- § a : APPLIANCES NOTE: Thit setlon provider Information for the Tomoval sd Insallion of appliances For fepairng indliduel “appliances, Tt recom trended' that ulifled service company bevtorm the repair operation, Inexparonced Fopakrng of ppllancas could cause damage {o the apptane or bodily inury. FURNACE fer t Figures 8 and 8-2. Before removing on inoperative furnace and installing & |, newanitee the manvfectrersinstreetins tht outing rumeroua checks to be made which may easly se the prebiem. ‘Removal | Tr'Shut off gue at LAG tank. Turn OFF circuit bredkerconvolling current othe furnace 2, Diconnect gat line, soci ted themes ad, 23. Remove screws fom neice of furnace tat hold Rw ti whice. Peston feesh sir rubber boot sist vehicle cuter wal ‘Roly ribbon salar wo vent ap mounting fae. ‘Attach vont cp with seen. WARNING: ont sop adaptor muet be ecurty eat Sains rope gate trope get I not Securely sated "tight" tpt exhaust ie fone, taxie fumes may lak into Dasenger comparenant fe Figure 8:2) ee gee 4 ‘Suburban Furnaces Only: Disconnect furnece = WaTER HEATER ~ 8.5 GALLON LP.G. Refer wo Figure 83. Remon {ent eap- adapter Tort turace by removing fie vent cap and remove 2 stews securing Vent eap adapter 5, Side fumace out of cabinet until heat duct ‘utes on each se ae accessible. 46, Blaconnet dct rom furaca 4. Side trace out and ramove frm motorhome, Replacement Teta ntl new furnace, reverse steps 1 hough t NOTE: Suburban Furnaces Only: Sen Figure 82. 2. Ineall abertoe rope gasket on exhaust pe. 5, Secure vent cap adopter to exhaust pe lange ‘with 2serews, Gasket must be compresed. a “Tum off LP ope spol at LP. go tank: Depressurze water systam by toning off de. mand. pump oF air comprenor and opening eet Brain complete system incuding fre water tank Dram water heater by opening petzook ‘rom outside of vehicle. Unscrew fae ute snd dsconnect water int fd water outlet es. Remove gi>-spaly line for water hester contol ve Remove water heater doo (eer to Section 2, Figure 221, Remove scrwe atachog hestr to side of ‘hile Remove water nese. ai| \ | | Replecement Te only ‘ibbon sealer to mounting flange of eae. 2, Tnatal water nestor. Secure with owe 3. Replace water heat door 4. Atach gos supply ne to water heater conto! fale. Be sure vetoed: atapterie ghtered face ‘Arachwater-ilet od Wate? btiet tnes wo ‘ester hen. Tighe are ts curly. Refl compete eysim. Turn on demand pump, heck for water letage. “Tum on gos supply heater. Cheek for as latage using soapy water t ‘Roly tne afar nut ‘Ghek for proper water Hester operation. ‘BY-PASS INSTALLATION — WINTERIZING HOT WATER HEATER. Refer to Section 8, Figure 61 Alter hot water Unk has bean dined (soe ‘vintraing water sytem sition, remove cold fuane (oureen fod hot water let end fing tron water faster io 2. Inetall water heater by-pass kita Tollows or by alow destin on it “The female couplings on the by-pass kit enable the by pa tobe healed on ether male oF ‘emala connectors othe water ester Put talon tape over the threads of the two stret elbows on the by pas and securely screw {hom into place nthe water Heater tank where the figs were removed in sep #1. Ut tation tape over th trea ofthe fitings fon the hot and cold waar lines removed from nd’ linesInto"the female. couplings on the Sypasn ‘The hot and eal water Tne oe now connected tose by poet ‘To by:nas the water heater, whan winterizing the eater sytem, cloe voles A'and 8 (te ‘aves controling’ flow into and out of the ‘nator heater) and open valve © Beare ading [nth recre athe wate sya.116, To reconnact the water heater withthe water tytem, reverse procedure instep NO. 5 7, Makasar a connections ae tah. [AIR CONDITIONER INSTALLATION - DUO-THERM For ineallation of other makes of se conditioners so ‘manulacturar'scavce manual eter o Fou 84, Tastlstion Tr Turn of eleewial current. 2. Remove foo vent (RefertoSection 2, Fig. 2-10 3. Elec line or conection to ar condioner fe locatd at vant on iver tide of motor home Ser ser pull but for later connection, Eleven cones fion may ah be avalsle et 110V ute in ~oalg - Pace large pce of pyaod on rt so stand on ‘le installing sir condone 5. Uncrate ai conditioner. natal return a dt n vent opening. Make sure parneter of wart opening is clean ‘where air condtione wl be postions. ‘tren neoprene geet to sr eonattoner bese Set ai ‘conditioner on root. Align with root opening, From the inside of the motor home, bolt the Inside AC contol late tote a conditioner, Fallow ineoctions included with a conditoner {or electra hook vp. We serena, btach sr condoning contro to ‘mount plate19, Connect eecrial wis to ir condone, 14. Make aire thermal rua in ai condone a rope positon. See inarucona tat scam pany ek conditioner. 18, Shap decorative shroud in place sound the ono plate 16, Wake ture sit dection control operates inthe Peation. Turn on sees current and check peration, Removal Torn off electrical carrent and reverse saps 2 ‘rough 14, [REFRIGERATOR — (AMFRIDGE) Reno od Relea 3 5 8 ‘issonnact sect leas tom bail, Remove 4 surewe that Roll rlrestor to cabinet, Untasten compressor from floor. Disconnect 12 vl ads fom comorener. Remove retrigrtor and compressor Ferns in reverse order, REFRIGERATOR - 2.AY (LPG, 12V, 10V) Relero Figure 85, Before removing inoperative refrigerator, make. the following checks. The problem may be inane of these t4ose which do ot requle removal ofthe retgestor FLARE ELECT. GAS euker hor tne” tine the AEFRIGERATOR HOURE 25 Retigwer,3 wy (LPO, 2¥, HOV)oe : I ee oe Se t Le oye ing SEP ne Se let ad ‘ Te I the reigeator LAG supply wil ot Fabt, around the retierate salt hack bettary connectors er chek Tor city 5. Siig refrigerator out and remove from motor burma. home. This operation ually reaures-ao men 2. 1h flame jumps off burner or isa low fame, 6. Install new unit by reversing steps T trough 8. © cock regulator gus prose Pres sould be a cave 10 and 12 meres water column, Asint NOTE: A fully charged 12 vot battery wil parte prssore I necasry (Se equator austen, 8 Bay retiertar for only 4 hour without Section reer, Feel Suir, TE uni ght up and hests but dos not 20 hac sa wad top openings eound ether ‘Openings et side end top of ralguatr must, bw completly szaled by the installation. Check ‘oof vet are. Area murt be ® minimum af REFRIGERATOR 2WAY (110V--12V) by 18 Inches. Algo check vent on side of Mott COMPRESSOR TYPE home. Vente mast be lean snd enobstucted> Sorte rigore BO. {UP cyte requires continuous flow of ai from ee a Os, bottom vet eiveugh heating element and out "yumm gf 12V & 110V power at comer. | top vere 2. Ramow refigpator door 5. Remove seraue attaching retrigrator to vehicle ctr Cyle cabinet setae Tr Check Resting element to see if curont 1s 4, femuve B.e etre avon acon sren plate | esting the element from inde refriaeator. . 15, Inside service aces ea, remove 12Veleeieal i hase potenti prolams all check out satstactoiy, box cover pet. t then the regerator may require moval for Tel 6, Remewe'wh puts connecting 12V supply to : ‘emoal Luni Mack postive wire with piece of tape 10 i Tr Shut off gas et soply tank and electricity at Iganty when reconectn | omer. see 2. ‘Slide unit out af venice cabinet ad ston Hor. 2. Open vant door 8, Unplug MOV supp from receptacle 4. Disconnect gs fine. and 110V and 12 volt ‘eircom retgeratr. Replacement Remove screws holding refrigerator in ponion, Revers above procedure, See elects scion for Screws may be leatod under corner se ok wirngschemate ‘comniacire FIGURE 86 Reiger (12 comareor SpeNOTE: A fully charg 12V better pak wil operate = 2uay retire compresor for 80 hour ‘without recharging. 7Opeating time wil be rducad if 12V supply" is"ased for other ‘spplanes siting. RANGE — (COMBINATION AND EVE-LEVEL) “Tat gas supply tie Remave gatos over barnes. Femeve range top by tng from fron. 1 Ret steps 1 through 6. 2. Check for gos esk tng & soapy water solution RANGE — COUNTER TOF Reterso Figure 88. "Remo 1." Tur off gs suppy to range. 2. Remove gatecliuand gat > 3. Remove tp aonb. 700 44 Remove’ srewefrom:bumer box and it-up Aligntyece ice sm ea 5. Diconmect gale to burma manifold end Replacoment Te Retro stops 1 theugh 8 2 Choc forge less using 8 soapy water solution. RANGE HOOD AND EXHAUST FAN Rete to Figure 89. “Tur of eecre curren orange hood fn.“ 1 te exhaust fan is operative check creat breaker st coovartar of fora break inthe wing to the fan. Raptr im be oath aoe lon so fe lon with sectrcal tape. I wire break cannot be found, Iratanaw wee connection t fan. This atcomplianed by. ering Kishen sine cabinet bese range. and ‘onnig the wie up perlling the maaing to each end Of nk cabinet, then over to range hood ectrc box Connoct wire propery to converter. Turn on leet fuent fan. If fan doesnot operate remove range hood and replace, Removal Tura of eactic current 2. Disconnect wiring from fn. 3. Remove four sews holding hood to overhead letenenexbine. 4, Ramove ood and isa) ew hood and fon assembly covering steps though 3. ‘OVEN — micRO WAVE Remove eleva pg trom outlet, 2. Remove srews from mounting chan 3. Remove oven bak 4 Remove mounting channel fom oven and ee 5, Reverse procedure for isto: FIGURE 7 Aung lye)WARNING: IT IS NOT SAFE TO USE COOKING AP- WARNING: All pilot lights and appliances shall be PLIANCES FOR COMFORT HEATING. {um ot dig rafting of eto uaNiFOLD ASSEMBLY “Two BURNER RANGE FIGURE 88 Rargecoure toFIGURE 89 Range hood andexhrt anSection 9 3 ACCESSORIES ‘WINDSHIELD WASHER eter to Figure 9 for part lastions when replacing Se es WINDSHIELD WASHER NOZZLE OR HOSE REPLACEMENT. Fae Fie 9 erove dah top by removing crews 2 Remove water hose, 53. Remove washer nari etaeing nu. “Remove noczie and lock washer. 5 Adjust nozrle spray in corres postion and tighten retaining nut 8, Replace water oss by sie on nozzle, WASHER PUMP REPLACEMENT — FOOT PUM eterto Fgura Tr From sic vehicle remove two sre searing ump t floor. 2, Remove hows from pump. 3, Inatall hoses on sential iting on new pump. NOTE: Supply hose and pressure hose ae differant 4. Reposition pump and instal Zeew to secure pump to floor WASHER PUMP REPLACEMENT — ELECTRIC . Olsconned lect lad from moter. 2. Disconnect hose fom bottle 43. Remove mounting srw: and remove bottle and pump asembly from the unit 4 Reverse procedure for renstalatin, WINDSHIELD WIPER AND WIPER MOTOR. WIPER BLADE REPLACEMENT eter wo Figure 82, ' "Ramove blade eaining srw and wier 2 Install ew bade and replace seem ‘WIPER PIVOT ARM REPLACEMENT eter Fie 92 Femnove arm retining nut and washer et por Sate Pull vot arm aserbly fom sat. Remove srrted locking bushing fom wipe 44 Instat bushieg on pot arm 5. nal new pot ar 8. Reine taining nut and washer. WIPER PIVOT REPLACEMENT Refer wo Figure 92. 1 Remove wiper arm (xe above) 2. Remove rubber el Boot 3. Remove hex nut NOTE: In some voice it may be nacesary tors otrostr"parel 20 provide aces %0 wiper ‘motor and pivots. 8. Revers procodire for instal WINDSHIELD WIPER PIVOT ACTUATING ARM eplicement Retr to Figure 92. 1. Remmave dash top by removing sews. 2, move the prota retning mut and lock wena 2. Remove por arm fram pivot asemby. 4 ‘Replace pat am. Replace lock wher and pivot am ut 8. Replace dosh WINDSHIELD WIPER MOTOR Afr Fre 23.04 "To obtain acces to the wiper motor, pan Inge one gil panel = or ree delete ‘ane rom inde of motor home Femove pivot arn retaining nut ae lck washer. Remove plot am fom pio asm‘Remove wiper arm locking bushing lmove wiper pivot asamBl guide bushing. Rernove retaining ring hallng motor drive am Rerrove pvat assembly sews. = Remove 2 bots holding windiild wiper moter. 5 6 8 Remove pivot asorbly and washer. 3 19, Remove motor , 12, Install new motor a legstepe through 11 19, Glue gril pana or rental defor dsh pane WIPER STROKE AND STOP ADJUSTMENT Refer to Figure 93, Sweep stroke of wiper am is controle by location of Eonnectng som atschmant to the wipe pivot Sweep Stroke distance can be changed by epenitioing arm on Wiper pve am. Se wper HOt replcament) ‘Sheep sto locaton canbe austed by losing three ‘rows on motor sep switch cover plate and tug over plat clockwise or counterclockwise to adjust fot ‘eed stp location (TITAN AND CHAMPION} ‘This information apis to Cass A motor. tomer only. Hester srvise fnrructons for ‘the TroneVan, TranStar nd Mink Mote hhome canbe obtained. from the chasis tmanufoourer, Note: HEATER REPLACEMENT *" Refer Faure 5, 2 Heater accessible from underneath the desh ro the uti of he firewall Removal 1 Drain hestr using petcock on bottom of the radiator. 2 Loosen ‘clamps on ‘lteonnect howe, 3. Remove al serews, ets and bolts hong heater to the froall sie and water nose ard NOTE: On some installations, it may be ncesary to reo te fiberglass frontend 4 Ramove hete from frewal 5, Diannect vacuum lines from veeuum motors 8. Dizconnect plas to heater motr. 3. Ramove nes jFeplecement : +P Rovers tps for removal of heat 2. fil radar an run engine to chek for any coolant leakage, {Al heres quipped with sie contoning, Sncaute of thelr speilized nature and tool required for sane, Itt recom ‘mended thatthe owner contact an suthor [aed service noted inthe equipment operating Instructions. HEATER TEMPERATURE CONTROL CABLE REPLACEMENT efor Figure 5. Remows Remove ester contol sesimbly from dash by moving the stews in the pane fae 2, Disconnect cable from the back ofthe operating lover Do not gistur any vacuum Ines oF cape 3, Flue angne cover and’ losonnct ‘able fom ‘the water vale intl inthe hoster ose 4. Remove abe. Replecenent TP tnaall new eable and reverie above procedure, ELECTRICAL AND VACUUM REPAIRS Figure 6 i 8 typical Evan ond Mark 1V electrical {eberatie snd vacuum lege lara snd wil atin ‘iognoning mor malfunctions. Read the ester mans. facurers specific servi Insuctons befor stag amu AUXILIARY HOT WATER HEATER. ‘Auxiliary hot water hese einai in rer of motor home, Hester ir soled with hot water from howe ‘orm om mala Rese. DEFROSTER VENT REPLACEMENT Refer t Figures 87,98, 1 “Remove srs holng vent n ple 2. Pallvent up through opening. 3. Loosen how clrp are reve sews. 44. Remove vent and replce 5. Reploce soon and noe.FIGURE 99 Windia ier matricFIGURE 84 Wie mower placement fren)hearenac CONTROL ASSEMBLY FIGURE 95 Type berDEFROSTER HOSE REPLACEMENT RetertoFigue @7. Remove dash top or work from underneath 33s, Tr rlemove’ vent Refer to. vent removal io this 22. Loorn howe clams and remow hos at hese. 3. Remove hose clamps 4 Cutnow hoe te coract length and intl 5. epics clamp ad taht n place 8. Renal vent ENTRANCE DOOR STEP |ELECTRIC) efor Figure 98. WARNING: Before replacing slectic entrance door ‘ep daconne: eect bed rom batary fe ep motor. Removal and Replcerest After battery andr ae disconnected, remove eods"to electric motor, Motor Is inaral with the door sep {Cut welded Hep fom body supports Feels new sep ito postion, Reconnect lacie mote ead ‘Reconnect ead to Baty gee Nore: Most step malfunctions are caused by dit and ‘corrosion, Lvbrizate requenty with pane eating al ‘TEST PROCEDURE FOR MALFUNCTIONING KWIKEE ELECTRO.MATIC STEP WITH SOLID STATE ELECTRONIC ‘CONTROL UNIT NO. 6620-050, Refer to Figue 09, Hn, @ wacne foots} o a. B22 Ae] eee we ee J FIGURE 86 Tpke mar Vases cnnFIOURE 98 Datars ane‘MGUnE 99 En dor nee)) 7 NOTE: 1. Mo ot dv, ft, fn tlt, oe} can ba Inorprat ‘ve cet with lactone contol unt 2 Tcongol unit moaned outside of ‘ouch te rant ied Locate contol unit No, 6020080 inside coch. Than ‘elo suena eta som 1 Unplug both (nr! plugs tom cont uit (soe Fgie 90), hen ten kil sh on or ‘maine of et ausn, 2, Fie ches power source wih volt mate, Wit ite to grean sound ie Reingold be about 12 VDC. Th mabe operate btore fra eck are made (Se ure 99) 3, To chuck doce atch, Coes hte wi t0 Brown wire wd wet met Reading "0 be about 12 VOC with coor open and 20 vets Wn door closed Se Figure 93) To chek ition wie cet Chase yaw sre to rea wee with wok meter, Soul feed sbout 12'VBC sniy han gion pith [Bron and Zero vats when ion auth Te tie Figure 9). To check motor. (a) be sre motor cae bas 2 od round connection to coh cha Then 2 flows bmp whit wire 20 whack rp oul go down, i) Ro mt ie fo orange wire stp Soul go up (Se igre oo) Fed wire should read sbovt 12 VOC st all ‘Ss Check wy Wot maar fom ed wre 0 ‘goon are (So Figue 90), 7. To check undernepigh,Juire mite wo ble, Lge should go on (Se Figure 90), 8. Ital he above dace out OK. and step dost ot work tan contol unit ie peed Im Sona ni mos ely trie RADIO, STEREO, 6.TRACK TAPE PLAYER Fete t Figure 8:10. Remonl Teter remove sews holding deh board top (nc emove topo ain nged dh tou 08- Remove. antenna eosin by enpliging trom Saeko sn Remove al eleciclconnestins tori emove onal knobs by paling of fom font ota. Remove hax it and wath. Remove radio rom bac eof th board, Remove washers and ute js ‘GURE 910 Ro, na, Bc pera mt onReslacersent é Tr esrble washers sd nt 2. Insalacion dah 90m ‘3 ral bezel Secure with washes and hex nuts ‘& Insal control knobs by pushing on 5 Install antenna aon by plugin into back of ado. ene 4. Gonna electrical comeetons to ao 4 Check for proper operation, 4 “Retnall dehbowrdtop. 2 STEREO SPEAKER Refer wo Figure 910. Removal Tr Disconeet spade wins fom speaker. Mark {or proper rpiscemt. 2, Remove speaker cover. Cover may be cemoved by ving up and uranapping rom ipeaker. 3. Remove sree 4 Remove speaker. Replacement 7 1 Place speaker in paral. Secore wit ere. 2. Place speaker cove ovr speaker are snap into lee. ‘Connect spade tarinas ro weaker Check for proper operation. ae ANTENNA - RADIO Feter to Figure 9-11, emeval and Repaceest Tom Inside veil remove screws holding dash over Male cover and unplug antenna cable from beck of too. 2, From outuie remove antenna bacesren and antennsataching sew, 3. Pull out antenna and sieconseet antenna lee. 44. Reerse procedure for instalation. ANTENNA —TV eter Figure 912, Removal FT Coosen set screw and remove crank knob 2. Ramone serous and remove lsie cela pate 23. From tosige of vile, ramove serws and an tenn mounting ple 4, Ramove eadin wins from antenna by loosening wing ut 5. Remove antenna aserbly TP Aanly bon smler on underside of antenna mounting lot 2, verse removal procedure 13 Apply roof sealer over tops of ew and around ‘eof mounting at ANTENNA ~ TV (ROOF RACK) eter 0 Figure 9-13 On newer model motor homes the lugape rack tulized ss the TV antenne, Th useage ack i iauated from the motor home body with ruber cushions and ‘obber grommets, The landin wires from the TV se Sr conneetad to termina on the upsee rack. LUGGAGE HACK AND LADDER Refer to Figure 013, “The lggege rock i embed desety tothe rot studs with sews and-appropristelicone waterproofing {esl rubber grommets or rubber pads Remus 1." Remove screws holding logage rack 10 motor home roty : 2. Remove rack. TRAMLER HITCH 4 Examine rubber pats. IF in good coniton Refer Faure 816, fave forse instalation. Postion bteh and clamp In pace, Allow 1/8” i {8p Between robe tnd bumper fr BUDE Replacoment 7 aver Tata lugege rok, ovr rubber pods, 0 motor 2. Weld to frame extension and bumper oF erst ore root wit ere member 2, Seulentin smn itliconesstant 3, Remove care, MONITOR SYSTEMS | NOTE: TraneVan walter hitches have maximum load eter to Figure S14 apd 18. ratings follows: Removel and Repatamert ‘Cot 1100. eae een montorar Gies2 — 3001be 2 Removeall iad. 2 Inpalnew pane ‘Donat exceed maximum load eins. ones | |