Engineering Vibration Insights
Engineering Vibration Insights
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REVISION M
BY TOM IRVINE
VIBRATIONDATA
1
31 SR-19 Motor Ignition & Pressure Oscillation ................................................................................ 137
32 Space Shuttle Solid Rocket Booster Water Impact ....................................................................... 139
33 V-band/Bolt-Cutter Shock............................................................................................................. 141
34 Maximum Velocity Summary ........................................................................................................ 143
35 Velocity Limits of Materials .......................................................................................................... 144
36 Nonlinear Shock Analysis .............................................................................................................. 148
37 Critical Impact Velocity ................................................................................................................. 153
38 Characteristic Impedance Values.................................................................................................. 155
39 Building Velocity Limits ................................................................................................................. 156
40 Machinery Velocity Limits............................................................................................................. 157
41 Piping Velocity Limits .................................................................................................................... 159
42 Civil Engineering Structural Velocity Limits .................................................................................. 161
43 Tacoma Narrows Bridge Failure.................................................................................................... 163
44 Conclusions ................................................................................................................................... 166
45 Bibliography .................................................................................................................................. 167
2
1 TOM IRVINE BACKGROUND
He was later a scientist at Dynamic Concepts, Inc., in Huntsville, Alabama, where he worked on
the NASA Space Launch System (SLS) vehicle. He concurrently served as an industry
representative for the NASA Engineering & Safety Center (NESC) Loads and Dynamics Technical
Disciplines Team. Following his NASA stint, he served as a senior technical fellow at Blue Origin.
He currently works at a large aerospace company. Tom can be contacted via Email:
tom@irvinemail.org
Tom either performed or verified the calculations in this e-book using his Vibrationdata Matlab
GUI package which is freely available at the above blog link. He hopes this book will help
bridge the gap between shock and vibration analysis as taught in universities and as practiced in
industry.
3
2 ACRONYMS & VARIABLES
2.1 VARIABLES
Nomenclature Definition
PSD Power Spectral Density
PV Pseudo Velocity
SDOF Single-degree-of-freedom
SRS Shock Response Spectrum
VRS Vibration Response Spectrum
4
3 INTRODUCTION
Shock and vibration environments produce dynamic stresses which can cause material failure in
structures. The potential failure modes include fatigue, yielding, and ultimate stress limit.
Rinehart and Pearson identified velocity as the key metric for structural failure in “Behavior of
Metals under Impulsive Loads” in 1954. [1]
F.V. Hunt wrote a seminal paper on this subject, titled “Stress and Stress Limits on the
Attainable Velocity in Mechanical Vibration,” published in 1960. [2] This paper gave the
relationship between stress and velocity for several sample structures.
H. Gaberson continued research on stress and modal velocity with a series of papers and
presentations, as shown in References [3], [4], [5].
The purpose of this document is to explore the work of Hunt, Gaberson, and others.
Derivations are given relating stress and velocity for various structures. Some of these
examples overlap the work of previous sources. Other examples are original. In addition, this
document presents some unique data samples for shock events, with the corresponding
spectra plotted in tripartite format. Note that Gaberson uses the term four coordinate paper
(4CP) in place of tripartite.
Note that the following stress-velocity equations do not require that peak stress and peak
velocity occur at the same location or at the same time. Any stress concentration factor must
be applied separately. The equations are useful as quick estimates before any advanced
5
modeling such as finite element analysis. The equations can also be used to “sanity check” any
finite element results. Another use is for trade-studies in preliminary designs.
1 1 (4.1)
U = m [v ] = k[x ]
2 2
The velocity is thus square root of twice the peak energy per unit mass that is stored in the
oscillator. The relationship does not directly depend on the natural frequency.
v = 2U⁄m (4.2)
6
5 STRESS-VELOCITY SUMMARY FOR SAMPLE STRUCTURES
Consider an infinitely long longitudinal rod undergoing a traveling wave response. The stress is
proportional to the velocity as follows.
This equation is given in References [1], [2], [3], [4], [5], [6], [7] . The derivation is given in
Section 6.
7
Gaberson showed that this principle can be extended to a finite rod with common boundary
conditions where the peak modal stress [σn ]max is
5.1.3 Finite, Fixed-Free Rod, Longitudinal Response Excited by Resonant Base Excitation
Consider a fixed-free rod subjected to base excitation. Equation (5.2) applies as long as the
excitation is sinusoidal with a frequency equal to the natural frequency of the corresponding
mode. The derivation is given in Section 8.
5.2 BEAM
5.2.1 Shear
Consider the free vibration of a shear beam with a rectangular cross-section. The modal shear
stress is proportional to the modal velocity as follows, from the derivation in Section 11.
ρc
τ , = 1.5 v , (5.3)
K
8
5.2.2 Bernoulli-Euler Bending, Free Vibration
Consider the bending vibration of a simply-supported or cantilever beam. The modal stress due
to bending is proportional to the modal velocity as follows, from the derivation in Section 12.
∂ EAρ (5.4)
σ , =Ec y (x, t) =c v ,
∂x I
σ = K ρc v , (5.5)
c EAρ c EA
K= = = c A⁄ I (5.6)
ρc I c ρI
9
The K constants for typical cross-sections are:
American Wide Flange Beams (ASTM A6) have K factors from 1.1 to 1.4 for bending about the
x-axis, with the W14x873 beam having the highest value. The K factors range from 1.9 to 2.6
for bending about the y-axis, with the W12x14 beam having the highest value.
Consider the bending vibration of a simply-supported beam subjected to resonant base
excitation. The modal stress due to bending is proportional to the modal velocity as shown in
the derivation in Section 13. The resulting stress-velocity equation is the same as equations
(5.4) and (5.5).
10
5.3 PLATE
Consider bending in a rectangular plate with all edges simply-supported. The following
intermodal stress equations are derived in Section 98.
3 L +νL
σ , = ρc v ,
(5.7)
1−ν L +L
3 L +νL
σ , = ρc v ,
(5.8)
1−ν L +L
Bateman then gave a formula equivalent to the following equation for mode n.
[σ ] = K Eρ [V ] (5.9)
where
K is a constant of proportionality dependent upon the geometry of the
structure, often assumed for complex equipment to be 4 < K < 8.
Sweitzer, Hull & Piersol also gave an equivalent form of equation (5.9) in Reference [9], with the
same constant of proportionality limits for complex equipment. They also noted that K ≈ 2 for
all normal modes of homogeneous plates and beams. Values of K > 3 may be used to account
11
for stress concentration per Reference [10]. Gaberson quipped that a high K value represents a
poor design. [11]
The equivalent strain relationship for complex equipment is
[σ ] ρ K
[ε ] = =K [V ] = [V ] (5.10)
E E c
The following table is based on published references and the numerical experiments in this
document. It is intended for reasonable designs and is a “work-in-progress.”
Notes:
1. The beam bending factor in the previous table depends on the cross-section and
boundary conditions.
12
2. The stress-velocity relationship can adequately account for the dynamic stress in a beam
subjected to mean stress. The total stress is then calculated by adding the mean stress
to the dynamic stress.
13
6 STRESS IN AN INFINITE ROD IN LONGITUDINAL FREE VIBRATION
∂ u 1 ∂ u
= (6.1)
∂x c ∂t
∂u
= kA cos( kx − ωt − ϕ) (6.3)
∂x
∂ u
= −k A sin( kx − ωt − φ) (6.4)
∂x
∂u
= −ωA cos( kx − ωt − ϕ) (6.5)
∂t
∂ u
= −ω A sin( kx − ωt − φ) (6.6)
∂t
By substitution,
1
−Ak sin( kx − ωt − ϕ) = [−ω A sin( kx − ωt − ϕ)] (6.7)
c
k = ω ⁄c (6.8)
14
The wavenumber is thus
k = ω⁄c (6.9)
Thus,
x
u(x, t) = A sin ω −t −ϕ (6.10)
c
∂ ω x
u(x, t) = A cos ω − t − ϕ (6.11)
∂x c c
∂ x
u(x, t) = −ω A cos ω − t − ϕ (6.12)
∂t c
σ =Eε (6.13)
∂ 1∂
ε= u(x, t) = − u(x, t) (6.14)
∂x c ∂t
∂ E∂ ωE x
σ(x, t) = E u(x, t) = − u(x, t) = A cos ω − t − ϕ (6.15)
∂x c ∂t c c
∂
v(x, t) = u(x, t) (6.16)
∂t
The axial stress and strain can thus be calculated from the velocity.
1 (6.17)
𝜀(x, t) = − v(x, t)
c
15
E
σ(x, t) = − v(x, t) (6.18)
c
Or equivalently,
Avionics Box
Box-shaped Adapter
Guide Rod
Bearing Sleeve
Steel Pipe
Free Fall
16
Now consider that the rod is initially at rest. It then undergoes a free-fall from an initial height. It is
then stopped abruptly by a rigid floor, whereupon it becomes a fixed-free beam.1
Calculate the maximum velocity and stress without the adapter and test item mounted at the top, per
Reference [13].
Let V be the initial velocity of the rod at the time of initial contact. Limit the response to the first mode.
4V (6.20)
u̇ , =
π
4EV (6.21)
σ , =
πc
σ , = ρc u̇ , (6.22)
Stress is proportional to mass density. Consider two rods with the same length and diameter. One is
steel, and the other is aluminum. They are dropped from the same height and allowed to free fall. Each
rod contacts the ground with the same velocity. But the steel rod has about 2.8x the maximum stress
than aluminum due to the mass density difference.
1
I came up with this concept. Some colleagues of mine actually constructed it but had a problem
suppressing the rebound.
17
7 STRESS IN A FINITE, FIXED-FREE ROD, IN LONGITUDINAL FREE VIBRATION
8vL 1 nπx
u(x, t) = sin sin( ω t) (7.1)
π c n 2L
, , ,…
∂ 8vL π 1 nπx
u(x, t) = cos sin( ω t) (7.2)
∂x π c 2L n 2L
, , ,…
∂ 4v 1 nπx
u(x, t) = cos sin( ω t) (7.3)
∂x πc n 2L
, , ,…
where
nπc
ω = (7.4)
2L
∂ 8vL πc 1 nπx
u(x, t) = sin cos( ω t) (7.5)
∂t π c 2L n 2L
, , ,…
∂ 4v 1 nπx
u(x, t) = sin cos( ω t) (7.6)
∂t π n 2L
, , ,…
18
Now let
8vL
u(x, t) = u (x, t) (7.7)
π c
, , ,…
1 nπx
u (x, t) = sin sin( ω t) (7.8)
n 2L
∂ π nπx
u (x, t) = cos sin( ω t) (7.9)
∂x 2nL 2L
∂ πc nπx
u (x, t) = sin cos( ω t) (7.10)
∂t 2nL 2L
∂ ∂
u (x, t) = u (x, t) (7.11)
∂x ∂t
The maximum stress per mode n is thus proportional to the maximum modal velocity. Note
that the maximum stress location will vary from that of the maximum velocity.
The peak values of harmonic displacement, velocity and acceleration have their maxima at the
antinodes of motion, whereas the peak values of stress and strain have their maxima at the
nodes, per Reference [2]. This statement applies to a finite rod undergoing standing wave
oscillations.
E ∂ E 8vL πc
[σ ] = u = (7.12)
c ∂t c π c 2nL
19
E ∂ 4vE
[σ ] = u = (7.13)
c ∂t nπc
Note
∂
u = ω [u ] (7.14)
∂t
E ∂ E
[σ ] = u = ω [u ] (7.15)
c ∂t c
∂
[σ ] = ρc u = ρc ω [u ] (7.16)
∂t
1 ∂ 1
[𝜀 ] = u = ω [u ] (7.17)
c ∂t c
The advantage of calculating stress from velocity is that the natural frequency term is not
required, as it is for calculating stress from displacement.
Furthermore, the characteristic impedance c plays the role of a transfer impedance which
expresses the ratio of the stress at a node of motion to the velocity at an associated antinode,
per Reference [2]. Again, this applies to a finite rod undergoing standing wave oscillations.
20
8 STRESS IN A FINITE, FIXED-FREE ROD, LONGITUDINAL RESPONSE EXCITED BY
RESONANT BASE EXCITATION
−Γ U (x)
U(x, ω) = Ẅ(ω) (8.1)
(ω − ω ) + j(2ξωω )
2 ω x
U (x) = sin (8.2)
mL c
d ω 2 ω x
U (x) = cos (8.3)
dx c mL c
The strain is
d
∂ −Γ U (x)
U(x, ω) = Ẅ(ω) dx (8.4)
∂x (ω − ω ) + j(2ξωω )
ω x
∂ 1 2 −Γ ω cos
U(x, ω) = Ẅ(ω) c (8.5)
∂x c mL (ω − ω ) + j(2ξωω )
On a modal basis,
ω x
∂ 1 2 −Γ ω cos
= Ẅ(ω) c
U (x, ω) (8.6)
∂x c mL (ω − ω ) + j(2ξωω )
21
∂ 1 2 Γω
U (x, ω) = Ẅ(ω) (8.7)
∂x c mL (ω − ω ) + (2ξωω )
−Γ U (x)
v(x, ω) = jωẄ(ω) (8.8)
(ω − ω ) + j(2ξωω )
2 ω x
U (x) = sin (8.9)
mL c
ω x
2 −Γ sin
v(x, ω) = jωẄ(ω) c (8.10)
mL (ω − ω ) + j(2ξωω )
2 −Γ
[v (x, ω)] = ω Ẅ(ω) (8.11)
mL (ω − ω ) + j(2ξωω )
2 Γ
[v (x, ω)] = ωẄ(ω) (8.12)
mL (ω − ω ) + (2ξωω )
A further development of the relationship between velocity and stress for this case requires
that the excitation be at the natural frequency, ω = ω .
∂ 1 2 Γω
U (x, ω ) = Ẅ(ω ) (8.13)
∂x c mL (ω − ω ) + (2ξωω )
22
∂ Γ 2
U (x, ω ) = Ẅ(ω ) (8.14)
∂x 2ξω c mL
2 Γ
[v (x, ω )] = ω Ẅ(ω ) (8.15)
mL 2ξ ω
Γ 2
[v (x, ω )] = Ẅ(ω ) (8.16)
2ξ ω mL
∂ 1
U (x, ω ) = [v (x, ω )] (8.17)
∂x c
∂ E
[σ ] =E U (x, ω ) = [v (x, ω )] (8.18)
∂x c
23
9 ROD WITH END MASS, LONGITUDINAL VIBRATION
E, A, ρ
F
M
Consider a fixed-free rod with a point mass on its free end. The rod itself is aluminum, circular
cross-section, diameter = 2 in, and length =24 in. The point mass value is variable.
Solve for the normal modes.
Next, apply a steady-state sine force at the free end with an excitation frequency equal to the
first natural frequency.
The rod is analyzed using the finite element method in Reference [16]. The model consists of
100 elements.
The response is limited to the first mode with an amplification factor Q=10.
The peak velocity occurs at the free end. The peak stress occurs at the fixed end.
24
Fundamental Mode, Mass-Normalized Displacements
8
0.5
1
7
2
3
6 4
0
0 5 10 15 20 25
x (inch)
Figure 9.2. Rod with Variable End Mass, Fundamental Mode Shape
The legend value is the ratio of the end mass to the rod mass. The mode
shape tends to become linear for increasing mass ratios.
25
10 TAPERED ROD, LONGITUDINAL VIBRATION
The rod is analyzed using the finite element method in Reference [16]. The model consists of
100 elements.
The response is limited to the first mode with amplification factor Q=10.
Several geometrical configurations are analyzed by varying the length and the diameters.
Each configuration is excited at its fundamental modal frequency with a steady-state sine force.
The peak velocity occurs at the free end. The results are shown in the following table.
σ
K= (10.1)
ρc v ,
26
Table 10.1. Tapered Rod K Factors, Part I
Length Diameter at Diameter Fundamental Peak Stress
(in) Fixed End at Free fn (Hz) Location (in) K
(in) End (in)
16 1.33 0.67 3910 3.68 0.67
24 2 1 2607 5.52 0.67
32 2.67 1.33 1955 7.36 0.67
27
Table 10.3. Tapered Rod K Factors, Part 3
Length Diameter at Diameter Fundamental Peak Stress
(in) Fixed End at Free fn (Hz) Location (in) K
(in) End (in)
24 2 0.25 3085 5.76 0.58
24 2 0.5 2958 5.76 0.60
24 2 1 2607 5.52 0.67
24 2 1.5 2288 3.60 0.80
24 2 2 2047 0 1.00
28
10 -3 Displacement Maximum per Length
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0 5 10 15 20 25
x (in)
Figure 10.2. Displacement, Length=24 in, Fixed End Diameter=2 in, Free End Diameter = 1 in
The excitation force was 100 lbf at 2607 Hz. The displacement plot is essentially the
fundamental mode shape. All points are in phase for the fundamental mode. The
corresponding stress is shown in the next plot.
29
Stress Maximum per Length
600
500
400
300
200
100
0
0 5 10 15 20 25
Time (sec)
Figure 10.3. Stress, Length=24 in, Fixed End Diameter=2 in, Free End Diameter = 1 in
30
11 STRESS IN A SHEAR BEAM IN FREE VIBRATION
Consider a beam which undergoes shear displacement only. Note that a shear beam model is
used for seismic analysis of certain civil engineering structures.
x u (x, t)
∂ u ∂ u
ρA = KGA (11.1)
∂t ∂x
∂ u KG ∂ u
= (11.2)
∂t ρ ∂x
By substitution,
(11.3)
KG ∂ ∂
[U(x)T(t)] = [U(x)T(t)]
ρ ∂x ∂t
KG
U (x)T(t) = U(x)T̈(t) (11.4)
ρ
31
KG U ″ (x) T̈(t)
= (11.5)
ρ U(x) T(t)
Each side of the above equation must equal a constant. Let ω be a constant.
KG U (x) T̈(t)
= = −ω (11.6)
ρ U(x) T(t)
T̈(t)⁄T(t) = −ω (11.7)
Propose a solution
0=0 (11.14)
32
T (t) = a sin(ω t) + b cos(ω t) (11.15)
KG U ″ (x)
= −ω (11.16)
ρ U(x)
c= KG⁄ρ (11.17)
ω
U ″ (x) = − U(x) (11.18)
c
ω
U ″ (x) + U(x) = 0 (11.19)
c
ωx ωx
U(x) = d sin + e cos (11.20)
c c
ω ωx ωx
U′(x) = d cos − e sin (11.21)
c c c
Now consider that the shear beam is fixed-free. The left boundary conditions is
U(0)T(t)=0 (11.23)
U(0)=0 (11.24)
33
The right boundary condition is
∂
u(x, t)| =0 (zero stress) (11.25)
∂x
U’(L)T(t)=0 (11.26)
U’(L)=0 (11.27)
e=0 (11.28)
ωx
U(x) = d sin (11.29)
c
ω ωx
U′(x) = d cos (11.30)
c c
ωL
d cos =0 (11.31)
c
ω L 2n − 1
= π, n = 1, 2, 3, … (11.32)
c 2
2n − 1 c
ω = π , n = 1, 2, 3 … (11.33)
2 L
34
2n − 1 c
ω = π , n = 1, 2, 3, … (11.34)
2 L
ω x
U (x) = d sin (11.35)
c
(2n − 1)πx
U (x) = d sin (11.36)
2L
(2n − 1)πx
u(x, t) = sin a sin(ω t) + b cos(ω t) (11.39)
2L
∂ (2n − 1)πx
u(x, t) = ω sin a cos(ω t) − b sin(ω t) (11.40)
∂t 2L
2n − 1 c
ω = π , n = 1, 2, 3, … (11.41)
2 L
∂ 2n − 1 c
u(x, t) = π (11.42)
∂t 2 L
35
∂ 2n − 1
u(x, t) = π (11.44)
∂x 2L
∂u 1 ∂u
= (11.45)
∂x c ∂t
∂
V = GA u(x, t)
∂x
(2n − 1)π (2n − 1)πx (11.46)
= GA cos a sin(ω t) + b cos(ω t)
2L 2L
V ∂
τ , = 1.5 = 1.5 G u (x, t) (11.47)
A ∂x
V 1.5 G ∂
τ , = 1.5 = u (x, t) (11.48)
A c ∂t
V 1.5 ρc ∂
τ , = 1.5 = u (x, t) (11.49)
A k ∂t
The shear factors for two cross-sections are given in the following table, as taken from
Reference [18].
36
12 STRESS DUE TO BENDING IN A BERNOULLI-EULER BEAM IN FREE VIBRATION
EI, ˆ
d
Y(x) = a β sinh(βx) + a β cosh(βx) − a β sin(βx) − a β cos(βx) (12.3)
dx
d Y
=0 (zero bending moment) (12.5)
dx
37
The boundary conditions at the free end x = L are
d Y
=0 (zero bending moment) (12.7)
dx
a +a =0 (12.8)
a = −a (12.9)
a −a =0 (12.10)
a =a (12.11)
a =0 (12.12)
a =0 (12.13)
d
Y(x) = a β sinh(βx) − a β sin(βx) (12.15)
dx
38
Apply boundary condition(12.7) to equation (12.15).
sinh(βL) sin(βL) a 0
= (12.19)
sinh(βL) −sin(βL) a 0
By inspection the above equation can only be satisfied if a1 = 0 and a3 = 0. Set the determinant
to zero in order to obtain a nontrivial solution.
−2 sin(βL)sinh(βL) = 0 (12.21)
sin(βL)sinh(βL) = 0 (12.22)
β L = nπ, n = 1, 2, 3, … (12.23)
nπ
β = , n = 1, 2, 3, … (12.24)
L
ω =β EI⁄ρ (12.25)
nπ (12.26)
ω = EI⁄ρ , n = 1,2,3, …
L
39
1 nπ (12.27)
f = EI⁄ρ , n = 1,2,3, …
2π L
1 nπ
f = EI⁄ρ , n = 1,2,3, … (12.28)
2π L
d Y(x)
= a β sinh(βx) − a β sin(βx) (12.30)
dx
d Y
=0 (zero bending moment) (12.32)
dx
Thus,
d Y
+Y = 0 for x = L and n L n, n = 1,2,3, … (12.33)
dx
nπ nπ
1− a sinh(nπ) + 1 − a sin(nπ) = 0, n = 1,2,3 … (12.34)
L L
40
Mass-normalize the eigenvectors as follows
ρY (x)dx = 1 (12.36)
ρa
[1 − cos( 2nπx/L)] = 1 (12.38)
2
ρa 1
x− sin( 2nπx/L) =1 (12.39)
2 2β
ρa L
=1 (12.40)
2
2
a = (12.41)
ρL
2
a = (12.42)
ρL
2
Y (x) = sin(nπx/L) (12.43)
ρL
2
y(x, t) = sin(nπx/L) a sin(ω t) + b cos(ω t) (12.44)
ρL
41
∂ nπ 2
y(x, t) = cos(nπx/L) a sin(ω t) + b cos(ω t) (12.45)
∂x L ρL
∂ nπ 2
y(x, t) = − sin(nπx/L) a sin(ω t) + b cos(ω t) (12.46)
∂x L ρL
nπ
ω = EI⁄ρ , n = 1,2,3, … (12.47)
L
∂ ρ 2
y(x, t) = −ω sin(nπx/L) a sin(ω t) + b cos(ω t) (12.48)
∂x EI ρL
Assume a + b =1 (12.49)
∂ ρ 2 (12.50)
y (x, t) =ω
∂x EI ρL
∂ 2
y (x, t) =ω (12.51)
∂t ρL
∂ ρ ∂
y (x, t) = y (x, t) (12.52)
∂x EI ∂t
∂ ρA ∂
y (x, t) = y (x, t) (12.53)
∂x EI ∂t
42
c = E⁄ρ (12.54)
∂ 1 A ∂
y (x, t) = y (x, t) (12.55)
∂x c I ∂t
∂ EI A ∂
M = EI y (x, t) = y (x, t) (12.56)
∂x c I ∂t
M c
σ = (12.57)
I
∂ Ec A ∂
𝜎 =Ec y (x, t) = y (x, t) (12.58)
∂x c I ∂t
(12.59)
∂ EAρ ∂
𝜎 = Ec y (x, t) =c y (x, t)
∂x I ∂t
∂ Aρ ∂
ε =c y (x, t) =c y (x, t) (12.60)
∂x EI ∂t
43
12.2 FIXED-FREE BEAM
EI,
n β L
1 1.87510
2 4.69409
3 (2n-1)/2
1 cos(βL) + cosh(βL)
Y(x) = [cosh(βx) − cos(βx)] − [sinh(βx) − sin(βx)]
ρL sin(βL) + sinh(βL)
(12.61)
d β cos(βL) + cosh(βL)
Y(x) = [sinh(βx) + sin(βx)] − [cosh(βx) − cos(βx)]
dx ρL sin(βL) + sinh(βL)
(12.62)
44
d β cos(βL) + cosh(βL)
Y(x) = [cosh(βx) + cos(βx)] − [sinh(βx) + sin(βx)]
dx ρL sin(βL) + sinh(βL)
(12.63)
1.8
1.6
1.4
1.2
0.8
0.6
0.4
0.2
0
0 10 20 30 40 50 60 70 80 90 100
Percent Length
For the fundamental mode, the peak stress occurs at the fixed end, and the peak velocity at the
free end.
45
The complete solution is
∂ d
y(x, t) = Y (x) a sin(ω t) + b cos(ω t) (12.65)
∂x dx
Assume a + b =1 (12.66)
∂ 2β (12.67)
y (x, t) =
∂x ρL
∂ 2ω
y (x, t) = (12.68)
∂t ρL
ω =β EI⁄ρ (12.69)
∂ 2β √EI
y (x, t) = (12.70)
∂t ρL ρ
∂ 2β √EI
y (x, t) = (12.71)
∂t ρL ρA
∂ ρA ∂
y (x, t) = y (x, t) (12.72)
∂x EI ∂t
∂ ρA ∂
y (x, t) = y (x, t) (12.73)
∂x EI ∂t
46
Let c be the longitudinal wave speed in the material.
c = E⁄ρ (12.74)
∂ 1 A ∂
y (x, t) = y (x, t) (12.75)
∂x c I ∂t
∂ EI A ∂
M = EI y (x, t) = y (x, t) (12.76)
∂x c I ∂t
M c
σ = (12.77)
I
∂ Ec A ∂
𝜎 =Ec y (x, t) = y (x, t) (12.78)
∂x c I ∂t
∂ EAρ ∂
𝜎 = Ec y (x, t) = c y (x, t) (12.79)
∂x I ∂t
47
12.3 FIXED-PINNED BEAM
EI,
n β L
1 3.9266
2 7.0686
3 10.2102
4 13.3518
5 16.4934
1 [sinh(βL) + sin(βL)]
Y(x) = [sinh(βx) − sin(βx)] − [cosh(βx) − cos(βx)]
ρL [cosh(βL) + cos(βL)]
(12.80)
d β [sinh(βL) + sin(βL)]
Y(x) = [cosh(βx) − cos(βx)] − [sinh(βx) + sin(βx)]
dx ρL [cosh(βL) + cos(βL)]
(12.81)
48
d β [sinh(βL) + sin(βL)]
Y(x) = [sinh(βx) + sin(βx)] − [cosh(βx) + cos(βx)]
dx ρL [cosh(βL) + cos(βL)]
(12.82)
1.4
1.2
0.8
0.6
0.4
0.2
0
0 10 20 30 40 50 60 70 80 90 100
Percent Length
The peak stress occurs at the fixed end. A numerical analysis shows the peak displacement for
the fundamental mode occurs at 0.581L relative to the fixed end with an amplitude of
1.5 ω ρL .
49
Here is the Matlab script used to determine the point of maximum deflection for the
fundamental mode:
L = 1;
BL = 3.9266;
B = BL / L;
∂ d
y(x, t) = Y (x) a sin(ω t) + b cos(ω t) (12.84)
∂x dx
Assume a + b =1 (12.85)
∂ 2β (12.86)
y (x, t) =
∂x ρL
∂ 1.5 ω
y (x, t) = (12.87)
∂t ρL
50
ω =β EI⁄ρ (12.88)
∂ 1.5 β √EI
y (x, t) = (12.89)
∂t ρL ρ
∂ 1.5 β √EI
y (x, t) = (12.90)
∂t ρL ρA
∂ 2 ρA ∂
y (x, t) = y (x, t) (12.91)
∂x 1.5 EI ∂t
∂ 4 ρA ∂
y (x, t) = y (x, t) (12.92)
∂x 3 EI ∂t
c = E⁄ρ (12.93)
∂ 4 A ∂
y (x, t) = y (x, t) (12.94)
∂x 3c I ∂t
∂ 4 EI A ∂
M = EI y (x, t) = y (x, t) (12.95)
∂x 3c I ∂t
M c
σ = (12.96)
I
51
∂ 4Ec A ∂
𝜎 =Ec y (x, t) = y (x, t) (12.97)
∂x 3c I ∂t
∂ 4 c EAρ ∂
𝜎 = Ec y (x, t) = y (x, t) (12.98)
∂x 3 I ∂t
EI,
n β L
1 0
2 4.73004
3 7.85320
4 10.9956
52
Free-Free Beam, Fundamental Mode
1.5
0.5
-0.5
-1
-1.5
-2
-2.5
0 10 20 30 40 50 60 70 80 90 100
Percent Length
1 − cosh(βL) + cos(βL)
Y(x) = [sinh(βx) + sin(βx)] + [cosh(βx) + cos(βx)]
ρL sinh(βL) + sin(βL)
(12.99)
d β − cosh(βL) + cos(βL)
Y(x) = [cosh(βx) + cos(βx)] + [sinh(βx) − sin(βx)]
dx ρL sinh(βL) + sin(βL)
(12.100)
53
d β − cosh(βL) + cos(βL)
Y(x) = [sinh(βx) − sin(βx)] + [cosh(βx) − cos(βx)]
dx ρL sinh(βL) + sin(βL)
(12.101)
For the first elastic mode, the peak stress is at the midpoint, and the peak velocity is at each of
the two free ends. The complete solution is
∂ d
y(x, t) = Y (x) a sin(ω t) + b cos(ω t) (12.103)
∂x dx
Assume a + b =1 (12.104)
∂ 1.62 β (12.105)
y (x, t) =
∂x ρL
∂ 2ω
y (x, t) = (12.106)
∂t ρL
ω =β EI⁄ρ (12.107)
∂ 2β √EI
y (x, t) = (12.108)
∂t ρL ρ
∂ 2β √EI
y (x, t) = (12.109)
∂t ρL ρA
54
∂ ρA ∂
y (x, t) = y (x, t) (12.110)
∂x EI ∂t
∂ 1.61 ρA ∂
y (x, t) = y (x, t) (12.111)
∂x 2 EI ∂t
∂ ρA ∂
y (x, t) = 0.8 y (x, t) (12.112)
∂x EI ∂t
c = E⁄ρ (12.113)
∂ 0.8 A ∂
y (x, t) = y (x, t) (12.114)
∂x c I ∂t
∂ 0.8 EI A ∂
M = EI y (x, t) = y (x, t) (12.115)
∂x c I ∂t
M c
σ = (12.116)
I
∂ 0.8 E c A ∂
𝜎 =Ec y (x, t) = y (x, t) (12.117)
∂x c I ∂t
55
∂ EAρ ∂
𝜎 = Ec y (x, t) = 0.8 c y (x, t) (12.118)
∂x I ∂t
EI, ρ
n β L
1 4.73004
2 7.85321
3 10.9956
4 14.13717
5 17.27876
56
Fixed-Fixed Beam, Fundamental Mode
1.6
1.4
1.2
0.8
0.6
0.4
0.2
0
0 10 20 30 40 50 60 70 80 90 100
Percent Length
1 sinh(βL) + sin(βL)
Y(x) = [cosh(βx) − cos(βx)] − [sinh(βx) − sin(βx)]
ρL cosh(βL) − cos(βL)
(12.119)
d β [sinh(βL) + sin(βL)]
Y(x) = [sinh(βx) + sin(βx)] − [cosh(βx) − cos(βx)]
dx ρL [cosh(βL) − cos(βL)]
(12.120)
57
d β [sinh(βL) + sin(βL)]
Y(x) = [cosh(βx) + cos(βx)] − [sinh(βx) + sin(βx)]
dx ρL [cosh(βL) − cos(βL)]
(12.121)
For the fundamental mode, the peak stress occurs at each fixed end, and the peak velocity
occurs in the middle. A numerical analysis shows the maximum peak displacement for the
fundamental mode has an amplitude of 1.59 ω ρL . The complete solution is
∂ d
y(x, t) = Y (x) a sin(ω t) + b cos(ω t) (12.123)
∂x dx
Assume a + b =1 (12.124)
∂ 2β (12.125)
y (x, t) =
∂x ρL
∂ 1.59 ω
y (x, t) = (12.126)
∂t ρL
ω =β EI⁄ρ (12.127)
∂ 1.59 β √EI
y (x, t) = (12.128)
∂t ρL ρ
∂ 1.59 β √EI
y (x, t) = (12.129)
∂t ρL ρA
58
∂ 2 ρA ∂
y (x, t) = y (x, t) (12.130)
∂x 1.59 EI ∂t
∂ ρA ∂
y (x, t) = 1.26 y (x, t) (12.131)
∂x EI ∂t
c = E⁄ρ (12.132)
∂ 1.26 A ∂
y (x, t) = y (x, t) (12.133)
∂x c I ∂t
∂ 1.26 EI A ∂
M = EI y (x, t) = y (x, t) (12.134)
∂x c I ∂t
M c
σ = (12.135)
I
∂ 1.26 E c A ∂
𝜎 =Ec y (x, t) = y (x, t) (12.136)
∂x c I ∂t
∂ EAρ ∂
𝜎 = Ec y (x, t) = 1.26 c y (x, t) (12.137)
∂x I ∂t
59
13 STRESS DUE TO BENDING IN A BERNOULLI-EULER BEAM EXCITED BY BASE
EXCITATION
y(x,t)
EI, ρ, L
w(t)
The following is taken from Reference [20]. The governing differential equation is
∂ y ∂ y ∂ w
EI +ρ = −ρ (13.1)
∂x ∂t ∂t
2
Y (x) = sin β x (13.2)
ρL
d 2
Y (x) = − β sin(β x) (13.3)
dx ρL
d
Y (x) = − β Y (x) (13.4)
dx
60
The eigenvalues are
nπ
β = , n = 1,2,3, … (13.5)
L
ω =β EI/ρ (13.6)
−Γ Y (x)
Y(x, ω) = Ẅ(ω) (13.7)
(ω − ω ) + j2ξ ωω
d
∂ −Γ Y (x)
Y(x, ω) = Ẅ(ω) dx (13.8)
∂x (ω − ω ) + j2ξ ωω
∂ Γ β Y (x)
Y(x, ω) = Ẅ(ω) (13.9)
∂x (ω − ω ) + j2ξ ωω
On a modal basis,
∂ Γ β
Y (x, ω) = Ẅ(ω) [Y (x)] (13.10)
∂x (ω − ω ) + j2ξ ωω
∂ Γ β
Y (x, ω) = Ẅ(ω) [Y (x)] (13.11)
∂x (ω − ω ) + (2ξ ωω )
61
The relative velocity v in the frequency domain is
−Γ Y (x)
v(x, ω) = jωẄ(ω) (13.12)
(ω − ω ) + j2ξ ωω
On a modal basis,
−Γ
[v (x, ω)] = jωẄ(ω) [Y (x)] (13.13)
(ω − ω ) + j2ξ ωω
Γ
[v (x, ω)] = ωẄ(ω) [Y (x)] (13.14)
(ω − ω ) + (2ξ ωω )
∂ β
Y (x, ω) = [v (x, ω)] (13.15)
∂x ω
ω =β EI/ ρ (13.16)
∂ ω ρ
Y (x, ω) = [v (x, ω)] (13.17)
∂x ω EI
∂ ρ
Y (x, ω) = [v (x, ω)] (13.18)
∂x EI
∂ 1
Y (x, ω) = [v (x, ω)] (13.19)
∂x c √I
62
The bending moment is
∂ E√I
M = EI Y (x, ω) = [v (x, ω)] (13.20)
∂x c
∂
M = EI Y (x, ω) = EAIρ[v (x, ω)] (13.21)
∂x
∂ EAρ
σ =cE Y (x, ω ) =c [v (x, ω)] (13.22)
∂x I
This concept can be extended to the multi-modal response for the special case of a simply-
supported beam.
Again,
∂ Γ β Y (x)
Y(x, ω) = Ẅ(ω) (13.23)
∂x (ω − ω ) + j2ξ ωω
−Γ Y (x)
v(x, ω) = jωẄ(ω) (13.24)
(ω − ω ) + j2ξ ωω
Thus
∂ −β
Y(x, ω) = v(x, ω) (13.25)
∂x jω
∂ jβ
Y(x, ω) = v(x, ω) (13.26)
∂x ω
63
13.2 CANTILEVER BEAM
y(x, t)
w(t)
n n L
1 1.875104
2 4.69409
3 7.85476
4 10.99554
5 (2n-1)/2
ω =β EI/ρ (13.27)
64
The mass-normalized mode shapes can be represented as
1
Y (x) = {[cosh(β x) − cos(β x)] − D [sinh(β x) − sin(β x)] } (13.28)
ρL
where
cos β L + cosh β L
D = (13.29)
sin β L + sinh β L
β
Y (x) = {[sinh(β x) + sin(β x)] − D [cosh(β x) − cos(β x)] } (13.30)
ρL
β
Y (x) = {[cosh(β x) + cos(β x)] − D [sinh(β x) + sin(β x)] } (13.31)
ρL
β
Y (x) = {[sinh(β x) − sin(β x)] − D [cosh(β x) + cos(β x)] } (13.32)
ρL
Note that
1 cos β L + cosh β L
Y (L) = cosh β L − cos β L − sinh β L − sin β L
ρL sin β L + sinh β L
(13.33)
65
Thus,
Y (0) = β Y (L) (13.34)
−Γ Y (x)
Y(x, ω) = Ẅ(ω) (13.35)
(ω − ω ) + j2ξ ωω
d
∂ −Γ Y (x)
Y(x, ω) = Ẅ(ω) dx (13.36)
∂x (ω − ω ) + j2ξ ωω
On a modal basis,
d
∂ −Γ Y (x)
̈ dx
Y (x, ω) = W(ω) (13.37)
∂x (ω − ω ) + j2ξ ωω
d
∂ −Γ Y (0)
Y (0, ω) = Ẅ(ω) dx (13.38)
∂x (ω − ω ) + j2ξ ωω
∂ −Γ β
Y (0, ω) = Ẅ(ω) [Y (L)] (13.39)
∂x (ω − ω ) + j2ξ ωω
66
∂ Γ β
Y (0, ω) = Ẅ(ω) [Y (L)] (13.40)
∂x (ω − ω ) + (2ξ ωω )
−Γ Y (x)
v(x, ω) = jωẄ(ω) (13.41)
(ω − ω ) + j2ξ ωω
−Γ
[v (x, ω)] = jωẄ(ω) [Y (x, ω)] (13.42)
(ω − ω ) + j2ξ ωω
Γ
[v (x, ω)] = ωẄ(ω) [Y (x, ω)] (13.43)
(ω − ω ) + (2ξ ωω )
Γ
v (L, ω) = ωẄ(ω) Y (L) (13.44)
(ω − ω ) + (2ξ ωω )
∂ β
Y (0, ω) = v (L, ω) (13.45)
∂x ω
∂ β
M(0, ω) = EI Y (0, ω) = EI v (L, ω) (13.46)
∂x ω
∂ β
σ =cE Y (0, ω) = c E v (L, ω) (13.47)
∂x ω
67
14 CANTILEVER BEAM EXAMPLE
1. Demonstrate that the stress-velocity proportionality factor for beams is uniform for all modes.
2. Perform a base input PSD case to determine whether the stress-velocity relationship can be
extended to multi-mode response (yes, but more research is needed).
Parameters
Aluminum
Solid Cylinder, diameter = 0.25 inch
Length = 12 inch
Q=10 for all modes
0.8
0.6
0.4
0.2
-0.2
-0.4
-0.6
-0.8
-1
0 2 4 6 8 10 12
x (inch)
68
Mode 2 fn= 299 Hz
1
0.8
0.6
0.4
0.2
-0.2
-0.4
-0.6
-0.8
-1
0 2 4 6 8 10 12
x (inch)
0.8
0.6
0.4
0.2
-0.2
-0.4
-0.6
-0.8
-1
0 2 4 6 8 10 12
x (inch)
69
Mode 4 fn= 1641 Hz
1
0.8
0.6
0.4
0.2
-0.2
-0.4
-0.6
-0.8
-1
0 2 4 6 8 10 12
x (inch)
0.8
0.6
0.4
0.2
-0.2
-0.4
-0.6
-0.8
-1
0 2 4 6 8 10 12
x (inch)
70
Bending Stress Frequency Response Function x=0 inch
10 4
10 3
10 2
10 1
10 0
10 -1
0
10
00
00
10
10
40
Frequency (Hz)
10 1
10 0
10-1
10-2
10-3
0
10
00
00
10
10
40
Frequency (Hz)
71
Frequency Response Function Maxima Across Length
10 4 10 2
Stress
Relative Velocity
10 3 10 1
10 2 10 0
10 1 10 -1
10 0 10 -2
0
10
00
00
10
10
40
Frequency (Hz)
The characteristic impedance for aluminum is ρc = 51.8 lbf sec/in^3. The proportionality factor
for the first mode assuming 1 G input is
σ ,
K= (14.1)
ρc v ,
2057 lbf⁄in
K= (14.2)
(51.8 lbf sec/in^3 )(20.1 in⁄sec)
K ≈2 (14.3)
This is the expected value for a solid cylindrical beam. By inspection, the higher modes also
have the same K value.
72
Acceleration Power Spectral Density 42.1 GRMS Overall
10
0.1
0.01
0.001
0.0001
1e-05
00
00
10
0
10
10
20
Frequency (Hz)
The base input acceleration PSD is designed to provoke a somewhat uniform stress response
among the first four beam modes given that its corresponding velocity PSD is flat.
0.001
00
00
10
0
10
10
20
Frequency (Hz)
73
Relative Velocity Response PSD x=12 in, 5.94 in/sec RMS
10 0
10 -1
10 -2
10 -3
10 -4
10 -5
10 -6 0
10
00
00
10
10
20
Frequency (Hz)
103
102
101
100
10-1
10-2
0
10
0
10
0
10
20
Frequency (Hz)
74
PSD Relative Velocity Mode 1 4.11 in/sec rms
100 Mode 2 3.52 in/sec rms
Mode 3 3.04 in/sec rms
Mode 4 2.74 in/sec rms
10-1
10-2
10-3
10-4
10
00
00
0
10
10
20
Frequency (Hz)
The Modal Relative Velocity rms values in the following table are calculated from the square of the area
under each peak over a one-third octave band centered at each peak frequency. The use of the one-
third octave band format needs further consideration.
1 1.86 193
2 2.58 267
3 2.53 262
4 2.54 263
The overall velocity from the four values in the above table is 4.8 in/sec rms. The overall stress is
496 psi rms which is 5.5% lower than the overall level of 525 psi rms in the stress response PSD in
Figure 14.13. An under-prediction is expected because the stress PSD also contains some non-
resonant response energy.
75
15 BEAM WITH POINT MASS EXAMPLES
y(x, t)
w(t)
Parameters
Aluminum, Length = 10 inch
Solid Cylinder, diameter = 0.375 inch
Q=10 for all modes
256 elements
6 modes included
The effect of the end mass on the stress velocity relationship is shown in the following table.
76
Fundamental Mode, Mass-Normalized Displacement
120
0
0.25
0.50
100
0.75
1.00
80
60
40
20
0
0 1 2 3 4 5 6 7 8 9 10
x (inch)
77
15.2 SIMPLY-SUPPORTED BEAM WITH CENTER MASS
y(x,t)
M
EI, ρ, L
w(t)
Parameters
Aluminum, Length = 20 inch
Solid Cylinder, diameter = 0.375 inch
Q=10 for all modes
256 elements
6 modes included
The effect of the center mass on the stress velocity relationship is shown in the following table.
The point mass yields the same K value for the same mass ratio in for both the cantilever and
simply-supported beams as shown in the previous two tables.
78
Fundamental Mode, Mass-Normalized Displacement
60
0
0.25
50 0.5
0.75
1
40
30
20
10
0
0 2 4 6 8 10 12 14 16 18 20
x (inch)
79
16 BEAM WITH END SPRINGS
The following examples may be useful for structures mounted via isolation springs.
E, I,
k1 k2
Parameters
Aluminum, Length = 24 inch
Solid Cylinder, diameter = 0.5 inch
Q=10 for all modes
256 elements
6 modes included
Calculate the frequency response functions for a point force applied at the center of the beam in the
vertical axis. Use these functions for determining the stress-velocity relationship coefficient.
80
Table 16.1. Solid Cylindrical Beam, Normal Modes Analysis Results
The peak velocity and stress each occur at the fundamental modal frequency.
-1
-2
-3
-4
0 5 10 15 20 25
x (in)
Figure 16.2. Mode 1, Solid Cylindrical Beam Bending with End Springs, k1=k2=50 lbf/in
81
Mode 2 fn= 39.4 Hz
4
-1
-2
-3
-4
0 5 10 15 20 25
x (in)
Figure 16.3. Mode 2, Solid Cylindrical Beam Bending with End Springs, k1=k2=50 lbf/in
-1
-2
-3
-4
0 5 10 15 20 25
x (in)
Figure 16.4. Mode 3, Solid Cylindrical Beam Bending with End Springs, k1=k2=50 lbf/in
82
Mobility FRF H 257 257
180
-180
10
00
00
10
10
20
10 2
X 22.4492
Y 14.831
10 1
10 0
10 -1
10 -2
0
10
00
00
10
10
20
Frequency (Hz)
Figure 16.5. Velocity FRF, Solid Cylindrical Beam Bending with End Springs, k1=k2=50 lbf/in
10
00
00
0
10
10
20
0
10
00
00
10
10
20
Figure 16.6. Stress FRF, Solid Cylindrical Beam Bending with End Springs, k1=k2=50 lbf/in
83
Repeat the analysis for the same beam but with a rectangular cross-section, 2 inch wide, 0.5
inch thick.
The peak velocity and stress each occur at the fundamental modal frequency.
84
17 MULTISPAN BEAM, SUBJECTED TO BASE EXCITATION
y(x, t)
EI, L
ẅ(t)
The beam is aluminum, with a circular cross-section, 0.25 inch diameter. The length is 36
inches. The beam is pinned at each end and in the middle.
The FEA model has 256 beam elements with one rotational and one translational degree-of-
freedom per node. The analysis is performed via a Matlab FEA script. [21] Selected mode
shapes are shown in the following figures.
85
Mode 1 freq= 59.53 Hz
80
60
40
20
-20
-40
-60
-80
0 5 10 15 20 25 30 35
x (inch)
Mode 2 freq= 93 Hz
80
70
60
50
40
30
20
10
0
0 5 10 15 20 25 30 35
x (inch)
86
Mode 4 freq= 301.4 Hz
80
60
40
20
-20
-40
-60
-80
0 5 10 15 20 25 30 35
x (inch)
60
40
20
-20
-40
-60
-80
0 5 10 15 20 25 30 35
x (inch)
87
Maximum Transmissibility Functions
10 4 10 2
Stress at 18 in
PV at 7.59 in
10 3 10 1
10 2 10 0
10 1 10 -1
10 0 10 -2
0
10
00
00
10
20
10
Frequency (Hz)
A uniform base excitation was applied via the three pinned support locations from 10 to 2000
Hz. The amplification factor was Q=10 for all modes. 12 modes were included in the response.
The maximum stress and velocity are each driven by second mode at 93 Hz.
The maximum stress occurs at the center point. The maximum velocity occurs at 7.59 inch from
left end (also at -7.59 inch from right end).
Recall
σ ,
K= (17.1)
ρc v ,
Now assume that the base excitation is a steady-state sine function at the 93 Hz modal
frequency. The resulting proportionality constant is K = 2.67.
88
18 MULTISPAN BEAM, SUBJECTED TO BASE EXCITATION, INTERMEDIATE SUPPORT
POINT AT ONE-THIRD LENGTH
y(x, t)
EI, L
ẅ(t)
The beam is aluminum, with a circular cross-section, 0.25 inch diameter. The length is 36
inches. The beam is pinned at each end and at 12 inches from the left end.
The FEA model has 256 beam elements with one rotational and one translational degree-of-
freedom per node. The analysis is performed via a Matlab FEA script. [21] Selected mode
shapes are shown in the following figures.
89
Mode 1 freq= 42.91 Hz
100
80
60
40
20
-20
0 5 10 15 20 25 30 35 40
x (inch)
60
40
20
-20
-40
-60
-80
0 5 10 15 20 25 30 35 40
x (inch)
90
Mode 3 freq= 187.3 Hz
100
80
60
40
20
-20
-40
-60
0 5 10 15 20 25 30 35 40
x (inch)
80
60
40
20
-20
-40
-60
-80
0 5 10 15 20 25 30 35 40
x (inch)
91
Maximum Transmissibility Functions
10 4 10 2
Stress at 25.7 in
PV at 25 in
10 3
10 1
10 2
10 0
10 1
10 -1
0
10
10 -1 10 -2
0
10
00
00
10
20
10
Frequency (Hz)
A uniform base excitation was applied via the three pinned support locations from 10 to 2000
Hz. The amplification factor was Q=10 for all modes. 12 modes were included in the response.
The maximum stress and velocity are each driven by first mode at 42.9 Hz.
The maximum velocity and stress occur at 25.0 and 25.7 inch from left end, respectively.
Recall
σ ,
K= (18.1)
ρc v ,
Now assume that the base excitation is a steady-state sine function at the 42.9 Hz modal
frequency. The resulting proportionality constant is K = 1.80.
92
19 MULTISPAN BEAM, PINNED-PINNED-FREE, SUBJECTED TO BASE EXCITATION
y(x, t)
EI, L
ẅ(t)
The beam is aluminum, with a circular cross-section, 0.25 inch diameter. The length is 20
inches. The beam is pinned at the left end and at the middle.
The FEA model has 256 beam elements with one rotational and one translational degree-of-
freedom per node. The analysis is performed via a Matlab FEA script. [21] Selected mode
shapes are shown in the following figures.
93
Mode 1 freq= 44.32 Hz
180
160
140
120
100
80
60
40
20
-20
0 2 4 6 8 10 12 14 16 18 20
x (inch)
100
80
60
40
20
-20
-40
-60
0 2 4 6 8 10 12 14 16 18 20
x (inch)
94
Mode 3 freq= 384.8 Hz
150
100
50
-50
-100
-150
-200
0 2 4 6 8 10 12 14 16 18 20
x (inch)
100
50
-50
-100
-150
0 2 4 6 8 10 12 14 16 18 20
x (inch)
95
Maximum Transmissibility Functions
10 4 10 2
Stress at 10 in
PV at 20 in
10 3 10 1
10 2 10 0
10 1 10 -1
10 0 10 -2
0
10
00
00
10
20
10
Frequency (Hz)
A uniform base excitation was applied via the three pinned support locations from 10 to 2000
Hz. The amplification factor was Q=10 for all modes. 12 modes were included in the response.
The maximum stress and velocity are each driven by first mode at 44.3 Hz.
The maximum velocity occurs at the free end. The maximum stress occurs at the midpoint.
Recall
σ ,
K= (19.1)
ρc v ,
Now assume that the base excitation is a steady-state sine function at the 44.3 Hz modal
frequency. The resulting proportionality constant is K = 1.42.
96
20 BEAM BENDING WITH MEAN STRESS
Nonzero mean stress can result from residual stress, thermal stress, applied static force or
inertial load, or pressurization.
The natural frequency of a cantilever beam is affected by the type of axial load applied:
Tensile load: Increases the natural frequency
Compressive load: Decreases the natural frequency
Critical compressive load: Causes the frequency to reach zero and the beam to buckle
The following example shows that the stress-velocity relationship can adequately account for
the dynamic stress in a beam subjected to mean stress with a modified k scale factor. The total
stress is then calculated by adding the mean stress to the dynamic stress.
Fy
Fx
Parameter Value
Material AL 6061-T6
Length 24 in
Width 2 in
Thickness 0.5 in
97
The beam is analyzed using the finite element analysis with 64 beam elements using a Matlab script
based on Reference [22].
The fundamental frequency of the beam without the axial load is 27.55 Hz. The frequency increases to
49.19 Hz when a static tensile load of Fx=2400 lbf is applied as shown in the next figure. The cross-
sectional area is 1 inch^2. The static axial stress is thus 2400 psi.
20
15
10
0
0 5 10 15 20 25
x (inch)
Figure 20.2. Cantilever Beam with Static Axial Tensile Load, Fundamental Mode Shape
Next, apply sine force Fy=2.5 lbf at the fundamental frequency along with static Fx for the modal
transient forced response analysis. Include the fundamental mode only.
98
Stress Node 1
Peaks ( 9397 psi, -4597 psi)
10000
5000
-5000
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Time (sec)
The mean stress is 2400 psi. The peak dynamic stress 6997 psi.
99
Velocity Node 65
Peaks ( 87.7 in/sec, -87.7 in/sec)
100
80
60
40
20
-20
-40
-60
-80
-100
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Time (sec)
Recall
σ ,
K= (20.1)
ρc v ,
The scale factor is k = 1.57 for this dynamic stress in this example. This is less than the
k = √3 factor for a cantilever beam without a static axial load.
The experiment was performed for additional cases the results are shown in the following
table. The excitation frequency was the same as the natural frequency in each case.
100
Table 20.1. Normal Modes Analysis Results
101
21 STRESS IN A RECTANGULAR PLATE IN FREE VIBRATION
Y
a
0 X
∂ z ∂ z ∂ z ∂ z
D +2 + + ρh =0 (21.1)
∂x ∂x ∂y ∂y ∂t
102
The mass-normalization factor is
2
A = (21.4)
ρabh
D mπ nπ
ω = + (21.5)
ρh a b
∂ mπ mπx nπy
Z = A cos sin (21.6)
∂x a a b
∂ mπ mπx nπy
Z =− A sin sin (21.7)
∂x a a b
∂ nπ mπx nπy
Z = A sin cos (21.8)
∂y b a b
∂ nπ mπx nπy
Z =− A sin sin (21.9)
∂y b a b
∂ ∂
M , = −D Z +ν Z (21.10)
∂x ∂y
∂ ∂
M , = −D ν Z + Z (21.11)
∂x ∂y
103
The maximum modal stress at any given cross section is
6 6D ∂ ∂
σ , = M , =− Z +ν Z (21.12)
h h ∂x ∂y
6 6D ∂ ∂
σ , = M , =− Z +ν Z (21.13)
h h ∂y ∂x
6DA mπ nπ
σ , = +ν (21.14)
h a b
6DA nπ mπ
σ , = +ν (21.15)
h b a
Note that
∂ mπx nπy
Z = ωA sin sin (21.16)
∂t a b
∂ mπx nπy
Z =ω A sin sin (21.17)
∂t a b
D mπ nπ
ω = + (21.18)
ρh a b
The velocity is
∂ D mπ nπ mπx nπy
Z = + A sin sin (21.19)
∂t ρh a b a b
104
∂ D mπ nπ
Z = + A (21.20)
∂t ρh a b
Consider the von Mises and Tresca stresses at the center of the plate which is undergoing free vibration
at its fundamental frequency. The plate is steel, 0.125 inch thick, with ν = 0.3.
Recall
σ ,
K= (21.21)
ρc v ,
K K
a (in) b (in) a/b
von Mises Tresca
12 12 1.0 1.18 1.18
18 12 1.5 1.25 1.42
24 12 2.0 1.35 1.56
30 12 2.5 1.42 1.64
36 12 3.0 1.47 1.69
42 12 3.5 1.51 1.72
48 12 4.0 1.53 1.74
54 12 4.5 1.55 1.76
60 12 5.0 1.56 1.77
Note that K Tresca is uniform for higher modes for a given a/b ratio, but K von Mises varies by
mode number.
105
21.3 INTERMODAL SEGMENT
Consider a higher mode. The vibration mode for an intermodal segment can be represented
with n=m=1.
Hunt [2] notes:
It is relatively more difficult to establish equally general relations between antinodal
velocity and extensionally strain for a thin plate vibrating transversely, owing to the
more complex boundary conditions and the Poisson coupling between the principal
stresses. One can deal, however, with the velocity strain relations in the interior of
such a plate by invoking again the fact that conditions along an interior nodal line
correspond to those of a simple edge support. Each intermodal segment can,
therefore, be treated as if it were a simply supported rectangular plate of dimensions
Lx, Ly vibrating in its fundamental mode, where Lx and Ly are the nodal separations
along the X and Y axes, as shown in the following figure.
Z(x,y)
Lx
Ly
Y X
106
The dashed lines are the nodal lines. An intermodal segment is isolated for analysis as a plate
of dimension Lx, Ly with simply-supported edges vibrating in its intermodal fundamental
mode.
The subscript int is used to denote intermodal segment.
6DA π π
σ , = +ν (21.22)
h L L
6DA π π
σ , = +ν (21.23)
h L L
∂ D π π
Z = + A (21.24)
∂t ρh L L
∂
Z
∂t
A = (21.25)
D π π
+
ρh L L
π π
+ν
6D ∂ L L
σ , = Z (21.26)
h ∂t D π π
+
ρh L L
π π
+ν
6 Dρh ∂ L L
σ , = Z (21.27)
h ∂t π π
+
L L
Eh
D= (21.28)
12(1 − ν )
107
By substitution
Eh ρ π π
6 +ν
12(1 − ν ) ∂ L L
σ = Z (21.29)
,
h ∂t π π
+
L L
π π
+ν
Eρ ∂ L L
σ , =6 Z (21.30)
12(1 − ν ) ∂t π π
+
L L
3 Eρ ∂ πL + ν(π L )
σ , = Z (21.31)
1 − ν ∂t πL + (π L )
3 Eρ ∂ L +νL
σ , = Z (21.32)
1 − ν ∂t L +L
3 ∂ L +νL
σ , = ρc Z (21.33)
1−ν ∂t L +L
Similarly,
3 ∂ L +νL
σ , = ρc Z (21.34)
1−ν ∂t L +L
The Hunt equations agree with the Tresca results for the previous simply-supported plate
example.
108
22 RING MODE
Consider a ring’s breathing mode, or first extensional mode. The mode shape is shown below using a
model constructed in Simcenter Nastran. The nodes undergo radial displacement, with all nodes in-
phase. The undeformed ring is the center ring. The fully expanded ring is the outer ring.
The material is aluminum 6061-T651. The diameter is 48 inch. The height is 1 inch. The
thickness is 0.25 inch. The model consists of 360 plate elements, with 1 degree spacing.
A uniform force of 1 lbf was applied in the radial axis along the outer surface of the ring at each
of the 720 nodes. The force was applied in the frequency domain at 1387 Hz which is the
breathing mode frequency. The maximum velocity was 86.16 in/sec. The maximum stress was
4595 psi, which was higher than the von Mises stress. The results confirmed the following
equation.
[σ ] =ρcv , (22.1)
Stress is proportional to mass density. Consider two rods with the same length and diameter. One is
steel, and the other is aluminum. They are dropped from the same height and allowed to free fall. Each
rod contacts the ground with the same velocity. But the steel rod has about 2.8x the maximum stress
than aluminum due to the mass density difference. Note that the longitudinal wave speed c for both
steel and aluminum is about 200,000 in/sec.
109
23 MIL-STD-810E & SIMILAR REFERENCES
SMC-TR-06-11 states that a response velocity to the shock less than 50 inches/second is judged
to be non-damaging. This is the case if the shock response spectrum value in G is less than 0.8
times the frequency in Hz.
ECSS-E-HB-32-25A gives equation (23.1) for “structural and non-sensitive equipment” but
excludes electronic equipment.
110
Gaberson [11] further expanded the severity levels as
111
24 GABERSON’S BLOWER SHOCK TEST SERIES
Howard Gaberson performed an insightful series of shock tests on squirrel cage blowers. [11]
The tests were performed at different test facilities with varying pulse types and incremental
amplitudes. The goal was to experimentally characterize shock severity. Each of the tests in
the following table eventually caused failures except for the LW72 test. Note that the first two
letters of each test name are used to identify the test pulse type, such as TP for terminal peak
sawtooth.
Test Description
TP60 60 inch drop to a terminal peak sawtooth
HS54 54 inch drop on rubber pad to get half sine
PB24 24 inch drop on hard phenolic block
LW72 72 inch hammer drop to shelf bracket on MIL-S-901 lightweight shock machine
MW36 36 in hammer drop on the MIL-S-901 medium weight shock machine
HW4 4th shot on the floating shock platform at Hunter’s Point
112
Test blower as originally
configured.
Weak sheet metal
Arrows point to thin spider motor mount
members supporting beam
bearings, and to sheet metal
screws.
113
Rubber Pad for
Half-sine Test
114
Mylar covered opening
with orifice to simulate
realistic delta p
Manometer to check
for adequate delta p
Terminal peak
sawtooth programmer
Figure 24.3. TP60, Shock Machine with Terminal Sawtooth Peak Programmer
115
Phenolic block taped to
shock machine anvil for
short duration half sine
test
116
Figure 24.5. LW72, Blower Mounted on MIL-S-901 Lightweight Shock Machine
117
Pendulum Hammer
Figure 24.6. LW72, Blower Mounted on MIL-S-901 Lightweight Shock Machine, Perspective
View
118
Figure 24.7. MW36, Blower Mounted on MIL-S-901 Medium Shock Machine
119
Figure 24.8. HW4, Two Blowers Mounted in the Floating Shock Platform
The blowers are mounted on separate plates with varying stiffness.
120
Spot Weld Failed
121
Pulley side bearing
support spot weld failed
allowing bearing support
to deflect and loosen belt
122
Spider member pulled out
of housing, loosing belt.
123
Leg pulled away from
blower body & sheet
metal screws gone
Accelerometer
Leg deformed
124
Figure 24.13. MW36, Medium Weight Failures
125
Figure 24.14. Base Input Time Histories
All six shocks are plotted to the same scale. Only the LW72 pulse (MIL-S-901 lightweight shock)
did not fail the blower.
126
Figure 24.15. Shock Response Spectra
All six shocks are plotted to the same scale. Again, only the blue LW72 pulse did not fail the
blower. The LW72 curve reaches about 140 ips. This data may have been a contributing source
of the 100 ips severity threshold in MIL-STD-810E even though the blower is not “military-
quality.”
Recall that MIL-STD-810E states that its velocity criterion is based on unpublished observations
that military-quality equipment does not tend to exhibit shock failures below a shock response
spectrum velocity of 100 ips.
127
25 MORSE CHART
3
10
2
10
1
10
0
10
10 100 1000 10000
Threshold Formula
300 ips [ 4.8 (G/Hz) * Natural Frequency (Hz) ]
100 ips [ 1.6 (G/Hz) * Natural Frequency (Hz) ]
50 ips [ 0.8 (G/Hz) * Natural Frequency (Hz) ]
128
26 MIL-STD-810G, METHOD 516.6
A more complete description of the shock (potentially more useful for shock damage
assessment, but not widely accepted) can be obtained by determining the maximax
pseudo-velocity response spectrum and plotting this on four-coordinate paper where, in pairs
of orthogonal axes, the maximax pseudo-velocity response spectrum is represented by the
ordinate, with the undamped natural frequency being the abscissa and the maximax
absolute acceleration along with maximax pseudo-displacement plotted in a pair of
orthogonal axes, all plots having the same abscissa.
It is recommended that the maximax absolute acceleration SRS be the primary method of
display for the shock, with the maximax pseudo-velocity SRS the secondary method of
display and useful in cases in which it is desirable to be able to correlate damage of simple
systems with the shock.
(End Quote)
Harris, C., and C. E. Crede, eds., Shock and Vibration Handbook, 5th Edition, NY,
McGraw-Hill, 2001.
129
27 PSEUDO VELOCITY SHOCK RESPONSE SPECTRUM
The Shock Response Spectrum (SRS) models the peak response of a single-degree-of-freedom
(SDOF) system to a base acceleration, where the system’s natural frequency is an independent
variable. The SRS method is thoroughly covered in Reference [26]. The purpose of this section
is to present some additional notes.
The absolute acceleration and the relative displacement of the SDOF system can be readily
calculated.
The velocity, however, is more difficult to calculate accurately. The “pseudo velocity” is an
approximation of the relative velocity.
The pseudo velocity is equal to the relative displacement multiplied by the natural frequency
ωn which has units of radians per second. This is the preferred calculation method.
The pseudo velocity is approximately equal to the absolute acceleration divided by ωn.
The pseudo acceleration is equal to the relative displacement multiplied by the natural
frequency ωn2.
The pseudo acceleration is thus equal to the pseudo velocity multiplied by the natural
frequency ωn. There may be little reason if any to calculate pseudo acceleration in practice,
however, because the absolute acceleration can be calculated directly.
Furthermore, one of the advantages of the pseudo velocity SRS is that it tends to produce a
more uniform SRS than either acceleration or relative displacement.
Additional information is given in Reference [27].
130
28 HALF-SINE PULSE
Figure 28.1.
The velocity and acceleration spectra have the same range in terms of decibels.
131
Note that the pseudo velocity SRS would converge to the velocity change area under the half-
sine acceleration pulse as the natural frequency approaches zero and as the Q value
approaches infinity. Damping reduces the pseudo velocity plateau level to less than the
velocity change by precluding the build-up of multiple response cycles.
2ẍ t (28.1)
Δẋ =
π
An ideal half-sine pulse is for educational purposes only. Half-sine tests for components must
have zero net velocity whether performed on a shaker or drop tower.
132
29 EL CENTRO EARTHQUAKE
0.5
0.4
0.3
0.2
0.1
ACCEL (G)
-0.1
-0.2
-0.3
-0.4
-0.5
0 5 10 15 20 25
TIME (SEC)
Nine people were killed by the May 1940 Imperial Valley earthquake. At Imperial, 80
percent of the buildings were damaged to some degree. In the business district of Brawley,
all structures were damaged, and about 50 percent had to be condemned. The shock
caused 40 miles of surface faulting on the Imperial Fault, part of the San Andreas system in
southern California. It was the first strong test of public schools designed to be
earthquake-resistive after the 1933 Long Beach quake. Fifteen such public schools in the
area had no apparent damage. Total damage has been estimated at about $6 million. The
magnitude was 7.1.
The El Centro earthquake was the first major quake in which calibrated, strong-motion
source data was measured which would be useful for engineering purposes. This data has
obvious application to the design of buildings, bridges, and dams in California. It also has
some surprising aerospace uses. Consider a rocket vehicle mounted as a cantilever beam
to a launch pad at Vandenberg AFB on the central California coast. Engineers must verify
that the vehicle can withstand a hypothetical seismic event prior to launch. The El Centro
earthquake data has thus been used in some analyses as a modal transient input to the
rocket vehicle’s finite element model.
133
SRS Q=10 El Centro Earthquake North-South Component
SRS, El Centro Earthquake, Results for the Domain from 0.1 to 6.4 Hz
Parameter Max Min Range (dB)
Displacement (inch) 15.0 0.2 38
Velocity (in/sec) 31.0 7.4 12
Acceleration (G) 0.93 0.012 38
Figure 29.2.
The SRS of the time history is shown in the above figure in tripartite format.
One of the advantages of the pseudo velocity SRS is that it has a smaller amplitude range
than either the displacement or acceleration. The pseudo velocity SRS is thus less
frequency-dependent.
134
30 RE-ENTRY VEHICLE SEPARATION SHOCK
10000
5000
ACCEL (G)
-5000
-10000
91.462 91.464 91.466 91.468 91.470 91.472 91.474 91.476 91.478
TIME (SEC)
Figure 30.1.
The time history is a near-field, pyrotechnic shock measured in-flight on an unnamed rocket
vehicle. The separation device was linear shape charge.
The SRS of the time history is shown in the following figure in tripartite format.
135
SRS Q=10 RV Separation Shock
136
31 SR-19 MOTOR IGNITION & PRESSURE OSCILLATION
1000
500
ACCEL (G)
-500
-1000
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
TIME (SEC)
137
SRS Q=10 SR-19 Motor Ignition Forward Dome
SRS, SR-19 Motor Ignition, Forward Dome, Results for the Domain from 10 to
6500 Hz
Parameter Max Min Range (dB)
Displacement (inch) 0.73 1.7e-04 73
Velocity (in/sec) 295 6.8 33
Acceleration (G) 3224 7.1 53
Figure 31.2.
The peak at 680 Hz is due to the SR-19 motor oscillation which results from a standing pressure
wave in the combustion cavity.
138
32 SPACE SHUTTLE SOLID ROCKET BOOSTER WATER IMPACT
100
50
ACCEL (G)
-50
-100
0 0.05 0.10 0.15 0.20
TIME (SEC)
Figure 32.1.
The data is from the STS-6 mission. Some high-frequency noise was filtered from the data.
139
SRS Q=10 SRB Water Impact, Forward IEA
SRS, SRB Water Impact, Forward IEA, Results for the Domain from 10 to 750 Hz
Parameter Max Min Range (dB)
Displacement (inch) 0.76 0.002 52
Velocity (in/sec) 209 10 26
Acceleration (G) 259 5.6 33
Figure 32.2.
The velocity SRS has the smallest dynamic range in terms of decibels.
140
33 V-BAND/BOLT-CUTTER SHOCK
300
200
100
ACCEL (G)
-100
-200
-300
0 0.005 0.010 0.015 0.020 0.025 0.030 0.035 0.040
TIME (SEC)
Figure 33.1.
The time history was measured during a shroud separation test for a suborbital launch vehicle.
141
SRS Q=10 V-band/Bolt-Cutter Shock
Figure 33.2.
The velocity SRS has the smallest dynamic range in terms of decibels.
142
34 MAXIMUM VELOCITY SUMMARY
The peak velocity comparison is useful, but a consideration of natural frequency is still needed
because the dynamic range is greater than zero, at least 12 dB, in each case.
143
35 VELOCITY LIMITS OF MATERIALS
Table 35.1. Severe Velocities, Fundamental Limits to Modal Velocities in Structures, Part I
Rod Beam Plate
ρ
Material E (psi) σ (psi) Vmax Vmax Vmax
(lbm/in^3)
(in/sec) (in/sec) (in/sec)
Douglas Fir 1.92e+06 6450 0.021 633 366 316
Aluminum
10.0e+06 35,000 0.098 695 402 347
6061-T6
Magnesium
6.5e+06 38,000 0.065 1015 586 507
AZ80A-T5
33,000 226 130 113
Structural Steel,
29e+06 0.283
High Strength
100,000 685 394 342
The following tables are taken from Reference [25]. The original sources are noted. The
velocity terms are “modal velocities at the elastic limit.”
144
(Values from Sloan, 1985, Packaging Electronics)
Table 35.2. Severe Velocities, Fundamental Limits to Modal Velocities in Structures, Part II
Rod Beam
E ρ ult yield
Material μ Vmax Vmax
(1e+06 psi) (lbm/in^3) (ksi) (ksi)
(in/sec) (in/sec)
Aluminum 5052 9.954 0.334 0.098 34 24 477.4 275.9
Aluminum
9.954 0.34 0.098 42 36 716.2 413.9
6061-T6
Aluminum
9.954 0.334 0.1 77 66 1299.8 751.3
7075-T6
Be 42 0.1 0.066 86 58 684.5 395.7
Be-Cu 18.5 0.27 0.297 160 120 1005.9 581.5
Cadmium 9.9 0.3 0.312 11.9 11.9 133.0 76.9
Copper 17.2 0.326 0.322 40 30 250.5 144.8
Gold 11.1 0.41 0.698 29.8 29.8 210.4 121.6
Kovar 19.5 - 0.32 34.4 59.5 468.0 270.5
Magnesium 6.5 0.35 0.065 39.8 28 846.4 489.3
Nickel 29.8 0.3 0.32 71.1 50 318.1 183.9
Silver 10.6 0.37 0.38 41.2 41.2 403.4 233.2
Solder 63/37 2.5 0.4 0.30008 7 7 158.8 91.8
Steel 1010 30 0.292 0.29 70 36 239.8 138.6
Stainless 28.4 0.305 0.29 80 40 273.9 158.3
Alumina al203 54 - 0.13 25 20 148.3 85.7
Beryllia Beo 46 - 0.105 20 20 178.8 103.4
Mira 10 - 0.105 - 5.5 105.5 60.0
Quartz 10.4 0.17 0.094 27.9 27.9 554.5 320.5
Magnesia Mgo 10 - 0.101 12 12 234.6 135.6
EPO GLS G10 X/Y 2.36 0.12 0.071 25 35 1680.1 971.1
EPO GLS G10 Z 2.36 0.12 0.071 25 35 1680.1 971.1
Lexan 0.379 - 0.047 9.7 9.7 1428.1 825.5
Nylon 0.217 - 0.041 11.8 11.5 2395.6 1384.8
Teflon 0.15 - 0.077 - 4 731.3 422.7
Mylar 0.55 - 0.05 25 25 2962.2 1712.3
145
(Values from Roark, 1965, p 416)
Table 35.3. Severe Velocities, Fundamental Limits to Modal Velocities in Structures, Part II
Rod Beam
E ρ ult yield
Material μ Vmax Vmax
(1e+06 psi) (lbm/in^3) (ksi) (ksi)
(in/sec) (in/sec)
Aluminum Cast Pure 9 0.36 0.0976 11 11 230.6 133.3
Al Cast 220-T4 9.5 0.33 0.093 42 22 459.9 265.8
Al 2014-T6 10.6 0.33 0.101 68 60 1139.4 658.6
Beryllium Cu 19 0.3 0.297 150 140 1158.0 669.4
Cast Iron, Gray 14 0.25 0.251 20 37 357.8 224.2
Mg AZ80A-T5 6.5 0.305 0.065 55 38 1148.7 663.0
Titanium Alloy 17 0.33 0.161 115 110 1306.5 755.2
Steel Shapes 29 0.27 0.283 70 33 226.3 130.8
Concrete 3.5 0.15 0.0868 0.35 0.515 18.4 10.6
Granite 7 0.28 0.0972 - 2.5 59.6 34.4
146
Figure 35.1. Herring Gull Dropping Clam
https://palmbeachcountynaturally.wordpress.com/
Examples from biological nature are given in the following table. Some bird species drop clams
and nuts on the ground to open them. The shell may not break open if dropped on soft sand.
Rocks and asphalt are much more effective ground surfaces.
The velocity in the above table is calculated from the drop height.
v= 2gh (35.1)
147
36 NONLINEAR SHOCK ANALYSIS
The plot shows the applied strain on the horizontal axis and the resisting stress on the vertical
axis. The area inside the triangle represents the maximum energy that can be absorbed
elastically if the member is strained up to its proportional limit stress. The member will return
to its original position when the load is removed. This area is also referred to as resilience or
modulus of resilience.
The yield stress, denoted σy, is the stress needed to induce plastic deformation in the
specimen. The yield stress is taken to be the stress needed to induce a specified amount of
permanent strain, typically 0.2% since it is often difficult to pinpoint the exact stress at which
plastic deformation begins.
The remaining area, which is not cross-hatched, represents the plastic (or inelastic) energy if
the member is strained up to its fracture point. This area is also referred to as the toughness or
modulus of toughness.
A large amount of energy can be absorbed, if permanent, plastic deformation is acceptable.
148
Figure 36.2. Toughness & Facture
Ductile materials undergo observable plastic deformation and absorb significant energy before
fracture. An additional portion of the energy is dissipated as heat during load and unloading
cycles.
Brittle fracture is characterized by very low plastic deformation and low energy absorption
before breaking.
Toughness is the ability of a material to absorb energy and plastically deform without
fracturing. One definition of material toughness is the amount of energy per unit volume that a
material can absorb before rupturing. This measure of toughness is different from that used for
fracture toughness, which describes load bearing capabilities of materials with flaws.
Toughness requires a balance of strength and ductility. A material should withstand both high
stresses and high strains to be tough. Generally, strength indicates how much force the
material can support, while toughness indicates how much energy a material can absorb before
rupturing.
Toughness (or, deformation energy, UT) is measured in units of joule per cubic meter (J/m 3) in
the SI system and inch-pound-force per cubic inch (in·lbf/in 3) in US customary units.
149
Figure 36.3. Absorbed Energy in Stress-Strain Curve
The uniaxial stress–strain curve shows typical work hardening plastic behavior of materials in
uniaxial compression. For work hardening materials the yield stress increases with increasing
plastic deformation. The strain can be decomposed into a recoverable elastic strain εp and an
inelastic strain εe. The stress at initial yield is σo.
150
36.1.1 Material Response to Shock
A material can sometimes sustain an important dynamic load without damage, whereas the
same load, statically, would lead to plastic deformation or to failure. [28] Many materials
subjected to short duration loads have ultimate strengths higher than those observed when
they are static.
Hopkinson noted that copper and steel wire can withstand stresses that are higher than their
static elastic limit and are well beyond the static ultimate limit without separating
proportionality between the stresses and the strains. This is provided that the length of time
during which the stress exceeds the yield stress is of the order of 1 millisecond or less.
Tests carried out on steel (annealed steel with a low percentage of carbon) revealed that the
initiation of plastic deformation requires a definite time when stresses greater than the yield
stress are applied. It was observed that this time can vary between 5 milliseconds (under a
stress of approximately 352 MPa) and 6 seconds with approximately 255 MPa; with the static
yield stress being equal to 214 MPa). Other tests carried out on five other materials showed
that this delay exists only for materials for which the curve of static stress deformation presents
a definite yield stress, and the plastic deformation then occurs for the load period.
Stress Stress
Parameter
(MPa) (ksi)
Static Yield Stress 214 31.1
151
Reference [29] includes the following table where the data was obtained for uniaxial testing
using an impact method.
152
37 CRITICAL IMPACT VELOCITY
Figure 37.1. Tensile Impact Test Method, ISO 8256 method A (Image Courtesy of Instron)
The specimen is clamped in vice supported by the frame of the pendulum, and it is broken by
the impact between pendulum and crosshead member, which is always clamped on the other
extremity of the specimen.
Gaberson et al have used the yield stress to calculate the corresponding maximum allowable
velocity for a given material and geometry. But higher velocities can be endured if some plastic
deformation or work-hardening is allowed.
The following is taken from Reference [1].
Behavior changes occur in test specimens undergoing a series of impact tests of increasing
velocity. Each velocity at which this occurs is called a critical velocity. For example, there is a
critical velocity at which permanent deformation will occur at the specimen’s impacted end.
Another and perhaps the most important critical velocity is that at which a specimen factures at
the impact point, known as the critical impact velocity (CIV).
153
Von Karman and others have assumed in discussing the dynamics of strain propagation that the
plastic strain propagation velocity depends on the slope of the stress-strain curve at that value
of strain, when a specimen is subjected to a tensile impact test.
The velocity of propagation c is given by
dσ
dε (37.1)
c=
ρ
where dσ/dε is the slope of the engineering stress-strain curve at the given strain value.
dσ
dε (37.2)
v = dε
ρ
The slope of the engineering tensile stress-stress strain curve dσ/dε becomes zero when the
strain reaches that corresponding to the ultimate stress limit. Theory, predicts that rupture will
occur at the instant of impact at the impacted end of the specimen when the impact velocity is
dσ
dε (37.3)
v ≥ v = dε
ρ
CIV data for common materials is scarce. But a few values were given previously in Table 36.2.
The impact speed for 2024 Al (annealed) rod is > 200 ft/sec (2400 in/sec).
The yield stress-based velocity for this same material is about 925 in/sec.
The impact speed is thus 2.6 times higher than the yield speed. This is an important benefit of
ductile aluminum and steel alloys.
154
38 CHARACTERISTIC IMPEDANCE VALUES
155
39 BUILDING VELOCITY LIMITS
Recommended limit values for traffic are given in the following table, as taken from References
[30], [31], [32]. The peak value is taken from the velocity time history.
The specification implies that building stress correlates more closely with velocity than with
either displacement or acceleration.
156
40 MACHINERY VELOCITY LIMITS
ISO 2372 (10816) Standards provide guidance for evaluating vibration severity in machines
operating in the 10 to 200Hz (600 to 12,000 RPM) frequency range. Examples of these types of
machines are small, direct-coupled, electric motors and pumps, production motors, medium
motors, generators, steam and gas turbines, turbo-compressors, turbo-pumps and fans. Some
of these machines can be coupled rigidly or flexibly, or connected though gears. The axis of the
rotating shaft may be horizontal, vertical or inclined at any angle.
Class l Individual parts of engines and machines, integrally connected with the complete
machine in its normal operating condition. (Production electrical motors of up to 20 HP (15 kW)
are typical examples of machines in this category.)
Class ll Medium-sized machines typically, electric motors with 20 to 75 HP (15-75 kW) without
special foundations, rigidly mounted engines, or machines on special foundations up to 400 HP
(300 kW).
157
Class lll Large prime movers and other large machines with rotating masses mounted on rigid
and heavy foundations which are relatively stiff in the direction of vibration measurement.
Class lV Large prime movers and other large machines with rotating masses mounted on
foundations which are relatively soft in the direction of vibration measurement (for example,
turbo-generator sets, especially those with lightweight sub-structures).
The above table is for general machines. ISO 2372 (10816) also has specific levels for steam
turbine and generator systems, critical industrial machines over 15 kW, gas turbines, hydro-
turbines, and reciprocating machines.
158
41 PIPING VELOCITY LIMITS
Flow induced vibration (FIV) is the result of turbulence in the process fluid, which occurs due to
major flow discontinuities such as bends, tees, partially closed valves, and small bore
connections. The high levels of broadband kinetic energy created downstream of these sources
is concentrated at low frequencies, less than 100 Hz, and can lead to excitation of vibration
modes of the piping and connected equipment. The extent of this problem depends on the
piping design, support configuration and stiffness, valve operation, and other related factors
which determine the severity of the resulting vibration.
159
A relief or control valve on piping systems in gas service, or other pressure reducing devices,
can generate high levels of high frequency acoustic energy, an effect commonly referred to
as acoustic induced vibration (AIV). In addition to high noise levels arising external to the
piping, this excitation can result in high frequency vibration of the pipe wall, with the
potential for high dynamic stresses at welded features such as supports and small bore
connections. This in turn can lead to the possibility of fatigue cracking within a relatively
short period of time (minutes or hours).
Flow induced pulsation (FIP) can be caused by dead leg branches in pipework, which can be
excited as acoustic resonances with discrete frequencies. These resonances can induce large
shaking forces in the pipework, leading to integrity and safety risks.
Figure 41.2. Example of vortex shedding from an object in the flowstream (Souce: acusim.com)
160
42 CIVIL ENGINEERING STRUCTURAL VELOCITY LIMITS
Buildings, bridges, towers and other large structures may be subjected to excitation from:
Wind
Earthquakes
Automobile traffic
Subways and railroads
Nearby construction and demolition
Internal mechanical equipment
Offshore structures are also exposed to ocean waves.
High vibration levels in buildings can cause cracking in plaster walls and masonry, as well as
broken windows. Extreme vibration can cause cracking or shifting of foundations or bearing
walls.
Construction vibration becomes a legal matter when there is potential damage to nearby
buildings and homes.
161
Beards [34] gives the following limits for these structures.
5 to 10 2 to 4 Unlikely
Possible – check
Over 10 Over 4
dynamic stress
162
43 TACOMA NARROWS BRIDGE FAILURE
163
The original Tacoma Narrows Bridge known as “Galloping Gertie” was opened to traffic on July
1, 1940. It was located in Washington State’s Puget Sound.
Strong winds caused the bridge to collapse on November 7, 1940. Initially, 35 mile per hour
winds excited the bridge's transverse vibration mode, with an amplitude of 1.5 feet. This
motion lasted 3 hours. [35]
The wind then increased to 42 miles per hour beginning at 9:45 AM. In addition, a support
cable at mid-span snapped, resulting in an unbalanced loading condition. The bridge response
thus changed to a 0.2 Hz torsional vibration mode, with an amplitude up to 28 feet peak-to-
peak. The corresponding velocity was 168 in/sec zero-to-peak.
The stress-velocity relationship gives a stress of 50 ksi assuming a proportionality factor of K=2
per the following equation with the materials properties of steel.
σ = K ρc v , (43.1)
The bridge collapsed at approximately 11:00 AM. The most likely cause was aerodynamic
instability or bridge flutter. But vortex shedding may have also been a factor.
The bridge’s deck was made from concrete and carbon steel, although the specific steel alloy is
not readily available.
The bridge would have undergone about 900 torsional cycles at approximately 50 ksi, plus an
unknown number of bending cycles during its four-month life.
Any fatigue analysis is uncertain because the alloy, heat treatment and stress concentration
factors are all unknown. Furthermore, published S-N curves typically begin well above 1000
cycles. But a “ballpark calculation” is still possible.
The following S-N curve suggests that the stress limit would be roughly 80 ksi for 1000 cycles.
The ultimate tensile strength may have been twice that level.
The Palmgren-Miners cumulative damage index is about (50 ksi/80 ksi) = 0.63 for the bridge’s
torsional oscillation stress. Failure occurs when this index reaches 1 per classical theory, but
some references give a threshold of 0.1 for conservatism.
The cumulative index would have been about 1 for a stress concentration factor of 1.5. Again,
the true cumulative index would be even higher if the bending cycles had been included with
their respective stress levels. Traffic-induced loads and thermal expansion and contraction
would have contributed as well.
The “aerodynamic instability vs. vortex shedding debate” will continue. But fatigue was almost
certainly the failure mode.
164
Figure 43.3. Typical Carbon Steel S-N Curve
165
44 CONCLUSIONS
Modal stress is directly proportional to modal velocity for both free vibration and resonant
excitation. The proportionality equation does not depend on frequency, although the velocity
itself depends on frequency.
There are limitations to any stress-velocity equation, however. Crandall [36] noted that stress
and velocity may each have concentrations, particularly for nonuniform structures.
Six shock pulses were considered in terms of their respective shock response spectra. One was
an analytical half-sine shock pulse. Another was an earthquake strong-motion time history.
The other four were measured shock events from rocket vehicles or motors. The dynamic
range for the velocity ranged from 12 to 33 dB among these six samples. In each case the
amplitude range for velocity was less than or equal to that for the corresponding displacement
and acceleration.
Thus, the response velocity is frequency-dependent, although less so than either displacement
or acceleration.
The natural frequency of any component attached to the base structure must still be
considered with respect to the velocity spectrum.
Shock response spectra should be plotted in tripartite format so that the effect of
displacement, velocity and acceleration can be considered together on a single plot. This plot
may be in addition to separate plots of each of the three amplitude metrics.
Again, modal stress is directly proportional to modal velocity. But other failure modes may
have better correlation with either displacement or acceleration. Loss of sway space must be
considered with respect to relative displacement, for example. Thus, attention should be given
to each of the three amplitude metrics.
166
45 BIBLIOGRAPHY
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168
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Defense, 1989.
169