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WMOTO Motorcycle User Guide

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0% found this document useful (0 votes)
61 views47 pages

WMOTO Motorcycle User Guide

Menu

Uploaded by

Ezam Ezam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 47

PREFACE

Dear WMOTO user:


Thank you for your trust and love for WMOTO! This motorcycle is limited to one driver and one
passenger.
The user should read the user’s manual carefully prior to using the product. The user shall have
a proper command of basic operation functions, usage method and other common sense for the
model. The data, technical specifications and performance parameters labeled in the manual are
compiled based on the latest status. No entities or individuals shall be allowed to reproduce any part
of the manual without the company’s written approval. We sincerely wish that you can tell us your
opinions on the design, manufacture or quality of the product. Please inform us your opinions or
suggestions by letter for ourtimely improvement.
There is no description of repairing in this manual. For repairing, the users can refer to Component
Catalogue and Ser vice Manual for a better understanding of the name of the components,
installation structure, faults, service method and others. For more information, please contact the
local service station or customer service hotline, and our company will provide you with the best
quality and fastest service.
Please purchase the original genuine parts and special oil manufactured by our company.

  
SECURITY INFORMATION

In order to ensure the safety of users and others, please operate strictly in accordance with the safety information and driving steps provided in
the operation manual. The safety information reminds users to pay attention to potential hazards and avoid endangering yourself and others.
This manual contains many important secuirity information. Please read it carefully.

Symbolic meaning of security information in the User’s Manual


It indicates there is potential high hazard. Failure to follow the instructions

will lead to personal injury or death.
It indicates there is potential moderate injury hazard. Improper operation

may cause personal injury and property safety.
It indicates a potential danger that may cause damages to the motorcycle

if any misoperation.
The most efficient service information is available for faster warranty

service and more understandable instructions.

CHONGQING ZONSEN MOTORCYCLE INDUSTRY MANUFACTURE CO., Ltd.


ADDRESS: Building 9, No.126, Yunan Avenue, Banan District, Chongqing Customer
aftersales service hotline: 4007003088

  
TABLE OF CONTENTS

Preface ...................................................................................... 1 Operation of new vehicles ...............................................29


Safety information .............................................................. 2 Safe driving guidance .......................................................30
Caution ..................................................................................... 4 Regular maintenance periodical table ....................... 32
Vehicle identification number (VIN) and engine Inspection and replacement of engine oil ................. 33
number .................................................................................... 5 Cleaning of air filter ...........................................................34
Introduction of the finished motorcycle ....................... 6 Inspection and addition of antifreeze ...........................35
Smart key ................................................................................ 9 Inspection and adjustment of spark plug .................. 36
Ignition Switch .....................................................................10 Adjustment of accelerator cable ...................................37
Fuel tank ................................................................................11 Inspection of front and rear brake ................................38
TFT Instrument ...................................................................12 Inspection of wheels ..........................................................39
Left combination switch ..................................................13 Battery ....................................................................................40
Right combination switch ...............................................14 Replacement of fuse ..........................................................41
Control part .........................................................................15 Adjustment of electric horn ............................................41
Load limit ...............................................................................18 Cleaning and storage ........................................................42
EFI system.............................................................................19 Technical specifications and performance
Inspection before driving.................................................25 parameters ............................................................................43
Start up and preheating ...................................................26 Electrical schematic diagram ..........................................44
Driving operation ..............................................................28

  
 

Caution
Please read this manual carefully before using the motorcycle!

   
1. Strictly abide by traffic regulations and drive safely. 1. After unpacking, please check the attached accessories and
2. It is prohibited to drive a motorcycle without a motor vehicle various data according to the packing list.
license and driving license. 2. The motorcycle can only carry one driver and one passenger.
3. Please don't lend the motorcycle to the one without driver's The maximum payload of the motorcycle is 150kg.
license. 3. In areas requiring ethanol-gasoline, please pay attention to
4. In order to ensure driving safety, it is forbidden to drive after choosing ethanol-gasoline that meets the national standards,
drinking or taking medicine. otherwise, the power, economy, and safety of the motorcycle
5. This motorcycle model cannot be used for racing competitions. could be reduced, violating provisions of relevant environmental
If mechanical accidents and personal injuries are caused thereby, protection policies.
the consequences shall be borne by yourself.
6. People with mental illness, history of mental illness, heart
disease, deaf-mutes, and the disabled are prohibited from driving
the motorcycle.

 
1. Please wear a helmet, dust-proof glasses, gloves and other 1. This operation manual is one of the essential products of the
protective equipment during driving. Do not hang articles on the motorcycle. When reselling, please hand over this manual to the
steering handle, otherwise driving safety will be affected. Drivers new owner.
and passengers should pay attention to the high temperature of 2. During the running-in period or warranty period, the user shall
the exhaust muffler to avoid contact and scald. regularly go to the dealer or the company's special maintenance
2. It is prohibited to wear loose clothing, flip-flops etc., as these service center for regular maintenance and adjustment.
may easily hook on the operating handle and accessories etc.,
and cause a safety hazard.
3. Do not refit any part of the motorcycle, other wise, the
reliability, stability, and comfort of the motorcycle could be
affected.

  
 

Vehicle identification code (VIN) and engine number

Vehicle identification number (VIN), engine number and vehicle certificate are used to apply for driving
license and motorcycle account.

3
1 2

1.The vehicle identification 2. The vehicle nameplate is 3. T h e e n g i n e n u m b e r i s


number (VIN) is printed on the riveted to the bottom of the printed on the lower part of
right frame side tube under left rear frame. the left crankcase body.
the seat cushion.
Please fill in the corresponding number for future inquiry:

Engine No. Vehicle VIN

  
 

Introduction of the finished motorcycle

1
1

3
5
2
10 6

9
8

12

11

1. Rear view mirror 2. Left steering handle 3. Left switch combination 4. Instrument combination
5. Right switch combination 6. Refueling handlebar 7. Fuel filler 8. Storage box lock 9. Ignition lock
10. Coolant filler 11. Seat cushion lock button 12. Water tank observation window
  
 

Introduction of the finished motorcycle

1
7

8
10
3 4
2 5
9
6

1. Headlamp 2. Front wheel 3. Left front shock absorber 4. Front disc brake 5. Left front
foot pedal 6. Side holder 7. Seat bolster 8. Left rear foot pedal 9. Engine 10. Air Cleaner

  
 

Introduction of the finished motorcycle

5
8 9 10
3 4

1. Rear armrest 2. Rear shock absorber 3. Rear wheel 4. Rear disc brake 5 Silencer
6. Right rear pedal 7 Main bracket 8. Right front pedal 9. Right front shock absorber 10. Front wheel

  
 

Smart key
The smart key can only start the motorcycle within 1 meter
of the vehicle. 1. Failure to function properly caused by
unauthorized disassembly of the smart key is not covered
by the warranty.
2. When the battery of the smart key is depleted, it will not
be able to function properly. Please replace the battery
immediately.
3. When the vehicle starts, the red sensing light of the key
flashes once.
4. When placing the smart key, it should be kept away from the TV, electric oven, computer, laptop, monitor, etc.,
otherwise it may cause the battery of the key to drain.
5. To prevent damage to the key, please place it properly and do not place the smart key in water to avoid high
temperatures, direct sunlight, etc.
Replacement of the smart key battery 1. If the smart key
battery is low and cannot be used normally, please replace
the battery in a timely manner. The battery model is
WARNING
CR2032 (3V).
2. Attention: When reconfiguring the key, do not damage Motorcycles must be parked in a safe place, lock the
the waterproof rubber of the key. When replacing the steering handle, and carry the smart key with you to
battery, please pay attention to distinguishing the positive prevent vehicle theft.
and negative poles of the battery to avoid burning out When the battery is not installed or the battery is low, the
the internal circuit and preventing normal use. Do not smart key malfunctions and the vehicle cannot start.
disassemble the smart key rear cover randomly.

  
 

Ignition switch

Press the ignition switch control lever to turn on the entire vehicle power, turn the control lever to the ON position,
hold the brake handle and press the start button to start the vehicle.
2
1
Name Functional description
3
Press the on button and the blue light will light up.
1. Ignition
Rotate the control lever to “ ”position, the
switch (on)
circuit is connected to start the vehicle.
Rotate the control lever to“ ”. Do
2. Ignition
not star t the vehicle when the circuit is
switch(off)
disconnected.
4
3. Fuel tank Rotate the control lever counterclockwise to
cap lock open the fuel tank lock cap.
The control lever is rotated counterclockwise
4. Direction
by pressing down to the " " position to
lock.
lock the steering handle.

WARNING
The motorcycle must be parked in a safe
place and the steering handle must be
locked to prevent the motorcycle from being
stolen.

   
 

Fuel tank

Name Functional description

1 2 1. Fuel tank Turn 90° in counterclockwise direction to


cap(on) open the fuel tank cap

Align the latch on the fuel tank cap lock with


2. Fuel tank the groove on the neck of the fuel tank, and
cap(off) turn it 90 ° clockwise to close the fuel tank
cap

   
1. When adding fuel, the engine must turn off. It should Strictly use the specified type of gasoline, otherwise it
be carried out in a place with air circulation. The fuel will affect the usability of motorcycles; For motorcycles
must be filtered and cannot exceed the neck of the fuel
tank. must be strictly used, otherwise the power, economy
2. When adding fuel, keep away from sparks and flames. and safety of the motorcycle will be reduced, and the
Smoking is strictly prohibited to avoid fire caused by service life of the motorcycle will be shortened. The
explosion of three-wheeled motorcycle. motorcycle damage caused by improper use of gasoline
does not belong to the warranty scope of WMOTO
Automobile.

  
 

TFT instrument indication

Please refer to the "RT3S TFT Instrument User Manual" for the functional settings and usage instructions of
the TFT instrument.

  
 

Left combination switch


Name Functional description
The main functions of the left handle switch are as follows:
Press and hold the " " button, the electric
1. Windshield up
windshield gradually rises and release the
button
button to stop.
Press and hold the " " button, and the
2. Windshield up
3 electric windshield gradually lowers, and
button
release the button to stop.
Long press the MODE key for more than 2
1
seconds to reset the TRIP, long press the SET
2 3. Instrument key to enter the clock setting, short press
control button, the SET key for less than 2 seconds to adjust
4
LCD instrument, the hour value, short press the MODE key
see instructions to immediately enter the minute setting
on the right, TFT interface, short press the SET key to adjust the
5 7
instrument, see 10 minute value, short press the MODE key to
TFT instrument immediately enter the 1 minute setting, short
6 user manual press the SET key to adjust the 1 minute value,
short press the MODE key to exit the clock
setting, and the clock will display normally.
When the lighting switch button is pressed to the
position“ ”, the high beam lamp is turned on.
4.Dimmer switch
When the lighting switch button is pressed to the
position“ ”, the low beam lamp will light up.
Press and hold this button " " when the When the turn signal button is set to the
6. Horn button
vehicle needs to sound. “ “position, the left turn signal circuit is
5. Tu r n s i g n a l
When the motorcycle needs to overtake at night, connected. When the turn signal button is
7. Overtaking light switch.
press and release this switch continuously to set to the“ “ position, the right turn signal
switch
prompt the vehicle ahead. circuit is connected.

   
 

Right combination switch

The main functions of the right combination


switch are as follows: Name Instructions for use
When the switch is set to the“ “position,
1.Flameout the motorcycle will quickly turn off. When
switch. the switch is set to the" "position, the
motorcycle can be started.
When the entire vehicle is powered on
1 5 2.Parking light
but not started, press the switch to turn
switch
on the headlights and position lights.
2
When the switch is pulled to the " "
3 position, the left and right turn signal
3.Emergency
4 flash at the same time. When the switch is
switch
pulled to the " " position, the left and
right turn signal turn off.
4.Electric start If the motorcycle needs to be started by
 button electricity, just press the " "button.
During electric starting, the starting time shall not exceed 5.Refueling
Control the amount of mixed gas flow.
5s each time, and the interval shall not be less than handlebar.
10s each time. If the starting cannot be successful for 3
consecutive times, the inspection shall be carried out.

   
 

Control part
The brakes of this model are equipped
with front and rear disc brakes, and the braking
performance is reliable. Because braking is related
to personal and property safety, it must be adjusted
and maintained correctly frequently to achieve the
purpose of safe driving.
1

Name Instruction
Control the running speed of the front
1. Front brake
wheel, and its free stroke is: 10 mm ~20
handle
mm.

Control the running speed of the rear


2. Rear brake
wheel, and its free stroke is: 10 mm ~20
handle
mm.

2 

For adjustment and maintenance of braking, it is


recommended to visit our special service center
for this service from time to time.

  
 

Control part

The motorcycle is a dry centrifugal clutch, that is, an automatic clutch


with stepless speed change and fixed meshing. If the automatic clutch
stepless speed change has skidding or incomplete separation, please
go to the professional maintenance station or the special maintenance
service center of our company for maintenance.
3

Name Instruction
With the change of motorcycle running
3. A u t o m a t i c
speed, the separation and meshing of
clutch
clutch are automatically controlled.


1. In case of skidding or incomplete separation of
automatic clutch, it is recommended that users
go to professional maintenance station or special
maintenance ser vice center of our company for
debugging.
2. It is forbidden for users to adjust the clutch by
themselves, otherwise, the company will not provide
the warranty services of repair, replacement and refund.

  
 

Control part
Name Instructions for use
Press this button when the power is
turned on to open the seat cushion, If the
5 electronic switch cannot open the seat
4 4. Seat cushion
cushion, use the key to open the cargo
switch
box on the left side of the electronic
switch and pull the manual cable to open
the seat cushion.
If the electronic switch cannot open
the seat cushion, use the key to open
5. Seat cushion
the cargo box on the left side of the
6 7 switch
electronic switch and pull the manual
cable to open the seat cushion.
When the entire vehicle is powered on,
6. USB port connect the phone charging cable to
charge the phone.
7. Glove box Open the seat cushion to turn on the
lamp glove box lamp under the cushion.
8
On-board tools are placed in the glove
8. On-board box under the seat cushion.
tools On-board tools can be easily adjusted
and maintained during use.

  
 

Load limit

This model is designed to carry only one driver and one


passenger. Please strictly follow the following requirements,
otherwise the safety and stability of the motorcycle will be
affected.
1 Factory-determined maximum payload of the finished
vehicle : 150 kg.
1. The maximum load of glove box is kg.

 
1. Must follow the above instructions. If traffic accidents
occur due to overloading of users, causing injuries or
deaths, the consequences will be borne by the user.
2. The company will not provide the warranty services
of repair, replacement and refund due to paint removal,
deformation, surface chrome removal, etc. of the luggage
rack caused by user's illegal operation.
3. Before driving, in order to prevent the goods from
loosening and causing danger, please be sure to fix the
goods firmly and keep the weight of the goods as close
to the center of the motorcycle as possible so as to keep
the weight of the goods on both sides balanced

  
 

­€‚
The main function of the EFI system is to atomize the fuel supplied from the fuel tank, mix it with air to form a uniform
mixture and introduce it into the combustion chamber. The EFI system mainly consists of an electronic control unit (ECU),
a nozzle, a throttle valve body assembly, an intake air temperature, a pressure integrated sensor, an engine temperature
sensor, an ignition coil, a crankshaft position sensor, an oil pump assembly and an oxygen sensor.
The EFI management system can accurately control the mixing ratio of air and fuel entering the cylinder of the engine,
the combustion process and the exhaust gas conversion, so as to optimize the performance of the engine, improve the
driving performance, and more strictly control the pollution of the exhaust gas emitted by the motorcycle to the air.
The motorcycle EFI system is equipped with an EFI malfunction indicator lamp on the meter. When the ignition system
circuit is turned on, the indicator lamp will be on for a long time under normal working conditions. If there is a failure, the
lamp will not be on. When the engine is started, the lamp goes out under normal working conditions. In case of failure,
the lamp will turn on or flash continuously.
Check the EFI system with a fault diagnosis instrument to see if there is any fault information. If there is a fault, replace
the corresponding EFI parts.
1. When abnormal conditions occur in the daily use of the vehicle, a recovery initialization operation shall be performed
for the electronic injection system to clear the error information stored in the ECU.
The details are as follows:
First turn off the key for 15 seconds-then turn it on and off 5 times in a row (on and off-on and off-on and off-on
and off-on and off, each time with an interval of 0.5 seconds). In the process of key switch, each time the key oil pump is
turned on, it is qualified only if it is started once; otherwise, the initialization operation needs to be repeated.)-keep the
key closed for 15 seconds after the key switch is completed-initialization operation is completed.
2. When the vehicle fails to start for many times, the engine will be flooded. A cylinder cleaning operation is required
to remove unburnt combustion inside the engine.
The details are as follows:
First, keep the key and flameout switch open-the throttle is fully open for 5 seconds (the nozzle will not inject oil in this
state)-then press the start button and hold for 3-5 seconds-the cylinder cleaning operation is completed.

  
 

 
1. It is strictly prohibited to disassemble ECU and other EFI components when the motorcycle is on.
2. When disassembling and installing EFI components, do not drag and drop EFI components and their wiring harnesses excessively.
3. When installing parts equipped with rubber sealing rings such as nozzles and intake pressure temperature sensors, appropriate
amount of lubricating grease should be applied to the sealing ring to avoid damage to the sealing ring during assembly. After
removing the oxygen sensor, apply a small amount of anti sintering agent on the thread of the oxygen sensor to avoid sintering.
4. In order to avoid the blockage of the oil pump, if there are too many impurities or rust in the oil tank, the oil pump must be
removed and the oil tank must be thoroughly cleaned. When removing the oil circuit, cover the removal place with a rag first,
remove the oil pressure of the oil circuit, and avoid safety accidents caused by the ejected fuel.
5. It is strictly prohibited to start the oil pump without sufficient fuel in the oil tank to submerge the oil pump, otherwise the oil
pump may burn out.
6. It is prohibited to apply any applied voltage to EFI components. The main cable shall not be damaged during maintenance and
modification, and the additional equipment should be installed away from the sensors and ECU Installed more than 300mm.
7. When installing the fuel injector, pay attention to the limit between the fuel injector and the intake pipe to ensure that the angle
of the fuel injector is correct.
8. According to the requirements of national IV regulations, EU IV and EU V, the EFI fault indicator will not go off immediately after
troubleshooting, but only when the fourth cycle is started after three operating cycles.
9. If the initialization (reset) mode cannot repair the vehicle, please temporarily clear the internal fault.
10. If the vehicle is not to be used for long time, it is recommended to ride for 20 minutes every 2 months.
11. EFI parts must be replaced with those of the same model made by WMOTO. Even if the ECU hardware model is the same, it
cannot be exchanged between different models. The EFI parts of different models shall not be interchanged unless it is confirmed
that the parts are of the same model.
12. Clean the vehicle air filter element every 10,000KM; Clean the throttle body.
13. The motorcycle EFI system has passed the commissioning before leaving the factory. When the EFI system fails, it is strictly
prohibited to adjust the idle screw on the throttle valve body and to replace or adjust the components of the EFI system by yourself.
If you have any questions, please visit our special service station for maintenance.

   
 

­€‚
Structural schematic diagram of EFI system

24X Po s i t i o n Throttle Position Sensor Idle Control Valve


Target Wheel of Crankshaft
Throttle
Crankshaft Position Sensor

Heated Exhaust Gas


Oxygen Sensor
Ignition Coil

Engine Control
Engine Module
Temperature M3.5ƒƒ„
Sensor

Inlet Temperature/ Serial Communication WCPR Fuel


Pressure Sensor Interface of Fault Pressure
Diagnosis Switch Regulator

Fuel
Ignition Switch Pump

High
Fault Rotate
Temperature
Battery Indicator Speed
Indicator Catalytic Converter

  
 

­ „

Common Classification Possible causes Troubleshooting method


faults
The batter y power supply is not Check and tighten the battery
E l e c t r i c a l connected properly
equipment Poor contact or burnt out of the fuse Check and replace the fuse
Oil pump does
not work Damaged oil pump relay Check and replace the oil pump relay
EFI Oil pump failure Replace with a new oil pump
ECU failure or no program Replace the ECU

I n t a k e a n d Leakage in the air intake system causes Check theofinstallation position of the fuel injector, the installation
exhaust the air-fuel ratio to be too lean for surface
connection
the intake pipe and the engine, the installation
between the throttle body assembly and the intake
ignition pipe, and whether the desorption pipe of the intake pipe leaks
Ignition coil fault Replace the ignition coil
Fuel injector failure or blockage Check and replace the fuel injector
Insufficient oil pump pressure Check or replace the oil pump
EFI
Throttle position sensor fault Check or replace the throttle position sensor
The whole Oxygen sensor is damaged Check or replace the oxygen sensor
vehicle can Check or replace the intake air temperature sensor or cylinder
not start The temperature sensor is damaged head temperature sensor
Trigger coil failure Check the trigger coil and harness
Poor ignition of spark plug
Engine Check the connector or replace the spark plug or spark plug cap
Poor contact between spark plug cap
and spark plug
Cylinder pulling or leakage on the valve Check and replace the engine
sealing
E l e c t r i c a l Battery power supply is not connected Check and tighten the battery
equipment well or power loss

  
 

Common Classification Possible causes Troubleshooting method


faults
T h e w h o l e E l e c t r i c a l Poor contact or burnt out of the fuse Check and replace the fuse
v e h i c l e c a n equipment
not start Damaged oil pump relay Check and replace the fuse relay box
Check whether there is air leakage at the installation position of
Leakage in the intake system causes fuel injector, the installation surface of intake pipe and engine,
High idle lean air-fuel ratio and unstable speed and the installation connection between throttle body assembly
speed or Intake and and intake pipe
unstable idle exhaust The throttle cable is too tight and does Check and adjust the tightness of throttle cable or replace the
speed not return to zero, and the leakage of valve body
the valve body is too large
The channel beside the valve body Clean up carbon accumulation
seriously blocked by carbon deposit
Re initialize to reset the stepping motor, so as to eliminate the
Step loss of step motor
High idle step loss of the stepping motor
speed or Damaged step motor Replace the step motor
EFI
unstable idle
speed Throttle position sensor fault Check or replace the throttle position sensor
Insufficient oil pump pressure Check or replace the oil pump
High idle Poor ignition of spark plug
speed or Poor contact between spark plug cap Check the connector or replace the spark plug and spark plug cap
Engine
unstable idle and spark plug
speed
Engine valve clearance is too small Check the engine valve clearance
Poor ignition of spark plug Check the connector or replace the spark plug or spark plug cap
Excessive Poor contact between spark plug cap
refueling, and spark plug
shaking and Engine
flameout Valve clearance is too small or uneven Check and adjust valve clearance
Cylinder pulling or leakage on the valve Check and replace the engine
sealing

   
 

Common Classification Possible causes Troubleshooting method


faults
Fuel injector failure or blockage Check and replace the fuel injector
Impurities in the fuel filter Replace fuel filter
Re initialize to reset the stepping motor, so as to eliminate the
Excessive refueling, EFI Step loss of step motor step loss of the stepping motor
shaking and
flameout Throttle position sensor fault Check or replace the throttle position sensor
Insufficient oil pump pressure Check or replace the oil pump
Intake and The filter screen of air filter is too dirty Clean the filter screen of the air filter and replace the muffler
exhaust or the exhaust is blocked
Oxygen sensor failure Check and replace the oxygen sensor
Intake air temperature / pressure sensor Check or replace the intake air temperature sensor
EFI failure
Cylinder head temperature sensor failure Check or replace the cylinder head temperature sensor
Poor ignition of spark plug
High fuel Poor contact between spark plug cap Check the connector or replace the spark plug or spark plug cap
consumption Engine and spark plug
Cylinder pulling or leakage on the valve Check and replace the engine
sealing
Intake and The filter screen of air filter is too dirty Clean the filter screen of the air filter and replace the muffler
exhaust or the exhaust is blocked
Bad driving habits, improper tire pressure , serious wear of transmission chain or belt, abnormal braking
Other system

   
†  

Inspection before driving


Before driving, check in accordance with the following requirements to ensure users' safe driving and
successful driving.
No. Items Inspection Remark

1 Fuel system Inspect the fuel capacity and fuel valve for oil leakage
According to the mileage and working
Check whether the lubricating oil is deteriorated and conditions, regularly carry out three-
2 Lubricating oil
whether the capacity is lower than the lower scale line level maintenance on the motorcycle:
Check whether the power supply and energization of
3 Electrical part
the electrical parts of the finished vehicle are normal F r o m 1,000 k m~2,000 k m, t a k i n g
4 Battery Check whether the voltage is lower than 12V lubrication and fastening as the main
contents.
Check whether the free stroke is within the specified
5 Brake handle
value F ro m 3,000 k m~6,000 k m,t h e m a i n
Check the flexibility of the throttle handle and the stroke contents are inspection, adjustment,
6 Throttle handle
(2 ~ 6) mm of the throttle handle<g11> lubrication and fastening.
Steering Check the flexibility and stability of steering
7
mechanism mechanism ~ 10,000 km, with overall analysis,
8 Tire/wheel Check tyre pressure and wear cleaning, inspection and adjustment,
lubrication and fastening, replacement
Lighting/signal Check whether the lighting lamp/signal lamp/ of worn parts and elimination of hidden
9
indicator indicator lamp is working. dangers as the main tasks.
Check the wear of brake shoes and whether the Regular three-level maintenance is
10 Brake
braking performance is good. re c o m m e n d e d t o t h e c o m pa n y’s
Main bracket/side Check the main bracket/side bracket for bending special maintenance ser vice center
11
bracket deformation and good return for installation, commissioning and
All-vehicle Check whether the fasteners of the finished vehicle maintenance
12
fastener are loose or fall off.

  
†  

Starting and preheating

1 During electric starting, the starting time shall not exceed 5s each time,
and the interval shall not be less than 10s each time. If the starting
is unsuccessful for 3 consecutive times, check it. The starting and
preheating steps of the cold vehicle are as follows:
1. Turn on the ignition lock and check whether the motorcycle instrument
indicator works normally.
2. Grasp the front or rear brake handle, retract the side bracket, and turn
on the electric start control switch.

 
If you can't start electrically, close the ignition lock, wait
2
for a few seconds to protect the battery, and then restart.
Do not exceed 5S at each start. When you can't start
2
electrically, check the whole vehicle circuit and oil circuit.

  
†  

Starting and preheating

3. Press the electric start button to start the motorcycle.


4. After starting, preheat for 3 ~ 5 minutes under the
idling state. Only after the motorcycle is warmed up can
it run normally.

3

1. In order to prolong the service life of the motorcycle,
when driving under cold conditions, please make sure
that the user warms up for 3-5 minutes before driving,
and at the same time stop high-speed driving. During
preheating, it is forbidden to increase the throttle for
preheating.
2 . If the engine cannot start, first turn off the ignition
lock key, wait for about 1 minute, then turn on the
ignition lock key and try to start again.

  
†  

Driving operation

1. After starting and preheating, retract the main side


bracket, hold the brake handle, and put the motorcycle in
2
a braking state to prevent slipping.
2. Release the brake handle and slowly rotate the throttle
handle to accelerate; Start the motorcycle and wait for
it to run smoothly before retracting both feet onto the
pedals.
1
 
1.Please wear protective equipment (e.g. helmet,
protective gloves, protective glasses, protective clothing,
etc.) before driving. 2. When the automatic clutch is not
completely disengaged or slips, it is forbidden to drive
the motorcycle.
3. It is forbidden to increase the throttle when starting
the motorcycle.

  
†  

Operation of New Motorcycle


After buying a new car, users shall pay attention to the running-in of the new motorcycle (the running-in period
is 1,000km at the beginning, and the odometer reading shall prevail). The running-in quality of the new motorcycle
directly affects the service life of the motorcycle, so the user should control the rotation speed to about 6500r/min (the
speed is not more than 50km/h, depending on the speedometer) within the first 1000km. After the running-in period is
completed, an initial maintenance should be carried out to compensate for the initial slight wear, prolong the service life
of the engine and ensure the best performance of motorcycle. Change the company's special oil every 300km. In case
of any engine failure during the running in period and trial operation, please contact the local dealer or the company's
special maintenance service center.

During driving, the speed shall be controlled at about 4,000r/min, and the refueling hand shall control the stroke at
about 1/4. After driving for 1 hour, the engine shall be cooled for (5 ~ 10) minutes.

During driving, the speed shall be controlled at about 5,000r/min, and the refueling hand shall control the stroke at
about 1/2. After driving for 1 hour, the engine shall be cooled for (5 ~ 10) minutes.

When driving, the speed shall be controlled at about 6,000r/min, and the refueling hand should control the stroke
at about 3/4.

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†  

Safe driving instruction


1. Precautions for driving up and down ramps
When driving on mountain roads with twists and turns and undulating slopes, the driving speed shall be adjusted
according to the actual situation to avoid engine overload.

motorcycle stalls.

and avoid slipping.


2. Precautions for driving on wet and slippery road (or in rain and fog)
When driving on rainy days or on wet roads, the adhesion coefficient between the tire and the ground is poor, which is
easy to cause floating phenomenon. Therefore, it is not suitable to drive at high speed, which is easy to cause falling,
which is very dangerous. In this case, please note the following points to ensure driving safety:

exceeds the maintenance limit by 2mm, reduce the vehicle speed and do not use the brake urgently.

braking.
3. Precautions for driving on ice and snow ground
When driving on ice and snow roads, install tyre anti-skid chains on tyres or use anti-skid tyres.

prohibited. When decelerating, return the speed regulating handle to decelerate the vehicle, which is conducive to
improving the braking efficiency. Do not hold the brake pedal to the bottom at one time, but brake from light to heavy.

that the wheels do not slip and idle.

 
†  

Safe driving instruction


4. Precautions for driving braking
The higher the speed of the motorcycle, the longer the braking distance. Therefore, during braking, the brake shall be
controlled according to the vehicle speed and the required braking distance.

easy to produce "floating", resulting in difficulty in controlling the steering mechanism and braking system. So the
drivers shall reduce the speed when driving on rainy days, foggy days and wet roads. When driving at high speed
through the mountain pass, overtaking or passing through the tunnel entrance, it will be affected by the lateral wind.
At this time, the vehicle speed shall be properly controlled to avoid accidental shaking of the vehicle. When using the
motorcycle brake, the user shall first use the rear brake, and then use the front brake to control the running speed of
the motorcycle.

When driving in water or after washing the car, drive at a low speed and gently hold the front and rear brake handles
intermittently to dry the front and rear brakes. After driving on muddy land, sand dune land and roads with poor road
conditions, the brake drum, brake shoe and brake disc shall be cleaned in time to avoid excessive wear

frequently, otherwise the brake will overheat and affect the braking performance, and braking shall be carried out
according to the actual situation. When driving on rainy, wet and slippery roads, it is forbidden to drive at high speed.
5. Precautions for exhaust emission pollution
Please try not to breath the exhaust gas discharged by the motorcycle, because the exhaust gas contains carbon
monoxide (CO), which is harmful to human body. It is strictly prohibited to start and operate the motorcycle in the
garage or other closed areas. The exhaust muffler shall ensure that the exhaust gas is unobstructed without blockage,
so as to facilitate the diffusion of exhaust gas. Check the exhaust muffler for air leakage and ensure that the exhaust gas
diffuses from the tail of the exhaust silencer.

  
‡ 

Regular maintenance periodical table


Maintenance Odometer km
Maintenance cycle
items Running in period 1,000km Every 5,000km Every 10,000km Every 20,000km Remark
Replace every 300km Replace

Replace every 10,000Km 1.Preheat the engine


Check / clean / replace (every 10,000Km or in case of failure)
before draining the oil.

Clean Replace 2.**:This item refers to


Throttle Every 10,000km
medium weight wheel
lubricating oil.
Throttle cable Check / adjust free stroke

Check/adjust/exhaust Check/adjust/exhaust 3.*: It is recommended


to visit the company’s
CVT transmission system Clean
special maintenance
Check/tighten Check / tighten / charge service center for
Tire Check/adjust air pressure Check/adjust air pressure maintenance on a
Check/replace/ regular basis.
Check Check/lubricate Replace
lubricate
Check/lubricate Check/lubricate Replace 4.W h e n d r i v i n g i n
abnormally wet or dusty
High pressure oil pipe Check whether the clamp is loose Replace
a r e a s, t h e p e r i o d i c
Valve clearance Check/adjust (every 10,000Km or in case of failure) maintenance cycle
Engine oil screen Clean Clean Clean/replace shall be appropriately
shortened.
Coolant Check / Supplement Check / Supplement Replace

Disc brake oil Check / Supplement Check / Supplement Replace

Fasteners (triaxial and nut) Check/tighten Check/tighten

  
‡ 

Inspection and replacement of engine oil


After preheating for a few minutes, please replace the oil strictly according to the standard.

1. Take out the dipstick and check whether the oil is


black and deteriorated; check whether the oil level is lower
than the lower limit, if it is lower than the lower limit, the oil
1 should be replenished between the upper and lower limit; if
it is black and deteriorated, the oil should be replaced.
2. Place an oil pan under the engine; remove the oil drain
bolt to drain the oil; turn the engine several times to let the
residual oil flow out completely, then install the oil drain
bolt and add oil according to the standard. Torque of the oil
drain bolt: 15 N · m.

 
1. Replace the lubricating oil when the engine is hot.
2 2. It is forbidden to remove the oil drain bolt when the
engine is at high temperature, so as to avoid screw
slippage.
3. When replacing with new lubricating oil, it must be
filtered.
4. Observe whether the filter screen, sealing gasket, spring,
O-shaped sealing ring and oil drain bolt are in good
condition. If they are damaged, replace them.

 
‡ 

Cleaning of air filter


After the filter element of the air filter is blocked by dust,
the resistance of the intake system will increase, the
mixture is too rich, the power will decrease and the fuel
1
consumption will increase. Therefore, the filter element
should be checked, cleaned and replaced regularly.
1. Remove the air cleaner element.
2. Blow the dust and dirt of the paper filter element with
compressed air or replace the paper filter element, and
clean the filter screen with neutral solution and blow dry.

 
1. When installing the filter element, it should be correctly
installed in a fixed position. When driving in areas with
2
heavy dust, the maintenance period of the filter element
should be shortened.
2. It is forbidden to use the following cleaning agents to
clean the filter screen, such as gasoline, low ignition point
solvent, acidic, alkaline and organic volatile oil.
3. When the filter element is not installed, the motorcycle
cannot be started, otherwise the piston, piston ring and
cylinder block will be excessively worn.
4. The cleaning of air filters should be carried out regularly
at our special ser vice center for maintenance and
replacement of filter elements.

 
‡ 

Inspection and addition of antifreeze

1. The antifreeze used by our company is ethylene glycol type, which is a


slightly toxic liquid. The antifreeze sold on the market is generally dyed,
mostly blue or green. The original antifreeze of our company is in red.
2. It is recommended to add genuine antifreeze from our company.
Please pay attention to the production date of antifreeze and the shelf
life at normal temperature is 2 years. Upper tick line
3. Adding antifreeze should be done in a cold state, and the cover
plate of the water inlet of the right auxiliary water tank should be Lower tick line
opened. Unscrew the cover of the attached water tank and fill it with
antifreeze, which is generally suitable at 2/3 of the top and bottom. It is
recommended to add antifreeze treatment within one year after the new
car is replenished, and if it exceeds one year, it needs to be replaced.
4. Concentrated antifreeze sold on the market is not recommended.


1. Do not open the water tank cover when the engine is at
high temperature, otherwise, under high pressure, the high-
temperature antifreeze may spray out and hurt people.
2. Antifreeze of different brands and models cannot be mixed.

  
‡ 

Inspection and adjustment of spark plug

Remove the spark plug. If the skirt of the


spark plug insulator is gray white, replace the spark
plug of the same model. If the spark plug insulator
is dark black or the surface is seriously greasy and
dark black carbon deposit, clean the air filter and
check whether there are other faults in the whole
vehicle. If the skirt of spark plug insulator is brown,
the engine combustion is normal.

0.7mm~0.9mm
Spark plug model: CR8EH-9
Spark plug gap: 0.8mm~0.9mm
Spark plug torque: 17.5N.m(1.75kgf.m)

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‡ 

Adjustment of accelerator cable


Adjust the throttle wire rope by turning the adjusting nut
to achieve the correct free stroke of the throttle handle.
1. When the free stroke of the throttle handle is greater
1
than or less than the standard value, it needs to be
readjusted.
2. Adjustment method for free stroke of throttle wire cable:
loosen the locking nut, turn in or out the adjusting nut
until the specified free stroke is reached, and tighten the
locking nut.

Standard value of throttle handle: 2mm ~ 6mm


2
In case of interference and wear of throttle steel wire
cable, the acceleration handle and steel wire cable must
be removed for cleaning or replacement, and lubricating
grease shall be added.

  
‡ 

Inspection of front and rear brakes


The front and rear brakes of this model are equipped with
disc configuration, which has the advantages of stable
braking performance, safety, reliability, labor saving,
excellent heat dissipation, etc. 1. When the free stroke of
the brake handle is greater or less than the standard value,
1 it needs to be readjusted.
2. Check the oil level of the oil storage cylinder from the
observation hole. When the oil level of the oil storage
cylinder is lower than the lower limit position, the brake oil
shall be replenished to the upper limit position.
3. Check the wear of friction plate and brake disc. If the
thickness of friction plate is less than the maintenance limit
value of 2.0mm and the thickness of brake disc is less than
the limit value of 3.0mm, replace the friction plate and
2 2 brake disc.

 
1. When the brake handle is soft and loose, it indicates
that there is air in the hydraulic brake, which must
be checked and adjusted by our company's special
maintenance service center.
2. Brake oil cannot be mixed with other lubricating
oils. The replaced brake oil cannot be used again, and
Standard value of stroke of brake handle: 10 mm ~ 20 mm
different brands of brake oil cannot be mixed, otherwise,
Recommended brake oil: DOT4
the service performance of hydraulic brakes will be
seriously damaged.

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‡ 

Inspection of wheels
Outer tire wear limit value
Outer tire Front
Twi scale mark
wear limit wheel
value Rear wheel Twi scale mark

Yaw limit value of wheel


Yaw limit value of Axial direction 2.0mm
wheel Radial direction 2.0mm

 
1. If the tire pressure is too high, the riding comfort will be
reduced and the wear of various parts will be accelerated. If the
tire pressure is too low, the rolling resistance of the tire will get
increased and the fuel consumption will be increased. In serious
Tyre size and air pressure
cases, part delamination of the tire will result in tire burst.
Front wheel 120/70-15 2. If the inner tube valve core leaks, repair or replace the valve
Tire size
Rear wheel 140/60-14 core. Repair or replace the tube when it leaks.
3. Regularly check and adjust the wheels at our special service
Front wheel 200(kPa)
Tyre pressure center.
Rear wheel 250(kPa)

  
‡ 

Battery
The vehicle has two configurations of storage battery (dry charged) or
storage battery (wet charged), namely, the specification is 12V10Ah,
which adopts full DC power supply.
Battery (dry charged)
Before delivery, the product is equipped with special storage batteries
and electrolyte. It can be used after adding electrolyte for 30 minutes
(suggestion: use one-time slow charging).
Battery (wet charged)
The valve regulated wet charge maintenance free lead-acid battery does
not need to inject liquid into the battery. Confirm the initial voltage
before use. If the terminal voltage of the battery is below 12.60 under
sufficient voltage state, the battery must be charged and used after
sufficient voltage. Vehicle Modification Instructions
The load power of external equipment at the
  reserved port shall not exceed 20W; Do not refit
1. Regularly visit our company's special maintenance the vehicle without authorization, otherwise, the
service for checking and charging. company will not bear any consequences.
2. Caution! The electrolyte contains sulfuric acid, so you
should avoid contacting it with your skin, eyes or clothes.
If you accidentally splash it into your skin and eyes, you
should immediately wash it with plenty of water and go
to hospital for treatment. 3. When charging, keep good
ventilation and avoid fire source near the battery.
4. Waste batteries will cause serious pollution to the
environment. Please be sure to send the waste batteries
to the designated recycling station nearby and properly
dispose of the waste batteries according to relevant
regulations.

 
‡ 

Replacement of fuse Adjustment of electric horn

When the current exceeds the specified value, the fuse sheet will After the motorcycle has been running for a period of time, the fixing nut
automatically fuse to protect the battery and electrical components. The and adjusting screw of the electric horn may become loose, resulting in
fuse current of the fuse sheet used in this car is 10A-30A. hoarseness or silence of the electric horn. The adjustment of the electric
horn must be carried out at the special maintenance service center of
the company.

1. Fixed nut 2. Adjusting screws

   
Replace the corresponding fuse of the same model in strict Users are not allowed to adjust the fixing nut and adjusting
accordance with the identification on the fuse box. screw of the electric horn at will, otherwise, the company will
not guarantee "three guarantees" (for repair, replacement or
compensation of faulty products)

  
‡ 

Cleaning and storage


1. Motorcycle cleaning
(1) Before cleaning the vehicle, the vehicle must be in the flameout state. After the engine is cooled, block the air outlet
at the tail of the exhaust pipe, and then wash the outside of the vehicle. During cleaning, pay attention to that the water
gun pressure should not be too high, otherwise the lubricating grease will be washed clean (such as wheel bearings,
steering column bearings, oil seals, etc.). (2) When washing the car, try to avoid high-pressure water washing directly into
electrical parts (such as switches, instruments, voltage regulators, relays, etc.), electronic injection parts, and avoid high-
pressure water spraying into internal parts (such as the back of lamps and instruments, slot of storage box, etc.), so as to
prevent electrical short circuit and water entering the storage box. (3). After cleaning, wipe the surface of the motorcycle
with a clean cotton cloth or clean towel. (4). After cleaning, it is necessary to stand for more than 10 minutes so that the
water accumulated on the motorcycle can be drained before starting the vehicle.
2. Storage of motorcycle
(1). Before long-term parking, drain the fuel from the fuel tank and then install the fuel tank cover. Vehicle that have not
been used for a long time should be started at least once a month to avoid blockage of oil passages. (2). Remove the
spark plug, pour 5ml of new lubricating oil into the spark plug hole, inject it into the cylinder, and install the spark plug.
And rotate the engine crankshaft for several turns, so that the injected lubricating oil can be evenly distributed in the
combustion chamber to lubricate the cylinder wall. (3) Remove the battery and charge it slowly for one time. Store the
battery in a dry, dark and indoor environment. Do not store the battery in an overheated or humid environment: below

value, use wood blocks to raise the tire so that the tire does not contact the ground. (5) After storage, it should be stored
in a ventilated, dry, clean, rain-proof and sun-proof environment, away from flammable, chemical corrosive and other
harmful substances. (6). When used after storage, it should be fully cleaned and checked once, then fuel should be added
and the battery should be slowly charged once. If it is stored for more than 4 months, the engine lubricating oil shall be
replaced.

  
Technical specifications and performance parameters

Items Specifications/parameters
Outer contour dimension (length× width × height) 2165mm ×767mm ×1395mm
Wheelbase 1545mm
Minimum ground clearance 155mm
Minimum turning circle diameter 4570mm
Finished motorcycle kerb mass 194kg
Maximum capacity 150kg
Engine model ZS1P73MM-S
Engine Type 4-Strokes, Single Cylinder, 4 Valves, DOHC
Cylinder diameter × stroke 73.0mm×59.0mm
Volume 247ml
Compression ratio 10.7:1
Electronic control unit ECU MT05
Lubricating system Pressure splash
Starting mode Electric starting
Maximum net power/corresponding rotation speed
Maximum torque/corresponding speed
Minimum no-load stable speed
Fuel consumption under operating conditions 3.56L/100km (measured according to GB15744-2019)
Maximum speed 109km/h
Fuel tank capacity and fuel model
Crankcase 10W/40, full capacity 1.3L, maintenance exchange capacity 1.1L;
Type and capacity of lubricating oil
Gearbox 80W-90, full capacity 150ml, maintenance exchange capacity 120mL
Tyre size/Air Pressure Front 120/70-15M/C/200kPa, Rear140/60-14M/C/250kP

 
„ˆˆ„ˆ‰‚ˆŠ‚

B-BLACK,BLUE-BU,RED-R,BROWN-BR,LIGHT BLUE-LB,PINK-P,DARK BROWN-DB,SKY BIUE-


Sb,YELLOW-Y,GREEN-G,WHITE-W,ORANGE-O,LIGHT GREEN -Lg,GRAY-Gr,Violet-V

 
  

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