Air Dryer ACT 180-1500
Air Dryer ACT 180-1500
74MD0005A0-EN_00
Dear Customer,
thank you for choosing our product. In order to get the best performances out of this product, please read
this manual carefully.
To avoid incorrect operation of the equipment and possible physical risk to the operator, please read and
strictly follow the instructions contained in this manual.
Note, these instructions are in addition to the safety rules that apply in the country where the dryer is
installed.
Before packing for shipment each ACT series refrigerated air dryer undergoes a rigorous test to ensure the
absence of any manufacturing faults and to demonstrate that the device can perform all the functions for
which it has been designed.
Once the dryer has been properly installed according to the instructions in this manual, it will be ready for
use without any further adjustment. The operation is fully automatic, and the maintenance is limited to few
controls and some cleaning operations, as detailed in the following chapters.
This manual must be maintained available in any moment for future references and it has to be
intended as inherent part of the relevant dryer.
Due to the continuous technical evolution, we reserve the right to introduce any necessary change without
giving previous notice.
Should you experience any trouble, or for further information, please do not hesitate to contact us.
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2 Warranty conditions
For 12 months from the installation date, but no longer than 14 months from the delivery date, the warranty
covers eventual faulty parts, which will be repaired or replaced free of charge, except the travel, hotel and
restaurant expenses of our engineer.
The warranty doesn’t cover any responsibility for direct or indirect damages to persons, animals or
equipment caused by improper usage or maintenance, and it’s limited to manufacturing faults only.
The right to warranty repairs is subordinated to the strict compliance with the installation, use and
maintenance instructions contained in this manual.
The warranty will be immediately voided in case of even small changes or alterations to the dryer. To require
repairs during the warranty period, the data reported on the identification plate must be notified.
Carefully read instruction manual before attempting any service or maintenance procedures on the dryer.
Caution warning sign. Risk of danger or possibility of damage to equipment, if related text is not followed
properly.
Electrical hazard. Warning message indicates practices or procedures that could result in personal injury or
fatality if not followed correctly.
Danger hazard. High temperature conditions exist during operation of system. Avoid contact until system or
component has dissipated heat.
Danger hazard. Treated air is not suitable for breathing purposes; serious injury or fatality may result if
precautions are not followed.
Danger hazard: In case of fire, use an approved fire extinguisher, water is not an acceptable means in cases
of fire.
ARIA
AIR
LUFT Compressed air inlet connection point
AIR
ARIA
AIR
LUFT Compressed air outlet connection point
AIR
Operations which can be performed by the operator of the machine, if qualified [1].
NOTE: Text that specifies items of note to be taken into account does not involve safety precautions.
In designing this unit a lot of care has been devoted to environmental protection:
• CFC free refrigerants
• CFC free insulation parts
• Energy saving design
• Limited acoustic emission
• Dryer and relevant packaging composed of recyclable materials
This symbol requests that the user heed environmental considerations and abide with suggestions annotated
with this symbol.
[1] Experienced and trained personnel familiar with national and local codes, capable to perform the needed activities, identify and
avoid possible dangerous situations while handling, installing, using and servicing the machine. Ensuring compliance to all statutory
regulations.
In case of fire, use an approved fire extinguisher, water is not an acceptable means in cases of electrical fire.
The purpose of the machine is the separation of water and eventual oil particles present in compressed air.
The dried air cannot be used for breathing purposes or for operations leading to direct contact with foodstuff.
This dryer is not suitable for the treatment of dirty air or of air containing solid particles.
4 Installation
4.1 Transport
Check for visible loss or damage, if no visible damage is found place the unit near to the installation point and unpack
the contents.
• To move the packaged unit we recommend using a suitable trolley or forklift truck. Hand carrying is not
recommended
• Always keep the dryer in the upright vertical position. Damage to components could result if unit is laid on its
side or if placed upside down.
• Handle with care. Heavy blows could cause irreparable damage.
4.2 Storage
Even when packaged, keep the machine protected
from severity of the weather.
Keep the dryer in vertical position, also when stored.
Turning it upside down some parts could be
irreparably damaged.
If not in use, the dryer can be stored in its packaging
in a dust free and protected site at a maximum
temperature of +1°C … +50°C, and a specific
humidity not exceeding 90%. Should the stocking time
exceed 12 months, please contact the manufacturer.
SCC0001
The packaging materials are recyclable. Dispose of material in compliance with the rules and
regulations in force in the destination country.
In case of fire, use an approved fire extinguisher, water is not an acceptable means in cases of fire.
1 Air compressor
2 Aftercooler
3 Condensate separator
4 Pre-Filter (min. 5 micron)
5 By-pass group
6 Dryer
7 Compressed air tank
8 Final filter
9 Condensate drain
In case of heavily polluted inlet air (ISO 8573.1 class 3.-.3 or worse quality), we recommend the
additional installation of a pre-filter (5 micron minimum) to prevent a clogging of the heat exchanger.
Type A installation is suggested when the compressor operates at reduced intermittence and the total consumption
equals the compressor flow rate.
Type B installation is suggested when the air consumption can consistently change with peak values highly exceeding
the flow rate of the compressors. The capacity of the tank must be sized in order to compensate eventual
instantaneous demanding conditions (peak air consumption).
Air flow capacity = Nominal duty x Factor (F1) x Factor (F2) x Factor (F3) x Factor (F4)
Example:
An ACT 180 has a nominal duty of 1080 m³/h. What is the maximum allowable flow through the dryer under the
following operating conditions:
Inlet air pressure = 8 barg Factor (F1) = 1.05
Ambient temperature = 45°C Factor (F2) = 0.72
Inlet air temperature = 50°C Factor (F3) = 0.59
Pressure DewPoint = 10°C Factor (F4) = 1.37
Each item of data has a corresponding numerical factor which multiplied by the design air flow is as follows:
Air flow capacity = 1080 x 1.05 x 0.72 x 0.59 x 1.37 = 660 m³/h
660 m³/h This is the maximum flow rate that the dryer can accept under these operating conditions.
In order to select the correct dryer model the required flow rate is to be divided by the correction factors relating to
above mentioned parameters:
1000
Minimum std. air flow rate = = 1636 m³/h
1.05 x 0.72 x 0.59 x 1.37
Therefore the model suitable for the conditions above is ACT 300 (1800 m³/h - nominal duty).
In realising the dryer, particular measures have been taken in order to limit the vibration which could occur
during the operation. Therefore we recommend to use connecting pipes able to insulate the dryer from
possible vibrations originating from the line (flexible hoses, vibration damping fittings, etc.).
4.6.1 Inlet / outlet flanged air connections (only ACT 180 – 360)
Inlet / oulet flanged air connections and Victaulic ® joints are located inside the box under the dryer
(see Fig.1).
Assembly flange (B) and Victaulic ® joint (A) as shown in Fig.2
Pay particular attention in not damaging the gasket of Victaulic ® joint (A).
Fully tighten the two bolts of Victaulic ® joint (see Fig.3)
A
LGT0056
LGT0057
Fig.1 Fig.2
Fig.3
We recommend the installation of a 500 micron filter to prevent a clogging of the heat exchanger.
Before connecting the unit to the electrical supply, verify the data nameplate for the proper electrical
information. Voltage tolerance is +/- 10%. The installer is responsible for supplying and installing the power
cable. Be sure to provide the proper fuses or breakers based on the data information located on the
nameplate.
CAUTION:
ATTENTION SHOULD BE PAID ON THE ROTATING DIRECTION OF THE COMPRESSOR !
The rotating direction of the compressor in this machine is cheched out by a Reverse Phase Protector
(RPP).
When this protection trips, the DMC24 is engaged (the alarm led flashes and the DMC24 display
shows and ). If the compressor does not run, the rotating direction must be changed by
swapping two phases. These changes have to be done only by a qualified electrician.
DO NOT BY PASS RPP PROTECTION: BY OPERATING THE MACHINE IN WRONG ROTATING
DIRECTION, THE COMPRESSOR WILL FAIL IMMEDIATELY AND THE WARRANTY WILL BE VOIDED.
5 Start-up
• If the alarm led flashes and display DMC24 shows and the electrical power phases
are not correctly connected. Change two of the three phases on the main power supply (see paragraph
4.8)
• Wait at least two hours before starting the dryer (compressor crankcase heater must heat the oil of the
compressor).
• Ensure the cooling water flow and temperature is adequate (Water-Cooled).
• Press key for at least 2 seconds to start the dryer: if the compressor has been shut down for enough time,
it will start up immediately; otherwise the display will show the countdown of the seconds before the
compressor starts up again, and the led flashes (max delay 5 minutes).
• Ensure the consumption matches with the values of the data plate.
• Check the rotation direction of the fan – wait for its first interventions (Air-Cooled).
• Allow the dryer temperature to stabilise at the pre-set value.
• Slowly open the air inlet valve.
• Slowly open the air outlet valve.
• Slowly close the central by-pass valve of the system (if installed).
• Check the piping for air leakage.
• Ensure the drain is regularly cycling - wait for its first interventions.
CAUTION:
ATTENTION SHOULD BE PAID ON THE ROTATING DIRECTION OF THE COMPRESSOR !
The rotating direction of the compressor in this machine is cheched out by a Reverse Phase Protector
(RPP).
When this protection trips, the DMC24 is engaged (the alarm led flashes and the DMC24 display
shows and ). If the compressor does not run, the rotating direction must be changed by
swapping two phases. These changes have to be done only by a qualified electrician.
DO NOT BY PASS RPP PROTECTION: BY OPERATING THE MACHINE IN WRONG ROTATING
DIRECTION, THE COMPRESSOR WILL FAIL IMMEDIATELY AND THE WARRANTY WILL BE VOIDED.
• Check that the DewPoint temperature indicated on the electronic instrument is within range.
• Shut down the air compressor.
• After few minutes, shut down the dryer keeping the button on DMC24 pressed for at least 2 seconds. The
display shows ..
Use dry contacts only (potential free) suitable for low voltage. Assure an adequate isolation of
potentially dangerous powered parts.
CAUTION :
AUTO-RESTART / REMOTE ON-OFF.
THE DRYER MAY POWER UP WITHOUT BEING ACTED UPON.
THE USER WILL BE RESPONSIBLE FOR THE INSTALLATION OF PROPER PROTECTIONS FOR
POSSIBLE SUDDEN POWER RESTORATION TO THE DRYER.
NOTE : A DewPoint within 0°C and +10°C displayed on electronic instrument is correct according to the
possible working conditions (flow-rate, temperature of the incoming air, ambient temperature, etc.).
During the operation, the refrigerant compressor will run continuously. The dryer must remain on during the
full usage period of the compressed air, even if the air compressor works intermittently.
The number of starts must be no more than 6 per hour.
The dryer must stop running for at least 5 minutes before being started up again.
Frequent starts may cause irreparable damage.
The user is responsible for compliance with these rules.
The DMC24 is fitted with internal protections to prevent the dryer from starting up too frequently.
Refrigerant quantity (2) [kg] 2.80 2.80 3.50 3.70 4.50 6.50 9.30 9.30 9.80 15.00 17.80 19.50 25.00
Cooling air fan flow [m3/h] 5400 5400 7200 7200 7400 10800 14400 14400 14800 21600 22200 28800 29600
Heat Rejection [kW] 6.98 8.90 10.10 12.95 17.15 22.70 23.40 24.10 31.90 42.10 54.70 55.80 86.40
Standard Power Supply (2) [Ph/V/Hz] 3/400/50
3/400/50
[kW] 2.10 2.55 2.85 3.10 3.50 4.30 4.80 5.60 6.40 8.40 10.80 11.30 16.80
Nominal electric consumption
Air-Cooled
[A] 3.7 4.4 5.0 5.5 6.2 7.9 8.8 10.3 12.8 16.2 20.5 21.5 30.6
Full Load Amperage FLA [A] 6.8 7.1 8.7 10.2 11.2 14.5 15.9 16.3 22.4 30.1 37.1 38.8 47.8
Max. noise level at 1 m [dbA] < 75 < 80 <85
Weight [kg] 240 242 275 276 311 463 538 540 612 830 940 1055 1200
Technical data
Water-Cooled
Standard Power Supply (2) [Ph/V/Hz] 3/400/50
[kW] 1.88 2.32 2.40 2.65 3.00 3.80 3.90 4.65 5.50 7.30 9.35 9.45 14.90
Nominal electric consumption
[A] 3.1 3.8 4.0 4.5 5.2 6.6 6.8 8.3 10.8 11.1 17.2 17.5 26.5
Full Load Amperage FLA [A] 5.7 6.0 7.0 8.5 9.5 12.5 12.5 12.9 19.0 23.0 32.0 32.0 41.0
Max. noise level at 1 m [dbA] < 70 < 75 < 80
Weight [kg] 225 227 256 257 288 431 498 500 562 770 940 1055 1200
(1) The nominal condition refers to an ambient temperature of +25°C with inlet air at 7 barg and +35 °C.
(2) Check the data shown on the identification plate.
(3) Other temperature on request.
17 – EN
6.2
18 – EN
MODEL ACT 180-R 210-R 250-R 300-R 360-R 400-R 500-R 600-R 720-R 900-R 1100-R 1200-R 1500-R
[m3/h] 1080 1260 1500 1800 2208 2400 3000 3600 4416 5400 6624 7200 8832
Air flow rate at nominal condition (1) [l/min] 18000 21000 25000 30000 36800 40000 50000 60000 73600 90000 110400 120000 147200
[scfm] 636 742 883 1060 1300 1413 1766 2119 2600 3178 3900 4238 5200
Pressure DewPoint at nominal condition (1) [°C] 3
Nominal ambient temperature [°C] 25
Min...Max ambient temperature [°C] 1…50
Nominal inlet air temperature (max.) [°C] 35 (70)
Nominal inlet air pressure [barg] 7
Max. inlet air pressure [barg] 14
Air pressure drop - ∆p [bar] 0.17 0.21 0.13 0.19 0.26 0.21 0.14 0.20 0.26 0.20 0.26 0.20 0.26
Inlet - Outlet connections [BSP-F] DN80 PN16 DN100 PN16 DN150 PN16 DN200 PN16
Refrigerant quantity (2) [kg] 2.80 2.90 3.20 3.20 3.80 5.50 8.00 8.30 8.50 14.00 14.50 15.00 29.00
Cooling air fan flow [m3/h] 5900 5900 7900 7900 8200 12000 16000 16000 16500 24000 24500 32000 33000
Heat Rejection [kW] 8.23 10.50 11.90 15.30 19.37 25.80 26.40 28.45 38.50 51.20 66.00 66.50 103.50
Standard Power Supply (2) [Ph/V/Hz] 3/460/60
[kW] 2.45 3.00 3.30 3.80 4.25 5.20 5.95 6.90 8.00 11.25 13.60 14.50 21.50
3/460/60
Air-Cooled
[A] 3.8 4.6 5.1 5.9 6.4 8.3 9.3 10.9 13.2 16.6 20.9 22.1 31.4
Full Load Amperage FLA [A] 6.1 7.1 9.0 10.5 11.5 14.7 16.5 18.4 23.0 31.0 38.0 40.0 49.0
Max. noise level at 1 m [dbA] < 75 < 80 <85
Weight [kg] 240 242 275 276 311 463 538 540 612 830 940 1055 1200
Technical data
Water-Cooled
Standard Power Supply (2) [Ph/V/Hz] 3/460/60
[kW] 2.10 2.70 2.80 3.10 3.50 4.50 4.60 5.50 6.60 9.10 11.40 11.60 18.60
Nominal electric consumption
[A] 3.1 4.0 4.1 4.7 5.2 6.9 7.0 8.5 10.8 13.2 17.2 17.5 26.6
Full Load Amperage FLA [A] 5.7 6.0 7.0 8.5 9.5 12.5 12.5 12.9 19.0 25.0 32.0 32.0 41.0
Max. noise level at 1 m [dbA] < 70 < 75 < 80
Weight [kg] 225 227 256 257 288 431 498 500 562 770 940 1055 1200
(1) The nominal condition refers to an ambient temperature of +25°C with inlet air at 7 barg and +35 °C.
(2) Check the data shown on the identification plate.
(3) Other temperature on request.
Refrigerant quantity (2) [kg] 2.80 2.90 3.20 3.20 3.80 5.50 8.00 8.30 8.50 14.00 14.50 15.00 29.00
Cooling air fan flow [m3/h] 5900 5900 7900 7900 8200 12000 16000 16000 16500 24000 24500 32000 33000
Heat Rejection [kW] 8.23 10.50 11.90 15.30 19.37 25.80 26.40 28.45 38.50 51.20 66.00 66.50 103.50
Standard Power Supply (2) [Ph/V/Hz] 3/380/60
[kW] 2.45 3.00 3.30 3.80 4.25 5.20 5.95 6.90 8.00 11.25 13.60 14.50 21.50
Nominal electric consumption
3/380/60
Air-Cooled
[A] 4.6 5.6 6.2 7.1 7.7 10.0 11.3 13.2 16.0 20.1 25.3 26.8 38.0
Full Load Amperage FLA [A] 7.4 8.6 10.9 12.7 13.9 17.8 20.0 22.3 27.8 37.5 46.0 48.4 59.3
Max. noise level at 1 m [dbA] < 75 < 80 <85
Weight [kg] 240 242 275 276 311 463 538 540 612 830 940 1055 1200
Technical data
Water-Cooled
Standard Power Supply (2) [Ph/V/Hz] 3/380/60
[kW] 2.10 2.70 2.80 3.10 3.50 4.50 4.60 5.50 6.60 9.10 11.40 11.60 18.60
Nominal electric consumption
[A] 3.8 4.8 5.0 5.7 6.3 8.4 8.5 10.3 13.1 16.0 20.8 21.2 32.2
Full Load Amperage FLA [A] 6.9 7.3 8.5 10.3 11.5 15.1 15.1 15.6 23.0 30.3 38.7 38.7 49.6
Max. noise level at 1 m [dbA] < 70 < 75 < 80
Weight [kg] 225 227 256 257 288 431 498 500 562 770 940 1055 1200
(1) The nominal condition refers to an ambient temperature of +25°C with inlet air at 7 barg and +35 °C.
(2) Check the data shown on the identification plate.
(3) Other temperature on request.
19 – EN
Technical description
7 Technical description
reset
log
ESC
info
set
T2
K 3
T4 T3
T1
PQS0047
1 Main switch
2 Electronic instrument DMC24
3 Air and refrigerant flow diagram
7.2 Operation
Operating principle - The dryer models described in this manual operate all on the same principle. The hot moisture
laden air enters an air to air heat exchanger. The air then goes through the evaporator, also known as the air to
refrigerant heat exchanger. The temperature of the air is reduced to approximately 2°C, causing water vapor to
condense to liquid. The liquid is continuously coalesced and collected in the separator for removal by the condensate
drain. The cool moisture free air then passes back through the air to air heat exchanger to be reheated to within 8
degrees of the incoming air temperature as it exits the dryer.
Refrigerant circuit - Refrigerant gas is cycled through the compressor and exits at high pressure to a
condenser where heat is removed causing the refrigerant to condense to a high-pressure liquid state. The
liquid is forced through a capillary tube where the resulting pressure drop allows the refrigerant to boil off at
a predetermined temperature. Low-pressure liquid refrigerant enters the heat exchanger where heat from
the incoming air is transferred causing the refrigerant to boil; the resulting phase change produces a low
pressure, low temperature gas. The low-pressure gas is returned to the compressor, where it is re-
compressed and begins the cycle again. During those periods when the compressed air load is reduced the
excess refrigerant is by-passed automatically back to the compressor via the hot gas by-pass valve circuit.
6
36 43
1a
25
8
7 9 M
1
1b
12.1
T1 20
11 10
1c
DGF0134
13 21
6
36 43
1a
25
7 18
1
1b 19
12.1
T1
11 10 20
1c
DGF0135
13 21
2x 8 mm
A 5/16 in.
-
A
4 mm
5/32 in.
-
VLY0001
+
VLY0003
LPS : Low-pressure protection device on the suction side of the compressor, trips if the pressure drops below the
pre-set value. The values are automatically reset when the nominal conditions are restored.
Calibrated pressure : R 407 C Stop 1.7 barg - Restart 2.7 barg
HPS : This high-pressure controller device, located on the discharge side on the compressor, is activated when the
pressure exceeds the pre-set value. It features a manual-resetting button mounted on the controller itself.
Calibrated pressure : R 407 C Stop 30 barg - Manual reset (P<23 bar)
reset
log
ESC
info
PQS0046
set
DISPLAY
LED BUTTON
Compressor ON – green ON
Pressure in barg
Pressure in psig
The DMC24 controls all the operations, alarms and dryer operation set-up. The display and the leds show all the
operating conditions.
Led shows that the compressor is ON.
The operation of the fans is indicated by the leds and .
During normal operation the display shows the DewPoint temperature.
Press for at least 2 seconds to start the dryer: if the compressor has been shut down for enough time, it will start
up immediately; otherwise the display will show the countdown of the seconds before the compressor starts up again,
and the led flashes (max delay 5 minutes).
Info Description
HP – condensing pressure HP
HdP - High DewPoint: DewPoint too high, higher than the HdA value set.
drn - Drainer : condensate drainer failure (opening of contact DRN – if electronic level drainer
is installed – see electric diagram)
HCP - High Condensing Pressure : condensing pressure (transducer BHP) beyond normal
values, but within safety limits
Set HP> 28barg (406psig) delay 3 minutes / Reset HP< 25barg (363psig)
NOTE: with dryer ON, but without compressed air pressure, the drainer failure notice may appear.
Alarm Description
HP - High Pressure : the refrigerant high pressure safety pressure switch HPS tripped (note : the
pressure switch has a reset button)
LP - Low Pressure : the refrigerant low pressure safety pressure switch LPS tripped
COn - Compressor : the compressor’s protections and/or the reverse phase protector RPP tripped
Hdt - High Discharge Temperature : compressor discharge temperature beyond the safety limit
Set T4> 110°C (230°F) delay 1 minute / Reset T4< 100°C (212°F)
ICE - ICE / freezing : temperature inside the exchanger (probe T1) is too low and causes the
condensate to freeze.
Set T1< -3°C (27°F) delay 1 minute / Reset T1> 0°C (32°F)
Use dry contacts only (potential free) suitable for low voltage. Assure an adequate isolation of
potentially dangerous powered parts.
CAUTION:
AUTO-RESTART / REMOTE ON-OFF
THE DRYER MAY POWER UP WITHOUT BEING ACTED UPON.
THE USER WILL BE RESPONSIBLE FOR THE INSTALLATION OF PROPER PROTECTIONS FOR
POSSIBLE SUDDEN POWER RESTORATION TO THE DRYER.
Dryer powered and no service warning or alarm (active and not yet reset) displayed.
4 5 6
Dryer not powered or service warning or alarm (active and not yet reset) displayed.
4 5 6
Standard
ID Description Limits Resolution
setup
Ton – drain time ON : time ON condensate drain valve
00 … 20 sec 1 sec 00
00 = Electronic drainer installed
ToF - drain time OFF : pause time for condensate drain
1 … 20 min 1 min 1
valve
HdA - High DewPoint Alarm : Alarm threshold for a high 0.0…25.0 °C 0.5 °C 20
DewPoint (the alarm disappears when the temperature drop or or or
1°C / 2°F below alarm point) 32 … 77 °F 1 °F 68
Hdd - High DewPoint Delay : high DewPoint alarm enable 01 … 20
1 min 15
delay minutes
SrV - Service Setting: setting of service warning timer. 0.0 … 9.0 0.5
8.0
00 = service warning timer disabled. (x 1000) hours (x1000) hours
AS = YES - CAUTION -
THE DRYER MAY POWER UP WITHOUT BEING ACTED UPON.
THE USER WILL BE RESPONSIBLE FOR THE INSTALLATION OF PROPER PROTECTIONS FOR
POSSIBLE SUDDEN POWER RESTORATION TO THE DRYER.
Control panel
Power / Service Led ON - ready to work / supplied
(green) Blinking – maintenance required
Alarm Led (red) Blinking – alarm condition
Troubleshooting
Daily
• Verify that the DewPoint displayed on the electronic instrument is correct.
• Check the proper operation of the condensate drain systems.
• Verify the condenser for cleanliness (Air-Cooled).
• Close the manual condensate drain valve, unscrew the strainer (if installed) and clean it with
compressed air and brush. Reinstall the strainer properly tight, and then open the manual valve.
• At the end, check the operation of the machine
The led is
With led lighted : one or more alarms are waiting to be reset and the display
on or flashes. shows and the alarms that are no longer active but not yet reset.
The alarms are displayed with the following messages :
1. : HP - HPS pressure switch tripped (refrigerant high pressure) for condensing
pressure too high - see specific paragraph (NOTE : when problem is solved press reset key
on HPS pressure switch).
2. : LP - LPS pressure switch tripped (low pressure) due to refrigerant pressure too low
- see specific paragraph.
3. : Con – during first startup – power phases of compressor are not connected
properly (see RPP on the electric diagram) – Change rotating direction swapping two
phases of the power supply of dryer. These changes have to be done only by a qualified
electrician. DO NOT BY PASS RPP PROTECTION: BY OPERATING THE MACHINE IN
WRONG ROTATING DIRECTION, THE COMPRESSOR WILL FAIL IMMEDIATELY AND
THE WARRANTY WILL BE VOIDED.
4. : Con – one phase of power supply of dryer is missing (see RPP on the electric
diagram) – restore the missing phase.
5. : Con – Reverse Phase Protector (RPP) is faulty – replace it.
6. : Con – electric protection of compressor tripped (see Q1/QC1 on the electric
diagram)– reset and verify the dryer’s proper operation.
7. : Con - if installed - thermal protection inside the compressor tripped (see MC1 on
wiring diagram – wait 30 minutes and try again.
8. : FAn - electric protection of fan tripped (see QV1 on the electric diagram) - reset and
verify the dryer’s proper operation (Air-Cooled).
9. : FAn – thermal protection inside the fan/s tripped (see MF on wiring diagram – wait
30 minutes and try again (Air-Cooled).
10. : Hdt – compressor discharge temperature protection tripped due to very high
temperature (probe T4) – see specific paragraph.
11. : ICE – temperature inside exchanger (probe T1) too low – DewPoint is too low - see
specific paragraph.
12. : LCP - condensing pressure too low – see specific paragraph.
13. : PF4 – failure temperature probe T4 (compressor discharge) – verify electric wiring
and/or replace probe.
14. : PFP – failure pressure transducer BHP (condensing pressure) – verify electric
wiring and/or replace transducer.
NOTE: after solving the problem, the alarms must be reset (press the keys
reset
log
simultaneously for 3 seconds). NOTE: if the led is powered it
means that the dryer is in remote mode and it is not possible to reset the alarm
from the panel. Switch the dryer in “local mode” to reset the alarm.
NOTE: after solving the problem, the services must be reset (press the keys
reset
log
simultaneously for at least 3 seconds). NOTE: if the led is
powered it means that the dryer is in remote mode and it is not possible to reset
the service warning from the panel. Switch the dryer in “local mode” to reset
the service warning.
38 – EN
ACT & ACT-R
ID N. DESCRIPTION
180 210 250 300 360 400 500 600 720 900 1100 1200 1500
2 LPS Pressure switch 1 1 1 1 1 1 1 1 1 1 1 1 1
4 HPS Pressure switch 1 1 1 1 1 1 1 1 1 1 1 1 1
Spare parts
6 MC Compressor 1 1 1 1 1 1 1 1 1 1 1 1 1
Hot gas by-pass valve 2 2 2 2 2 1 1 1 1 1 1 1 1
7
Pilot valve 1 1 1
9 MV Complete fan 1 1 1 1 1 2 2 2 2 3 3 4 4
10 Filter drier 1 1 1 1 1 1 1 1 1 1 1 1 1
12 BTn Temperature probe 4 4 4 4 4 4 4 4 4 4 4 4 4
Display module 1 1 1 1 1 1 1 1 1 1 1 1 1
Main module (air cooled) 1 1 1 1 1 1 1 1 1 1 1 1 1
17 DMC24
Main module (water cooled) 1 1 1 1 1 1 1 1 1 1 1 1 1
Cable main module to display 1 1 1 1 1 1 1 1 1 1 1 1 1
19 Water regulating valve (water cooled) 1 1 1 1 1 1 1 1 1 1 1 1 2
Electronic drainer 1 1 1 1 1 2 2 2 2 3 3 4 4
21 ELD
Service unit for electronic drainer 1 1 1 1 1 2 2 2 2 3 3 4 4
22 QS Main switch 1 1 1 1 1 1 1 1 1 1 1 1 1
37 BHP Pressure transducer 1 1 1 1 1 1 1 1 1 1 1 1 1
Q1 1 1 1 1 1
QC1 1 1 1 1 1 1 1 1
Circuit breaker
QV1 1 1 1 1
QF1 1 1 1 1
Q1 1 1 1 1 1
QC1-QV1 Auxiliary contact 2 2 2 2
QC1-QF1 2 2 2 2
1 1 1 1 1 1 1 1 1
FU Fuse kit
1 1 1 1
KC1-KV1-KV2 3 3 3 3 3
60 KC1 1 1 1 1
Contactor
KV0-KV1-KV2 3 3 3 3 3 3 3 3
KC1 1 1 1 1
KC1 Auxiliary contact 1 1 1 1 1 1 1 1
KV1-KV2 Mechanical interlock 1 1 1 1 1 1 1 1 1 1 1 1 1
Maintenance, troubleshooting, spare parts and dismantling
KHP 1 1 1 1 1 1 1 1 1
KHP-KDR Relay 2 2 2 2
KDR 1 1 1 1
1 1 1 1 1 1 1 1 1
ID Numbers and exploded drawings Ref. with their description and quantity installed in the dryers.
TF Transformer
1 1 1 1
RPP Reverse phase protector 1 1 1 1 1 1 1 1 1 1 1 1 1
Spare parts list is printed on a dedicated sticker applied inside the dryer. On this sticker each spare part is
identified with its ID Number and related Spare Part Number. Here below the cross reference table between
We recommend to comply with the safety rules in force for the disposal of each type of material.
Refrigerant contains droplets of lubrication oil released by the refrigerating compressor.
Do not dispose this fluid in the environment. Is has to be discharged from the dryer with a suitable device
and then delivered to a collection centre where it will be processed to make it reusable.
BN Brown OR Orange
BU Blue RD Red
BK Black WH White
YG Yellow / Green WH / BK White / Black
QC1
3/400V/50Hz+PE (*)
OR [2-6] 3/460V/60Hz+PE OR
3/460V/60Hz+PE (*) 3/380V/60Hz+PE
OR
3/380V/60Hz+PE (*) (1) TF
ACT 180 – 360 Sheet 1 of 3
FUSE MAX 16 A
RCD Id 0.03A suggested
Smin 2.5sqmm/14AWG
FU3
RPP
L1 L2 L3 KV1 FU2
1 3 5 1 3 5 [2-2] 1 3 5
KC1 KV2
[2-1] [2-3]
2 4 6 11 12 14 2 4 6 2 4 6
[2-6] 11
Attachments
KC1
[2-1] 12
U V W1 V2
W
M V1
M U2
3 3
U1 W2
TK TK
MC1 [2-7] RC
MV1 A B
53 – EN
0 1 2 3 4 5 6 7 8 9
9.3.2
54 – EN
A
DMC24RU
LPS MV1
12 14 13
HPS P
Q1 [2-6]
KHP [1-3]
11 14
[2-0]
P
BHP BT1 BT2 BT3 BT4
P
mA
12 14
RPP [2-6]
11
ACT 180 – 360 Sheet 2 of 3
[1-4]
14 29 28 27 26 25 24 23 22 21 20 19 18 17 16
J2 J1
EXP DISPLAY
DMC24MA
K J3-RS485
I II T ZL
15 13 9 12 11 10 8 7 1 2 3 4 5 6 A B
A
Attachments
MAX 2A - 48V
A
[2-8]
4 5 6 4 5 6
A1 A1 A1 A1
KHP KC1 KV1 KV2
A2 A2 A2 A2 [2-8]
B
14 11 1 2 1 2 1 2
12
[2-5] [1-3] [1-6] [1-5]
3 4 3 4 3 4
24 21
[1-3] [1-6] [1-5]
[2-1] 5 6 5 6 5 6
22 [1-3] [1-6] [1-5]
11 12 11 12 11 12
[1-9] NU NU
Technical modifications are subject to change without notice; errors not excluded.
Drawing no. : Rev.
FRACT5478QCD001 02
Note :
Sheet 02 of 03
TERMINAL
TERMINAL
0
1 024 DAS.4
HIGH PRESSURE SWITCH
2 12
HPS
3 CDI
LOW PRESSURE SWITCH
4 DI2
LPS
5 CDI
FAN THERMAL PROTECTION
AIR COOLED ONLY - JUMP IF NOT INSTALLED 6 DI4
MV1
1
7 UDT
8 00
9 024
10 00
11 DR1
ELECTRONIC LEVEL DRAINER
12 DR2
ELD
13 CDI
14 DI5
2
RC1 00 DAS.4
COMPRESSOR CRANKCASE HEATER
RC2 10
RC
R L1
3
CBC.4
FROM TR TANSFORMER - 460V SIDE S L2
T L3
4
5
6
7
Note :
Drawing no. :
L1 L2 L3
PE
8
FRACT5478QCD001
Sheet
03
9
of
03
02
Rev.
Technical modifications are subject to change without notice; errors not excluded.
ACT 180 – 360 Sheet 3 of 3 9.3.3
Attachments
0 1 2 3 4 5 6 7 8 9 9.3.4
56 – EN
TR 3/400V/50Hz+PE
QS
FU1
QC1 QV1
3/400V/50Hz+PE (*)
OR [2-6] [2-7] 3/460V/60Hz+PE OR
3/460V/60Hz+PE (*) 3/380V/60Hz+PE
OR
3/380V/60Hz+PE (*) (1) TF
ACT 400 – 720 Sheet 1 of 4
FUSE MAX 32 A
RCD Id 0.03A suggested
Smin 6sqmm/10AWG
FU3
RPP
L1 L2 L3
FU2
1 3 5
KC1 KV0 KV2 KV1
[2-1] 11 12 14 [2-1] [2-3] [2-2]
2 4 6
[2-6] 11
KC1
Attachments
[2-1] 12
U/T1 V/T2 W1 V2
W/T3
M MV1 V1
M U2
3 3
U1 W2
TK TK
MC1 [2-7]
W1 V2
MV2 V1
M U2
3 RC
U1 W2 A B
TK TK
[2-8]
(*) See dryer nameplate
(1) With Auto-Transformer TR installed
Technical modifications are subject to change without notice; errors not excluded.
Drawing no. : Rev.
FRACT5478QCD002 02
Note :
Sheet 01 of 04
[1-4]
14 29 28 27 26 25 24 23 22 21 20 19 18 17 16
J2 J1
EXP DISPLAY
DMC24MA
K J3-RS485
I II T ZL
15 13 9 12 11 10 8 7 1 2 3 4 5 6 A B
Attachments
MAX 2A - 48V
4 5 6 4 5 6
A 22 24 A
NO Alarm Alarm
and or
KHP Power ON Power OFF
[2-0] 21
A1 A1 A1 A1 A1 A1
KHP KV0 KC1 KV1 KV2 KDR
A2 A2 A2 A2 A2 00 A2
B
14 11 1 2 1 2 1 2 1 2 14 11
[2-4] [1-5] [1-3] [1-7] [1-6] [3-0]
12 3 4 3 4 3 4 3 4 12
[1-5] [1-3] [1-7] [1-6]
24 21 5 6 5 6 5 6 5 6 24 21
22
[2-1] [1-5] [1-3] [1-7] [1-6] 22
[3-2]
11 12 11 12 11 12 11 12
N.U. [1-9] N.U. N.U.
Technical modifications are subject to change without notice; errors not excluded.
Drawing no. : Rev.
FRACT5478QCD002 02
Note :
Sheet 02 of 04
57 – EN
0 1 2 3 4 5 6 7 8 9
9.3.6
58 – EN
A
[2-8]
[2-8]
12 14 22 24
KDR KDR
[2-5] 11 [2-5] 21
ACT 400 – 720 Sheet 3 of 4
ELD1 ELD2
X3.1 X1.1 X2.1 X3.1 X1.1 X2.1
IN1 L/+ NO IN1 L/+ NO
Technical modifications are subject to change without notice; errors not excluded.
Drawing no. : Rev.
FRACT5478QCD002 02
Note :
Sheet 03 of 04
TERMINAL
TERMINAL
0
1 024 DAS.4
HIGH PRESSURE SWITCH
2 12
HPS
3 CDI
LOW PRESSURE SWITCH
4 DI2
LPS
5 35
FAN THERMAL PROTECTION
AIR COOLED ONLY - JUMP IF NOT INSTALLED 6
MV1
1
7
FAN THERMAL PROTECTION
AIR COOLED ONLY - JUMP IF NOT INSTALLED 8 DI4
MV2
9 UDT
10 00
11 024
12 00
13 31
2
16
17 024
18 00
19 33
ELECTRONIC LEVEL DRAINER
20 34
3
21 DI5
ELD2
22
RC1 00 DAS.4
COMPRESSOR CRANKCASE HEATER
RC2 10
RC
4
R L1 CBC.4
FROM TR TANSFORMER - 460V SIDE S L2
T L3
5
6
7
Note :
Drawing no. :
L1
8
L2
L3
PE
FRACT5478QCD002
Sheet
04
9
of
04
02
Rev.
Technical modifications are subject to change without notice; errors not excluded.
ACT 400 – 720 Sheet 4 of 4 9.3.7
Attachments
0 1 2 3 4 5 6 7 8 9
9.3.8
60 – EN
[2-0]
TR 3/400V/50Hz+PE
QS
FU1
QC1
3/400V/50Hz+PE (*)
OR [3-6] 3/460V/60Hz+PE OR
3/460V/60Hz+PE (*) 3/380V/60Hz+PE
OR
3/380V/60Hz+PE (*) (1) TF
FUSE MAX 63A
ACT 900 – 1500 Sheet 1 of 7
FU3
RPP
L1 L2 L3
FU2
1 3 5
KC1
[3-2] 11 12 14
2 4 6
[3-6] 11
KC1
Attachments
[3-2] 12
U/T1 V/T2
W/T3
M
3
TK TK
[3-6] U/T1 V/T2 L1 L2 L3
W/T3
MC1 M
3 L N S1 S2 M1 M2
[3-6]
RC
A B
[1-9]
W1 V2 W1 V2
MV1 V1
M U2 MV3 V1
M U2
3 3
U1 W2 U1 W2
TK TK TK TK
[3-7] [3-8]
W1 V2 W1 V2
MV2 V1
M U2 MV4 V1
M U2
3 3
U1 W2 U1 W2
TK TK TK TK
[3-7] [3-8]
Technical modifications are subject to change without notice; errors not excluded.
Drawing no. : Rev.
FRACT5478QCD003 01
Note :
Sheet 02 of 07
61 – EN
0 1 2 3 4 5 6 7 8 9
62 – EN
A
13 13
QC1 QV1
[1-3] [1-5] MV3
14 14
DMC24RU
12 14
LPS MV1 [4-1]
12 14 RPP
[1-4] 11
HPS P
KHP
11
CONDENSING PRESS.
DEWPOINT TEMP.
AIR IN TEMP.
COMPRES. SUCTION TEMP.
COMPRES. DISCHARGE TEMP.
[3-0]
P
BHP BT1 BT2 BT3 BT4 MV4
MC1
P
mA
9.3.10 ACT 900 – 1500 Sheet 3 of 7
MV2
[4-8]
14 29 28 27 26 25 24 23 22 21 20 19 18 17 16
J2 J1
EXP DISPLAY
DMC24MA
K J3-RS485
I II T ZL
15 13 9 12 11 10 8 7 1 2 3 4 5 6 A B
Attachments
MAX 2A - 48V
A A
22 24
KHP
[3-0] 21 4 5 6 4 5 6
NO Alarm Alarm
and or
Power ON Power OFF
A1 A1 A1 A1 A1 A1
KHP KV0 KC1 KV1 KV2 KDR
A2 A2 A2 A2 A2 00 A2
B
14 11 1 2 1 2 1 2 1 2 14 11
[3-4] [2-1] [1-3] [2-3] [2-2] [4-0]
12 3 4 3 4 3 4 3 4 12
[2-1] [1-3] [2-3] [2-2]
24 21 5 6 5 6 5 6 5 6 24 21
22
[3-2] [2-1] [1-3] [2-3] [2-2] 22
[4-2]
11 12 11 12 11 12 11 12
N.U. [1-9] N.U. N.U. 34 31
32 [4-5]
44 41
42 [4-7]
Technical modifications are subject to change without notice; errors not excluded.
Drawing no. : Rev.
FRACT5478QCD003 01
Note :
Sheet 03 of 07
Technical modifications are subject to change without notice; errors not excluded.
Drawing no. : Rev.
FRACT5478QCD003 01
Note :
Sheet 04 of 07
63 – EN
ACT 180 – 1500 64 – EN
WIRE
TYPE
TERMINAL
TERMINAL
0
1 024 DAS.4
HIGH PRESSURE SWITCH
2 12
HPS
3 CDI
LOW PRESSURE SWITCH
4 DI2
LPS
5 15
COMPRESSOR THERMAL PROTECTION
mod. 1500 ONLY - JUMP IF NOT INSTALLED 6 DI3
1
7 35
FAN THERMAL PROTECTION
AIR COOLED ONLY - JUMP IF NOT INSTALLED 8
MC1 MV1
9
FAN THERMAL PROTECTION
AIR COOLED ONLY - JUMP IF NOT INSTALLED 10
MV2
11
FAN THERMAL PROTECTION 12
AIR COOLED ONLY - JUMP IF NOT INSTALLED
MV3
13
FAN THERMAL PROTECTION
2
15 UDT
16 00
17 024
18 00
19 41
ELECTRONIC LEVEL DRAINER
20 42
3
21 CDI
ELD1
22
23 024
24 00
25 43
ELECTRONIC LEVEL DRAINER 26 44
4
27
ELD2
28
29 024
30 00
31 45
ELECTRONIC LEVEL DRAINER 32 46
33
ELD3
5
34
35 024
36 00
37 47
ELECTRONIC LEVEL DRAINER 38 48
39 DI5
ELD4
40
6
7
Note :
Drawing no. :
8
FRACT5478QCD003
Sheet
05
9
of
07
01
Rev.
Technical modifications are subject to change without notice; errors not excluded.
9.3.12 ACT 900 – 1500 Sheet 5 of 7
Attachments
65 – EN ACT 180 – 1500
WIRE
TYPE
TERMINAL
TERMINAL
0
RC1 00 DAS.4
COMPRESSOR CRANKCASE HEATER
RC2 10
RC
00 00
COMPRESSOR THERMAL PROTECTION SUPPLY
mod. 1500 ONLY 230 230
MC1
1
U1.1 R3 DAS.4
V1.1 S3
W1.1 T3
3
W2.1 R4
M
2x FAN MOTOR
U2.1 S4
MV2
MV1
V2.1 T4
U1.2 R3
2
V1.2 S3
W1.2 T3
3
W2.2 R4
M
2x FAN MOTOR
MV4 mod. 1200-1500 ONLY U2.2 S4
MV4
MV3
V2.2 T4
3
R L1 CBC.4
FROM TR TANSFORMER - 460V SIDE S L2
T L3
4
5
6
7
Note :
Drawing no. :
8
FRACT5478QCD003
Sheet
06
9
of
07
01
Rev.
Technical modifications are subject to change without notice; errors not excluded.
9.3.13 ACT 900 – 1500 Sheet 6 of 7
Attachments
0 1 2 3 4 5 6 7 8 9
66 – EN
L1
L2
L3
PE
9.3.14 ACT 900 – 1500 Sheet 7 of 7
Attachments
Technical modifications are subject to change without notice; errors not excluded.
Drawing no. : Rev.
FRACT5478QCD003 01
Note :
Sheet 07 of 07
www.friulair.com
EN - Subject to technical changes without prior notice; errors not excluded / Translation of original instructions