®

P.O.Box 791, Travelers Rest, S.C. 29690

Phone 864-834-7212
Service/Replacement Parts 800-845-4141

OWNER’S MANUAL
MODEL TG 8000 Industrial Generator
The Emission Control System for this generator is warranted for standards set by the Environment Protection Agency.

IMPORTANT!
It is extremely important to read and understand the entire contents of this
Owner’s Manual for the Titan Industrial Model TG 8000 before attempt-
ing to operate the generator. This is a gas engine powered, industrial
strength generating unit of electrical power. The gas engine and the
generator are both potentially extremely hazardous and could cause
physical injury or even death if improperly used.

WARNING!
Do Not Operate Equipment until reading & understanding Owner’s Manual!
Disconnect all loads before starting or stopping generator.
Allow to run for a few minutes with no load before stopping.

TG8000 New Manual Revision # 030321A

 IMPORTANT !

READ FIRST

OWNER’S MANUAL
MODEL TG 8000
Industrial Generator
It is extremely important to read and understand the entire contents of this Owner’s
Manual for the Titan Industrial- Model TG 8000 before attempting to operate the gen-
erator. This is a gas engine powered, industrial strength generating unit of electrical
power. The gas engine and the generator are both potentially extremely hazardous
and could cause physical injury or even death if improperly used.
TITAN INDUSTRIAL shall not be responsible for any consequences resulting from improper use of
this equipment. The operator is required to read the entire contents of this manual before attempt-
ing to operate the unit. If the operator does not completely understand the instructions and all of the
hazards of operating this unit after reading this manual, he/she must call the factory at 1-800-845-4141
to answer these questions to his/her complete satisfaction before proceeding.

READ AND COMPLETELY UNDERSTAND entire contents of this Owner’s Manual and become familiar with
the unit before attempting to start using this equipment! It is your responsibility to know its applications,
limitations, and hazards! Call the factory at 1-800-845-4141 with any questions.

FOR OUTDOOR USE ONLY! Never use this unit inside any enclosure including the generator compartment of
a recreation vehicle (RV) or inside any building. No modifications will eliminate the danger of possible carbon
monoxide poisoning, fire, or explosion.

TWO (2) FEET OF CLEARANCE on all sides is required even while using outdoors.

This unit is sold solely for the purpose of portable power. Other applications could void warranty.
User accepts responsibility for injuries and/or damage resulting from other applications.

This Manual contains information to ensure your safety and to prevent any equip-
ment problems. Various terms such as ‘WARNING’, ‘CAUTION’, ‘DANGER’, ‘IMPOR-
TANT’, and the SYMBOL are all used to signify information that is essential for the
operator of this equipment to understand and to practice!

2
 CONNECTING LOADS

Add up the Watts of all devices you connect to the

TITAN INDUSTRIAL GENERATOR at one time. Do not
exceed 7200 Watts on TITAN INDUSTRIAL Generator
® Model TG 8000 (see wattage reference guide).

MODEL TG 8000 The rated Watts of most electrical devices can be found
on its nameplate. The rated Watts of lights can be taken
GAS POWERED from the light bulbs. In cases where only Volts and Amps
GENERATOR are shown on the nameplate, simply multiply Volts by
the Amps to get Watts (Volts X Amps = Watts).

Some electric motors require about three times the rated

Watts of power for start-up. This surge of power is re-
quired for only a few seconds. Be sure to allow for this
high starting wattage when selecting electrical devices
to connect to the generator.

First, figure the watts needed to start the largest motor.

Add to that figure the running watts of all other con-
nected loads.

Please see the Wattage Reference Guide.

It provides an estimated approximation of running watts,
to help determine which devices to select to connect to
the generator.

CAUTION! Do not tamper with engine governed speed.

The TITAN INDUSTRIAL GENERATOR supplies cor-
rect rated frequency and voltage when running at the
proper governed speed. Incorrect frequency and/or volt-
age could damage connected electrical devices.

DESCRIPTION
THE TITAN INDUSTRIAL INC. MODEL TG 8000 is a
GROUNDING THE GENERATOR
gas engine driven, revolving field, alternating current (AC) It is required by The National Electrical Code to have
generator designed to supply electrical power for com- the frame and all external conductive parts of the gen-
patible electrical tools, motors, appliances, and lighting erator connected to an earth ground. Proper grounding
(see wattage reference guide on page 6). also satisfies most local electrical codes.

The Model TG 8000 operates at 120 volt and/or 240 volt, Connect a No. 12 AWG standard copper wire to the
single phase, 60 Hz and will operate devices that require Grounding Lug Block (See Figure 1). The grounding
up to 7200 watts continuous and 8400watts surge. lug can be found on the control panel. Connect the other
end of the wire to an earth driven copper or brass ground-
ing rod (electrode).
Figure #1 - Grounding Lug Block CAUTION! Do not connect ground to a preexisting
ground rod, water pipe, or building frame.

Consult with a licensed electrician in your area because

local codes vary. Properly grounding the generator helps
prevent electrical shock if a ground fault condition exists
in the generator or in connected electrical devices. This
will also help to dissipate static electricity resulting from
ungrounded devices.
3
  SAFETY
This generator was designed for specific applications. DO NOT attempt to modify the unit in any way or use
it for any application that it was not designed to do. Ask the dealer or contact the factory if you have any
questions concerning the generator’s application.

Warnings and cautions in this manual and on decals and tags on the unit are not all inclusive. It would be
impossible to anticipate every circumstance that might involve a hazard. Handling, operating, or servic-
ing this unit by any procedure not recommended by the manufacturer may render this equipment unsafe
and may pose a threat to you or to others.

 The generator produces a very powerful volt-  Only operate this unit outside with adequate venti-
age that can cause extremely dangerous elec- lation. This generator’s exhaust produces carbon
trical shock. Avoid contact with bare wires, ter- monoxide gas that can cause unconsciousness or
minals, etc. never permit an unqualified per- even death.
son to operate or service the generator.
 Never store a generator with fuel in the tank where
 Never handle any kind of electrical cord or de- fuel vapors could be ignited by a flame, spark, or
vice while standing in water, while barefoot or pilot light from an appliance such as a furnace, water
with wet hands or when feet are wet. Danger- heater, or clothes dryer.
ous electrical shock could result.
 Always allow a minimum of 2 feet of clearance on
 The National Electric Code requires that the all sides for ventilation while unit is operating. Al-
frame and external conductive parts be prop- low 2 feet of clearance from all combustibles.
erly connected to an approved earth ground.
Local electrical codes may vary. Check with an  Generator must always be stopped or started with
electrician for local grounding requirements. all loads unconnected. Start the engine and let it
stabilize before connecting any loads. Disconnect
 Use a ground fault circuit interrupter in any all loads before shutting down the generator.
damp or highly conductive area such as metal
decking or steel work.  Never insert any object through the cooling slots
of the engine. You could damage the unit or cause
 Do not use worn, bare, frayed or otherwise dam- injury.
aged electrical cords or wiring with the genera-
tor. A defective cord may result in electrical  NEVER OPERATE THE GENERATOR:
shock or may cause damage to equipment. In rain
In an enclosed compartment
 Do not expose unit to excessive moisture, dirt If connected devices overheat
or corrosive vapors. Unit must be operated on If electrical output is lost
a level surface. If engine or generator sparks
If flame or smoke is observed
 Do not overfill the fuel tank. Always allow room If unit vibrates excessively
for fuel expansion. Fuel could overflow and cause
fire or explosion if tank is overfilled. Allow for a CAUTION! The engine exhaust contains chemi-
20 minute cool down before refueling. Never cals known to the State of California to cause can-
refuel tank while engine is running. cer, birth defects, or other reproductive harm.

CAUTION! If it is your first time starting the gen-

Caution: Customer takes full responsibility for use erator, allow it to run for 30 minutes before con-
of this unit as a home gener ation system. necting electrical loads. This is for wet seating
purposes

4
 OPERATION OF THE GENERATOR
Starting the engine Stopping the engine
1. Check oil and Gas for proper levels  Turn off all electrical devices connected to the
generator.
2. Turn fuel valve to the ON postiton
 WARNING:
3. Turn stop switch to the On position DO NOT start or stop generator with electri-
cal devices plugged in.
4. Pull choke lever to the ON position
 Allow the generator engine to run at a ‘No Load’
5. Grip recoil starter and pull briskly condition for several minutes to stabilize inter-
nal engine temperature before stopping
6. Once started return choke lever to the OFF
positon.
 Turn the On\Off Switch on the Control Panel to
7. Let engine settle before hooking up any the “off” position.
electrical appliances.

 Turn Fuel Valve to the “Off” position

Connecting electrical loads Generator maintenance

(see maintenance table for list page 6).
 Let engine stabilize and warm up for at least 3  Keep the generator clean and dry. Use a damp
minutes. cloth to clean exterior surfaces. Remove caked
on dirt with a soft brush.
 Make sure devices to be connected are in good
working order and in the “OFF” position before  Never spray with water. Water can contaminate
connecting to the generator. the engine fuel system and cause serious prob-
lems in the generator.
 Make sure to plug in desired devices into the
correct receptacle.  Damage may occur if engine or carburetor clean-
ing products are used.
 DO NOT connect 240 Volt loads to the 120 Volt
duplex receptacles.

 DO NOT connect 3 phase loads to the genera-

tor.

 DO NOT connect 50 Hz loads to the generator. Storage

This is a 60Hz system.
 IMPORTANT:
 DO NOT overload the generator. Add up the rated (See page 12)
Watts of all loads to be connected. This total
should not exceed the total watts of the genera-
tor.

5
 Wattage Reference Guide
Device Running Watts Device Running Watts
*Air Conditioner (12,000 BTU) 1700 Impact Wrench 500
Battery Charger (20 Amp) 500 *Jet Pump 800
Belt Sander (3”) 1000 Lawn Mower 1200
Chain Saw 1200 Light Bulb 100
Circular Saw (6-1/2”) 800 to 1000 Microwave Oven 700
Coffee Maker 1000 *Milk Cooler 1100
Compressor (1 HP) 2000 Oil Burner on Furnace 300
Compressor (3/4 HP) 1800 Oil Fired Space Heater (140,000 BTU) 400
Compressor (1/2 HP) 1400 Oil Fired Space Heater (85,000 BTU) 225
Curling Iron 700 Oil Fired Space Heater (30,000 BTU) 150
*Freezer 500 *Airless Paint Sprayer (1/3 HP) 600
Disc Sander (9”) 1200 Handheld Airless Paint Sprayer 150
Edge Trimmer 500 Radio 50 to 200
Electric Nail Gun 1200 Refrigerator 600
Electric Range (one element) 1500 Slow Cooker 200
Electric Skillet 1250 *Submersible Pump (1-1/2 HP) 2800
*Furnace Fan (1/3 HP) 1200 *Submersible Pump (1 HP) 2000
Hair Dryer 1200 *Submersible Pump (1/2 HP) 1500
Hand Drill (1”) 1100 Sump Pump 600
Hand Drill (1/2”) 750 to 1000 *Table Saw (10”) 1750 to 2000
Hand Drill (3/8”) 500 Television 200 to 500
Hand Drill (1/4”) 250 Weed Trimmer 500

*Allow 3 times the listed Watts for starting these devices

These wattages shown are approximate and may vary with each specific device

Maintenance Guide
DAILY EVERY MONTH/ 30 HRS EVERY 3 MONTHS/ 100 HRS EVERY 6 MONTHS/ 500 HRS
Check/Refill Fuel X
Drain fuel from tank X
Check/Refill Oil X
Check for oil leakage X
Check battery fluid X
Change oil *X
Clean/Replace oil filter N\A
Replace air filter X*
Clean/Replace fuel filter X
*First oil change should be after the first (5) hours of use.After initial break-in period change oil every (30) hours.
Use SAE 30 oil.

X*Air filter may need to be replaced frequently, due to adverse conditions. Check filter frequently.

6
 TROUBLESHOOTING
Problem Cause Solution
Engine is running but no power 1. Circuit breaker is open. 1. Reset the circuit breaker.
output is available. 2. Poor connection or defective 2. Check & repair.
cord set. 3. Connect another device
3. Connected device is bad. that is in good condition.
4. Fault in generator. 4. Contact service center.

Engine runs good until loads 1. Short circuit in a connected 1. Disconnect shorted load.
are connected, then bogs load. 2. See Connecting Electrical
down. 2. Overloaded generator. Loads’ section of manual.
3. Engine speed is too slow. 3. Contact service center.
4. Short in generator circuit. 4. Contact service center.

Engine will not start or engine 1. On/Off Switch is turned ‘OFF’. 1. Turn On/Off Switch to ‘ON’.
starts but runs rough. 2. Battery is dead 2. Charge or replace it.
3. Dirty air cleaner. 3. Clean air filter
4. Not enough speed or force is 4. Read and follow directions.
used for recoil start. 5. Drain and refill tank.
5. Water in fuel. 6. Move speed control to “RUN”
6. Speed control is not set to position.
“RUN”. 7. Add oil to proper level.
7. Low oil level. 8. Contact service center.
8. Engine has lost compression.

Engine shuts down during 1. Out of fuel. 1. Fill fuel tank.

operation. 2. Low oil level. 2. Fill crankcase with oil.
3. Fault in engine. 3. Contact service center

Engine lacks power 1. Load is too high. 1. See ‘Connecting Electrical

2. Dirty air filter. Loads’ section of manual.
3. Engine needs to be serviced. 2. Replace the air filter.
3. Contact service center.

Service Fax
1-800-845-4141 864-834-5127
®
Replacement Parts Toll Free 1-800-845-4141
www.titanindustrial.net
1-800-845-4141
7
 Oil Capacity- 26-28 oz. SAE 30

8
 Control Panel

Circuit Breakers Stop Switch

120v Receptacle Ground Lug

3 Prong L5-30 4 Prong Receptacle L14-30

(120v)

9
10
32oz.

11
Storage

12
13
14
 1. Engine Block Assembly

Part Name Titan Part # Part Name Titan Part #

125- Rings TI 12-14B 163-Oil Drain Plug Washer TI 12-24

126- Piston Pin Clip TI 12-14C 165-Main Seal TI 12-27
127- Piston TI 12-14 166-Governor Arm TI 12-09
128- Piston Pin TI 12-14C 167-Governor Arm Clip TI 12-09
129- Connection Rod TI 12-14A 168-Governor Arm Clip Washer TI 12-09
153-Crankshaft TI 12-06 176- Heat Sheild W/Governor stop TI 12-30
155-Crankshat bearing TI 12-32 201- Engine Block TI 12-29
156- Bolt 202- PTO Seal TI 12-28
157- Oil Sensor TI 12-22 203- Blancer Shaft TI 12-15A
158- Washer TI 12-22 214- Key Weigh N/A
159- Nut TI 12-22
162- Oil Drain Plug TI 12-24

Some Parts sold as Assemblies

15
2. Governor Assembly

Part Name Titan Part #

147- Main Bearing TI 12-32

149- Governor Gear Assembly TI 12-09
150- Balancer Shaft Bearing TI 12-33
151- Crank Case Gasket TI 12-08
152- Guide Pins N/A

Some Parts Sold As Assemblies

16
 3. Starter Assembly

Part Name Titan Part #

170- Ground Wire TI 12-21
171- Bolt N\A
172- Ignition Coil TI 12-21
183- Fly Wheel TI 12-34
184- Fly Wheel Fan TI 12-34B
185- Recoil Cup TI 12-03A
186- Nut TI 12-34A
187- Blower Housing TI 12-04
188- Bolt N\A
189- Plug N\A
215- Spark Plug Cap TI 12-21

Some Parts Sold As Assemblies

17
 4. Carburator

Part Name Titan Part #

131- Gasket TI 12-02B

132- Vaccum Spacer TI 12-35
133- Gasket TI 12-02B
134- Vaccum Line Clamp TI 12-35
135- Vaccum Line TI 12-35
140- Gasket TI 12-02B
209- Carburator Assembly TI 12-02

Some Parts Sold As Assembly

18
5. Choke Assembly

Part Name Titan Part #

134- Vaccum Line Clamp TI 12-35

137- Vaccum Line TI 12-35
138- Vaccum Line Holder TI 12-35
139- Check Valve TI 12-35
140- Gasket TI 12-02B
210- Choke Assembly TI 12-02A

Some Parts Sold As Assemblies

19
6. Head Assembly

125

Part Name Titan Part # Part Name Titan Part #

97- Valve Cover Bolt TI 12-12A 112- Rocker Adjustment TI 12-13A
98- Washer TI 12-12A 113- Rocker Arm TI 12-13A
99- Valve Cover TI 12-12A 114-Rocker Arm Stud TI 12-13A
100- Valve Cover Gasket TI 12-12B 115- Push Rod Guide Plate TI 12-16A
101- Head Bolt TI 12-11A 116- Valve Stem Cap TI 12-11
102- Intake Valve Guide Seal TI 12-11 117- Valve Keeper TI 12-11
103- Exhaust Valve Guide Seal TI 12-11 118- Valve Spring TI 12-11
104- Valve Guide Clip TI 12-11 119- Exhaust Valve TI 12-11
105- Exhaust Stud TI 12-11 120- Intake Valve TI 12-11
106- Spark Plug TI 12-36 121- Valve Keeper TI 12-11
108- Intake Stud TI 12-11 122- Push Rod TI 12-16
109- Cylinder Head Gasket TI 12-12 123- Valve Lifter TI 12-16
110- Dowel Pin N\A 124- Cam Shaft Assembly TI 12-15
111- Lock nut TI 12-13A 125- Valve Stem Seal TI 12-11

Some Parts Sold As Assemblies

7. Governor Arm Assembly

Part Name Titan Part #

177- Governor Spring TI 12-10

178- Governor Rod TI 12-10
179- Throttle Return Spring TI 12-10
180- Nut TI 12-10
181- Bolt TI 12-10
182- Governor Arm TI 12-10

Some Parts Sold As Assemblies

21
Wiring Schematic

On\Off Switch

green

green

22
 TITAN INDUSTRIAL ®
P.O. Box 791
Travelers Rest, S.C. 29690
(800) 845-4141
www.titanindustrial.net

Model 8000

Specifications:_______________ ___ ___________________

 Output 7200watts Continuous-  RPM- 3720
8400watts Surge  Brushless Generator Head
 2- L5-20 Receptacles  Copper Windings
 1- L5-30 Receptacle  Single Phase 60Hz.
 1- L14-30 Receptacle  Low Oil Shut Down
 Circuit Breaker Protection  Oil Capacity 26-28oz. (30wt. SAE)
 74 Decibel’s @ 10’  Size: L-32” W-28” H-26”
 Manual Start  Net. Weight 220LBS.
 11hp Titan Gasoline Engine  One Year Warranty(Residential)
 Steel Sleeve Cylinder 90day (Commercial)
 5 Gallon Fuel Tank
 Approx. Run Time 10hrs
@50% Load
 MODEL TG 8000 Industrial Generator

MODEL 8000
Industrial Generator

P.O. Box 791 • Traveler s Rest, SC 29690 • Phone: (864) 834-7212 • Fax: (864) 834-5127
Ser v ice/Re placeme nt Par t s: (80 0) 845-4141 • www.titanindu strial.net