VT 3600 SM
VT 3600 SM
VT3600/2600
SERVICE MANUAL
IMPORTANT SAFETY NOTICES
PREVENTION OF PHYSICAL INJURY
1. Before disassembling or assembling parts of the printer and peripherals,
make sure that the power cord is unplugged.
2. The wall outlet should be near the copier and easily accessible.
3. If any adjustment or operation check has to be made with exterior covers
off or open while the main switch is turned on, keep hands away from
electrified or mechanically driven components.
– CAUTION –
The RAM pack has a lithium battery which can explode if handled
incorrectly. Replace only with same RAM pack. Do not recharge or burn
this battery. Used RAM packs must be handled in accordance with local
regulations.
SECTION 1
OVERALL MACHINE INFORMATION
15 July 1994 SPECIFICATIONS
1. SPECIFICATIONS
C218 Model C219 Model
Configuration: Desk top
Master Processing: Digital
Printing Process: Fully automatic one-drum stencil system
Original Type: Sheet/Book
Original Scan Area Maximum: 307 mm x 432 mm (12.0" x 17.0")
Size:
Reduction Ratio: LT version: 93%, 77%, 74%, 65%
A4 version: 93%, 87%, 82%, 71%
Enlargement Ratio: LT version: 155%, 129%, 121%
A4 version: 141%, 122%, 115%
Image Mode: Line/Photo/Sharpen
Zoom: From 50% to 200% in 1% steps
Color Printing: Drum unit replacement system (red, blue, green and brown)
Master Feed/Eject: Roll master automatic feed/eject
Leading Edge 8 ± 3 mm (0.32" ± 0.12") 5 ± 3 mm (0.20" ± 0.12") mm
Margin:
Print Paper Size: Maximum: 325 mm x 447 mm (12.7" x 17.5")
Minimum: 90 mm x 148 mm (3.6" x 5.8")
Printing Area: Maximum: Maximum:
290 mm x 412 mm (11.4" x 16.2") 250 mm x 355 mm (9.8" x 14.0") at
at 23°C/65% RH (A3/DLT drum) 23°C/65% RH (for Europe, Asia)
Maximum: Maximum:
290 mm x 204 mm (11.4" x 8.0") at 210 mm x 355 mm (8.3" x 14.0") at
23°C/65% RH (A4/LT drum) 23°C/65% RH (For N.America)
Print Paper Weight: 47.1 g/m2 to 209.3 g/m2 (12.5 lb to 55.6 lb)
Printing Speed: 60, 75, 90, 105, 120 sheets/minute 60, 75, 90, 110, 130 sheets/minute
(5 steps) (5 steps)
First Print Time: 38 s/A3/DLT (with "L" drum) 36 s/B4 (with "M" drum)
35 s/A4/LT (lengthwise with "L" 33 s/A4 (lengthwise)
drum)
26 s/A4/LT (with "S" drum)
Paper Feed Table 1000 sheets (75 g/m2, 20 lb)
Capacity:
Paper Delivery 1000 sheets (75 g/m2, 20 lb)
Table Capacity:
Power Source: 120 V, 60 Hz, 4.1 A (for 120 V, 60 Hz, 3.6 A (for
N.America) N.America)
220/240 V, 50 Hz, 2.1 A 220/240 V, 50 Hz, 2.0 A
(for Europe, Asia) (for Europe, Asia)
Power 120 V, 60 Hz, 374 W (for 120 V, 60 Hz, 325 W (for
Consumption: N.America) N.America)
220/240 V, 50 Hz, 380 W 220/240 V, 50 Hz, 322 W
(for Europe, Asia) (for Europe, Asia)
Weight: 128 kg (282.2 lb) 120 kg (265.0 lb)
Cabinet: 23.5 kg (51.8 lb) Cabinet: 23.5 kg (51.8 lb)
1-1
SPECIFICATIONS 15 July 1994
1-2
15 July 1994 SPECIFICATIONS
1-3
DIFFERENCES BETWEEN THE #C210 MODEL AND #C218/C219 MODELS 15 July 1994
[A]
6
[B]
Ink Detection Board The location of the ink detection board has been changed
from the upper side to the right side of the drum shaft. The ink
7
type switch which was not used (it was always set to the oil
type setting) has been removed.
Paper Feed Table The paper table and the delivery table open/close detection is
done separately to enable paper table lowering regardless of
8 whether the delivery table is open or closed (C218 model).
Delivery table open/close detection is not available for the
C219 model.
1-4
15 July 1994 DIFFERENCES BETWEEN THE #C210 MODEL AND #C218/C219 MODELS
SP Mode (Thermal To test the thermal head, SP Mode 92 has been added to
Paper Mode) make a test print on the thermal paper without the master
clamp process.
9
SP-MODE Thermal Paper Mode
92
PROGRAM 0: No 1: Yes 1
SP Mode (Sensor SP modes 135 to 138 have been added to indicate the sensor
Voltage) voltage on the operation display.
SP Mode No. 135: First Paper Exit Sensor
10
SP Mode No. 136: Second Paper Exit Sensor
SP Mode No. 137: Master Eject Sensor
SP Mode No. 138: Drum Master Detection Sensor
Make-up Mode The image make-up mode has been made into an option. To
enable this mode, the IPU board must be replaced.
For the C218 model, up to 4 command sheets can be given
11
for an original.
For the C219 model, up to 2 command sheets can be given
for an original.
The following item is a difference only for the #C218 model.
Photo Mode The Photo Data Compensation Processor has been changed
12
to improve image quality in the Photo mode.
The following items are differences only for the #C219 model.
Original Size The original size detection is eliminated for the C219 model.
13
Detection
Paper Return The paper return mechanism has been eliminated for the
14
Mechanism C219 model.
Paper Feed The paper feed pressure can be adjusted in three steps for
15
the C219 model.
Wing Guide The wing guide adjustment mechanism has been eliminated
16
(Delivery) for the C219 model.
17 Air Knife Motor The number of air knife motors has been changed from 3 to 2.
Second Feed Roller The number of rollers on the second feed roller shafts has
18
been changed from 5 to 3.
Master Eject Roller The number of rollers on the master eject roller shafts has
19
been changed from 5 to 4.
1-5
GUIDE TO COMPONENTS 15 July 1994
3. GUIDE TO COMPONENTS
Original Holder Original Table Release Lever
A convenient place for Use to open the original table
holding originals while unit when installing the master.
operating the machine.
Separation Roller
Pressure Levers
Use to adjust the
separation roller
pressure to prevent
double feed.
1-6
15 July 1994 GUIDE TO COMPONENTS
1-7
MECHANICAL COMPONENT LAYOUT 15 July 1994
31 32 1 2 3 4 5
30 6
29
28
7
27
26
8
25
9
24
10
23
11
22 21 20 19 18 17 16 15 14 13 12
1-8
15 July 1994 ELECTRICAL COMPONENT LAYOUT
COMPONENT DESCRIPTIONS
Index No. Name Function
1 Scanner Motor Drives the scanner (1st and 2nd).
Platen Cover Detects when the platen cover is
4 Position Sensor opened about 25° above the exposure
glass.
Original Sensor Detects if an original is placed on the
6
exposure glass.
ADF Set Sensor Detects when the optional document
7
feeder is closed.
Scanner Home Informs the CPU when the 1st scanner
8
Position Sensor is at the home position.
1-9
DRIVE LAYOUT 15 July 1994
6. DRIVE LAYOUT
21 1 2
20 3
4
19
18 5
17 6
7
8
16
15 14 13 12 11 10
1-10
SECTION 2
DETAILED SECTION
DESCRIPTIONS
15 July 1994 MASTER EJECT
1. MASTER EJECT
1.1 ELECTRICAL TIMING: #C218 MODELS
First Drum
Position Sensor
Second Drum
Position Sensor
Main Motor
Reversing
Main Motor
Advancing
Master Eject
Motor
Master Eject
Solenoid
Master Eject
Clamper
Solenoid
The drum stops its reverse rotation for 150 ms when the trailing edge of the
master is about 5 millimeters away from the master eject rollers to ensure
that the master eject process is successful (only for #C218 models).
#C218 Models
Drum Type
A3/DLT A4/LT
X1 (degrees) 70 174
X2 (degrees) 39 55
2-1
MASTER EJECT 15 July 1994
First Drum
Position Sensor
Second Drum
Position Sensor
Main Motor
Reversing
Main Motor
Advancing
Master Eject
Motor
Master Eject
Solenoid
Master Eject
Clamper
Solenoid
#C219 Models
Drum Type
B4 LG
X1 (degrees) 85 85
X2 (degrees) 55 55
2-2
15 July 1994 SCANNER
2. SCANNER
2.1 OVERALL
A book type scanner is used for the #C218/#C219 models. There are 2
modes for scanning originals.
Platen Cover Mode: The original is placed on the exposure glass, and the
scanner motor drives the scanner to scan the original.
ADF Mode: When an optional Document Feeder is installed, the original is
fed onto the exposure glass. The scanner moves 24 mm away from the CCD
and remains still as it scans the original. The scanner comes back to the
home position when the scanning is finished.
[I]
[H] [A]
[C]
[G]
[B]
[F]
[E]
[D]
[G]: Reflector
The light from the fluorescent lamp [A] is reflected from the original, by the
first [B], second [F], and third [E] mirrors and goes through the lens [D] into
the CCD [C].
In the Platen Cover Mode, the CCD reads the white plate [H] on the back of
the original scale [I] each time before scanning to obtain a standard white
level. The standard white data are used to correct distortion. The scanner is
at its home position when it reads the white level.
In the ADF mode, as the scanner moves 24 mm, the CCD reads the white
plate installed on the ADF.
2-3
SCANNER 15 July 1994
[B]
[Front Side]
[E]
[D]
[C]
[F]
[Rear Side]
[A]
[G]
A stepper motor is used for the scanner motor [A] to drive the scanners. The
first scanner [B], which consists of the exposure lamp and the first mirror, is
driven by the first scanner belt [F]. The second scanner [C], which consists of
the second and the third mirror, is driven by the second scanner belt [D]. Both
scanners move along the guide rails.
The timing belt [G] moves the second scanner at half the velocity of the first
scanner. This is to maintain the focal distance between the original and the
lens during scanning.
The scanner home position is detected by the home position sensor [E]. In
the Platen Cover Mode, the scanner scans the original on the exposure glass
for the full A3 length, then returns until the scanner home position sensor is
activated. In the ADF Mode, the scanner moves 24 mm backwards (away
from the CCD), to scan the original which is fed by the ADF. When the
master making process is finished and the ADF motor stops, the scanner
goes back to the home position.
2-4
15 July 1994 SCANNER
[B]
[A]
When the platen cover is opened about 25 degrees, the Platen Cover
Position Sensor [A] is deactivated. When this sensor is deactivated, the
Original Sensor [B] is able to detect the original on the exposure glass.
When the Platen Cover Position Sensor is deactivated and the Original
Sensor detects no original on the exposure glass, the machine indicates
"SET THE ORIGINALS" on the operation display. This is to prevent wasting
of the master that would occur when the Master Making key is pressed with
no original placed on the exposure glass.
When the original is placed on the exposure glass and the Master Making
key is pressed with the platen cover opened more than 25 degrees (as the
Platen Cover Position Sensor is deactivated), the shadow erase function is
enabled.
2-5
SCANNER 15 July 1994
Shadow
Scanning direction
• If a line or solid image is on the margin at the center and at the edges
being erased, the image might be erased as shown below.
Scanning direction
2-6
15 July 1994 SCANNER
Scanner Motor
Scanner Motor
Reversing
Master Feed Plotting Start
Motor
Reverse Roller Plotting Max.
Clutch
Master Feed
Clamper Solenoid
160° of Drum Rotation
Buckle Sensor
Main Motor
Advancing
Left Cutter To Trial Print
Switch
Right Cutter
Switch
Cutter Motor
Cutter Motor
Reversing
For C218 model a: 21.5 mm b: 0.9 mm For C219 model a: 18.5 mm b: 1.0 mm
e: 412 mm f: 60 mm e: 359 mm f: 61 mm
g: 40 mm c: 38 mm g: 40 mm c: 41 mm
d: 5 mm d: 5 mm
T1: After the master eject process is completed, the main motor starts
reverse rotation at 30 rpm. At the same time, the master feed motor and
the reverse roller magnetic clutch turn on to feed the master 21.5
millimeters (18.5 mm for the C219 model).
T2: The master feed clamper solenoid is energized when the drum rotates
160 degrees past the second drum position sensor (162 degrees for the
C219 model). At the same time, the reverse roller magnetic clutch is
turned on and the scanner motor starts to rotate.
2-7
SCANNER 15 July 1994
T3: When the scanner has moved 20 millimeters from its home position (17
mm for the C219 model), the master starts to be fed. When the master
has been fed 0.9 millimeters (1.0 mm for the C219 model), the thermal
head starts plotting on the master.
The leading edge is zero when the scanner is 12 millimeters from its
home position. The leading edge margin can be adjusted within the range
of 4 to 10 millimeters by SP mode No.33.
T4: When the master has been fed 38 millimeters (41 mm for C219 models),
the reverse roller magnetic clutch turns off. Then the master is fed 5
millimeters more and the master feed clamper solenoid is de-energized to
close the master clamper. The master is fed in the same way as in #C210
models. The original transport and the master feed motors speed up once
the master plotting is done. The master feeding lengths for plotting are:
When the right cutter switch is activated, the drum starts rotating to go
back to its home position. When the left cutter switch is activated (when
the cutter comes back to its home position), the master feed motor turns
on again to feed the master 40 millimeters.
T7: When the scanner motor stops its reverse rotation, the scanner motor
rotates forward until the scanner home position sensor is activated.
2-8
15 July 1994 SCANNER
2.5 CIRCUIT
AD Conversion PCB Image Processing PCB Main PCB
[A]
[B]
[C]
[D]
[E]
Scanner Motor
2-9
DRUM 15 July 1994
3. DRUM
3.1 DRUM CONNECTION MECHANISM
[D]
[A]
[C]
[B]
[F] [E]
[D]
[H]
[G]
When the drum release lever [A] in front of the machine is raised, the
connector [B] is pushed away from the drum by the bracket [C] through the
link [D], and is disconnected. The bracket [C] also pushes the drum lock lever
[F] to release the drum lock allowing the drum to be removed. While the drum
is away from its home position, the drum lock solenoid [G] is energized and
the stopper [H] locks the link [D] to prevent the drum from being pulled out.
The solenoid is de-energized when the drum stops at the home position
(when the 1st drum position sensor is actuated).
2-10
15 July 1994 DRUM
[A]
[B] [E]
Common
[C] [F]
Common Ink
Detecting Pin
[D] [G]
LED Drive
Ink Roller
Doctor Roller
(Drum Unit
Frame)
2-11
DRUM 15 July 1994
2-12
15 July 1994 DRUM
Main PCB
(Drum Unit Connector)
[A]
[B] [E]
Common
[C] [F]
Common Ink
Detecting Pin
[D] [G]
LED Drive Ink Roller
2-13
DRUM 15 July 1994
2-14
15 July 1994 DELIVERY
4. DELIVERY
4.1 ELECTRICAL TIMING
Stop Key
Cutter Motor ON Print Key ON ON Counter "0"
Cutter Motor
T2
T1
Vacuum Fan Motor
Main Motor
T1: The cutter motor, vacuum fan motor, and air knife motors turn on.
The main motor turns on when the cutter motor stops rotating.
T2: The vacuum fan motor and the air knife motors turn off when the printing
pressure sensor is deactivated and the 1st drum position sensor is
activated.
• The on/off timing for the vacuum fan motor, air knife motors and the main
motor is different from the #210 model.
2-15