TASK LIST
Field Name          Group              Profile               Keydate         Group Counter
Field Description   This system will   NSPL: This sets       Current date of Basically used for
                    generate           the default           creation        unique
                    for tasklist       fields selection in                   identification
                    identification     tasklist                              of tasklist within a
                                                                             group
Data Type           Char               Char                  Char            Char
Field Length        8                  7                     10              2
                            1                 EEP1             23.01.2024                1
                            2                                                            1
                            3                                                            1
4   EEP1   23.01.2024   1
5                       1
6   EEP1   23.01.2024   1
7                       1
8   EEP1   23.01.2024   1
9   EEP1   23.01.2024   1
10                       1
11                       1
12   EEP1   23.01.2024   1
13   EEP1   23.01.2024   1
14                       1
15   1
16   1
17   1
18   1
18                       1
19   EEP1   23.01.2024   1
20   EEP1   23.01.2024   1
21                       1
21                       1
22                       1
23   EEP1   23.01.2024   1
24   1
25   1
26   1
27                       1
28   EEP1   23.01.2024   1
29   EEP1   23.01.2024   1
30                       1
31   EEP1   23.01.2024   1
32                       1
33                       1
34   1
35   1
36   1
37                       1
38   EEP1   23.01.2024   1
39   EEP1   23.01.2024   1
40   EEP1   23.01.2024   1
41   1
42   1
43   1
44   1
44                       1
45   EEP1   23.01.2024   1
46                       1
47                       1
48                       1
49   EEP1   23.01.2024   1
50                       1
51                       1
52   EEP1   23.01.2024   1
53                       1
53                       1
54                       1
55                       1
56                       1
57   EEP1   23.01.2024   1
58   EEP1   23.01.2024   1
59   EEP1   23.01.2024   1
60   EEP1   23.01.2024   1
61   EEP1   23.01.2024   1
62                       1
63                         1
64   EEP1     23.01.2024   1
65   EEP1   23.01.2024         1
66   EEP1   23.01.2024         1
Short Description                    Planning Plant
Description of tasklist
Char
40
                TRASH RACK, INTAKE            AWAC
                 STOPLOGS AT WEIR             AWAC
                INTAKE ROLLER GATE            AWAC
        FLAP GATE            AWAC
BOTTOM OUTLET, RADIAL GATE   AWAC
PENSTOCK VALVE 1 AND 2   AWAC
   PENSTOCK 1 AND 2      AWAC
STOPLOG GATE, TAILRACE   AWAC
   TURBINE 1 AND 2       AWAC
       TURBINE 1 AND 2           AWAC
TURBINE BEARING, TURBINE 1 & 2   AWAC
BUTTERFLY VALVE, TURBINE 1 & 2   AWAC
  GOVERNOR, TURBINE 1 AND 2      AWAC
GOVERNOR, TURBINE 1 AND 2   AWAC
 COOLING WATER SYSTEM       AWAC
     GENERATOR 1&2          AWAC
     CO2 EQUIPMENT          AWAC
   MECHANICAL BRAKE         AWAC
   AIR/WATER COOLERS        AWAC
10.5KV. BUS-BAR GENERATOR   AWAC
 10.5KV. BUS-BAR GENERATOR    AWAC
EXCITATION SYSTEM GENERATOR   AWAC
      THRUST BEARING          AWAC
UPPER GUIDE BEARINGS   AWAC
LOWER GUIDE BEARINGS   AWAC
 MAIN TRANSFORMER      AWAC
REGULATING TRANSFORMER   AWAC
AUXILIARY TRANSFORMER    AWAC
 TRANSFORMER AT WEIR 2   AWAC
TRANSFORMER AT WEIR 2    AWAC
MATCHING TRANSFORMERS    AWAC
 FIRE PROTECTION PLANT   AWAC
     15 KV. BUS BAR      AWAC
    132 KV. BUS BAR      AWAC
10.5KV, OUTGOING DISCONNECTORS   AWAC
    BRAKING DISCONNECTOR         AWAC
 15 KV. DISCONNECTOR TRAFO 1&2   AWAC
   15 KV. DISCONNECTOR TRAFO 1&2        AWAC
  15 KV. DISCONNECTOR, REG. TRAFO       AWAC
     132 KV. LINE DISCO AWASH 2         AWAC
132 KV. LINE DISCO TAFO1$BUS COUPLING   AWAC
 132 KV. LINE DISCO TAFO1$BUS COUPLING   AWAC
132KV LINE DISCO TRAFO2&VOLT MEASURING   AWAC
             15 KV. CABLES               AWAC
         LIGHTNING ARRESTORS             AWAC
     INDOOR LOAD-BREAKER SWITCH          AWAC
   INDOOR LOAD-BREAKER SWITCH          AWAC
  132 KV. CIRCUIT BREAKERAWASH 2       AWAC
132 KV. CIRCUIT BREAKER BUS COUPLING   AWAC
  10.5KV. CIRCUIT BREAKER GEN 1&2      AWAC
     400 V. AC. CIRCUIT BREAKER        AWAC
   400 V. AC. CIRCUIT BREAKER     AWAC
132 KV. POTENTIAL TRANSFORMER     AWAC
10.5 KV. POTENTIAL TRANSFORMERS   AWAC
 15 KV. POTENTIAL TRANSFORMER     AWAC
  SWITCH BOARD INSTRUMENTS        AWAC
132 KV. CURRENT TRANSFORMERS      AWAC
10.5 KV. CURRENT TRANSFORMERS     AWAC
 15 KV. CURRENT TRANSFORMERS      AWAC
   GEN MANAGEMENT RELAY           AWAC
    LINE PROTECTION RELAYS        AWAC
 LINE PROTECTION RELAYS   AWAC
TRAFO MANAGEMENT RELAY    AWAC
   AUXILIARY RELAYS       AWAC
     SIGNAL RELAYS        AWAC
 AUXILIARY CONTACTORS     AWAC
   PUMPS ( DRAINAGE )     AWAC
    AIR CONDITIONING      AWAC
SWITCH YARD COMPRESSOR    AWAC
SWITCH YARD COMPRESSOR   AWAC
   SURGE TANK CRANE      AWAC
  POWER HOUSE CRANE      AWAC
     POWER HOUSE CRANE                AWAC
      TAIL RACE CRANE                 AWAC
      STATION BATTERY                 AWAS
WEEKLY ELECTRICAL INSPECTION   AWAS
WEEKLY MECHANICAL INSPECTION   AWAS
                            Planner
Workcenter   Usage          Group     Overall Status          Maintenance Strategy
             4: Plant                 2: Release of order     This controls timeline of
             maintenance              *Released for Order     maintenace.
                                      means that              Ex. - PM-ST1
                                      you can use the task         PM-ST2
                                      list                         PM-ST3
Char         Char           Num       Char                    Char
8            3              3         3                       6
             4              MEC                              2 PM-ST1
  AW23-MEM
                           4 MEC                             2 PM-ST1
  AW23-MEM
                           4 MEC                             2 PM-ST1
  AW23-MEM
           4 MEC   2 PM-ST1
AW23-MEM
           4 MEC   2 PM-ST1
AW23-MEM
           4 MEC   2 PM-ST1
AW23-MEM
           4 MEC   2 PM-ST1
AW23-MEM
           4 MEC   2 PM-ST1
AW23-MEM
           4 MEC   2 PM-ST1
AW23-MEM
AW23-MEM
           4 MEC   2 PM-ST1
AW23-MEM
           4 MEC   2 PM-ST1
AW23-MEM
           4 MEC   2 PM-ST1
AW23-MEM
AW23-MEM
           4 MEC   2 PM-ST1
AW23-MEM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 MEC   2 PM-ST1
AW23-MEM
           4 MEC   2 PM-ST1
AW23-MEM
           4 ELE   2 PM-ST1
AW23-ELM
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 MEC   2 PM-ST1
AW23-MEM
           4 MEC   2 PM-ST1
AW23-MEM
           4 MEC   2 PM-ST1
AW23-MEM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
           4 ELE   2 PM-ST1
AW23-ELM
  AW23-ELM
             4 ELE   2 PM-ST1
  AW23-ELM
             4 ELE   2 PM-ST1
  AW23-ELM
AW23-ELM     4 ELE   2 PM-ST1
AW23-MEM     4 MEM   2 PM-ST1
Operation/                                                  Work involved in
Activity number Operation Description                       activity
0010               Task-1                                   Amount of work
0020                                                        involved in
0030 So on… as                                              performing the
much operation are                                          activity
there.
Char               Char                                     Char
4                  40                                       7
              10 Check trash rack carefully
              20 clean trash rack gear room.
              30 Clean the rack and remove debris
              40 Re-paint the rack with anti corrosive.
              50 Check and maintain all electrical motors
              60 Check and maintain all limit switches
              70 Check and maintain all contrectors
              10 Check the lifting beam (LB)
              20 Check the LB grappling device.
              30 Clean & grease all movable parts
              40 Inspect the anti corrosion paint
              50 Inspect & check Anti corrosive paint.
              60 Inspect & check stoplogs rubber sealing.
              70 Grease the wheels.
              80 Clean the frame and concrete lids.
              10 Check oil level,oil filter,safety valve
              20 Check throttler and oil leakage
              30 Lubricate movable parts.
              40 Check electrical connections, fuses
              50 Check bimetal release, arc chambers
              60 Check all limit switches.
              70 All items under 3M.
              80 Clean intake chamber for debris.
              90 Check servomotor for leakage.
             100 All items under 6M.
             110 Fill roller bearings with grease.
             120 Check oil pumping & oil sample test.
             130 Check & Clean motor with bearings.
             140 Check if deformed parts on gate.
             150 Inspect & check embedded parts.
             160 Check anti-corrosive paint & refresh.
170 Test operation of whole system.
180 All items under 1Y.
190 Clean oil container, pump, valves.
200 All items under 2Y.
210 Major overhaul.
 10 Clean all foreign matters in the room.
 20 Check oil level,oil filter,safety valve
 30 Check throttler and oil leakage
 40 Lubricate movable parts.
 50 Check electrical connections, fuses
 60 Check bimetal release, arc chambers
 70 Check all limit switches.
 80 Check leakage through gateshaft sealing
 90 Operate gate & check for proper function
100 All items under 3M.
110 Check servomotor for leakage.
120 All items under 6M.
130 Check oil pumping & oil sample test.
140 Check & Clean motor with bearings.
150 Check if deformed parts on gate.
160 Inspect and check embedded parts.
170 Check anti corrosive paint and refresh.
180 Test operation of the whole system.
190 All items under 1Y.
200 Clean oil container, pump, valves.
210 All items under 2Y.
220 Major overhaul.
 10 Check lubrication & grease all nipples.
 20 Check loose bolts & damaged parts.
 30 Check electrical connection &Tighten it
 40 Check limit switches operation
 50 Flushing of bottom outlet.
 60 Clean room & whole equipments.
 70 All items under 3M.
 80 Clean electric motor & its bearings.
 90 Grease, replace if necessary.
100 Check safety coupling with braking shoes
110 Check limit switches & its bearing.
120 Check & Clean oil in gear reducer.
130 Check elctro-hydraulic thruster.
140 Check sealing & embedded parts.
150 Check paint & refresh if necessary.
160 All items under 1Y.
170 Renew oil in gear reducer if necessary.
180 All items under 2Y.
190 Major overhaul
 10 Check the oil level in the oil sump.
 20 Servomotor&oil line must be air vented.
 30 Clean the nozzels on the penstock
 40 clean starting device & its bearing
 50 Check operation of starting devices.
 60 Clean all rooms.
 70 Dismantle lannellar filter & clean it.
 80 Check penstock rupture protection
 90 check air venting valves.
100 Check rubber sealing of closing disc
110 Check servomotor sealings.
120 Clean oil sump and oil lines.
130 Take oil sample & test. Change oil
140 Clean vessels of mercury balance.
150 Clean water tubes of mercury balance.
 10 Check sliding saddles & Lubricate it.
 20 Check leakage in expansion joints
 30 Check man-hales. Tighten bolts.
 40 All items under 3M.
 50 Inspect anticorrosive paint on surface.
 60 Check sliding saddle,Insert steel plate
 70 Check for leakage from expansion joints.
 10 Check gate & lifting beam by grappling D
 20 Clean,grease movable part of grappling D
 30 check movable parts of grappling device.
 40 Lubricate stem with guide bearings.
 50 Check electrical connection operation
 60 Check limit switches & control circuit
 70 Check gate & lifting beam of any damaged
 80 Check by- pass valve, Valve leas,springs
 10 Check distributor & regulating mechanism
 20 Check lubricationof regu. mechanism
 30 Check lubrication of operating rods.
 40 Check lubrication of wicket gate ring
 50 Item under 3M.
 60 Check the draft tube air valves.
 70 Check the runner cavitation and cracks
 80 measure the eaten away material.
 90 All items under 6M.
100 Check and clean the whole turbine.
110 Measure runner & wicket gate clearances.
120 Check & clean flow meter.
130 Major overhaul if necessary.
 10 Check temp readings in previous day logs
 20 Take oil sample and test.
 30 All items under 3M.
 40 Check water cooler pipes for leakage.
 50 Check oil container and pipes.
 60 Check thermometers alarm and tripping.
 70 check flow meters for oil and waters.
 80 All items under 1Y.
 90 Clean oil container & pipes
100 Renew oil if necessary.
110 Clean water cooler & flow indicators.
120 All items under 2Y.
130 Complete overhaul
 10 Check oil or water leakage from pipes
 20 Test valve for proper operation.
 30 Check limit-switches proper operation.
 40 Check oil leakage of hydraulic by pass
 50 All items under 3M.
 60 Check the main valve for leakage.
 70 Clean sealing seats of valve body&disk
 80 Check by-pass valve.(manual)
 90 Check inside surface for corrosion.
100 All items under 1Y.
110 Change oil and clean.
120 Check opening & closing times.
130 Check oil leakage of hydraulic by pass
 10 Check the tightness of hydraulic element
 20 Check the tightness of pipe connections.
 30 Check governor oil if contaminate
 40 Check color of the silicagel.
 50 Check temperature of solenoids
 60 Check temperature of electro motors
 70 Check temperature of press.&dir. valves
 80 Clean contactors & electrical equipment
 90 All items under 3M.
100 Take oil sample if impurities present.
110 Check operation of shutdown protection
120 Check the value of the SM stroke
130 compare with real value on the devices
140 Close manually SM with governor in test
150 check the instrument indication.
160 Test operation of overspeed device valve
170 Test manual positioning & operation mode
180 Check accumulators nitrogen pressure.
190 All items under 6M.
200 Test turbine safety equipments operation
210 Check over speed protection.
220 Check max pressure of safety oil valve
230 All items under 1Y.
240 Take oil sample&test,change if necessary
250 Check the pressure gauges operation
260 Check opening time of wicket gate servo.
270 Check closing time of wicket gate servo.
 10 Open&clean the pressure reducing valve.
 20 Open & clean the safety valve.
 30 Check above items for corroded parts.
 40 Check pressure on low pressure side.
 50 All items under 3M.
 60 Check whole system for proper operation
 70 Clean & paint filter containers.
 80 All items under 1Y.
 90 Clean the whole system include. valves.
100 Subsequent oil change(1000 operating hr)
110 Check gear unit for water leakage
120 Check for any externally visible damage
130 Clean vent plug
 10 Inspect generator compartmen
 20 check coolers and water leakage
 30 Check for loose parts during running.
 40 Check slip rings & brush holders.
 40 clean slip rings & brush holders.
 50 Check brush pressure.
 60 All items under 3M.
 70 Check phase and neutral connections
 80 Check Tighten bolts.
 90 Meggering of stator and rotor
100 Lift rotor for some minutes.
110 All items under 1Y.
120 Clean the generator compartment
130 Clean internal parts cooling ducts&slots
140 Check stator windings with end supports
140 Check rotor windings with end supports
150 Replace weak bandages.
160   test pole windings with 220v
170   Re-calibrate temperature indicators.
180   Re-machining of slip rings if necessary.
190   Check stator iron vibration & corrosion
200   check pressure plates for tightness.
210   Check and tighten bolts.
220   Check air gap.
230   All items under 2Y.
240   Varnishing of stator and rotor windings
 10   Visual inspection of the plant
 20   Check the weight of the bottles
 30   Check the “ loss of weight” alarm
 40   All items under 3M.
 50    Check the plant as to readiness
 60    check alarm devices
 70   release rods on the cylinder battery
 80   check push-button & differential relays
 90   All items under 6M.
100   Check thoroughly all parts of the plant
 10   Check and inspect the braking
 20   Check rotor lifting system
 30   Check the system for any oil leakages
 40   Check brake lining
 50   Inspect the brake rings
 60   All items under 3M.
 70   Check whole braking and jacking system
 80   All items under 2Y.
 90    renewal of sealing rings & gaskets
100   Complete overhaul
 10   Check the coolers
 20   Discharge mud
 30   Check temperature readings
 40   Check&clean cooling water flowindicator
 50   Item under 3M.
 60   Check thermo contacts&flow indicators
 70   Clean the cooler outside surface
 80   Clean the inside of coolers
 90   Clean flow indicator and tubes
100   All items under 1Y.
110   Major overhaul of coolers with equipment
120   Re-calibrate thermometers
 10   Visual inspection of the bus bars
 20   check insulators&ducts for dust deposit
 30 All items under 3M.
 40 Clean the bus bar&insulators,
 50 clean protection grids&iron structures
 60 Check connections&tighten bolts
 70 check flexible joints
 80 check flexible jinsulator fixing
 90 check earthing connections
 10 Check for dust deposits
 20 clean equipments with vacuum cleaner
 30 Check the proper operation of CB.
 40 Check Position indication lamps.
 50 Check the measuring instruments
 60 Check the operation of digital cards
 70 Check phase voltages by selector switche
 80 Check Reverse polarity if necessary
 90 Tighten screws and bolts if necessary
100 Dismantle air filters & clean it.
110 Dismantle all C.B. covers
120 Clean and lubricate moving parts
130 Check all connecting plugs
140 tighten the connecting screws
150 clean cover of excitation transformer
160 Check connection and retighten the bolts
170 Meggering of windings.
 10 Check temperature readings
 20 Check the readings of shaft voltage
 30 Take oil sample and test.
 40 All items under 3M.
 50 Check the oil container
 60 check coolers and pipes for oil leakage
 70 Test thermometers and
 80 test low indicators alarm and tripping
 90 All items under 1Y.
100 Clean oil container and renew oil
110 Visual inspection of bearing
120 Inspection of insulation
130 Clean oil cooler
140 Clean filter
150 clean flow indicators & valves
160 Renew gaskets and locking washers
 10 Check temperature readings
 20 Check the readings of shaft voltage
 30 Take oil sample and test.
 40   All items under 3M.
 50   Check the oil container
 60   check coolers and pipes for any leakage
 70   Test all thermometers
 80    test low indicators alarm and tripping
 90   All items under 1Y.
100   Clean oil container and renew oil
110   Visual inspection of bearing.
120   Inspection of insulation.
130   Clean oil cooler
140   Clean filter
150    clean flow indicators & valves
160    Renew gaskets and locking washers
 10   Check temperature readings
 20   Check the readings of shaft voltage
 30   Take oil sample and test.
 40   All items under 3M.
 50   Check the oil container
 60   check coolers and pipes for any leakage
 70   Test all thermometers
 80    test low indicators alarm and tripping
 90   All items under 1Y.
100   Clean oil container and renew oil
110   Visual inspection of bearing.
120   Inspection of insulation.
130   Clean oil cooler
140   Clean filter
150    clean flow indicators & valves
160    Renew gaskets and locking washers
 10   Check silic gel, replace if pink
 20   Check for cooling fan operation
 30   Check oil leakage of radiators
 40   Item under 3M.
 50   Change sealing oil in explosion vent cup
 60   Clean and inspect of bushings
 70   Clean and inspect of transformer cover
 80   Check coolingfan operation withManometer
 90   Check and lubricate tap changer drive
100   Grease wheel bearings
110   lubricate valve stems
120   Take oil sample and test.
130   All items under 6M.
140   Check and test all alarm and tripping
150   Check all electrical connections.
160   All items under 1Y.
170   Clean the whole transformer and re-paint
 10   Check silica gel, replace if pink
 20   Check the OLTC control equipment
 30   Inspect&fix the electric connections.
 40   Grease bevel gears& all rotating parts
 50   Check the number of operations.
 60   All items under 3M.
 70   Change sealing oil in explosion vent cup
 80   Clean&inspect surface of bushings
 90   Clean&inspect surface of transformer.
100   Check contacts, main and arcing
110   Check for oil leakage
120   Grease wheel bearings
130   lubricate valve stems.
140   All items under 6M.
150   Test oil in main tank.
160   Check and test for alarm and tripping
170   Check&clean the OLTC control equipment
180   Check all electrical connections
190   All items under 1Y.
200   Check and test OLTC diverter switch
210   Test oil in diverter switch compartment
220   change oil and clean container.
230   All items under 2Y.
240   Major overhaul of OLTC equipment
 10   Check silica gel, replace if pink.
 20   All item under 3M.
 30   Clean and inspect surface of bushings
 40   Clean&inspect surface of transformer
 50   Check for oil leakage
 60   Lubricate wheel bearings and valve stems
 70   All item under 6M.
 80   Test oil, Clean oil if necessary.
 90   Check&test thermometer alarm&tripping
100   Check&tighten electrical connections
 10   Clean and inspect surface of bushings
 20   Clean&inspect surface of transformer
 30   Check silica gel. Replace if pink.
 40   All item under 3M.
 50    Check for oil leakage.
 60   Lubricate wheel bearings.
 70   Test oil. Clean oil if necessary.
 80   Check and tighten all connections
 10   Visual inspection for dust deposit
 20   Clean it with vacuum cleaner.
 30   All item under 6M.
 40   Check connection terminals
 50   Check loose connection&tighten screws
 60   tighten screws if necessary.
 10   Visual inspection of the whole plant
 20   Check water & air leakage and corrosion
 30   Check for correct pressure and levels
 40   Check compressor oil & driving belts
 50   All items under 3M.
 60   Inspect and clean holes in diaphragms
 70   Test function of cont. and signal system
 80   Clean or change compressor filter
 90   Check safety valves
100   All items under 6M.
110   Check electrical connections & contactor
120   Check&test all auxi equipments.
130   Check for proper lubrication.
140   Clean outside of compressor & motors
150   Test the plant.
160   Discha. water to trafo not undertension
170   All items under 1Y.
180   Empty autoclave & supply tank&paint it
190   Re-calibrate manometers and indicators.
200   Clean auxiliary and control equipment
210   clean valves& safety valves,(change oil)
220    clean level indicators&motors
230    clean pumps&compressor
240   Touch up with paint
 10   Visual inspection of bus bars
 20   check insulators for dust deposit
 30   Clean bus bar
 40   Clean insulators & protection walls
 50   Clean protection walls
 60   Check all connections&tighten bolts
 70    consult the cards of disconnectors.
 80   Check&maintain bus bar disconnector
 10   Check all connections&tighten bolts
 20   Check the bus bar for broken strands
 30   Clean&maintain bus bar disconnectors
 10   Visual inspection of disconnector
 20   clean disconnectors for dust deposit
 30   Clean insulators&connecting rods
 40   apply new grease, switch blades&hinges.
 50   Check auxiliary contacts, oil slightly.
 60   Grease hinges & shaft bearings
 70   Grease auxiliary switch linkage
 80   Check and lubricate manual drive.
 90   Check&tighten main&auxiliary connection
100   Check&clean auxiliary contactors&relays
110   Check the auxiliary switch position
120   check for signal to control room.
130   Check electro-magnetic interlock.
 10   Inspect the disconnector for dust.
 20   Clean dust deposit
 30   Check control&interlockings of disconn,
 40   test control&interlockings of disconn.
 50   All items under 3M.
 60   Clean the disconnector with insulators
 70   Remove old grease&apply new
 80   switch blades and hinges.
 90   Check auxiliary contacts&oil slightly
100    Check auxiliary switch position
110   check for signal to control room.
120   Check&tighten main&aux. connections
130    Check&clean aux. contactors & relays
140   Check the motor drive including motor
140   lubricate the motor drive & motor.
150    Clean motor if necessary
160   All items under 6M.
170   Clean and check the motor with bearings
180   Replace bearings if necessary.
 10   Visual inspection of disconnectors
 20   Clean disconnectors for dust deposit
 30   Clean insulators&connecting rods
 40   Remove old grease&apply new
 50   switch blades and hinges
 60   Check auxiliary contacts. Oil slightly
 70   Grease hinges&shaft bearing
 80   auxiliary switch linkage
 90   Consult the manual for type of grease
100   Check and lubricate the manual drive
110   Check&tighten main&aux. connections
120   Check&clean auxiliary contactors&relays
130   Check the auxiliary switch position
140   check for signal to control room.
150   Check electro-magnetic interlock device
160   Check electro-magnetic interlock circuit
170   test electro-magnetic interlock device
180   test electro-magnetic interlock circuits
 10   Visual inspection of disconnectors
 20   Clean disconnectors for dust deposit
 30   Clean insulators&connecting rods
 40   Remove old grease&apply new
 50   switch blades and hinges
 60   Check auxiliary contacts. Oil slightly
 70   Grease hinges,shaft bearing
 80   Grease auxiliary switch linkage
 90   Consult the manual for type of grease
100   Check and lubricate the manual drive
110   Check&tighten main&aux. connections
120   Check&clean aux. contactors and relays.
130   Check the auxiliary switch position
140   check for signal to control room.
150   Check the electro-magnetic interlock
160   Check the electro-magnetic interlock
170   test both interlocking device&circuits.
 10   Check the discrepancy lamps
 20   change lamps if blown out
 30   Check connecting terminals&tighten
 40   Check all bearings
 50   Check all movable parts
 60   Check all links to ensure best operation
 70   Lubricate operating bearings
 80   pins in rode heads and lines.
 90   pins in rode heads and lines.
100   Inspect the silverplated contact surface
110   clean them with silver polish or cleaner
120   Apply a thin layer of ESSO kazar K.H
130   Turn switch on&off 8 - 10 times
140   wipe off excess grease
 10   Check the discrepancy lamps
 20   change lamps if blown out
 30   Checkscrews connecting terminals&tighten
 40   Check all bearings
 50   Check all movable parts
 60 Check all links to ensure best operation
 70 Lubricate operating bearings
 80 pins in rode heads and lines.
 90 pins in rode heads and lines.
100 Inspect the silverplated contact surface
110 clean them with silver polish.
120 Apply a thin layer of ESSO kazar K.H
130 Turn switch on&off 8 - 10 times
140 wipe off excess grease
 10 Check the discrepancy lamps
 20 change lamps if blown out
 30 Check connecting terminals&tighten
 40 Check all bearings
 50 Check all movable parts
 60 Check all links to ensure best operation
 70 pins in rode heads and lines.
 80 Lubricate operating bearings
 90 pins in rode heads and lines.
100 Inspect the silverplated contact surface
110 clean them with silver polish.
120 Apply a thin layer of ESSO kazar K.H
120 Turn switch on&off 8 - 10 times
130 wipe off excess grease
 10 Visual inspection of the cable
 20 Visualy inspect sealing ends for dust.
 30 check physical damage.
 40 Item under 6M.
 50 check cable&sealing ends for damage
 60 Clean cable&sealing ends for damage
 10 Take discharge counter reading
 20 Check if pressurerelief device has burst
 30 All items under 3M.
 40 Check telltale spark gap
 50 check for loose contacts&any damage
 60 Clean procelain housing
 10 Visual inspection of the load-breaker
 20 Visually inspect fuse-mounts for dust
 30 Clean load breaker&fuse mounts
 40 Remove old grease&apply new grease
 50 Clean the main contacts with pure petrol
 60 apply sight coat of ESSOgrease cazar KIH
 70 Check impact absorver & replace if worn
 80 Check the arcing blades for contact burn
 90   replace arcing blades if necessary.
100   Oil the hinges&bearings with oil 17
110   Lightly grease slidingsurface by grease4
120   Check the main and auxiliary connection
130   tighten the main and aux. connections
140   Check for signal to control room
150   Check operating mechanism in general
 10   Check the oil level&refill if necessary.
 20   Take oil from upper&lower part&test
 30   Check operation of displacement pins
 40   Check the operations of the vent valves
 50   Check the operations of pneumatic drive
 60   Check the valves&tripping devices
 70   Check proper lubrication of parts
 10   Check the SF6 gas&refill if necessary.
 20    check gas leakage
 30   Check operation of displacement pins
 40   Check the proper operations
 50   Check the valves&tripping devices
 60   Check proper lubrication of parts
 10   Check the oil level&refill if necessary
 20   All Item under 3M.
 30   Check the tubular quenching chambers
 40   Take oil sample&test it
 50   if necessary change the oil.
 60   Check contacts&clean the contact rods
 70   Replace severely burnt rods
 80   Clean the filter in exhaust.
 90   Clean the insulating parts with benzine
100   Clean inside liquid level gauge.
110   Grease sliding surfaces
120   satches with shell clavus oil 4.
130   Apply dropshell clavusoil17 to contacts
140   Apply oil17 to bearing of aux. switch
150   Check operating mechanism.
160   All items under 1Y.
170   Check the cementing of the insulators.
180   All items under 2Y.
190   General overhaul.
 10   Check for dust&clean if necessary.
 20   Check all contacts
 30   remove coarse on heads of molten metal
 40   Replace the contacts if necessary.
 50   Check all hinges and bearings
 60   oil them lightly with shellclavus oil17
 70   Retighten terminals and screws.
 80   All items under 3M.
 90   LightlyGrease roller byShel aeroGrease4
100   Test the operating mechanism.
 10   Visual inspection for dust deposit&clean
 20   Check for oil leakage.
 30   All items under 6M.
 40   Tighten primary & secondary connections
 10   Visual inspection for dust deposit&clean
 20   Check for oil leakage.
 30   All items under 6M.
 40   Tighten primary & secondary connections
 10   Visual inspection for dust deposit&clean
 20   Check for oil leakage.
 30   All items under 6M.
 40   Tighten primary & secondary connections
 10   Visual inspection for dust deposit
 20   clean dust deposit
 30   Check the connection leads&tighten it.
 40   All items under 3M.
 50   Calibrate the meters.
 10   Visual inspection for dust deposit.
 20   clean dust deposit
 30   Check for oil leakage.
 40   All items under 6M.
 50   Tighten primary&2ndary connections.
 10   Visual inspection for dust deposit.
 20   clean dust deposit
 30   Tighten primary&2ndary connections.
 10   Visual inspection for dust deposit.
 20   clean dust deposit
 30   Tighten primary&2ndary connections.
 10   Visually inspect for dust & dirt.
 20   clean dust deposit
 30   Check connection terminals for loose
 40   tighten screws if necessary.
 50   Check for proper functioning.
 10   Visually inspect for dust & dirt.
 20   clean dust deposit &dirt deposit
 30   Check connection terminals for loose
 40   tighten screws if necessary.
50   Check functioning of the relays.
10   Visually inspect for dust & dirt.
20   clean dust deposit
30   Check connection terminals for loose
40   tighten screws if necessary.
50   Check for proper functioning.
10   Visual inspection for dust deposit
20   clean dust deposit
30   Item under 3M.
40   Check for defective relays and replace
50   Check for defective relays and replace
60   Check for loose terminal connection
70   tighten the screw.
10   Visual inspection for dust deposit.
20   Check dust and splash water.
30   All items under 3M.
40   Check for proper functioning of relays
10   Visual inspection for dust deposit
20   clean dust deposit
30   Check contactor humming noise&fix
40   Check for burnt contact pieces and
50   change burn out contactors by new ones.
60   Check functioning of contactors.
10   Check the insulation resistance.
20   Check functioning of float controller
30   All items under 3M.
40   Check motor protecting apparatus
50   Check motor protecting contacts
60   check the oil level and replenish
10   Check the buffer reservoir pressure
20   Check the expansion joint pre-pressure
30   Remove any possible air cusion
40   Re-inspect contactors in the switch box.
50   Visually inspect&tighten electriccontact
60   Visually inspect&tighten electric termi.
10   Check the service pressure
20   Check oil level&drain condensed water
30   All items under 3M.
40   Change the oil
50   Test the contact pressure gauge
60   Test the alarm system
70   Check the safety valve
80   Check air filter of the compressor unit
 90   All items under 6M.
100   Clean outside of the compressor unit.
110   Touch up the coat of paint.
120   Clean non-return valve&compressor valve
130   All items under 1Y.
140   Recalibrate the contact pressure gauge.
150   Clean the pressure reducer.
160   All items under 2Y.
170   Overhaul the compressor.
 10   Visual inspection for dust deposit
 20   Visual inspection for physical damage
 30   Tighten contact screws
 40   examine all electrical connections.
 50   Check the limit switches
 60   Lubricate drives,travel wheels&bearings
 70   All items under 3M.
 80   Clean the motors
 90   Clean openings for cooling air& rib
100   Use hand operated pump to remove dust.
110   Check the contacts and contact springs
120   Replace the damaged ones tighten contact
130    Replace the damaged wire connections.
140   All items under 1Y.
150   Check the brake lining,Change if wornout
160   Check the crane steel structure
170   tighten rivets and bolts and repaint.
180   Check the gear box&hydraulic oil
190   replace if it is black and thin.
200   Check connecting rod of thruster
210   fill the thruster with oil.
 10   Visual inspection for dust deposit
 20   Visual inspection for physical damage
 30   Tighten contact screws
 40   examine all electrical connections.
 50   Check the limit switches operation
 60   Lubricate drives,travel wheels&bearings
 70   All items under 3M.
 80   Clean the motors
 90   Clean openings for cooling air& rib
100   Use hand operated pump to remove dust.
110   Check the contacts and contact springs
120   Replace the damaged ones tighten contact
130    Replace the damaged wire connections.
140 All items under 1Y.
150 Check the brake lining,Change if wornout
160 Check the crane steel structure
170 tighten rivets and bolts and repaint.
180 Check the gear box&hydraulic oil
190 Check pulley block deformation&cracks
200 Check easy swinging on traverse pins
210 Check easy swiveling of the hook nut.
220 replace if it is black and thin.
230 Check connecting rod of thruster
240 fill the thruster with oil.
 10 Visual inspection for dust deposit
 20 Visual inspection for physical damage
 30 Tighten contact screws
 40 examine all electrical connections.
 50 Check the limit switches operation
 60 Lubricate drives,travel wheels&bearings
 70 All items under 3M.
 80 Clean the motors
 90 Clean openings for cooling air& rib
100 Use hand operated pump to remove dust.
110 Check the contacts and contact springs
120 Replace the damaged ones tighten contact
130 Replace the damaged wire connections.
140 All items under 1Y.
150 Check the brake lining,Change if wornout
160 Check the crane steel structure
170 tighten rivets and bolts and repaint.
180 Check the gear box&hydraulic oil
190 replace if it is black and thin.
200 Check the gear box and grease it.
 10 measure each battery voltage
 20 Visual inspection for dust deposit
 30 Visual inspection of the room
 40 Check the tightness of the screws
 50 lubricate them with acid free grease.
 60 Check cells for specific gravity&voltage
 70 Check and clean the charging unit QVD
 80 All items under 3M.
 90 Clean electrolyte,electrode&insul. Bar
100 Apply change and discharge process
 10 Visual inspection and write remark
 10 Visual inspection and write remark
Number of activity         Duration of
required (No. of Person)   work (Hrs)          1 Day      7 Days     14 Days    1 Month    3 Month
No of capacity required    The normal          Check      Check      Check      Check      Check box
to do the operation.       duration            box        box        box        box        (Maintena
                           required to carry   (Mainten   (Mainten   (Mainten   (Mainten   nce
                           out the activity.   ance       ance       ance       ance       Package)
                                               Package)   Package)   Package)   Package)
Char                       Char                Char       Char       Char       Char       Char
3                          7                   1          1          1          1          1
                                                                                           X
                                                                                           X
                                                                                           X
                                                                                           X
                                                                                           X
                                                                                           X
                                                                                           X
                                                                                           X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
    X
    X
    X
    X
    X
    X
X
    X
    X
    X
    X
    X
    X
X
X
6 Month    1 Year     2 Years    4 Years    5 Years
Check      Check      Check      Check      Check
box        box        box        box        box
(Mainten   (Mainten   (Mainten   (Mainten   (Mainten
ance       ance       ance       ance       ance
Package)   Package)   Package)   Package)   Package)
Char       Char       Char       Char       Char
1          1          1          1          1
           X
           X
           X
           X
           X
X
X
X
           X
           X
           X
           X
           X
X
X
X
           X
           X
           X
           X
           X
           X
           X
    X
        X
        X
            X
            X
X
X
    X
    X
    X
    X
    X
    X
    X
        X
        X
            X
            X
    X
    X
    X
    X
    X
    X
    X
    X
    X
        X
        X
            X
            X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
X
X
X
X
X
X
X
X
X
X
X
X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
        X
        X
        X
        X
            X
            X
    X
    X
    X
    X
    X
        X
        X
        X
        X
X
X
X
X
X
X
X
X
X
X
    X
    X
    X
    X
        X
        X
        X
        X
        X
    X
    X
    X
        X
        X
        X
        X
        X
        X
    X
    X
    X
    X
    X
        X
        X
        X
        X
        X
        X
        X
        X
        X
        X
        X
        X
        X
            X
            X
X
X
X
X
X
    X
    X
        X
        X
            X
            X
            X
    X
    X
    X
    X
    X
            X
            X
            X
X
X
X
X
X
X
X
X
X
X
X
X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
        X
        X
        X
        X
        X
        X
        X
        X
    X
    X
    X
    X
    X
        X
        X
        X
        X
        X
        X
        X
        X
X
X
X
X
X
X
X
X
X
    X
    X
    X
        X
        X
X
X
X
X
X
X
X
X
    X
    X
    X
    X
    X
        X
        X
        X
        X
            X
            X
X
X
X
X
X
    X
    X
    X
    X
    X
    X
    X
    X
    X
X
X
    X
    X
    X
    X
X
X
X
X
X
    X
    X
    X
    X
    X
    X
    X
        X
        X
        X
        X
        X
        X
        X
        X
X
X
X
X
X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
X
X
X
X
X
X
X
X
X
X
X
X
        X
        X
        X
X
X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
X
X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
X
X
    X
    X
    X
    X
X
X
X
X
X
X
X
X
    X
    X
    X
        X
    X
    X
    X
    X
    X
    X
    X
X
X
X
    X
    X
    X
X
X
X
    X
    X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
    X
    X
        X
        X
    X
    X
    X
X
X
        X
        X
X
X
    X
    X
X
X
    X
    X
    X
    X
X
X
X
        X
        X
X
X
    X
X
X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
    X
    X
    X
        X
        X
X
X
X
X
X
X
X
    X
    X
    X
    X
    X
    X
    X
    X
X
X
X
X
X
X
X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
    X
X
X
X
X
X
X
X
    X
    X
    X
    X
    X
    X
    X
X
X
X