Germen
Germen
Supercritical fluid extraction of corn germ oil: Study of the influence of process
parameters on the extraction yield and oil quality
Sara Rebolleda, Nuria Rubio, Sagrario Beltrán, M. Teresa Sanz ∗ , María Luisa González-Sanjosé
Department of Biotechnology and Food Science, University of Burgos, Plaza Misael Bañuelos s/n, 09001 Burgos, Spain
a r t i c l e i n f o a b s t r a c t
Article history: The supercritical fluid extraction of corn germ oil has been studied in this work. Extractions were carried
Received 11 July 2012 out at different pressure, temperature and flow rate to analyze the influence of these variables on the
Received in revised form 3 October 2012 extraction kinetics and the oil quality obtained. Extraction curves are initially linear with a slope close to
Accepted 4 October 2012
the oil solubility value in supercritical CO2 . Based on these results a mathematical model was successfully
applied to describe the extraction curves. Characterization of supercritical crude corn oil was performed
Keywords:
by determining some physical parameters such as refraction index, density and color. Additionally, the
Supercritical fluid extraction
fatty acid composition, neutral lipids, the content of tocopherols, acid index, peroxide value, antioxidant
Corn germ oil
Tocopherol
capacity and the oxidative stability were determined in the corn oil extracted. Fatty acid composition was
Sovová’s model compared with that for crude germ oil and no significant differences between the oils extracted by both
methods were found. Oxidative stability test using the Rancimat showed that supercritical CO2 extracted
corn oil is less protected against oxidation than n-hexane extracted oils.
© 2012 Elsevier B.V. All rights reserved.
0896-8446/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.supflu.2012.10.001
S. Rebolleda et al. / J. of Supercritical Fluids 72 (2012) 270–277 271
Table 1
Nomenclature Experimental conditions in the SFE of corn germ oil with SC-CO2 .
carried out at room temperature in a column (Lichrospher Diol 3. Results and discussion
5 mm, 4 mm × 250 mm) and detection was performed in an evapo-
rative light scattering detector (Agilent 1200 series) at 35 ◦ C and 3.1. Influence of process parameters on the extraction yield
0.35 MPa. The mobile phase consisted of (A) isooctane and (B)
methyl tert-butyl ether:acetic acid (99.9:0.1). The solvent gradi- Supercritical fluid extraction (SFE) of a solute from a solid raw
ent used was as follows: first, solvent A was flowing for 1 min, after material may involve three different stages: internal mass transfer,
that, solvent B was added in three steps, up to 10% in 10 min, to phase equilibrium and external mass transfer. Thus, oil extraction
44% in 22 min and to 100% in 30 min. Finally, the stationary phase yield may be highly affected by operational parameters such as
was rinsed with solvent A for 5 min. Total solvent flow rate was solid pretreatment, extraction pressure and temperature and sol-
kept constant at 1 mL/min all along the analysis. Calibration was vent flow rate.
carried out using standards of palmityl palmitate (99%), tripalmitin The effect of extraction temperature on the extraction yield was
(>99%), dipalmitin (99%), monopalmitin (99%), palmitic acid (99%) evaluated from 40 ◦ C to 85 ◦ C at a constant pressure of 45.0 MPa
and -sitosterol in isooctane. (runs 1–4) and a SC-CO2 flow rate around 9 kg/h. The results are
shown in Fig. 1 where it can be observed that the higher the tem-
perature the higher the extraction rate, which may indicate that,
2.3.4. Determination and quantification of tocopherol profile at this pressure, the increase of oil vapor-pressure with tempera-
Tocopherols determination in corn germ oil was done using ture is more important than the decrease in SC-CO2 density. As it is
HPLC–DAD after isolation by solid phase extraction (SPE). well established in literature [16], an increase of seed oil solubility
Solid phase extraction. The silica cartridge (1000 mg/6 mL, Sep- with extraction temperature can be significant when the process
Pak® , Waters, Spain) was conditioned with 5 mL of n-hexane before is performed at pressures higher than 40 MPa, pressure at which a
the application of 1 mL of n-hexane oil solution (0.1 g/mL). The crossover behavior is usually observed in vegetable oils [16].
elution of the analytes was done with 5 mL of n-hexane, fol- Regarding the effect of pressure, several extraction curves were
lowed by 5 mL of n-hexane–diethylether (99:1, v/v) and 50 mL obtained for pressures from 21 MPa to 53 MPa at two different tem-
of n-hexane–diethylether (99:2, v/v). The collected fractions were peratures around 40 ◦ C and 80 ◦ C (runs 1, 6 and 3, 5 and 7) and a
evaporated under reduced pressure at 45 ◦ C. The dry residue SC-CO2 flow rate around 9 kg/h. The results are shown in Fig. 2a
obtained was dissolved in 1.5 mL of n-hexane for HPLC analysis. and b, respectively. In both cases, the extraction curves indicate
High performance liquid chromatography. Tocopherols were per- that, at a constant temperature, the higher the pressure the higher
formed according to a modification of the IUPAC method [14] the extraction rate, what may be attributed to the higher density
using an Agilent HPLC (series 1100) equipped with ChemSta- of SC-CO2 which leads to higher solvent power. An increase of oil
tion software, a degasser (G1322A), a quaternary pump (G1311A), solubility when extraction pressure is increased has been reported
an autosampler (G1329A), a column oven (G1316A) and a diodo for dry-milled corn germ [4] and other seed oils [8]. As it will be
array detector (G1315A). The column used was ACE 5 silica explained in Section 3.2, the first part of the extraction is controlled
250 mm × 4.6 mm. The mobile phase was 99% hexane (A):1% 2- by this thermodynamic parameter and it can be fitted to a straight
propanol (B). An isocratic gradient was used and the total run time line. Fig. 2b indicates that the extraction at the lowest pressure (run
was 15 min. The injection volume was 50 l. All tocopherols were 6, 21 MPa) is very slow which may be due to the low solubility of
monitored at 296 nm at a flow rate of 1 mL/min. seed oil in SC-CO2 .
Individual compounds of ␣-, -, ␥- and ␦-tocopherols were iden- The effect of solvent flow rate has been studied at a constant
tified and quantified using a calibration curve of the corresponding pressure and temperature of 45 MPa and 79 ◦ C, respectively. Two
standard compound. different solvent flow rates were applied, 4 and 9 kg CO2 /h (runs
8 and 3). From Fig. 3 it can be concluded that extraction curves
expressed in dependence on the solvent-to-feed ratio are not sig-
nificantly affected by SC-CO2 flow rate. This behavior supports the
2.3.5. Acid index (AI) and peroxide value (PV)
fact that solubility, but not external mass transfer, controls the
The acid index and the peroxide value of the oils have
extraction process.
been determinated according to Ca 5a-40 and Cd 8-53 AOCS
Methods, respectively. An automatic titrator Methrom 905 Titrando
was used.
Fig. 2. Influence of extraction pressure on corn germ oil extraction yield at constant Del Valle et al. [19] state that Eq. (3) can be applied to sys-
extraction temperature of (a) 40 ◦ C ( 30 MPa; 45 MPa; 53 MPa) (b) 80 ◦ C ( tems pure oil + high-pressure CO2 as well as to oil containing
21 MPa; 45 MPa). The solid lines correspond to the model of Sovová [17]. vegetable substrates, since the initial stages of the extraction
process is typically solubility-controlled. To compare the initial
slopes of the extraction curves, data obtained at a process tem-
perature different from 40 ◦ C (T = 313.15 K) were divided by the
temperature-correction term (TCT) of the general model proposed
by del Valle et al. [19]:
1 1
1 1
TCT = exp −4182 1 − 259 − − (4)
T 313 T 313
The corrected (at 40 ◦ C) initial slope values obtained from the
first part of the extraction curves have been plotted in Fig. 4 as a
function of pure CO2 density. In this figure, the prediction of the oil
solubility from the General Model proposed by del Valle et al. [19]
together with the error limit of this model has also been plotted.
As it can be observed, the values of the slope of the first part of the
extraction are within the error limits for solubility of vegetable oil
in CO2 .
Rónyai et al. [7] also observed a linear increase at the begin-
ning of the process in the study of SFE of corn germ with carbon
dioxide–ethyl alcohol mixtures. They also explained that the sol-
Fig. 3. Influence of solvent flow rate on corn germ oil extraction yield at a constant vent is saturated with oil in the first stages of the extraction and
extraction pressure (45 MPa) and temperature (79 ◦ C): 3.9 kg CO2 /h ♦ 9.5 kg CO2 /h. solubility of the corn germ oil can be determined from this linear
The solid lines correspond to the model of Sovová [17]. part. The value obtained by Rónyai et al. [7] has been also plotted
in Fig. 4. In this figure, the solubility values of corn germ oil at 40 ◦ C
obtained by Soares et al. [20] have been also included.
Based on these results, Eqs. (5) and (6) proposed by Sovová [17]
3.2. Modeling of the supercritical fluid extraction
were used to evaluate the first and second part of the extraction
curve, respectively:
In this work, the model proposed by Sovová [17] was used to
describe the experimental extraction curves. This type of model e = qys , for 0 ≤ q ≤ qc (5)
assumes that the solute is regarded as a single pseudo com-
pound. This simplification can lead to some errors since several e = xu [1 − C1 exp(−C2 q)], for q > qc (6)
274 S. Rebolleda et al. / J. of Supercritical Fluids 72 (2012) 270–277
Table 2
Values of the C1 , C2 parameters, qc , estimated grinding efficiency r, solid-phase mass transfer coefficient, ks as and O.F.
Experiment C1 C2 qc r ks as O.F.
(1 − r)(1 − ε)Q̇ C2
ks as = (9)
Nm
Table 3
Fatty acid profile of corn germ oil extracted with SC-CO2 and comparison with crude oil.
Saturated fatty acids 131 ± 3 128 ± 5 127 ± 5 128 ± 3 15.2 ± 0.8 12.5–15.2
Monounsaturated fatty acids 253 ± 3 247 ± 6 242 ± 8 242 ± 3 29 ± 1 22.6–36.1
Polyunsaturated fatty acids 483 ± 3 475 ± 10 463 ± 14 465 ± 3 56 ± 2 49.4–63.5
Total fatty acids 867 ± 9 850 ± 21 832 ± 27 835 ± 9 100 ± 4 84.5–114.8
S. Rebolleda et al. / J. of Supercritical Fluids 72 (2012) 270–277 275
Table 4
Neutral lipids profile of corn germ oil extracted with SC-CO2 .
Triacylglycerides (TAG) 95.1 ± 0.8 94.4 ± 0.7 95.3 ± 0.4 95.4 ± 0.4
Free fatty acids (FFA) 0.8 ± 0.2 1.1 ± 0.1 1.1 ± 0.1 1.0 ± 0.1
Sterols (St) 2.3 ± 0.4 2.7 ± 0.2 2.2 ± 0.1 2.2 ± 0.1
Others 1.7 ± 0.2 1.8 ± 0.4 1.5 ± 0.2 1.4 ± 0.2
fatty acid profile, expressed in weight percentage, for crude germ factors affect the oxidative stability of oils, such as fatty acid com-
oil described in literature obtained by pressing, followed in some position, stability of antioxidants and the presence of prooxidant
cases by solvent extraction [22]. It can be concluded from Table 3 compounds (FFA, lipid peroxides, or prooxidant metals) [3,26]. List
that fatty acid composition of SC-oil extracted is typical for corn oil and Friedrich [3] suggested that the absence of phosphatides could
fatty acid profile. cause a decrease in the positive synergistic effects of tocopherols
Oil acidity is an important quality parameter related to the pres- with phospholipids. In contrast, Calvo et al. [27] suggested that oil
ence of free fatty acids (FFA) and other non-lipid acid compounds. instability may be related to the trace amounts of oxygen in the
FFA are mainly generated by a hydrolysis reaction of triacylglyc- CO2 . In this case, oxidation would take place without mass transfer
erides, whereas non-lipid acid compounds, such as acetic acid, may limitation since solvent and oil are in the same phase.
be generated during spoilage of the raw material. Thus, oil acidity The higher values of peroxide content reported in this work
depends on several factors related to oil composition, the extraction for freshly SC-CO2 extracted oils cannot be due to the tocopherol
procedure and the raw material freshness. The acidity index (AI) of content in the SC-CO2 extracted oil since its content (Table 5) is even
the oils extracted at 84 ◦ C (1.6 ± 0.1% oleic acid) is of the same order higher than the values reported for hexane prepress extracted wet
as the AI of oils extracted at 56 ◦ C (1.3 ± 0.1% oleic acid). These val- corn germ (1000 g/g) [2]. Tocopherols have been described as one
ues are close to the lowest value of AI described in the literature for of the most effective antioxidants present in vegetable oils. So, its
crude corn germ oils obtained by conventional extraction (from 1.5 presence contributes favorably to the conservation and the qual-
to 4.0% oleic acid) [22]. These values agree with the results reported ity of oils. The tocopherol profile determined by HPLC (Table 5)
by List et al. [2] and Christianson et al. [4] who compare the free was qualitatively similar in all the oils extracted; ␥-tocopherol
fatty acid content of corn oil processing by expeller with those oils was found to be the major one followed by ␣-tocopherol and -
resulting of the SFE of corn germ obtaining lower values of acidity tocopherol, along with a small amount of ␦-tocopherol (Fig. 5).
in the latter. SFE followed by fractionation has been proposed to However, a temperature increase seems to increase the yield of
obtain oils with high quality and less acidity [23]. Some fraction- tocopherols (Table 5). This fact can explain the reduction in the
ation experiments (R13–15) carried out in this work are explained peroxide content at the highest extraction temperature studied in
later. this work. The antioxidant activity of the tocopherols is mainly
The sterol content (Table 4) was nearly the same for the two due to their ability to donate their phenolic hydrogens to lipid
temperatures studied (2.2–2.7 wt% of the neutral lipids). List et al. free-radicals [28]. The increase of tocopherol levels, at the highest
[2] reported values slightly lower for the unsaponificable content of extraction temperature, increases the antioxidant level of oils (see
SC-CO2 extracted corn oil, in the range of 1.2–1.3 wt%, being sterols value of DPPH in Table 5). At constant pressure, the solvent power of
the majority. carbon dioxide decreases with increasing temperature because of
One important quality parameter of fat is the oxidation degree. the decreasing density. Based on these results, the tocopherol con-
Lipids oxidation involves three different stages, initiation, propa- tent found at the highest temperature studied in this work could
gation and termination which rate depend on the substrates and be due to an increase of vapor pressure of the tocopherols with
reaction conditions. Peroxide value is a common parameter eval- temperature. In contrast, List et al. [2] obtained SC-CO2 extracted
uated in oils which is related to the primary oxidation products, corn germ oil with less amount of tocopherols in the extracted oil
being indicative of the deterioration level of the oil where lipid when temperature was increased form 70 to 90 ◦ C at a constant
radicals are attacked by oxygen to form lipid hydroperoxides. Tem- pressure of 82.7 MPa (ranged from 1.840 to 1.180 g/g at 70 ◦ C and
perature is one of the factors that could affect the initiation stage 90 ◦ C, respectively). Nevertheless, these authors [2] concluded that
and therefore the oxidation of the oil [24]. However, in this work, the reason for this drop was unclear. No solubility data of toco-
a slightly decrease in the peroxide content of SC oil corn germ pherols in CO2 were found in the literature for the pressure and
obtained at the highest studied extraction temperature can be temperature range used in this work.
observed (Table 5). In any case, in this work, considerably high
values of the peroxide content have been obtained (Table 5), spe- 3.4. Fractionation experiments
cially when comparing with other values reported in literature for
SC-CO2 extraction of dry, freshly milled corn germ, which rarely In order to improve the oil features, an extraction–fractionation
exceed 0.5 meq/kg [25]. Additionally, List and Friedrich [3] noted process in two separators installed in series was proposed. The first
that SC-CO2 extracted seed oils undergo rapid deterioration. Many separator was maintained at 10.0 MPa and 40 ◦ C. The influence of
Table 5
Peroxide value, antioxidant capacity (DPPH) and tocopherol content of SC-CO2 extracted oils (ND: not detected).
Fig. 6. Tocopherol concentration of fractionated oils in the first separator (10.0 MPa and 40 ◦ C) at different extraction temperatures (a) and pressures (b).
extraction pressure and temperature on the tocopherol content of extraction pressure of around 49.0 MPa. This result agrees with the
the oils and on their stability to oxidation was evaluated in these values of tocopherol content presented in Table 5 where the effect
experiments (runs 13–15). It was observed that the fraction col- of extraction temperature on the oil quality was studied. In contrast,
lected in the first separator was mostly oil whereas the fraction Wilp and Eggers [5] found that an increase in extraction tempera-
recovered in the second one was mostly an aqueous emulsion. ture from 50 ◦ C to 80 ◦ C at constant extraction pressure of 50 MPa
Furthermore, it was observed that the induction time determined results in a decrease in tocopherols concentration in the first sep-
by the rancimat test in the oil fraction recovered in separator 1 arator of more than 30%. At constant temperature, around 85 ◦ C,
(1.9 ± 0.3 h) was significantly higher than the induction time deter- when the extraction pressure is increased from 26 MPa to 48 MPa,
mined in the fraction recovered in separator 2 (0.5 ± 0.3 h). The the total tocopherols concentration found in the oil fraction recov-
higher stability found in the oil fraction recovered in separator 1 ered in the first separator was only slightly increased (less than
may be explained considering that both water and free fatty acids by 10%). Similar results were obtained by Wilp and Eggers [5] for
with a high tendency to oxidation, are mostly removed to separa- a decrease in extraction pressure from 50 MPa to 32 MPa at a con-
tor 2. In any case, the induction time of the oil fraction recovered in stant extraction temperature of 50 ◦ C. Based on the results obtained
the first separator is lower than values reported in literature [26] in this work, it could be concluded that the effect of temperature
for hexane Soxhlet extracts of corn germ (3.91 ± 0.4 h). This fact on the extraction of tocopherols is more noticeable than the effect
was previously explained since SC-CO2 extracted oils suffer rapid of pressure.
deterioration.
Fig. 6 shows the tocopherol concentration found in the oil 4. Conclusions
fraction recovered in the first separator at different extraction
conditions. It can be observed that the total concentration of toco- Supercritical carbon dioxide extraction has been studied
pherols in the oil fraction recovered in separator 1 is almost double as a procedure to obtain oil from milled corn germ. Extrac-
when temperature increased from 35 ◦ C to 86 ◦ C at a constant tion experiments have been performed at different extraction
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