00 161 PD 0003 R.1
00 161 PD 0003 R.1
INDEX
1. PURPOSE 3
2. SCOPE 3
4. REFERENCES 6
5. PROCEDURE 7
5.1.2 RESPONSIBILITIES 8
5.3 SYSTEMATIZATION 10
1. PURPOSE
The purpose of this document is to describe the procedure that TÉCNICAS REUNIDAS will
follow to Turnover the Project to COMPANY upon the Provisional Acceptance is achieved.
2. SCOPE
The present procedure provides information and the procedures required to carry-out the
Turnover of a new plant in a planned and efficient manner.
Guarantee the continuity between the different checks and test performed during the
completion activities.
Ensure a good historical along the completion activities to avoid lost time and rework
at the final stage
This handover process will be formalised by the Turnover Certificate. This certificate will
state that the scope of work under Project responsibility has been completed, including the
provision of all documentation , spare, etc., and the remaining Punch List items.
Systematization.
Walkdown.
Punch resolution.
CONSTRUCTION Means that the System has been erected inspected and
COMPLETION
component tested according to the Project
Specifications. Minor work that does not interfere with
safely completing the Pre-commissioning activities will
be recorded on a punch list and completed within a
period mutually agreed between the CONTRACTOR
Construction Department at Site and the CONTRACTOR
Commissioning Department at Site.
4. REFERENCES
5. PROCEDURE
The team at site in charge of the turnover/handover of the Areas, Buildings and Systems is
organized as follows:
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Note: QAC Folder Coordinator hierarchically depends from the Site Quality Manager
5.1.2 RESPONSIBILITIES
The Construction Manager is responsible for completing the construction of the Areas,
Buildings and Systems in accordance with the AGREEMENT. He determines when an Area,
Building or System is ready for Construction Completion Walk Down and when it is ready for
System Handover to CONTRACTOR Precommissioning Manager.
He is also responsible to identify, for entry into database, all required inspection
documentation and to gather and keep all records pertaining to each system/subsystem up
to MECHANICAL COMPLETION.
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Handover Coordinator will coordinate all Turnover activities and Punch List compilation with
CONTRACTOR Construction & Commissioning and the COMPANY Representatives.
The Handover Coordinator is responsible to update and maintain HCS and, upon request
form the Construction Manager or the Commissioning Manager, officially notify to all parties
involved when an Area, Building or System reaches some of the milestones defined herein.
The Site Quality Manager is responsible to ensure all the quality forms and check sheets
under his responsibilities are properly filled, signed off and copied to the Handover
Coordinator. The Site Quality Manager works closely with the Turnover team in the
development of turn over packages.
Project Engineering Manager is responsible to furnish all final instrument lists, equipment
lists, Vendor data, drawings, and pertinent design data, to be entered into the database.
HCS Coordinator and Punch List Coordinator are required to assist the Handover
Coordinator to keep the data base updated in completion of check sheets and punches
management.
CONTRACTOR will be responsible for all the documents developed until MECHANICAL
COMPLETION.
The Handover Control System (HCS) is a multi-user application designed to control and
manage completion activities associated with MECHANICAL COMPLETION
(Precommissioning) including punch list activities by means of organizing and monitoring the
status of the documentation required to certify the completion of pre-designated portions of
the job known as “Turnover Systems”
A systems database (HCS) will be used to control and manage completion activities
associated with Construction Completion, MECHANICAL COMPLETION (Pre-
commissioning) including punch list activities.
HCS will consider the procedures associated with the key milestones of the Project such as
MECHANICAL COMPLETION, Ready for Commissioning, and Partial Provisional
Acceptance and Provisional Acceptance. Detailed monitoring and progress tracking system
will be also provided.
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Initial set up of the database will be performed in the Task Force, in Madrid, by importing
Project data. During this phase the software will be installed in the server and specific
training will be provided.
Project databases such as line lists, equipment list, cable list, instrument index, etc. will be
loaded into HCS. These different lists will be uploaded in each subsystem/ system.
Previously the Group types or Element types where these lists belong to, will be defined.
The Handover Coordinator will perform and coordinate this initial set-up and the
Commissioning Department at Site will ensure that all the Systems are properly defined.
CONTRACTOR Project Management will support as required this initial set up by facilitating
access to different CONTRACTOR Engineering databases and P&IDs. Time planned for this
initial set up is twelve weeks.
5.3 SYSTEMATIZATION
With the purpose of facilitating the turnover activities and surrenders, the plants have been
divided into Buildings and Systems (commissionable and non-commissionable)
Commissionable Systems are dynamic process, oil and gas, utility, or facility systems such
as high pressure steam, gas oil, cooling water, low pressure flare header, telecom, electrical
or control systems.
Building and Systems with all the items that form part of it will be loaded in the Project
Completion Management System (MPCS) and in the Handover Control System (HCS).
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All the equipment or part of the installation will be checked and tested prior to energization
and Start-up. Each test will be recorded through dedicated sheets, dated and signed by the
CONTRACTOR and the witnessing principle defined in the Contract.
System
Subsystem.
They contain all the information required to demonstrate that a subsystem has reached the
“MECHANICAL COMPLETION “status.
They contain all the information required to demonstrate that a System/ subsystem has
reached the “Ready for Start-up” status.
In order to facilitate the System Turnover, several walk downs will be scheduled. The
purpose of the walk down process is
a) To verify the readiness of the Area or Building prior to Turnover (in case of Non-
commissionable systems). It is common to divide the site space in some geographical
Areas (called A, B, C… or North side, West side, etc., it can be different in each
project). Each one of this geographical space in the site, previously defined, is an
Area.
b) To verify the readiness of a System for a safe and normal commissioning and
operation of the facilities involved prior to System Turnover.
For that, it is of the utmost importance that all parties concerned conduct a joint walk down to
agree on the outstanding works to be performed if any. In the walk downs must be included:
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CONTRACTOR will prepare a general schedule for walk downs with the aim to minimize the
timing of this activity and to conduct these inspections when the Building or System involved
are near completion.
Four (4) weeks prior to the scheduled MC date, the CONTRACTOR shall notify the
ACEPTANCE COMMITTEE that the facility or portion thereof, is complete and ready for MC
inspection. Then, the CONSTRUCTION AGENCY shall notify the ACEPTANCE
COMMITTEE that the facility, or portions thereof, is complete with the exception of the Punch
list items in the MPCS and ready for MC inspection.
Within three (3) working days of receiving the above notification, the ACEPTANCE
COMMITTEE CHAIRMAN will schedule and complete the MECHANICAL COMPLETION
Inspection (which is normally a thorough review of the outstanding system punch list items
and an inspection of site conditions).
In the date scheduled, before the walk down, a short meeting will be planned thirty minutes in
advance at CONTRACTOR´s office to agree on the methodology and to clarify the scope of
work for each walk down.
Following this short meeting, CONTRACTOR will lead the walk down with all the parties
involved in the site inspection. Each party should be responsible for punching the related
Area, Building or System. The ACEPTANCE COMMITTEE shall ensure that all construction
and pre-commissioning has been completed in accordance with the approved Project Scope,
or that any outstanding work is included on the Exception Items List.
No later than one day after the MECHANICAL COMPLETION inspection, the
CONSTRUCTION AGENCY shall send the preliminary Punch list to the CONTRACTOR. No
later than one day, the CONTRACTOR shall send comments to CONSTRUCTION AGENCY.
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No later than two days after the MECHANICAL COMPLETION Inspection, the ACEPTANCE
COMMITTEE CHAIRMAN shall convene a meeting of the ACEPTANCE COMMITTEE at
which time the members will submit any additional exception items relating to incomplete
work or other proposed Exception Items arising from the MECHANICAL COMPLETION
inspection. During this meeting, the ACEPTANCE COMMITTEE CHAIRMAN will review the
members’ recommendations of “Yes” and “No” items, designate the “Yes” items, and appoint
the responsible party in the case of duplicated items. This meeting shall be minuted by the
CONSTRUCTION AGENCY, who will be responsible for preparing the consolidated
Exception Item List for action. Any disputes regarding critical safety items must be resolved
prior to approval of the MECHANICAL COMPLETION CERTIFICATE
One point is considered as a block point if it one of the following is put at risk:
From the construction to the commissioning activities, two Punch list priority levels should be
considered:
Discipline activity.
Priority level.
Schedule
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Originator
Once the MCC Exception Item List is established, deleting an item from the Exception Item
List or changing a “Yes” item to “No” requires the approval of the ACEPTANCE COMMITTEE
CHAIRMAN and/or their nominees.
The CONSTRUCTION AGENCY shall send the Exception Item List approved by
ACEPTANCE COMMITTEE CHAIRMAN to the CONTRACTOR in order to load in Handover
Control System. Diary, CONSTRUCTION AGENCY shall send to the CONTRACTOR the
updated status of Exception Item List.
The ACEPTANCE COMMITTEE CHAIRMAN shall approve the MCC without delay after the
necessary requirements specified in this procedure are met. Once the MCC is approved, it is
sent to CONTRACTOR by electronic route.
After approval of the Final MCC, the PROPONENT is responsible for approving completed
Exception Items or making arrangement for the originator to be available for approval.
Different packages will be developed according to the different phases of the project
(System/ Subsystem MECHANICAL COMPLETION, Unit MECHANICAL COMPLETION,
etc.). The following, are the contents of a System/ Subsystem MC Package:
- Cover page
- Index of Contents
System Construction Completion is achieved when the System has been constructed and
tested as required, the defined discipline Quality forms has been signed of and entered into
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HCS data base, and all the punch items required prior to Turnover have been cleared and
signed off.
CONTRACTOR Commissioning Manager after review of the System Turnover Package shall
complete the Notice of System Construction Completion where either:
In case 1 and 2 the signature of the Notice of System Construction Completion will mean that
the System has been turned over to CONTRACTOR Commissioning Department at Site.
Turnover Package will be available at CONTRACTOR Handover office for review and
reference.
On the day of the walk down, the Walk-down Team will meet at the nearest convenient place
to the prospective walk-down for a short meeting.
If in any discipline there are no punch items, the individual discipline will be recorded with the
statement “NO ITEMS”
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No later than one day after the MECHANICAL COMPLETION inspection (Walk-down), the
CONSTRUCTION AGENCY shall send the preliminary Punch list to the CONTRACTOR. No
later than one day, the CONTRACTOR shall send comments to CONTRACTOR Agency.
No later than two days after the MECHANICAL COMPLETION Inspection, the ACEPTANCE
COMMITTEE CHAIRMAN shall convene a meeting of the at which time the members will
submit any additional exception items relating to incomplete work or other proposed
Exception Items arising from the MECHANICAL COMPLETION inspection. During this
meeting, the ACEPTANCE COMMITTEE CHAIRMAN will review the members
recommendations of “Yes” and “No” items, designate the “Yes” items, and appoint the
responsible party in the case of duplicated items. This meeting shall be minuted by the
CONSTRUCTION AGENCY, who will be responsible for preparing the consolidated
Exception Item List for action. Any disputes regarding critical safety items must be resolved
prior to approval of the MECHANICAL COMPLETION CERTIFICATE.
Once the MCC Exception Item List is established, deleting an item from the Exception Item
List or changing a “Yes” item to “No” requires the approval of the CHAIRMAN and/or their
nominees.
The CONSTRUCTION AGENCY shall send the Exception Item List approved by
ACEPTANCE COMMITTEE CHAIRMAN to the CONTRACTOR in order to load in Handover
Control System. Diary, CONSTRUCTION AGENCY shall send to the CONTRACTOR the
updated status of Exception Item List.
System MECHANICAL COMPLETION is achieved when the system has been pre-
commissioned in accordance with the Project Specification and accepted by COMPANY.
This means that all subcontractors working on this system have finalized their scope of work
and are able to get the corresponding partial MC Certificate. These certificates will be issued
once the scope of work of subcontractor is finished.
Once all punch items “YES” of the system are signed off, upon request from CONTRACTOR
Commissioning Manager, CONTRACTOR Handover Coordinator shall request to COMPANY
for the System MECHANICAL COMPLETION CERTIFICATE.
Within three (3) working days of receiving this notification, the ACEPTANCE COMMITTEE
CHAIRMAN shall arrange for an ACEPTANCE COMMITTEE meeting. The MCC will be
generated and electronically routed for approvals using MPCS.
The ACEPTANCE COMMITTEE CHAIRMAN shall approve the MCC without delay after the
necessary requirements specified in this procedure are met. Once the MCC is approved, it is
sent to CONTRACTOR by electronic route.
After approval of the Final MCC, the PROPONENT is responsible for approving completed
Exception Items or making arrangement for the originator to be available for approval
System Turnover Package shall be made available for review from this moment.
Commissioning Manager after review of the System Turnover Package shall complete the
Notice of System Construction Completion where either:
In case 1 and 2 the signature of the Notice of System Construction Completion will mean that
the System has been turned over to HCS data base is updated and the MECHANICAL
COMPLETION Dossier is made available for COMPANY review.
The transfer for a given subsystem will take place when the subsystem has reached the
MECHANICAL COMPLETION status, i.e. when:
All precommissioning operations on that subsystem are complete, with the possible
exception of a reasonable number of punch list items.
No punch list item affects the operation, safety, and/or the commissioning activities of
the subsystem.
The subsystem area is clean, free from debris, tools, and extraneous material which
would impede operation or cause an unsafe condition.
The painting, insulation, fire proofing are complete enough so that there is no
excessive amount of scaffolding left, not an excessive number of painters, insulators
still working, in the subsystem area.
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The precommissioning Dossier has been compiled and submitted to COMPANY and
approved.
“No punch list item affects the operation, safety and/or the commissioning activities of
the subsystem” BUT ALL PUNCH POINTS CATEGORIES A AND B SHOULD BE
SOLVED.
HCS data base is updated and the Unit Handover Package is made available for COMPANY
review
Upon Notice of Provisional Acceptance by COMPANY, the plant is ready for hand over.