Ch-2 New
Ch-2 New
Treatment
Chapter – 2
Preliminary and primary waste water
treatment methods
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Course content
2.1. Preliminary Treatment
Screening
Comminutors
Skimming tanks
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Introduction
• Water treatment typically consists a range of unit processes which are usually
operated in series.
• The main unit processes in water treatment are (in order of operation):
Screening, - clarification or sedimentation
storage -filtration
Sedimentation -pH adjustment
Aeration -disinfection
coagulation -softening and other tertiary process
flocculation -sludge removal.
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Conventional Water Treatment
Raw water
Screening Filtration
sludge
Flocculation Storage
Sedimentation Distribution
sludge
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2.1 Preliminary treatment processes
treatment processes.
Removal of debris
Pre-sedimentation
Aeration to remove dissolved gases or to enhance oxidation
Pre‐disinfection
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Cont…
• Preliminary treatment consists in separating the floating materials and heavy
settleable inorganic solids.
• Reduces the BOD of the WW by about 15 to 30%. The process used are:
1. Screening
Are under Preliminary Treatment
2. Comminutors
3. Grit champers
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1.Screening
• Screens are located at the intake structure, to remove large floating or suspended
matters before they enter the pump station and It does not change the chemical
& bacteriological quality of water.
• Floating maters include pieces of clothes, papers, wood, hair, fiber , kitchen
• What if floating materials not removed? It will choke the pipes or adversely
• The main idea of providing screens is to protect the pumps and other equipment
from the possible damages due to the floating matter of the sewage.
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Classification of Screens
• Based on the dimension of the opening (Spacing) screens can be classified as:-
• Screens are usually installed at the entrance of the wastewater treatment plant
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A. Coarse screens (bar screen)
• Removes large floating objects like: pieces of clothes, papers, wood, hair, fiber
o blockage equipment
o damage pumps and piping
• bar stand is inclined to facilitate cleaning. Collect about 6 litters of solids per
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Manual and mechanical bar screen
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B. Medium screens
• The spacing between the bars is about 10 to 40mm. These screens ordinarily collect
They remove as much as 20% of the suspended solids from sewage. These
screens, however, get clogged very often, and need frequent cleaning. This
screens will considerably reduce the load on further treatment units.
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2, Comminutors /shredder:-
• A devices which breaks the larger sewages solid to about 6mm size
• Typically located after the screening process, which further reduce the size of
the remaining materials for easier handling and recycling.
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Disposal of screenings
• Are maters separated by screens and disposed off. It contains 85%-90% moisture
and other floating matter.
• It may also contain some organic load which may putrefy (decompose),
causing bad smell. To avoid such possibilities, the screenings are disposed
of either by: - Burning
- Burial
- Dumping
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3. Grit Removal Basins
• The grit chamber remove the inorganic particles [specific gravity about 2.65 or
larger) such as sand, gravel, egg shells and other non-putresible (non degradable)
material.
• Grit may clog channels or damage pumps due to abration and to prevent their
accumulation in sludge digesters.
• The important point in the design of the grit basins is that the flow velocity should
neither be too slow nor should it be so high b/c.
• Maximum Velocity : 0.9 m/s (to prevent entrapped materials being forced
The head loss through the screen is generally limited to about 150 mm.
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Head loss in Bar screen
• Head loss represents the amount of energy lost as fluid flows through a system
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Example 1 (bar screen design)
Determine the head loss (hL) across the bar screen if:
a) The screen is clean
b) If 50 % of the screen is blocked
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solution
a) Head loss for clean screen
0.9
Q = V*A
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= 1.8 m/s
Higher resistance due to blockage requires more energy
Example 2 (bar screen design)
Dimension the following pre-treatment unit for a WTP for a maximum flow of
48,000 m3/day. A bar screen is used to remove the coarse waste. The velocity in
the screen channel (Va) is 0.5 m/s and flow-through velocity of the clean screen
(Vb) is 0.8 m/s.
a) Calculate the required open screen area for reaching this screen velocity
during treatment
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Solution
a) Q max-day = 48,000m3/d = 0.56 m3/s
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Solution
C) % of Area clogged when hL (max) = 0.15m
= 1.5788 m/s
0.354m2
1.5788
56%
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Design of a rectangular grit chamber
There are two design parameters called detention time (dt) and settling velocity
(Vs).
• Detention time: is a time required by WW to reach outlet from the inlet and or the
time taken to settle to the bottom of chamber.
Length(L)=flow velocity(Vt)*dt
After fixing the depth and the detention time we can design the dimension of rectangular
chamber.
Two to three separate chambers in parallel should provided. In
manual cleaning as one unit can work, the other will be shout down
for cleaning.
Grit removal basin
• The grit champers can be cleaned periodically at about 3 weeks interval either manually,
mechanically or hydraulically.
EXAMPLE 3 (GRIT CHAMBER DESIGN)
A rectangular grit chamber is designed to remove particles with a specific gravity
of 2.65. settling velocity of this particles has been found from 0.016 to 0.022m/s,
depending on their shape factor. A flow through velocity of 0.3m/s will be
maintained by proportioning weir. Determine channel dimension for a maximum
waste water flow of 10,000m3/day.
Given Required
Cont…
Given Required
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Cont…
Solution
Length= flow velocity*detention time
0.2m/s*120s= L= 24 m
Q= V*A
= A= Q/V= 0.4m3/s/0.2m/s
= 2m2
A= H*W W= A/H
= 2m2/1.2m = W= 1.67m
At the top there is free board of 0.3m and dead space depth=0.45
At the bottom
28 L=there
24mis dead
H=space
1.95mof 0.45W=1.67m
EXAMPLE 5 (GRIT CHAMBER DESIGN)
Design a grit chamber for treatment of municipal wastewater. The following design criteria
are applicable.
Maximum flow rate- 5m3/s
flow through velocity= 0.25m/s
Dt= 1min (60 sec)
Length to width ratio- 2:1
Answer
Step 1- calculate Area….Ax= 20m2
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2.2 Primary treatment processes
• Primary waste water treatment is the removal of settle-able organic and inorganic
solids coming out from the grit chambers by sedimentation in primary clarifier and
the removal of suspended organic solids and FOG (fat, oil & grease) that will float
by skimming tank.
to allow heavier solids to settle to the bottom as sludge and lighter materials to
float to the water surface as scum.
aid of a coagulant. It removes most of the sediment in the water during the
pretreatment stage.
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Skimming tank
• Employed for removing fat, oils and grease and place before sedimentation tanks.
These oil and grease materials may be removed by an air which is blown by an
aerating device through the bottom.
• The rising air tends to coagulate and congeal(solidify) the grease and cause it to
Surface area required for the tank can be found out using the formula
of water.
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Types of settling
• Depending on the particles concentration and the interaction between particles,
The particles settle without particle interaction and occur under low solids
concentration.
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2. Type II: Flocculent settling
The particles tend to remain in fixed positions with respect to each others.
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4. Type IV: Compression settling
• After hindered settling continues for a long period of time, a layer of particles
with a definite structure begins to form at the bottom of the basin or pond.
• Occurs when the particle concentration is so high that particles at one level are
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Settling region for concentrated suspensions
Factors Affecting Sedimentation
1. Particle size
The size and type of particles to be removed (i.e. density)
2. Particle shape
for example, round particle will settle much more readily than a particle that
4. Water temperature
When the temperature decreases, the rate of settling becomes slower.
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Cont…
5. Current
wind currents, thermal and other currents
i.e. Tend to distribute the floc unevenly throughout the tank; as a result, it does not
settle out at an even rate.
6. Detention Time
Time that the water is in the system
In addition to the above listed factors sedimentation efficiency can also be influenced by:
short- circuiting
gases in the water
algal growth on tank walls and
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Sedimentation Tank
Are designed for effecting settlement of particles by reducing the flow velocity
These particles may settle at the bottom of the tank and are removed by using
scrapers.
• Store sewage for a certain period and keep it in complete rest. Water from inlet
is stored for up to 24 hour. In that time, the suspended particles are settled at the
bottom of the tank.
• After 24 hours, the water is discharged through outlet. Then settled particle are
removed. This removal action requires 6-12 hours. So, one complete action of
sedimentation requires 30-36 hours.
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Cont…
b. Continuous Flow Type Sedimentation Tank
• In this case sewage is not brought to complete rest. Flow always takes place
but with a very small velocity. During this flow, suspended particles are settle
at the bottom of the tank. The flow may be either in horizontal direction or
vertical direction.
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Cont…
Horizontal flow
• Tanks are generally in rectangular shape and flow takes place in horizontal
direction. They have more length twice its width. Because they need to flow
more distance to settle all suspended particles.
Vertical flow
• Tanks are generally in circular or hopper bottom shape and flow takes place in
vertical direction. When the liquid enters near the bottom of the tank and is
withdrawn at the surface. Hopper bottom is provided at the bottom of the tank
to dispose the collected sludge.
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classification based on shape
a. Circular tanks
• Are preferred for continuous vertical flow type sedimentation tanks. In this
case influent is sent through central pipe of the tank and radial flow takes
place. Mechanical sludge scrappers are provided to collect the sludge and
collected sludge is carried through sludge pipe provided at the bottom.
clarification efficiency.
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Cont…
b. Rectangular basins
• Are mostly preferred tanks which are widely used. Have the simplest design and
low maintenance cost allowing water to flow horizontally through a long tank.
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Cont…
c. Hopper Tank
• In case of hopper bottom tank, a deflector box is located at the top which
• The water enters from the top inlet channel. Are vertical flow tanks, because
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classification based on LOCATION
a. Primary tank
• These tanks are the first step in the sedimentation process, where wastewater is
held to allow larger suspended solids to settle out due to gravity. This stage
significantly reduces the organic load before the water moves on to biological
treatment processes. The settled sludge is removed periodically for further
processing.
b. Secondary Tank
(biological solids) from the treated water. This step ensures that the effluent
meets discharge standards by removing remaining suspended solids and
pathogens that were not captured during primary treatment.
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Zones of sedimentation tanks
• All sedimentation basins have four zones - the inlet zone, the settling zone, the
• Each zone should provide a smooth transition between the zones. In addition,
• Water can also enters the basin from the center rather than from one end and
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A. the inlet/influent should distribute flow
uniformly across the inlet to the tank.
The normal design includes baffles that
gently spread the flow across the total
C. the outlet zone to provide a smooth
inlet of the tank.
transition from the settling zone to the
effluent flow.
• The capacity of the settling zone can be determined on the basis of over flow
rate.
• It is assumed that the settlement of a particle at the bottom of the tank does not
depend on the depth, but on the surface area of the tank. This assumption can
be proved theoretically as follow;
52 Q=Discharge of flow
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•shows that the velocity of
settlement of the particle is
independent on the depth
of the tank.
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Design of horizontal flow Tanks
• The design of continuous flow sedimentation tank depends on the following
assumptions:
2. the flow is horizontal and steady and the velocity is uniform in all parts of settling
zone for time equal to td.
1. The overflow rate (also known as surface loading or the surface overflow rate)
is defined as the ratio between the influent flow rate and the surface area of the
tank.
2. The weir loading is also known as weir overflow rate is another important factor
in sedimentation basin efficiency. Is the number of gallons of water passing over a
foot of weir per day.
Is the flow rate of clarifier effluent, divided by the length of the overflow weir.
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Cont…
• When the sedimentation basin specifications are given the following steps are
L:W= 4:1
2. Calculate the required surface area.
Velocity- 0.5ft/min
3. Calculate the required volume. weir loading- 15,000gal/ft/day
Where:
Qc = flow in one tank
Q = total flow
n = number of tanks
We will consider a treatment plant with a flow of 1.5MG/D. We will divide the
flow in to three tanks, so the flow in one tank will be:
QC = 1.5MG/D/3
QC = 0.5MG/D
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2. Surface area
• We will base this surface area on an overflow rate of 500gal/ft2/day in order to
Qc=flow, gal/day
A = (500,000gal/day)/ (500gal/ft2/day )
A=1,000ft2
• We will consider a tank with automatic sludge removal, so the detention time
should 4 hours.
• (Notice the conversions between days and hours between cubic feet and
gallons.)
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4. DEPTH
The tank depth is calculated as follows:
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5. Width and Length
• You will remember that the volume of the rectangular solid is calculated as
follows: V= LWd
• For our tank, the length has been defined as follows: L= 4W or L:W= 4:1
• Combined these two formulas, we get the following formula used to calculate
w = √(V/4d)
w=15.8ft
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6. Flow through velocity
• First, the cross sectional area of the tank is calculated:
Ax = Wd
Ax = (15.8ft) (11.1ft)
Ax = 175.4ft2
• Then the flow through velocity of the tank is calculated (with a conversion from
=46.41ft3/min
• = 46.41ft3/min/175ft2 V=0.26ft/min
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Example- 1
Design a rectangular horizontal flow sedimentation tank for the following data.
Design flow- 3ML/day
Detention period- 4hr
Velocity of flow- 10cm/min
Solution
Length= flow velocity*dt
=10cm/min*4h
=0.1m/min*(4*60)hr
=24m
Convert 3ML/d to m3/hr………125m3/hr
Volume= Q*dt
Volume= 125m3/hr*4h= volume= 500m3
From the volume formula we can find for Area……Area= Volume/Length
= 500m3/24m = 20.23m2
Assume H= 3m ……from A= H*B……B= 7m
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Provide 1m depth for sludge and 0.5m as free board H= 3m+1m+0.5m= 4.5m
Example 2
Design a sedimentation basin for the following data
i. Flow rate
maximum flow rate =10,000m3 /day
flow through velocity= 0.5ft/min
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1. Determine the number of tanks
Qc= 25%(Qtotal)
Qc= 25/100(10,000m3/day) Qc= 2,500m3/day
Qc= 2,500m3/day
n=Q/Qc
n=10,000m3/day/2,500m3/day= 4
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3. Calculate volume
Volume=Qc*dt
= 2,500m3/d * (4/24)day
= 417m3
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Example 3 (circular sedimentation tank)
A circular sedimentation tank is to have a minimum detention time of 4hour and an
overflow rate of 20m/d. Determine the required diameter of the tank and the depth if
the average flow rate through the tank is 6ML/d.
Solution
Volume= Q*dt depth=Vs*dt
= 6,000m3/d*(4/24)day = 20m/day *(4/24)day
= 1000m3 = 3.33m
From V= ∏D2/4 *h………..
D= 19.5m
Hence provide 5m deep (1m for sludge and 0.5m free board) by 19.5m diameter tank)
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Example 4 (circular sedimentation tank)
Design a circular sedimentation tank if the average flow rate of tank is 10,000m3/d.
Water will stay for 2 hours in tank (detention period).
Solution
= 10,000m3/d*(2/24)d = 833.34m3
Volume= As*H
= ∏D2/4*H…….Assume height of the tank is 3m
833.34m3= ∏D2/4*3m
= D=18.8m….say 19m
Provide 1m for sludge and 0.5m as a free board, so total height/ depth
= 3m+1m+0.5= 4.5m
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Example 5 (rectangular sedimentation tank)
Design a rectangular sedimentation tank for a town having population of 50,000
with the water supply rate of 180l/c/d.
Solution
Given
Population= 50,000
Water supply rate =180l/c/d
Find flow rate or (Q) = population*supply rate/p*conversion factor
Q= 50,000*180l/c/d*0.8
Q= 7,200m3/d
Assume detention period 2hr
L= Vh*dt
= 20cm/min*(6*60)min = 7,200cm= 72m
V=l*w*h
V= l*Acrossection
74 Acrossection= V/l = 3000m3/72m = 42m2
Cont…
Assume depth(d)= 4m
Acrossection=w*h
W= A/h
42m2/4m = 10.5m
Provide free board and sludge depth of 0.5m.
Overall depth= 4m+0.5m+0.5m= 5m
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Settling of discrete particles (type 1 settling)
• When discrete particles are placed in dormant fluid, it will accelerate until the friction
resistance (drag force, FD) is equal to the impelling force (driving force) acting on the
particles.
• At this stage, the particles attain a uniform or terminal velocity and settles down with
this constant velocity called settling velocity, Vs. 3 forces which apply on particle are:-
Solution
Given
D=0.5mm 0.5*10-3m
Sg=2.65
Check Re
………….OK
Therefore Vp = 0.11m/sec
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e
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Quiz-1
1. What is short circuiting?
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