuel Straine Clean
Fuel Tank Breather Wash
Rops Canopy Tighten

2000
Oil in Hydraulic Tank Change
Hydraulic Filter Element Replace
 Hydraulic Tank Breather Element Replace
Axle Oil (*) Change
Element in Air Conditioner Recirculation Air Filter, Fresh Air Filter Replace
PPC Circuit Strainer Clean
Engine Breather Element Clean
Alternator Check
Starting Motor Check
Engine Valve clearance, adjust Check
check brake disc wear Check
clean and check turbocharger Clean
check play of turbocharger rotor Check
Accumulator Check
Accumulator Gas Pressure Check
Injector Check
e is used frequently or

4000
Water Pump Check
Vibration Damper Check
Fan Pulley and Tension Pulley Check
Air Conditioner Compressor Check/Adjust
Injector Replace
Checking for Looseness of High-Pressure Clamp, Hardening of Rubber Check
Checking for Missing Fuel Spray Prevention Cap, Hardening of Rubber Check

8000
High-Pressure Piping Clamp Replace
Fuel Spray Prevention Cap Replace
heck/Tighten

heck/Tighten