GimC Gulf Metal Craft Sheet Metal & Architectural Product industries = Ep B shae Dl al dldl OLS pt ode SUBSIDIARY OF DUBAI INVESTMENTS PJSCCertification GULF METAL CRAFT 0.80% 1685 Be A FREEZORE,DUBAL UNITED ARAS EMIRATES: he ang Sn fae pein ie or/ Gulf Metal Craft Gm cmt ol gh Hell Gall yatao Sheet Metal & Architectural Product Industries Lajlenall olatiall, Zehseall CL Lele INTRODUCTION GMC a Subsidiary of Dubai Investments PJSC is a leading manufacturer of metal products. GMC’s enclosure range includes sheet metal cabinets in Electro Galvanised sheet sieel, stainless steel and aluminium for the switch gear industry. Our standard stock range consists of various sizes frequently used in the electrical industry. In addition, we are producing various custom designed cabinets for the protection equipment. GMC is located in Jebel Ali Free Zone and the factory is equipped with the latest state of the art machinery along with a CNC punching and nibbling centre, CNC pipe bending, bending presses (max. 200 tons) and other equipment for the treatment of metal Furthermore we are using electrostatic powder coating facities to manufacture products ofthe highest quality standards. GMC has the specialised know how and machinery to maintain an accuracy well within ISO tolerances. The coating technology has been adopted for long product life in the corrosive Gulf climate. {GMC has been engaged in the manufacture and supply of stainless steel and sheet metal enclosures for the past 14 years. In this period we have eamed a reputation for high quality product and outstanding customer service. Our clientele includes the créme of Industry and "UAE Government Departments”. A subsidiary of Dubai Investments PJSC we are widely accepted and approved vendors for superior quality metal products. GMC has been awarded the ISO 9001: 2000 certificate by Bureau Veritas, further reinforcing our commitment to Quality. GM's enclosures has been successtully tested to IPSS standard and awarded certificate by “OSTERREICHISCHER VERBAND FUR ELEKTROTECHNIG ~ AUSTRIA”. Louis Paul Amruth Raj Nishar ‘Suba Sales executive Sales co-ordinator Sales Co-ordinator Mob. # 050 - 6245386 Mob. f 050- 4575228 Mob. # 050 -6503419 raj@gulfmetalcraft.com rishar@gulimetaloratt.com suba@gulfmetalcraft.com #70 Box: 16809, Jebel A, Dubal , Usted Arab Emutos “ek: 7140615151, Fax 4971 48815369 , 7 ETS Emel: griiebal@einae ‘ gues ay IS coins tnvestaenrs ) jos aw oe psn gutmetaeatcom fetane =GMC'S CUSTOMISED PRODUCTS RANGE Control & Relay Cabit Page: sonns Page 22,23, Package Substation Housing Page 2425 Instrument Cabinets Page 28.29 Technical Locking System Page 3 Page 32| COMPACT ENCLOSURES —_—_— Protection Class-IP 55 Powder coated to RAL 7032 Textured Fully folded & welded Removable door Welded earth studs Pre-punched fixing rails Wall or loor mounting e©000000 © The compact range of enclosures are well suited for most contro! & distribution applications © The doors are reversible for Left / Right side opening and are provided with concealed hinges with a 130° opening angle. They are fitted with neoprene seals and. perforated old rolled stiffening channels, © The mounting plate is held by strong studs and Is designed for optimum utilisation of enclosure space, © Alarge cable entry area is provided through a sealed removable gland plate. © The enclosute is powder coated to RAL 7032 Textured and the mounting plate is Aluzine blank, © The door has double bit locks with key. © Enclosures are sultable for wall mounting,+ [1 | 67 [wre oso] 2 | 1.3 soo | aio | 1s) 1s | 2 | 1 | 128 | wre ows} 2 | 29 | 187 woof apts} 1s | 2 | 1] 26 | wre cscs | as | 72 | 2a5 woof aio | 1s [18 | 2 | 1 | me [wee oer] as | ver] ag oo [a0 | 1s [1s | 2 | 1 | 257 [weo ose] 25] 108] ses wooo | a0] 75 [4s | 2 | 1 | saa |wrc oso 25 | 137] are roof aso fs] rs | 2 | 1 | 393 [wecos| 25 | 166] sso woof asp es] 1s | 2 | 1 | 72 [wo wre] 25 | 21a] seo FRONT VIEW m7 DETAIL~P MOUNTING PLATEMEDIUM ENCLOSURES Protection Class-IP $5 Powder coated to RAL 7032 Textured Fully folded & welded Removable doors Welded earth studs Pre-punched fixing rails Floor mounting Optional Canopy ©0000000 © The medium range enclosures are floor mounted type and are ideal for control and distribution applications, © The doors are reversible for Left / Right side opening and are provided with concealed hinges with a 130° opening angle. They are fitted with neoprene seals and perforated cold rolled stiffening channels. ® Aunique Z-al on the back wall has rivet nuts for fiting a full mounting plate, as well as perforation for accepting DIN - channels in 2 depth levels, partial mounting plates or a combination of both, © Optional canopy renders tis range ideal for outdoor installations, © Alarge cable entry area is provided through a sealed removable gland plate. © The enclosure is powcler coated to RAL 7032 Textured and the mounting plate is Aluzinc blank. © The doors have double bit locks with key. ‘© For many applications our enclosures save an extra plinth due to sufficient bottom clearance of the door. LiMEDIUM ENCLOSURES 25 | 133 [718 25 [isa [ers 25 | 243 [965 (arin Sinai boon) (mm novene Bo00R) SBCT. SIDE VIEW= | LARGE ENCLOSURES | Protection Class-IP 55 Powder coated to RAL 7032 Textured Fully folded & welded Removable doors Removable rear covers Welded earth studs Pre-punched fixing rails, Floor mounting e©0000000 © Large enclosures are liberally designed for flexible distribution layouts, © Thedoors are reversible for Left/Right side opening, (© The rear cover is removable and fixed with retaining fasteners, © Doors have removable concealed hinges with a 130° opening angle. The enclosures are fitted with neoprene seals and perforated cold rolled stiffening channels, © Additional perforated Z-brackets on the enclosure sidewalls will accept depth adjustable ‘mounting plate or uprights, © Alarge cable entry area is provided through a sealed removable gland plate. (© The enclosure is powder coated to RAL 7032 Textured and the mounting plate is Aluzine blank. '® The doors have 3 point or4 point locking mechanism with polyamide swing handles with optional padiocking arrangement ora profile cylinder lack arrangement with two keys. '® For many applications our enclosures save an extra plinth due to sufficient bottom clearance of the door. © Lifting eyebotts are included as a standard accessory.LARGE ENCLOSURES Tyre | WioTH[REHTY OPT EL ee ta fo ee tosis | woo [rene [seo [29 [ee Dumcosre [25 [7 [aes ioste|-0-[e56 | woo 20 pars Parcste 25a [ee crate [Tao ene | 268 [ 20 Tose wore [2s [as [1283 irate [360 [eee | s00-[ 5 zfatefwmcizie | as [sca 53 toste-[ soo [eno | soo 28 [see [avo as [es [ae toeie[ aot [ ecb [soo [Fo To Hss Hirose as as te trate [eon ie60 T3052 To pretupciow [2s Taos [ret trate eo [reoo [see [2a zfs fitine [a5 Tae fs | F 7 | fe | q ih +h |) T» | || | | (Ly Ee | a = eat 4 a SCT, sive VIEW aEXTENDABLE ENCLOSURES | 20000000 Protection Class-IP 55 Extendable either side Powder coated to RAL 7032 Textured Removable doors Removable side & rear covers Welded earth studs Pre-punched perforations Floor mounting The extendable type enclosures are easily joinable to any width, for the most demanding main panel applications Doors are reversible for Left / Right side opening and are provided with semi- concealed hinges with a 180" opening angle. They are fitted with neoprene seals and perforated cold rolled stifening channels. ‘The rear and side covers are easly removable through retaining fasteners, Perforated side channels will accept a depth adjustable mounting plate or uprights. ‘The cold rolled, mult folded frame has high mechanical strength, Serial punches are uniquely shaped to accept cage nuts M4 to M6, Mé hexagonal or round rivet nuts,or M& through bolts. Bottom gland plate has a rear clip in fixing, which allows the easy removal, even if ‘mounting plate is positioned above the gland plate, The perforations on the frame are in a 25mm grid system, enabling easy joining of multiple channels without drilling. The enclosure is powder coated to RAL 7032 Textured and the mounting plate is Aluzine blank. The doors have 3 point or 4 point locking mechanism with polyamide swing handles ‘with optional padiocking arrangement or a profile cylinder lock arrangement with two keys. For many applications our enclosures save an extra plinth due to sufficient bottom clearance of the daot. LUfting eyebolts are included as a standard accessory.EXTENDABLE ENCLOSURES VERA DTS, Ea a SECT. SIDE VIEW NT, VIER, (hE MY Sl DETAILS_AT=ASINGLE WALL ALUMINIUM ENCLOSURES _— Protection Class-1P 55 Powder coated to RAL 7032 Textured Fully folded and welded Integral canopy Integral plinth Floor mounting e0c0000 The single wall aluminium enclosures are made of ALMg sheets and our dual electro static powder coating system makes them highly corrosion resistant. ‘The doors have removable fibre reinforced polyester hinges with stainless steel pins, 180'opening angle, and single point locking or three point locking mechanism with double bit key. Enclosures have clip on gaskets, resistant to most chemicals as well as large variations of environmental condition ie.temperature, humidity and salinity. Z-rals with pre punched holes are suitable to fixa mounting plate of DIN channels. ‘The integrated canopy has 20mm air gap against the top sheet, thereby significantly lowering the interior temperature. Alarge cable entry areas provided through a sealed removable gland plate. The integral plinth allows space for easy cable termination, The enclosure is powder coated to RAL 7032 Textured and the mounting plate is Aluzine blankSINGLE WALL ALUMINIUM ENCLOSURES 0710) 750 [a2 -600 favor tooo 000 1400 352 Sh Wem OT | 661 | 810 [as [wea tore] sur [1210 2 [nee] saa [Wem Tava] nF [1200 Other sizes and special colours available on request ley al ree : 2-4 FRONT VIEW scr av eas. SECTION ccDOUBLE WALL ALUMINIUM ENCLOSURES _— © Protection Class-IP 55 © Powder coated to RAL 7032 Textured Fully folded and welded Integral canopy Integral plinth Ventilated walls & doors Floor mounting eo0000 The double wall aluminium enclosures are made of AL-Mg sheets and our dual electro static powder coating system makes them highly corrosion resistant. The double wall system is fully ventilated, having airflow between the inner and outer cabinet through the "Chimney effect’.Asa result the interior temperature is significantly lower than in single wall cabinets, protecting sensitive equipment such as electronic devices, trafic contiol systems and computer hardware. The doors have removable stainless steel concealed hinges with 120° opening angle. They are fitted with high quality clip-on seals resistant to most chemicals as well as large Variations of environmental conditions je. temperature, humidity and salinity. ‘The doors have 3 point locking system with T Handle. Rivet nuts are fitted on the tear and side walls, accepting DIN channels, partial or full ‘mounting plates, Integral plinth with lifting provision, ‘large cable entry area is provided through a sealed removable gland plate The enclosure is powder coated to RAL 7032 Textured and the mounting plate is Aluzine blank.DOUBLE WALL ALUMINIUM ENCLOSURES Other sizes and special colours available on r Pub] TIT [TOTO | 25 | 142 oo revert [ato 28 | 26s quest© 0000000 Protection Class-1P 41 Powder coated to RAL 7035 Textured Up to 24 modules per row Wide body provides ample wiring space Reversible door for left/right opening Special bolts for fixing earth bar Convenient knockouts Surface and flush type "© Our DIN type consumer boards are made of electro-galvanised sheet stee! and are liberally designed for easy instalation and wiring, © The 16 & 24 module horizontal width give superior space utilisation and phase balancing in combination with ELCB's, ie. 4 modules for ELCB and 12 modules for MCB's or 8 ‘modules for ELCB's and 16 modules for MCB's, © The DB'sare available from 1 to 6 rows with a DIN rail spacing of 150mm. ‘The DIN - chassis has 20mm wiring space from the rear wall and itis depth adjustable and reversible. © The DBs are avaliable in both surface and flush types. © Multi spl N-bars can be fixed directly on the chassis in adequate length. { © The dooris reversible for let or right side opening © Special bolts and nuts are provided for fking various makes of earth bars to the side walls. ‘© The consumer boards are powder coated to colour RAL 7035 Textured, but other colours and special finishes can be offered on request, to match the interior finish of rooms, ie in schools, hospitals and hotels,MULTI ROW DIN-CONSUMER BOARDS SURFACE TYPE FLUSH TYPE 270 | 258 || ce0 1F 16 re | 400 270 | 286 [cao 25 16] “440 | 420 | 268 | [cao 2F 16) 32 | 40 420 | 208 [cB0 35 16] 265 | [cao SF 16] a8 | 00. ‘70 | 288 [eB0 45 16| ‘eaa_| 720 | 788 | [aD 4° 16] oe | a0 720 | 288 alelalsls & ca 5S 16 “440 [ 070 | 288 | | ca0 5 16 a0 | #40) 370 | 288 can 6S 16 36 | +40 [1020 | 288 | [cad oF 16 6 | #40) v020 | 268 [cao 45 24 96 | se4 | 720 | 432 | [eno aF 2] 95 __| saa 720 | 432 [ceo 55 24 120_| se | evo | 432 | [een sr 24] 120__| 584) 70 | 432 FLUSH TYPE, Fs el 1 | lee LB] |: | 8 -—4— | fu - =f asic | =e Luo| ~FROWT VIEW sive VIEW —Faen Swe VIEW sa CaaS, ae - LOBE SEO B88 TOP VIEW | “ ! ‘Tor viEW ETAL, OF FUKING HOLES(4 PLACES) (overeat. PoE suReNcr/ru FeACCESSORIES ‘CANOPIES © Suitable for GM&L enclosures ‘ y © Powder coated to RAL 7032 Textured © Canopies are available for CM and L type enclosures. Canopies are manufactured from electro-galvanised sheet steel and powder coated to RAL 7032 Textured © They are folded and welded on all sides and provide excellent protection against accumulation of water on top of the enclosures, © Canopies also reduce the temperature rise caused by direct sunlight and are easly installed by screws. PLINTHS © Suitable for CM.L& E enclosures © Powder coated to RAL 7032 Textured / 9005 Textured © Forall enclosure types CML & E we offer plinth in 100mm and 200mm height, manufactured from electro- {galvanised sheet steel, powder coated to RAL 7032, Textured (Grey) orin RAL 8005 Textured (Black) ‘© Plinths consist of 2 welded side frames and 2 removable front/rear cover plates. ‘© Plinths offer a low cost solution to comply with VDE 0113,11,1 bbe atleast 200mm above entry level requiring terminal boards to © In addition to the standard versions we can offer special types with a removable gland plate at MISCELLANEOUS PARTS ee fF SERENE setae mart Louver Plate Double PD Inv of Fasten Louver Pate Single U5 Inchsie of FettersPLINTHS 1“ Tre INF u uw t t c alalalelslsla=) = =a Toomm | 200mm [wo [wT o] a] PL ase0 [PH 0660 600] 600 [596 | baa | ve_| 20 FL_a860 [FH 0860 00] 600 [796 | 546 | 98 | 20 PL_1060 [PH 1060 /i000) 600-| 996 | 548 | oe | 20 PL 1260][PH_1260 [200] 600 [1196] 546_| -96_| 70SPECIAL RELAY & CONTROL ENCLOSURES | Custom built design Protection class-to clients specification Extendable either side Powder coated to RAL 7032 Textured Removable doors Removable side & rear covers Side mounting plates Welded earth brackets Pre-punched perforations Floor mounting © Well suited for control and monitoring systems, Scada & marshalling panels and \ processes control applications. © GMC’s Control & Relay enclosures combine functionality with a high degree of protection for sensitive electronic components even in harsh industrial environment. 0000000000 {© Thecold oled mult folded frame used for this enclosure has high mechanical strength, © Serial perforations provided on side channels allow easy adjustment of mounting plate depth © Side mounting plates can be supplied as an option. © Alarge cable entry area is provided with single / pit sealed removable gland plates © Lifting botts are fted for easy handling, '@ Relay panels can have fixed / swing racks to accept 19" devices, a glazed front door can be supplied. ‘© Control panels may be supplied with fixed front cover having customised cut outs to accept instruments. © Doors are fitted with three point locking system with pad lockable’ handle ‘© Available enclosure materials are electro-galvanised sheet steel, Aluminium, Stainless Steet or ‘Aluzine sheets. © The enclosures are powder coated to RAL 7032 Textured externally and RAL 9003 smooth, internallySPECIAL RELAY & CONTROL ENCLOSURES Relay/Control Panel Enclosures eee ‘rr en cova) DETAIL, "K | DETAIL "Ww" eeFORM - 4 ENCLOSURES _ ~ General features Enclosure Size:600 / 800 W x2350 H x '835/10000 (mm) Design for rear dropper and rear out goin aabling uptotype? eons Protection class IP-54 orto clients specification 200mm High Bus bar chamber with removable top cover {7 control cable chamber with removable front Builtin plinth with rigid channel base Removable ear covers Built in provision for fixing earth bar SultableforTop & Bottom cable entry Wing knobs for door locks Lifting eye botts Powder coated to RAL 7032 Textured ©000000 0 0000 Incoming Section: |® Separate compartments for instruments, ACB and incoming cabling, ‘© Instrument compartment has spilt doors for instruments and kWh meter, © ACB compartment has hinged door. © Large cable compartment suitable for easy termination of incoming cables and provided with removable front cover, Outgoing Sectior ‘© Each compartment has removable side plates rear mounting plate, partition base plate and hinged door. ‘split door version with central dropper bars is available in 800mm width,Vertical bus bar droppers are positioned atthe rear of the compartments, either at left or right hand side. ‘Outgoing cable section is positioned atthe rear ofthe compartments and segregated from the vertical dropper, separation up to Type 7" available. Frontaccess options are avalable by adding side sections, to be used as dropper bar chambers or cabling sections. Ee ‘SECTION. A=A ‘ERONT HLAVATION — FRONT HLEVATION ‘SPETION 1PACKAGE SUBSTATION HOUSING © Custom buittdesign Protection class to IP-54 or clients specification Powder coated to RAL 7032 Textured ‘The package substation housing can be manufactured in double or single wall design, made of electro galvanised sheet steel, aluminium, Aluzinc or stainless steel sheets, The package substation housing is constructed with a base frame, upright members, fixed wall panels, doors,and a roof. Base frame or plinth can be welded or bolted construction using hot rolled or folded sections and can be hot dip galvanised after fabrication. The flooring of the housing can be fixed or removable plates, material as per client's, specification. Other structural members are made of hot rolled or folded sections and can be hot dip galvanised ater fabrication, In double wall design, fixed panels, doors and intemal partitions can be made with or ‘without insulation material The insulation material will be 30-40 mm thick rock woo! sandwiched between outer {and inner sheet of the panels. In un-insulated design the panels will be fully ventilated hhaving airflow between the inner and the outer walls. WM | IDouble wall design using corrugated aluminium sandwich panels with injected polyurethane insulation are also available. ‘The transformer compartment has sand trap type louvered doors allowing ample airflow, in effect ‘minimizing the intemal temperature. The roof of double wall design is made of outer profile sheets and inner patterned sheets. Allthe fixed panels and doors have profile gaskets of EPDM material to achieve optimal sealing Two dimensionally adjustable hinges and three point locking handles permit easy setting and tight, locking of doors. Heavy duty lugs inthe base frame allow the lifting of the complete substation with the equipment for easy transportation. Alternatively we can supply top lifting lugs.e000 CONTROL DESKS | Custom built design Protection Class -to customer specifications Removable doors or covers Powder coated RAL 7032/7035 Textured © Control desks are designed in different sizes with two part of three part front construction © Available materials are electro galvanised sheet steel, Aluzinc, aluminium, or stainless steel, powdler coated to RAL. 7032/ RAL 7035 textured orto clients specifications. ‘© Adjustable mounting plates and removable gland plates. © Closed top and sides, rear and front with doors or bolted covers, © Doors with locks operated with 'T* handles / wing knobs / double bit key. Optional plinth powder coated to RAL 9005 (Black)CONTROL DESKS b/sir_ KEY RONT_BLAVATION Ron suRVATIONINSTRUMENT CABINETS _— — Custom built design Telecommunication cabinets Instrument cabinets Battery cabinets Powder coated RAL 7032/7035 Textured eo0000 © Custom built Instrument cabinets are manufactured to meet the increasing demand in the Low current systems, electronic and instrumentation sector of the industry, covering a wide range of applications. © The major applications are Data networks, Electronic / Control and Telecommunication systems © Cabinets are made of electro galvanised sheet steel, top and side panels may be fixed or removable. © Designed for mostindoor applications. © Cabinets are with maximum perforations / louvers that facilitate heat dlssipation. © Rear cover front glazed / metal doors ‘© Pre punched fixed racks for 19" devices. © Battery cabinets are with welded shelves to carry heavy batteries. © Powder coated to RAL 7032/ 7035 “Textured or any RAL colour to clients specifications.INSTRUMENT CABINETS (with Battery and Rectifier) [PR axa as owt saxvaion ‘SRCTIONAL IDE INSTRUMENT RACK (WITH RECTIFIER) al i 4 y 4 | ; ~~ one RusvaTONGENERAL CHARACTERISTICS ‘Asheet steel enclosures are manufactured fam electo-geanized sheet ste {Al aluminum enclosures are manufactured ftom high grade slurinium ally, having good weldabilty and high impactswength, PANTING _Aftet weding and grinding, the enclosures ae chemical degieased and afecel are is preteated with a special pelymer peer ‘Theflel coats an electostaticaly applied thermosetting polyester power baked at 200°C witha dry fm thickness of 60:80 microns. The characteris ofthis surface coating oferSgiicant advantages over conventional epoxy powder: Wider servic temperature range, + excolant Uv tetletion and eastnceto chalking + improved colour an gloss tity from effects of heat + high mechonical strength ad seratehestance + excelent wentheresizonce Standard colours to DI 43656 are Enclosure + Ral 7032 Pebble gre Tetued Mounting Pat: Azra 2000 orange on speci ques. RAL 7022 Umber grey Textured Consumer boarae “RAL 7035 tented igh grey. Other colours and fishes ae avaliable on request “echnical Properties Typical values for powcler coating on degreased cold rolled ecto Gahanzed steel sears [RS | 38 [Scphmplacdsna| Satie | Seen etevatsas| BRS [vm Deype 0 ieteretene iirmeaanone atten Ti cenernnesDesignation of the Ingress Protection (I) “The Ingress protection (i) for enclosures up vo 1000V a define in standards EC 529-1889, EN 60529, IN VDE 0470 Part 1.1192, 85.6990-1985 and NFC 20.010. ‘ThelP code characterizes the allt of enclosures to withstand extemal inuence, ‘sper latest OV VDE0470 comprises up tots depending onthe specication relting to such nlences “The fist ndicates the protection agains ingress of soi objects. ‘The second di nccate the protection aganstingress igus Ether dig has tobe substituted wth an Xifno dig spected The third gts optional letter ABC or Dan characters the access to dangerous prs with oaks The fourth git san optional leer HM, oc Wand characteris the effect of iquids to dangerous parts. wt dentin ° rons 1 sect aa tectedagaratLOCKING SYSTEMS —_—_ © host of easily interchangeable locking systems are available. © The lack housing can be supplied in cast zinc Alloy or in Polyamide © Forcylindrical locks, we can offer different or all same combinations. * 60 @ = ri 22.5mm square > « =