PORTABLE HIGH PRESSURE POWER PACK
type RPS
Resato´s portable power pack type
RPS is a self contained air-driven unit
of proven design.
Not only can it be used to pressurize
valves, fittings, hoses, piping, vessels
and wellhead equipment, but it is also
suitable for supply of hydraulic power to
operate cylinders, presses, rams, jacks,
bolt tensioners and actuators. Water,
oil or an emulsion of both can be used
as the high pressure medium. Other
applications such as chemical injection
can be carried out as the unit is suitable
for a wide range of chemicals.
The portable power pack is available
with direct water feed or with integrated
reservoir.
KEY FEATURES
The RPS as standard is available in 14
pressure ranges in a single-acting or
double-acting pump configuration. As Portable and easy to move
an option, the units can be fitted with a Modular design
chart recorder. The resultant chart can
be used as a test certificate. Suitable for pressurizing oil, water or other fluids
Atex version available
Panel mounted operating features
PUMP
The unique design of the Resato high
pressure air-driven pump makes the
pump operate silently. High volume KEY SPECIFICATIONS
displacement, reliability and easy
maintenance are other advantages of
the modern pump design. The high- Stainless steel wetted parts
pressure seals can be replaced without Pressures up to 4200 bar / 60,000 psi
disassembling the complete pump.
Flow up to 50 l/min
Stainless steel frame
ORDERING CODE
See ordering system in document
+31 (0) 50 501 6877
hpsales@resato.com
www.resato.com
PORTABLE HIGH PRESSURE POWER PACK
type RPS
1
6
2 4
ITEM DESCRIPTION
1 Front panel exchangeable with or without recorder
2 Engraved flow diagram
3 Atex earth connection
4 Document holder
5 Reservoir 17L (optional)
6 Pushbar with hose bracket (accessory)
PORTABLE HIGH PRESSURE POWER PACK
type RPS
FLOW CHARTS
RPS-W WITH DIRECT FEED
RPS-D WITH RESERVOIR
1. Air filter 6. High pressure pump 11. Pressure transmitter
connection
2. Air pressure regulator 7. Bleed valve
12. Inlet filter
3. Air pressure gauge 8. Isolate valve
13. Reservoir
4. Silencer 9. Pressure gauge
14. Float cock (optional)
5. Three way ball valve 10. Recorder (optional)
15. Direct feed valve
PORTABLE HIGH PRESSURE POWER PACK
type RPS
UNIT DESCRIPTION
MATERIALS
All wetted parts, such as pump head, valves, tubing, fittings and gauges are made of stainless steel,
as is the reservoir, frame and optional pressure recorder. The seals are made of Teflon (valve), Viton
(check valves) and U-PE for the high pressure plunger seals. Other seal materials and special seals
are available.
OUTLET PRESSURE GAUGE
Class 1.0% F.S., housing ø 100 mm (4 inch), fully stainless steel, filled with glycerin and fitted with
laminated safety glass. For pressures above 2800 bar solid front type gauge are installed. For ranges,
see type table.
AIR PRESSURE GAUGE
Range 0-10 bar / 0-140 psi, class 1.6% F.S., housing ø 63 mm (2.5 inch) fully stainless steel, filled with
glycerin and fitted with laminated safety glass.
RECORDER (OPTIONAL)
Mechanical, clockwork-driven. Class 2.0% F.S. Fully stainless steel, chart diameter ø 163 mm (6.5
inch). Range in accordance with installed test gauge. For chart revolutions, see type table.
PC DATA ACQUISITION AND RECORDING SYSTEM (OPTIONAL)
Documentation of test results is very important. For that purpose Resato offers a PC data acquisition
and recording system (type CR). This system generates a test certificate with a graph immediately
after completion of a test.
FLOAT COCK (OPTIONAL)
If a reservoir is ordered, a float cock can be installed as an option. It is used for automatic reservoir
filling with direct water feed while avoiding overflow and (in the event of low water pressure) back-
flow.
ATEX (OPTIONAL)
Resato air driven pumps can be delivered in a version that complies with ATEX 94/9/EC.
The Resato pumps are ATEX approved for Group II, category 2, Gas and Dust environment.
CERTIFICATION
The Resato portable power pack is supplied with a unit test certificate, a calibration report for the test
gauge and optional recorder, and an operating and maintenance manual.
PORTABLE HIGH PRESSURE POWER PACK
type RPS
TYPE ORDERING SYSTEM
Unit type Reservoir Pump Ratio Flow Scale Outlet
RPS D 160 65 (1 Single acting pump) D (dual) B
2 Double acting pump
Order example: RPS-D-160-65-2-D-B
TYPE TABLE
Flow Gauge range
Reservoir Pump Ratio Max. outlet presure HP outlet connection
(L/min) (Dual scale)
bar psi 1 2 psi bar
10 70 1025 26.3 50.0 1500 100
20 145 2100 13.2 25.0 3000 200
30 200 2850 9.5 18.0 4000 275
40 285 4100 6.4 12.2 6000 410
65 450 6400 4.2 8.0 10,000 690
160
115 795 11,400 2.4 4.5 15,000 1030
B=
180 1240 17,800 1.5 2.9 25,000 1720
FU2 connection
D=
255 1790 25,600 1.1 2.1 35,000 2410
17 l Reservoir (3/4” - 16 UNF
400 2800 40,000 0.7 1.3 55,000 3790
W= HP-female; for
520 3660 52,250 0.5 0.9 70,000 5000
No reservoir 3/8” or 10 mm
30 230 3375 11 21.0 5000 340 HP tubing)
45 310 4450 7.8 15.0 6000 410
65 450 6400 5.4 10.5 10,000 690
200 100 700 10,000 3.5 6.6 15,000 1030
180 1240 17,800 1.9 3.7 25,000 1720
280 1940 27,800 1.2 2.4 40,000 2750
400 2800 40,000 0.9 1.6 55,000 5000
PORTABLE HIGH PRESSURE POWER PACK
type RPS
OPTION ORDERING SYSTEM
RPS TYPE: Recorder Float cock Atex
RPS-D-160-65-2-D-B /PR24 /F /EX
Order example: RPS-D-160-65-2-D-B/PR24/F/EX
OPTION TABLE
Recorder Float cock Atex
rev/hr rev/hr
bar reading psi reading
BR0 = 1/4 hr PR0 = 1/4 hr
BR1 = 1 hr PR1 = 1 hr
F EX
BR4 = 4 hrs PR4 = 4 hrs
BR8 = 8 hrs PR8 = 8 hrs
BR24 = 24 hrs PR24 = 24 hrs
ACCESSORIES
HOSES AND ADAPTERS
Pump Ratio Hose Adapter to object
10 Type CMH-AMT-07
• ½” BSP-male-hose * 1/4” NPT-male
20 • Max. working pressure 700 bar / 10,000 psi
• Stainless steel
160 30 Type 4SP-3/8”-5000
40 • Length 5 meters
Type CMH-BMT-07
• ID 10 mm, OD 21,2 mm • ½” BSP-male-hose * 3/8” NPT-male
• Max. working pressure: 440 bar / 6400 psi • Max. working pressure 700 bar / 10,000 psi
65 • Both ends are provided with a ½” BSP-female-swivel • Stainless steel
• Including unit connection adapter
30 • Including test certificate.
Type CMH-CMT-07
200 45 • ½” BSP-male-hose * ½” NPT-male
• Max. working pressure 700 bar / 10,000 psi
• Stainless steel
65
PORTABLE HIGH PRESSURE POWER PACK
type RPS
ACCESSORIES
HOSES AND ADAPTERS
Pump Ratio Hose Adapter to object
115 Type FU2-AMT-16
• 3/4”-16 UNF female * ¼” NPT-male
160 180 • Max. working pressure 1600 bar / 23,000 psi
• Stainless steel
255 Type H-5/4-5000-B-B-C
100 • Length 5 meters
Type FU2-BMT-10
• ID 5 mm, OD 11.2 mm • 3/4”-16 UNF female * 3/8” NPT-male
• Max. working pressure 1800 bar / 26,000 psi • Max. working pressure 1000 bar / 15,000 psi
200 180 • Both ends provided with 3/8”-24 UNF-LH male + cone • Stainless steel
• Including glands (MU2-10) and collars (MU2-11)
280 • Including test certificate.
Type FU2-CMT-07
• 3/4”-16 UNF female * 1/2” NPT-male
• Max. working pressure 700 bar / 10,000 psi
• Stainless steel
Pump Ratio Hose Adapter to object
400 Type FU2-AMT-16
• 3/4”-16 UNF female * ¼” NPT-male.
160 • Max. working pressure 1600 bar / 23,000 psi
• Stainless steel
Type H-4/6-5000-B-B-C
400 • Length 5 meters
Type FU2-BMT-10
• ID 4 mm, OD 13.5 mm • 3/4”-16 UNF female * 3/8” NPT-male
• Max. working pressure 2800 bar / 40,600 psi • Max. working pressure 1000 bar / 15,000 psi
200 • Both ends provided with 3/8”-24 UNF-LH male + cone • Stainless steel
• Including glands (MU2-10) and collars (MU2-11)
• Including test certificate.
Type FU2-CMT-07
• 3/4”-16 UNF female * 1/2” NPT-male
• Max. working pressure 700 bar / 10,000 psi
• Stainless steel
TRANSPORTATION
Transportation
Removable pushbar with bracket for hose storage, see page 2 item 6
PORTABLE HIGH PRESSURE POWER PACK
type RPS
DIMENSIONS
TECHNICAL SPECIFICATIONS
GENERAL
Net. weight: approx. 40 kg
Reservoir volume (optional) 17 l
Legislation 2006/42/EG - Machinery Directive
94/9/EG - Atex Directive (optional)
Noise level < 84 dBA
De air ½” BSP silencer
Ambient temperature -20 - 60 °C
PORTABLE HIGH PRESSURE POWER PACK
type RPS
TECHNICAL SPECIFICATIONS
AIR
Consumption max. 3 Nm3/min
Connection ½” BSP female
Maximum pressure 7 bar
Air* Dry and filtered air. No lubrication
Filtering degree 20 micron
Air quality standard ISO 8573-1 Class 2.3.2
HIGH PRESSURE CONNECTIONS
Outlet connection FU2 (3/4” - 16 UNF HP-female; for 3/8” or 10 mm HP tubing)
Transmitter connection F1 (M16x1.5 HP-Female; for 1/4” or 6 mm HP tubing)
(F1: P160 - 10/20/30 & P200 - 30)
(F2: P160 - 40+ & P200 - 45+) F2 (M20x1.5 HP-Female; for 3/8” or 10 mm HP tubing)
MEDIUM
Connection ½” BSP female
Type** Water
Oil
Emulsion of water and oil
Cleanliness ISO 4406 - 14/9
Viscosity 1,10 - 3 to 1 Pa.s
Temperature -10 - 60 °C
* The pump has a lifetime lubrication. Once lubricated air is used lubrication will be needed
for the lifetime of the unit.
** For any other media please contact Resato for advice.
Resato international BV
Duitslandlaan 1 P.O. Box 950 hpsales@resato.com +31 (0) 50 501 6877
9403 DL Assen - Holland 9400 AZ Assen - Holland www.resato.com +31 (0) 50 501 2402
V1.7 - Please note that general data and specifications given in this brochure are subject to change without notice.
Feel free to contact our sales department if you need more definite information.
