Stork Product Services
Stork Product Services
Power Services
product & services overview
Stork
Van Deventerlaan 121
3528 AG Utrecht
The Netherlands
powerservices@stork.com
www.stork.com/powerservices
Indonesia (Jakarta)
Peru (Lima)
Electric Equipment Services, Turbo Machinery, Essen Gear & Services, Totterdam Thermeq, Hengelo
Regensburg
3 4
Introduction
Stork power services
SCR / SnCR
HRSG/Boiler
Burner
Swirlflash
Balance of Plant
> Pumps
> Valves
> Compressors
> Bolts
> Spare parts
> Electric motors
ING
N
PRO
CESS M AIN TENA
5 6
PRODUCTS
Stork combines high-quality product engineering
with independent provision of in-depth asset integrity
management. Stork can supply OEM equipment to EPC,
provide custom-built machines based on the clients’
specific requirements, and replace obsolete machines
with new and improved designs.
8
Rotating equipment Phone: +31 88 089 11 10 - Email: info.gears@stork.com
Gearboxes
custom-built SOLUTIONS
Equipped with the latest design software, our engineering staff undergoes a
continuous learning and developing program and is capable of designing solutions
that meets both international standard or Classification society, such as Lloyd’s, ABS,
Bureau Veritas and many others. We have:
• More than 50 years of experience
• Out-of-the-box thinking and innovative solutions
• State-of-the-art design software used by experienced engineers in accordance
with the latest standards
Gearboxes from Stork are used in high-demand market segments • Resulting solutions that are available in any 3D solid format which can be
(Marine, Industry, Power), where our clients expect a rapid response seamlessly incorporated in our customers drivetrain
• Tailor-made solutions which support the required design philosophy –
in order to minimize downtime costs. That’s why we offer worldwide we never compromise on any part of the driveline due to usage of a standard
gearbox support 24 hours a day. We are not tied to any single gearbox program
manufacturer, which means that we can develop customized • ISO 9001 and VCA certifications
solutions that are the most effective and efficient for our clients.
PRODUCT DETAILS
ADDED VALUE Stork is the Original Equipment Manufacturer (OEM) of the following gearboxes:
Speed, we combine over 50 years of experience with modern manufacturing Brand Types
facilities and an extensive inventory to deliver fast and impeccable products. Stork All
We have extensive experience with desiging and manufacturiing of hundreds Rademakers All
of spezialized gearboxes. Jahnel Kestermann* All
Through reverse engineering our staff can manufacture gearboxes for all types Brevo/Kuypers/Conrad All
of applications.
*JaKe has nominated Stork to be the exclusive partner for JaKe gearboxes, original spare parts and after sales services
9 10
Rotating equipment Phone: +31 88 089 11 00 - Email: pumps@stork.com
pumps
Custom-built
Our engineers develop custom-engineered pump designs with the newest
Computational Fluid Dynamics (CFD) software and experience to fulfil and exceed
customer needs. Based on our experience and heritage, we can fully meet our
customers’ needs by providing the best-fit solutions.
Stork Pumps has a rich, 150-year history as an OEM of pumps.
We provide custom-engineered pump solutions for virtually any PRODUCT DETAILS
application or market, including service, upgrades, overhauls and
spare part components. We make life easier for our customers by Pump Types
understanding hydraulics and pump operations. We offer the best- Axial Flow SHG, SH, OPH, OVOP
fit pump solutions focused on total cost of ownership. Concrete Volute BCV, BSV, BVOP, BPV
Vertical Suspended VO, VOx2, VOA, VSO, VOP
ADDED VALUE Between Bearing HGT, VGT
Stork Pumps have excellent quality and thorough engineering design. Some of
our pumping stations which were built in the 1920s and ‘30s are still successfully In addition to our focus on water pumps, Stork Pumps also provides other pump
operating today. solutions for the market, such as:
• API: OH2, OH3, OH5
We make custom-engineered products. Our engineering departments are very • API: BB2, BB3
experienced in designing pumps in full compliance with customer specifications. • Internal gear pumps
• Other pumps / installed base Stork Pumps
We have much experience in engineering, developing, building, installing,
commissioning, and maintaining customized large volume water pumps.
Our pumps are environmental friendly because they are custom engineered on
best efficiency point.
11 12
Rotating equipment Phone: +31 88 089 15 00 - Email: info.turboservice@stork.com
compressors
OUR SERVICES
• Complete installation of compressors included piping and high voltage components.
• Service and maintenance contracts
• Performance tests
• Open source / custom-made compressor control systems
PRODUCT DETAILS
SM100 Series
Feature High efficiency
Flow rate (m3/hr) 3,300~32,000
Pressure (barA) 3.5~13
Maximum Power (kw) 3,100
Air compressors are indispensable in today’s industries. As the common Cooling type Water Cooled
refrain goes: “no compressed air, no production” Stork delivers newbuild SM series
centrifugal air compressors from Hanwha Power Systems, a South Feature Industrial standard
Korean energy equipment manufacturer which entered the market Flow rate (m3/hr) 3,300~21,000
in 1997. By combining Hanwha’s power generation solutions with Pressure (barA) 3.5 ~18
Stork’s engineering and aftermarket services, we deliver brand new Maximum Power (kw) 2,350
compression systems with the assurance of our excellent maintenance Cooling type Water Cooled
and service program. Stork is able to provide operations against reduced SME Series
costs with maximum performance. With our access to the newest Feature Low Initial cost
available technologies, our clients can rest assured that we always offer Flow rate (m3/hr) 3,300~21,000
the optimal solution for every company.
Pressure (barA) 3.5~11.4
Maximum Power (kw) 2,000
ADDED VALUE Cooling type Water Cooled
Excellent performance related to specific power electricity input versus delivered SA3100
airflow Feature Water Shortage
Flow rate (m3/hr) 3,300~5,500
Proven reduction of CO2 emissons
Pressure (barA) 3.5~13
Reduced Total cost of Ownership (TCO) due to higher performance and smarter Maximum Power (kw) 580
maintenance
Cooling type Air Cooled
Turnkey solutions enables the client to focus on their core business
13 14
Process Equipment Phone: +31 88 089 11 00 - Email: info.thermeq@stork.com
boilers
Efficiency, flexibility, heat and power: Stork designs, builds and EPC CONTRACTOR AND MANUFACTURER OF:
services state-of-the-art clean energy plants which convert
Customized boilers for industry Boiler projects on renewables
biomass, fossil fuels, Municipal Solid Waste (MSW) and biofuels • System flexibility • Steam/warm-water • biofuels
into heat and/or power. Stork specializes in tailor-made boiler • energy recovery • biomass • pyrolysis
systems. Combining engineering, production, commissioning and • boiler replacement • MSW • waste heat
• fuel flexibility • waste wood
maintenance, Stork has a unique concept for operating companies
working in (renewable) power generation, (petro)chemical and
process industries by using Computational Fluid Dynamics (CFD) Stork is partner for:
software to analyze fluid flow and heat transfer. For welding boiler • Energy flexibility and storage solutions
membrane walls, different welding machines are available in Stork’s • hybrid boilers
• electrical boilers
own production facility. • accumulators
15 16
Process Equipment Phone: +31 88 089 11 00 - Email: info.thermeq@stork.com
Hybrid Boiler
PRODUCT DETAILS
Hybrid Boiler
Response time <10 sec
Heat Up to 500°C
Pressure Up to 50 bar(a)
Turndown 1:50 MWe per unit
Technique Combustion + Electrode
Watertube BOILER (CONVENTIONAL)
The modern energy transition has set new standards for boiler Response time <900 sec
plants and energy consumers. Therefore, Stork has developed a new Heat Up to 500°C
type of boiler: a hybrid boiler. Our patented hybrid boiler uses both Pressure Up to 50 bar(a)
traditional fuels and electricity as energy sources for the generation
Turndown 1:10
of heat and can instantaneously switch from one source to another.
Technique Gaseous and liquid fuel combustion
ADDED VALUE
Hybrid Boiler
Converting renewable electricity into heat Heat production
Production by:
17 18
Process Equipment Phone: +31 88 089 11 00 - Email: info.thermeq@stork.com
Deaerators
PRODUCT DETAILS
Horizontal Deaerator
Application Standard for power generation, process industry
and marine
Water flow capacity 10 t/h to unlimited
Vertical Deaerator
Integrating advanced deaerating concepts into state-of-the-art power Application Where a small footprint is required
plant engineering is a challenge. The Stork spray type deaerator is a Water flow capacity 10 to 650 t/h
single-vessel patented design with a worldwide installed base of more Internal Drum Deaerator
than 5,000 deaerators. Applying the Stork deaerator in power plant Installation Installed inside the Low Pressure (LP) drum
design caters to three needs: reducing capital investment, providing of HRSGs. No external steam source required.
the lowest Total Cost of Ownership (TCO), and delivering excellent Water flow capacity 50 to 450 t/h
performance combined with high reliability. The robust design allows Nuclear Deaerator
for lifetimes of more than 25 years and up to as long as 80 years. Application Ideal for nuclear power plants
Water flow capacity Unlimited
ADDED VALUE Vacuum Deaerator
Description Full vacuum as well as overpressure design,
No maintenance required operating pressure down to 0.2 bar(a)
Water flow capacity 10 to 2.000 t/h
One vessel only (minimal piping, easy to control, etc)
Inside condenser
No oxygen scavenger Application Applicable, if demi-water deaeration inside of condensers
is necessary, operating pressure 0.1 to 0.2 bar(a)
Very large operating window Specifics Operation with or without external steam source
19 20
Process Equipment Phone: +31 88 089 11 00 - Email: info.thermeq@stork.com
burners
PRODUCT DETAILS
Impuls Burner
Multi Gas & Multi Oil
Fuel staging
From 5 to 60MW
Ultra low Nox <45 mg/nm3@3
Stork provides direct-fired burners for almost all combustion Double Register Burner
installations, varying from boilers to fired heaters and from Extreme fuel flexibility >10 fuels
superheaters to incinerators. Our burners enable our clients to fire Air staged burner
virtually every fuel or waste stream cleanly. Based on our extensive From 5 to 100 MW
experience, we will advise our clients on the optimal strategy in Applicable in combined Turbine Exhaust
firing fuel streams with the lowest costs and emissions. Gas (TEG) & Fresh Air (FA) or TEG modes.
Inline Grid Burner
High turndown
ADDED VALUE
Plug & Play construction
Turn-key solutions TEG, FA with flying takeover
Low Pressure drop
Specialized in multi-fuel solutions Patented augmenting TEG
Inline Circular Duct Burner
Years of experience in water/steam cycles
Liquid & Gaseous fuel flexibility
Gas liquid combi firing
TEG, FA with flying takeover
21 22
Process Equipment Phone: +31 88 089 11 00 - Email: info.thermeq@stork.com
PRODUCT DETAILS
In any combustion process, the trend is clear: NOx emissions have to NOx reduction >96% (depending on amount of catalyst)
be reduced, as do CO, SOx, dust, heavy metals and other pollutants. SO2 to SO3 conversion <0.5%
The downward trend of allowable emissions of pollutants is forcing Reagents Ammonia (aqueous solution or gaseous)
operators of fired equipment to take extra (secondary) measures in Urea (aqueous solution)
order to comply with emission legislation. Stork’s Selective Catalytic Reagent evaporation Direct injection in the flue gas path
Reduction (SCR) Systems and Selective Non-Catalytic Reduction Pre-evaporation by air blower
(SNCR) Systems help with this issue. (electrically heated)
Pre-evaporation by hot gas blower
(uses hot flue gases)
ADDED VALUE Selective Non-Catalytic Reduction
Temperature window 850 – 1050 °C
Decrease NOx by up to 96%
Dust applications Applicable in low dust and high dust
environments
Cost effective reduction of pollutants
Typical NOx reduction 50 – 70% (depending on process conditions)
23 24
Process Equipment Phone: +31 88 089 11 00 - Email: info.thermeq@stork.com
swirlflash
25 26
PROCESS EQUIPMENT Phone: +31 880 89 11 00 - Email: info.thermeq@stork.com
BIOMASS PLANTS
SPECIFICATIONS
A Stork biomass power plant is a total package solution, including a fuel handling
system, a fully assembled water tube boiler with an integrated biomass combustion
Renewable energy is generated by Stork’s biomass-fired boiler system, and efficient flue gas cleaning. The modules are suitable for road transport.
system. Stork designs, builds and services state-of-the-art clean Stork optimizes standard solutions in order to satisfy and emphasize our clients’
energy plants converting biomass and biofuels into heat and/or specific strengths and needs. These optimizations can include a steam accumulator,
power. The energy transition has set new standards for boiler plants, a flue gas condenser, and a heat pump to accommodate for fluctuations in heat
demand and/or a steam turbine for electricity production.
and Stork is an optimal partner for energy flexibility and energy
storage solutions. The Stork biomass-fired boiler system is a reliable
green alternative for heat and power generation.
PRODUCT DETAILS
BOILER EDL
ADDED VALUE Combustion Moving grate or fluidized
Guaranteed performance: a reliable and robust boiler design Boiler capacity <50 MWth
Steam pressure <60 bar(a)
27 28
Services and Spares
We assist our customers in maintaining their installations,
both on site and in our own service shops. We value
long-term relationships in order to understand our
clients’ needs and to get to know their installations,
thus preventing any unnecessary breakdowns.
29 30
30
rotating Equipment
gearbox services & spares
rotating Equipment
pump services & spares
Phone: +31 88 089 11 10 - Email: info.gears@stork.com Phone: +31 88 089 11 00 - Email: pumps@stork.com
31 32
rotating Equipment
steam turbine services & spares
rotating Equipment
turbo compressor services & spares
SPARES
Stork supplies high-quality compressor parts. Based on our high-end reverse engineering
and manufacturing capabilities we are able to make components for a wide selection of
compressors.
Parts Rotors, casings, shafts, diaphragms, Other components possible due to our
nozzles, seals, gland housings, gears extensive network, trusted partners &
and more. intercompany resources.
NL : Phone: +31 88 089 15 00 - Email: info.turboservice@stork.com NL : Phone: +31 88 089 15 00 - Email: info.turboservice@stork.com
GER : Phone: +49 201 8667 10 00 - Email: ivt.essen@stork.com GER : Phone: +49 201 8667 10 00 - Email: ivt.essen@stork.com
33 34
rotating Equipment
Gas turbine services & spares
GE Energy
35 36
rotating Equipment
turbo machinery control systems
ELECTRIC EQUIPMENT
generator & motor services & spares
CONTROLS MAINTENANCE
Hydraulics Maintenance & Repair including Spare Parts Delivery for:
• ASKANIA jet pipe regulators
• Hydraulic actuators
• Electrohydraulic actuators
• Hydraulic governors Spares
• Hydraulic protection devices
Sleeve bearings, roller bearings, retaining rings, H2 seal rings, coupling bolts, rotor
Sensor and Loop Testing, Calibration & Repair including Spare Parts Delivery for: fan blades, stator- and rotor slot wedges, coils and bars for stator- windings, slip rings,
• Vibration monitoring systems collectors, rectifiers, bushings, wipers and more.
• Temperature / pressure transducers
• Restoration of leak tight cable glands
Phone: +49 201 8667 1000 - Email: ST.Essen@stork.com Phone: +49 941 91 03 338 - Email: info.turboservice@stork.com
37 38
Electric Equipment
electric motor services & spares
process equipment
boiler services & spares
SPARES
• Membrane walls
• Headers
• Superheaters (bundles)
• Economizers
• Evaporators
Phone: +49 941 91 03 338 - Email: info.turboservice@stork.com Phone: +31 880 89 11 00 - Email: info.thermeq@stork.com
39 40
process equipment
deaerator services & spares
process equipment
Burner Aftermarket Parts & Service
Design criteria includes reducing steam consumption as much as possible and ending In addition to replacement parts, Stork can also provide inspection services with our
the use of oxygen scavengers, resulting in the lowest possible operating cost. SCIOS-certified service engineers and a range of on-site services to keep our clients’
installation well maintained and operating problem-free.
One of the things that makes the Stork Spray Type deaerator unique is that maintenance
and spares are not required: simply follow the local guidelines for inspections for pressure
vessels.
Phone: +31 88 089 11 00 - Email: info.thermeq@stork.com Phone: +31 88 089 11 00 - E-mail: info.thermeq@stork.com
41 42
Our company page 3-4
Our added value page 5
Safety page 6
Products:
Rotating Equipment
Gearboxes page 9-10
Pumps page 11-12
Compressors page 13-14
Process Equipment
Boilers page 15-16
Hybrid Boilers page 17-18
Deaerators page 19-20
Burners page 21-22
SCR & SNCR page 23-24
Swirlflash page 25-26
Biomass Plants page 27-28
Electric Equipment
Generator & Motors page 38
Electric Motors page 39
Process Equipment
Boilers page 40
Deaerators page 41
Burners page 42
43 44