Drive Technology \ Drive Automation \ System Integration \ Services *25869132_0319*

Manual

MOVI-C® Devices
Startup with PROFINET/PROFIsafe

Edition 03/2019 25869132/EN

SEW-EURODRIVE—Driving the world
 Table of contents

Table of contents
1 General information.................................................................................................................. 5
1.1 About this documentation ............................................................................................... 5
1.2 Content of the documentation......................................................................................... 5
1.3 Other applicable documentation ..................................................................................... 5
1.4 Structure of the warning notes ........................................................................................ 6
1.4.1 Meaning of signal words ................................................................................ 6
1.4.2 Structure of section-related safety notes........................................................ 6
1.4.3 Structure of embedded safety notes .............................................................. 6
1.5 Content of the documentation......................................................................................... 7
1.6 Decimal separator in numerical values ........................................................................... 7
1.7 Rights to claim under limited warranty ............................................................................ 7
1.8 Product names and trademarks...................................................................................... 7
1.8.1 Trademark of Beckhoff Automation GmbH .................................................... 7
1.9 Copyright notice .............................................................................................................. 7

2 Safety notes .............................................................................................................................. 8

2.1 Preliminary information ................................................................................................... 8
2.2 Target group ................................................................................................................... 8
2.3 Network security and access protection ......................................................................... 8
2.4 Designated use ............................................................................................................... 8

3 Introduction............................................................................................................................... 9
3.1 Short designation ............................................................................................................ 9
3.2 Content of this document ................................................................................................ 9
3.3 MOVISUITE® engineering software ............................................................................... 9

4 Industrial Ethernet networks – Basics ................................................................................. 10

4.1 TCP/IP addressing and subnetworks............................................................................ 10
4.2 MAC address ................................................................................................................ 10
4.3 IP address..................................................................................................................... 10
4.4 Network class................................................................................................................ 11
4.5 Subnetwork mask ......................................................................................................... 11
4.6 Standard gateway ......................................................................................................... 12
4.7 DHCP (Dynamic Host Configuration Protocol) ............................................................. 12

5 PROFINET networks – Recommendations........................................................................... 13

5.1 Network components .................................................................................................... 13
5.2 Maximum line depth...................................................................................................... 14
5.3 Network load ................................................................................................................. 14

6 Engineering access of the devices ....................................................................................... 15

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7 Operating characteristics with the PROFINET..................................................................... 16

7.1 PROFINET interface ..................................................................................................... 16
7.1.1 The integrated Ethernet switch .................................................................... 16
7.2 Device description file ................................................................................................... 17
7.3 Process data configuration ........................................................................................... 18
7.3.1 MOVIDRIVE® technology (fieldbus card CFN21A)....................................... 18

Manual – MOVI-C® Devices 3

 Table of contents

7.3.2 Electronics cover DFC.. ............................................................................... 18

7.4 PROFINET alarms ........................................................................................................ 19
7.5 PROFINET configuration with topology recognition...................................................... 21
7.6 PROFINET IRT communication.................................................................................... 21
7.7 Web server.................................................................................................................... 21

8 Control with MOVIKIT® software modules............................................................................ 22

8.1 MOVIKIT® software modules ....................................................................................... 22
8.1.1 MOVIKIT® Velocity Drive software module................................................... 23
8.1.2 MOVIKIT® Positioning Drive software module.............................................. 24

9 Setting parameters using the SEW_SPA function block .................................................... 25

9.1 Function block library .................................................................................................... 25
9.2 Function block interface ................................................................................................ 26
9.2.1 Inputs ........................................................................................................... 26
9.2.2 Outputs......................................................................................................... 27

10 PROFIsafe................................................................................................................................ 28
10.1 MOVISAFE® CS..A safety cards .................................................................................. 28
10.2 Device description file of MOVISAFE® CS..A safety cards .......................................... 28
10.3 Process data profile of MOVISAFE® CS..A safety cards ............................................. 29
10.3.1 Process data profile of the MOVISAFE® CSB51A safety card ..................... 29
10.3.2 Process data profile of the MOVISAFE® CSB21A and MOVISAFE® CSB31A
safety cards .................................................................................................. 30
10.3.3 Process data profile of the MOVISAFE® CSS21A and MOVISAFE® CSS31A
safety cards .................................................................................................. 31
10.4 F-periphery-data component of the safety card ............................................................ 31

11 Startup with PROFINET/PROFIsafe....................................................................................... 34

11.1 Setting IP address parameters ..................................................................................... 34
11.2 Connecting engineering PC and application inverter.................................................... 34
11.3 Integrating the application inverter into a PROFINET network ..................................... 36
11.4 Configuring the fieldbus stations................................................................................... 37
11.4.1 Integrating and configuring an application inverter in the PROFINET network..
37
11.4.2 Assigning the PROFINET device name ....................................................... 39
11.5 Configuring the application inverter in MOVISUITE® ................................................... 41
11.5.1 Scanning the network for devices ................................................................ 41
11.5.2 Applying the application inverter to MOVISUITE® ........................................ 42
11.5.3 Configuring a safe communication channel ................................................. 46
11.6 Checking the process data transfer .............................................................................. 48
11.6.1 Checking process data in the MOVIKIT® diagnostic monitor ....................... 48
11.6.2 Checking process data in MOVISUITE®....................................................... 50
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11.7 Checking safe communication ...................................................................................... 51

12 Procedure for device replacement........................................................................................ 53

12.1 MOVIDRIVE® technology (fieldbus card CFN21A) ...................................................... 53
12.2 Electronics cover DFC.. ................................................................................................ 54

Index ........................................................................................................................................ 55

4 Manual – MOVI-C® Devices

 General information
About this documentation 1
1 General information
1.1 About this documentation
This documentation is an integral part of the product. The documentation is intended
for all employees who perform work on the product.
Make sure this documentation is accessible and legible. Ensure that persons respon-
sible for the systems and their operation as well as persons who work with the product
independently have read through the documentation carefully and understood it. If you
are unclear about any of the information in this documentation, or if you require further
information, contact SEW‑EURODRIVE.

1.2 Content of the documentation

The descriptions in this documentation apply to the current software/firmware version
at the time of publication. When new versions of software/firmware are installed, the
descriptions may differ. In this case, contact SEW‑EURODRIVE.

1.3 Other applicable documentation

This documentation supplements the operating instructions of the associated product.
Use this document only in connection with the operating instructions.
Observe the following applicable documentation:
• "MOVIDRIVE® technology Application Inverters" operating instructions
• "MOVIDRIVE® technology Application Inverters" product manual
• "MOVIDRIVE® modular Application Inverters" operating instructions
• "MOVIDRIVE® system Application Inverters" operating instructions
• "Mechatronic Drive Unit MOVIGEAR® performance MGF..-DFC-C (PROFINET IO,
EtherNet/IP™, Modbus TCP)" operating instructions
• "MOVIDRIVE® modular/system/technology MOVISAFE® CS..A Safety Card"
manual
• "MOVI-C® Decentralized Electronics MOVISAFE® CSB51A Safety Card" manual
Always use the latest edition of documentation and software.
The SEW‑EURODRIVE website (www.sew‑eurodrive.com) provides a wide selection
of documents for download in various languages. If required, you can also order prin-
ted and bound copies of the documentation from SEW‑EURODRIVE.
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Manual – MOVI-C® Devices 5

 General information
1 Structure of the warning notes

1.4 Structure of the warning notes

1.4.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.

Signal word Meaning Consequences if disregarded

DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envi-
ronment
INFORMATION Useful information or tip: Simplifies
handling of the product.

1.4.2 Structure of section-related safety notes

Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:

SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.

Meaning of the hazard symbols

The hazard symbols in the safety notes have the following meaning:

Hazard symbol Meaning

General hazard

Warning of automatic restart

1.4.3 Structure of embedded safety notes

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Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
SIGNAL WORD Type and source of hazard. Possible consequence(s) if disregar-
ded. Measure(s) to prevent the hazard.

6 Manual – MOVI-C® Devices

 General information
Content of the documentation 1
1.5 Content of the documentation
This documentation contains additional safety-related information and conditions for
operation in safety-related applications.

1.6 Decimal separator in numerical values

In this document, a period is used to indicate the decimal separator.
Example: 30.5 kg

1.7 Rights to claim under limited warranty

Read the information in this documentation. This is essential for fault-free operation
and fulfillment of any rights to claim under limited warranty. Read the documentation
before you start working with the product.

1.8 Product names and trademarks

The brands and product names in this documentation are trademarks or registered
trademarks of their respective titleholders.

1.8.1 Trademark of Beckhoff Automation GmbH

EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff
Automation GmbH, Germany.

1.9 Copyright notice

© 2019 SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica-
tion, distribution or any other use of the whole or any part of this documentation is
strictly prohibited.
25869132/EN – 03/2019

Manual – MOVI-C® Devices 7

 Safety notes
2 Preliminary information

2 Safety notes
2.1 Preliminary information
The following general safety notes serve the purpose of preventing injury to persons
and damage to property. They primarily apply to the use of products described in this
documentation. If you use additional components, also observe the relevant warning
and safety notes.

2.2 Target group

Software specialist Any work with the software may only be performed by a qualified specialist. Special-
ists in the context of this documentation are persons who have the following qualifica-
tions:
• Appropriate instruction
• Knowledge of this documentation and other applicable documentation
• SEW‑EURODRIVE recommends additional training for products that are operated
using this software.
The above-mentioned persons must have the authorization expressly issued by the
company to operate, program, configure, label, and ground devices, systems, and cir-
cuits in accordance with the standards of safety technology.

2.3 Network security and access protection

A bus system makes it possible to adapt electronic drive technology components to
the particulars of the machinery within wide limits. There is a risk that a change of pa-
rameters that cannot be detected externally may result in unexpected but not uncon-
trolled system behavior and may have a negative impact on operational safety, system
availability, or data security.
Ensure that unauthorized access is prevented, especially with respect to Ethernet-
based networked systems and engineering interfaces.
Use IT‑specific safety standards to increase access protection to the ports. For a port
overview, refer to the respective technical data of the device in use.

2.4 Designated use

This document describes the general startup procedure for MOVI‑C® devices on a
PROFINET controller using one device design as an example.
Use the device-independent MOVISUITE® engineering software to start up and config-
ure the axes.
Unintended or improper use of the product may result in severe injury to persons and
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damage to property.

8 Manual – MOVI-C® Devices

 Introduction
Short designation 3
3 Introduction
3.1 Short designation
The following short designations are used in this document.

Type designation Short designation

MOVI‑C® device Device
Fieldbus card CFN21A Fieldbus interface
Electronics cover DFC.. Fieldbus interface
Higher-level controller PLC
®
MOVISUITE standard MOVISUITE®

3.2 Content of this document

This document describes the following:
• Starting up the inverter using the fieldbus interface PROFINET at a Siemens con-
troller
• Setting parameters using the SEW-SPA function block

MOVISUITE
®
engineering
software

3.3 MOVISUITE® engineering software

The MOVISUITE® engineering software is the operating platform for all MOVI-C® hard-
ware and software components.
The following engineering tasks can be conveniently performed with MOVISUITE®:
• Project planning
• Startup
• Parameter setting
• Programming
• Diagnostics
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Manual – MOVI-C® Devices 9

 Industrial Ethernet networks – Basics
4 TCP/IP addressing and subnetworks

4 Industrial Ethernet networks – Basics

4.1 TCP/IP addressing and subnetworks
The address of the TCP/IP protocol is set using the following parameters:
• MAC address
• IP address
• Subnet mask
• Standard gateway
The addressing mechanisms and subdivision of the TCP/IP networks into subnet-
works are explained in this chapter to help you set the parameters correctly.

4.2 MAC address

The MAC (Media Access Controller) address is the basis for all address settings. The
MAC address is a worldwide unique 6‑byte value (48 bits) assigned to the Ethernet
device. The MAC address of Ethernet devices from SEW‑EURODRIVE is 00-0F69-xx-
xx-xx.
The MAC address is difficult to handle for larger networks. This is why freely as-
signable IP addresses are used.

4.3 IP address
The IP address is a 32-bit value that uniquely identifies a node in the network. An IP
address is represented by 4 decimal numbers separated by decimal points.
Each decimal number stands for 1 byte (8 bits) of the address and can also be repres-
ented using binary code:

Exemplary IP address: 192.168.10.4

Byte Decimal Binary
1 192 11000000
2 168 10101000
3 10 00001010
4 4 00000100
The IP address comprises a network address and a node address.
The part of the IP address that denotes the network and the part that identifies the
node is determined by the network class and the subnet mask.
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10 Manual – MOVI-C® Devices

 Industrial Ethernet networks – Basics
Network class 4
4.4 Network class
The first byte of the IP address determines the network class and as such represents
the division into network address and node address:

Range of val- Network Example: Complete Meaning

ues class network address
(byte 1 of the
IP address)
10 = Network address
0 – 127 A 10.1.22.3
1.22.3 = Node address
172.16 = Network address
128 – 191 B 172.16.52.4
52.4 = Node address
192.168.10 = Network address
192 – 223 C 192.168.10.4
4 = Node address
Node addresses that consist only of zeros or ones are not permitted. The smallest ad-
dress (all bits are zero) describes the network itself and the largest address (all bits
are 1) is reserved for the broadcast.
This rough division is not sufficient for a number of networks. The networks also use
an explicit, adjustable subnet mask.

4.5 Subnetwork mask

A subnet mask is used to divide the network classes into even finer sections. Like the
IP address, the subnet mask is represented by 4 decimal numbers separated by
decimal points.
Each decimal number stands for 1 byte (8 bits) of the subnet mask and can also be
represented using binary code:

Exemplary subnet mask: 255.255.255.128

Byte Decimal Binary
1 255 11111111
2 255 11111111
3 255 11111111
4 128 10000000
The binary representation of the IP address and the subnet mask shows that in the
subnet mask, all bits of the network address are set to 1 and only the bits of the node
addresses have the value 0:

IP address: 192.168.10.129 Subnet mask: 255.255.255.128

Bytes 1 – 4 Bytes 1 – 4
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11000000 11111111
Network address 10101000 11111111
00001010 11111111
Node address 10000001 10000000

Manual – MOVI-C® Devices 11

 Industrial Ethernet networks – Basics
4 Standard gateway

The class C network with the network address 192.168.10 is further subdivided into
the following 2 networks by the subnet mask 255.255.255.128:

Network address Node addresses

192.168.10.0 192.168.10.1 – 192.168.10.126
192.168.10.128 192.168.10.129 – 192.168.10.254
The network nodes use a logical AND operation for the IP address and the subnet
mask to determine whether there is a communication partner in the same network or
in a different network. If the communication partner is in a different network, the stand-
ard gateway is addressed for passing on the data.

4.6 Standard gateway

The standard gateway is also addressed via a 32-bit address. The 32-bit address is
represented by 4 decimal numbers separated by decimal points.
Exemplary standard gateway: 192.168.10.1
The standard gateway establishes a connection to other networks. A network node
that wants to address another node uses a logical AND operation of the IP address
and subnet mask to determine whether the node is in the same network. If this is not
the case, the network node addresses the standard gateway (router), which must be
part of the actual network. The standard gateway then takes on the job of transmitting
the data packages.

4.7 DHCP (Dynamic Host Configuration Protocol)

Instead of setting the 3 parameters IP address, subnet mask and standard gateway
manually, they can be assigned automatically by a DHCP server in the Ethernet net-
work.
The IP address is assigned based on a table in the DHCP server. The table contains
an assignment of MAC addresses to IP addresses.

25869132/EN – 03/2019

12 Manual – MOVI-C® Devices

 PROFINET networks – Recommendations
Network components 5
5 PROFINET networks – Recommendations
PROFINET (Process Field Network) is the communication standard for the automa-
tion of PROFIBUS and PROFINET International (PI).
The modular range of functions makes PROFINET a flexible solution for all applica-
tions and markets. The following applications can be implemented using PROFINET:
• Applications for production and process automation
• Safety applications
• Applications for the spectrum of drive technology through to isochronous motion
control applications

INFORMATION
When planning and starting up a PROFINET network, observe the information and
regulations of the PROFIBUS user organization (PNO) as well as of
PROFIBUS and PROFINET International (PI).

For detailed information on technical information about PROFINET, white papers,

planning and installation notes and guidelines, refer to the homepage of
PROFIBUS and PROFINET International (PI) → www.profibus.com.
This chapter describes the most important conditions to be observed for planning and
operating a PROFINET network. The list is not complete.

5.1 Network components

Observe the following when selecting the network components of a PROFINET net-
work:
• Use only industry-standard and PROFINET compliant network components.
• Use only managed switches.
• The managed switch must support VLAN tagging according to IEEE802.1Q.
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Manual – MOVI-C® Devices 13

 PROFINET networks – Recommendations
5 Maximum line depth

5.2 Maximum line depth

The following table shows the maximum line depth with store and forward switches:

Refresh time Maximum line depth

ms
1 7
2 14
4 28
8 58
The following table shows the maximum line depth with cut-through switches:

Refresh time Maximum line depth

ms
1 64
2 100
4 100
8 100

5.3 Network load

The following table shows the generated cyclical real-time network load per
PROFINET device. A PROFINET packet size of 60 bytes and a PROFINET payload of
100 Mbit/s is assumed.

Refresh time Network load

ms %
1 0.86
2 0.43
4 0.22
8 0.11
When planning the PROFINET network, adhere to the following limit values for the
network load for cyclical real-time communication in order to provide for sufficient re-
serves for expansions and in particular for NRT communication.

Network load Recommendation

< 20% No action required.
20% – 50% Check the planned network load.
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> 50% Reduce the network load.

14 Manual – MOVI-C® Devices

 Engineering access of the devices
6
6 Engineering access of the devices
The following table shows the access options from an engineering PC to the various
devices.

Connection: Via the Ethernet interface of the PC Connection to device Device

Ethernet connection cable RJ45/RJ45, industry standard X40/X41 • MDX modular
X30 IN/X30 OUT • MDX system
RJ45 plug connector • MDX technology
CFN21A
Ethernet connection cable RJ45/M12, industry standard X4233_1/X4233_2 ...DFC.0..
M12 plug connector,
4‑pin, female, D‑coded
Ethernet connection cable RJ45/Mini IO, industry stand- X42/X43 ...DFC.1..
ard Mini IO plug connector

Connection: Via the USB interface of the PC Connection to device Device

Cable Interface ad- Cable
PC – USM21A apter USM21 – device
RJ10/RJ10 connec- X31 • MDX modular
tion cable, length: • MDX system
RJ10 plug connector
USM21A 3 m1)
• ... DFC..
Part number:
RJ10/M12 connec- X4141 • ... DFC..2)
2831449
USB 2.0 con- tion cable, length: • MMF3..2)
M12 plug connector,
nection cable1) 3 m, part number:
4‑pin, female, A‑coded
28111680
RJ10/D‑sub connec- X32 • MDX technology
tion cable, length: CFN21A
D‑sub plug connector,
1.5 m, part number: • MMF3..2)
9‑pin, male
18123864
1) Included in the delivery of the interface adapter
2) Plug connector available as an option

Connection: Via the USB interface of the PC Connection to device Device

Cable Keypad Cable
PC – CBG21A CBG21A – device
D‑sub/RJ10 connec- X31 • MDX modular
CBG21A
tion cable, length: • MDX system
Part number: RJ10 plug connector
3 m, part number:
28238133 28117832 • ... DFC..
USB‑A/
USB‑2.0 mini‑B D‑sub/M12 connec- X41X41 • ... DFC..1)
connection tion cable, length:
M12 plug connector, • MMF3..1)
25869132/EN – 03/2019

cable, length: 3 m, part number:

3 m, part num- 4‑pin, female, A‑coded
28117840
ber: 25643517
(or CBG11A, part Directly plugged X32 • MDX technology
number: CFN21A
D‑sub plug connector,
28233646 9‑pin, male • MMF3..1)
1) Plug connector available as an option

Manual – MOVI-C® Devices 15

 Operating characteristics with the PROFINET
7 PROFINET interface

7 Operating characteristics with the PROFINET

The device is a PROFINET device. The device can be integrated into the PROFINET
network as a PROFIsafe device using the safety cards MOVISAFE® CSB..A and
CSS..A.

7.1 PROFINET interface

For features supported by the PROFINET interface, refer to the chapter "Technical
data" in the operating instructions of the respective device.
The device is connected to the other network stations, using a category 5, class D
twisted-pair cable in accordance with IEC 11801, edition 2.0.

INFORMATION
According to IEEE 802.3, 200 Edition, the maximum cable length for
10 MBaud/100 MBaud Ethernet (10BaseT/100BaseT) between 2 network nodes is
100 m.

7.1.1 The integrated Ethernet switch

The device is equipped with an integrated 2 port Ethernet switch for connecting the
fieldbus technology. The following network topologies are supported:
• Tree topology
• Star topology
• Line topology
• Ring topology

Switch latency time

The number of industrial Ethernet switches connected in line impacts the telegram
runtime. The latency time of the Ethernet switch delays the telegram runtime of tele-
grams passing through the devices.
The integrated switch operates using the cut-through method. The latency time is
about 5.5 µs.

Auto-crossing
The two ports leading out of the Ethernet switch have auto-crossing functionality. You
can use both patch and crossover cables to connect to the next Ethernet node.

Auto-negotiation
The baud rate and duplex mode are negotiated by both Ethernet nodes when estab-
lishing the connection. For this purpose, both Ethernet ports of the Ethernet connec-
25869132/EN – 03/2019

tion support an auto-negotiation functionality and work with a baud rate of either
100 Mbit or 10 Mbit in full duplex or half duplex mode.

16 Manual – MOVI-C® Devices

 Operating characteristics with the PROFINET
Device description file 7
7.2 Device description file

INFORMATION
A modified device description file can cause malfunctions in the device.
Do not change or expand entries in the device description file. SEW‑EURODRIVE
assumes no liability for malfunctions of the device caused by a modified device de-
scription file.

A requirement for the proper functioning of the device with fieldbus interface
PROFINET is that the matching device description file (GSDML file) is used in the en-
gineering tool of the PROFINET controller. The file contains all the relevant data for
engineering and for the data exchange of the device.
You find the latest version of the file description file on the homepage of
SEW‑EURODRIVE → www.sew-eurodrive.com. Go to [Online Sup-
port] > [Data & Documents] > [Software] and search for "GSDML file".
The following table shows the names of the device description files of the individual
devices:

Device Device description file

Electronics cover DFC.. GSDML-V2.33-SEW-MOVI-C-Decentral-
ized-Electronics-yyyymmdd-rrrrrr
MOVIDRIVE® technology MDX../fieldbus GSDML-V2.33-SEW-MOVI-C-
card CFN21A MOVIDRIVE-yyyymmdd-rrrrrr
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Manual – MOVI-C® Devices 17

 Operating characteristics with the PROFINET
7 Process data configuration

7.3 Process data configuration

The device is controlled via the process data channel. Process data words are
mapped in the I/O or peripheral area of the PLC (PROFINET controller) and can be
addressed as usual.
The assignment of the PROFINET slot model differs depending on the device family.

7.3.1 MOVIDRIVE® technology (fieldbus card CFN21A)

In the MOVIDRIVE® technology application inverter with CFN21A fieldbus card, the
process data words are divided according to the PROFINET slot model as follows:

Slot Process data module

F‑module I/O (4/3 bytes)
for the MOVISAFE® CSB..A safety card
1
F‑module I/O (5/6 bytes)
for the MOVISAFE® CSS..A safety card
Module I/O (05 words)
for the MOVIKIT® Velocity Drive software module
Module I/O (08 words)
2
for the MOVIKIT® Positioning Drive software module
Module I/O 01 – 16 (number of process data words according to
the configuration of the device)

7.3.2 Electronics cover DFC..

In the electronics cover DFC.., the process data words are divided according to the
PROFINET slot model as follows:

Slot Process data module

F‑module I/O (4/3 bytes)
1
for the MOVISAFE® CSB..A safety card
Module I/O (05 words)
for the MOVIKIT® Velocity Drive software module
Module I/O (08 words)
2
for the MOVIKIT® Positioning Drive software module
Module I/O 01 – 16 (number of process data words according to
the configuration of the device)
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18 Manual – MOVI-C® Devices

 Operating characteristics with the PROFINET
PROFINET alarms 7
7.4 PROFINET alarms
The fieldbus interface supports diagnostics alarms in the event of a device fault. Dia-
gnostics alarms are disabled in the delivery state of the device. You can enable dia-
gnostics alarms in the TIA Portal engineering tool in the device view.
Proceed as follows:
1. In the device overview, select slot 0 of the device.
2. Enable the diagnostics alarm in the "Module parameters" section in the inspector
window (bottom area of the editor).

28345778699

ð Fault messages of the device (fault number and description of the fault) are re-
ported as diagnostics alarm and are displayed as text in the module dia-
gnostics.
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Manual – MOVI-C® Devices 19

 Operating characteristics with the PROFINET
7 PROFINET alarms

3. For safe communication via PROFIsafe, the diagnostics alarm can be enabled ad-
ditionally for the integrated safety card. To do so, select slot 1 of the device in the
device overview.
4. Enable the diagnostics alarm in the "Module parameters" section in the inspector
window (bottom area of the editor).

28345785227

ð Fault messages of the safety card (fault number and description of the fault)
are reported as diagnostics alarm and are displayed as text in the module dia-
gnostics.

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20 Manual – MOVI-C® Devices

 Operating characteristics with the PROFINET
PROFINET configuration with topology recognition 7
7.5 PROFINET configuration with topology recognition
The device supports the topology recognition feature of PROFINET.

7.6 PROFINET IRT communication

The device supports the IRT communication feature of PROFINET (Isochronous Real-
time).

7.7 Web server

You can reach the web server via the following address → http://IP address of the
device
The web server contains the following information:
• Device data
• Operating status
• Process data
• Network statistics

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Manual – MOVI-C® Devices 21

 Control with MOVIKIT® software modules
8 MOVIKIT® software modules

8 Control with MOVIKIT® software modules

Users can configure the flexible process data interface of the devices individually. In
this way, users are granted maximum flexibility but they also need detailed knowledge
of the device, the parameters, and the configuration options.

INFORMATION
Process data words with SIMATIC S7 data lengths of 3 bytes or more than 4 bytes
must be transferred via the system functions SFC14 and SFC15 due to data consist-
ency.

MOVIKIT®
software
modules

8.1 MOVIKIT® software modules

SEW‑EURODRIVE provides preconfigured software modules for standard automation
technology tasks.
MOVIKIT® software modules offer the following advantages:
• Reduced startup time
• Defined, tested scope of functions
• Standardized process data interface
• Sample modules and sample projects for the engineering tool TIA Portal
Further sample modules and sample projects for other engineering tools are avail-
able on request.
The software modules can be taken into operation using the MOVISUITE® engineering
software. This allows for easy and fast startup without detailed knowledge of how to
configure the process data and setpoints of the device.

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22 Manual – MOVI-C® Devices

 Control with MOVIKIT® software modules
MOVIKIT® software modules 8
8.1.1 MOVIKIT® Velocity Drive software module
MOVIKIT® Velocity Drive includes the functions of a speed-variable drive.
For information on the software module, refer to the "MOVIKIT® Positioning Drive / Ve-
locity Drive" manual.
You find a sample project for the engineering tool TIA Portal at the homepage of
SEW‑EURODRIVE → www.sew-eurodrive.com. Go to [Online Support] > [Data &
Documents] > [Software] and search for "Movikit".

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Manual – MOVI-C® Devices 23

 Control with MOVIKIT® software modules
8 MOVIKIT® software modules

8.1.2 MOVIKIT® Positioning Drive software module

MOVIKIT® Positioning Drive includes the functions of a positioning-capable drive. The
following operating modes are supported:
• Jog mode
• Speed control
• Referencing
• Linear positioning
• Modulo positioning
For information on the software module, refer to the "MOVIKIT® Positioning Drive / Ve-
locity Drive" manual.
You find a sample project for the engineering tool TIA Portal at the homepage of
SEW‑EURODRIVE → www.sew-eurodrive.com. Go to [Online Support] > [Data &
Documents] > [Software] and search for "Movikit".

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24 Manual – MOVI-C® Devices

 Setting parameters using the SEW_SPA function block
Function block library 9
9 Setting parameters using the SEW_SPA function block
The SEW_SPA function block is used for the communication between PLC and lower-
level devices of SEW‑EURODRIVE by means of the Smart Parameter Access (SPA)
protocol. The SPA protocol is the successor of the SMLP protocol (Simple MOVILINK®
Protocol) of SEW‑EURODRIVE.
Advantages of the function block:
• Simple engineering of MOVI‑C® devices
• Communication via PROFIBUS and PROFINET
• The parameters are read and written via acyclical communication

9.1 Function block library

Different versions of the function block library are available for use in the various
SIMATIC controller series:

Controller Function block library

S7‑1200 SEW_SPA_TIA_S71200_Lib_V1.3
S7‑1500 SEW_SPA_TIA_S71500_Lib_V1.3
S7‑300/S7‑400 SEW_SPA_TIA_S7300_S7400_Lib_V1.3
In order to use the respective function block library SEW_SPA_TIA_S7.._Lib_V1.3 in
a TIA Portal project, you first have to dearchive the library.
Proceed as follows:
1. From the menu of the TIA Portal, select [Extras] > [Global libraries] > [Dearchive
library].
ð Once you have dearchived the library, you can use the SEW_SPA function block.
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Manual – MOVI-C® Devices 25

 Setting parameters using the SEW_SPA function block
9 Function block interface

9.2 Function block interface

9.2.1 Inputs

Parameters Type Default value Range of values Description

Req BOOL False – Rising edge that starts the read/write
request.
Reset BOOL False – TRUE = Function block reset
RdWrt BOOL False – Read/write request:
• FALSE = Read
• TRUE = Write
HwID HW_IO or 16#00 – Hardware ID of the device:
WORD • HW_IO for PLC S7‑1200/
S7‑1500
• WORD for PLC S7‑300/SP‑400
Device no. INT 0 0–7 Number of the device used for rout-
ing.
Index WORD 16#00 2000h – 27FFh Index for reading and writing para-
meters in the device
Subindex BYTE 16#00 – Subindex for reading and writing pa-
rameters in the device
DataIn DWORD 16#00 – Data that are sent. The data are only
required for a write request. They
are ignored for a read request.

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26 Manual – MOVI-C® Devices

 Setting parameters using the SEW_SPA function block
Function block interface 9
9.2.2 Outputs

Parameters Type Default value Range of values Description

Done BOOL False – Indicates that the request has been
executed.
Busy BOOL False – Indicates that the request is currently
being processed.
Error BOOL False – Indicates that an error has occurred
while processing the request.
The displayed error consists of the
following parameters:
• Status
• Error_Class
• Error_Code
Status DWORD 16#0000 – Status information of the function
blocks SFB52 (RDEC) and SFB53
(WRREC) of the system function
• 16#0000 = Request successfully
executed
• 16#1010 = SPA read error
• 16#1011 = SPA write error
• 16#1012 = Wrong SPA TID
(transaction ID)
Error_Class BYTE 16#00 – 16#04 = SPA error
Error_Code DWORD 16#00 – • 16#00 = Unspecified (unspe-
cified error)
• 16#01 = Unknown command
• 16#02 = Invalid index
• 16#03 = Invalid subindex
• 16#04 = Invalid frame
• 16#05 = Not init (in preparation)
• 16#06 = Timeout
DataOut DWORD 16#00 – Receive data of the read request
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Manual – MOVI-C® Devices 27

 PROFIsafe
10 MOVISAFE® CS..A safety cards

10 PROFIsafe
The IEC 61508‑compliant PROFIsafe technology PROFIBUS and PROFINET has
been developed under International (PI) and is worldwide established. PROFIsafe has
become the international standard IEC 61784‑3‑3‑3. PROFIsafe is independent of the
communication method and provides cost-effective and flexible functional safety. It
covers the entire communication path from the sensor over the controller to the actu-
ator and integrates safety and standard communication on one cable (black channel
principle).

MOVISAFE
® CS..A
safety
cards

10.1 MOVISAFE® CS..A safety cards

The following table shows the features of the MOVISAFE® CS..A safety cards as well
as the drive safety functions they support.

MOVISAFE® CS..A F-DI F-DO Standstill Motion 2nd encoder con- PROFIsafe
nection
(not safe)
CSB51A – – STO, SS1c – – Yes
CSB21A 4 – STO, SS1c – – Yes
CSB31A 4 2 STO, – Yes Yes
SS1c, SBC
CSS21A 4 2 STO, SOS, SS1, SS2, SLS, – Yes
SS1c, SBC SSR, SLA, SSM, SLI,
SDI
CSS31A 4 2 STO, SOS, SS1, SS2, SLS, Yes Yes
SS1c, SBC SSR, SLA, SSM, SLI,
SDI

Device
description
fileCS..A
of
MOVISAFE
®
safety
cards

10.2 Device description file of MOVISAFE® CS..A safety cards

Different entries must be selected from the device description file (GSDML file) for
MOVISAFE® CS..A safety cards:
The following table shows the assignment of the matching PROFIsafe module (entry
from the device description file GSDML file) to the respective MOVISAFE® CS..A
safety card:

MOVISAFE® CS..A PROFIsafe module

CSB51A F I/O module (4/3 bytes)
CSB21A F I/O module (4/3 bytes)
CSB31A F I/O module (4/3 bytes)
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CSS21A F I/O module (6/5 bytes)

CSS31A F I/O module (6/5 bytes)

28 Manual – MOVI-C® Devices

 PROFIsafe
Process data profile of MOVISAFE® CS..A safety cards 10
INFORMATION
If you use a PROFIsafe controller according to PROFIsafe specification version V2.6,
then you have to use PROFIsafe modules with the suffix "V2.6". Else you can use
PROFIsafe modules without this suffix.

Process
data
of profile
MOVISAFE
® CS..A
safety
cards

10.3 Process data profile of MOVISAFE® CS..A safety cards

The drive safety functions STO, SS1, SBC, SOS, SS2, SLS, SSR, SLA, SSM are ex-
ecuted via the fieldbus in a "low-active" manner.
If a parameterized drive safety function is not to be executed, then the respective bit in
the process output data of the F‑controller must be "TRUE".
For a detailed description of the process data, refer to the manual of the respective
safety card.

10.3.1 Process data profile of the MOVISAFE® CSB51A safety card

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Manual – MOVI-C® Devices 29

 PROFIsafe
10 Process data profile of MOVISAFE® CS..A safety cards

10.3.2 Process data profile of the MOVISAFE® CSB21A and MOVISAFE® CSB31A safety cards

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30 Manual – MOVI-C® Devices

 PROFIsafe
F-periphery-data component of the safety card 10
10.3.3 Process data profile of the MOVISAFE® CSS21A and MOVISAFE® CSS31A safety cards

28362681995

10.4 F-periphery-data component of the safety card

While compiling the configuration tool (HW Config), the system automatically gener-
ates an F periphery data component (DB) for each safety card. The F periphery DB of-
fers the user an interface in which he or she can evaluate or control variables in the
safety program.
The symbolic name consists of the invariable prefix "F", the start address of the F peri-
phery, and the name entered in the object properties during configuration for the F
periphery (e.g.: F00008_198).
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Manual – MOVI-C® Devices 31

 PROFIsafe
10 F-periphery-data component of the safety card

The following table shows the F periphery DB of the safety card:

Address Symbolic Data type Function Presetting

name
(Variable)
Variables DBX0.0 "F00008_198" BOOL 1: Activate pas- 0
that the user sivation
(PASS_ON)
can control.
DBX0.1 "F00008_198" BOOL 1: Acknowledg- 1
ment required
(ACK_NEC)
for reintegra-
tion with safety
card
DBX0.2 "F00008_198" BOOL 1: Acknowledg- 0
(ACK_REI) ment for rein-
tegration
DBX0.3 "F00008_198" BOOL Variable for re- 0
parameteriza-
(IPAR_EN)
tion (not sup-
ported by the
safety card).
Variables DBX2.0 "F00008_198" BOOL Run passiva- 1
that the user tion
(PASS-OUT)
can read.
DBX2.1 "F00008_198" BOOL 1: Substitute 1
values are out-
(QBAD)
put
DBX2.2 "F00008_198" BOOL 1: Acknowledg- 0
ment required
(ACK_REQ)
for reintegra-
tion
DBX2.3 "F00008_198" BOOL Variable for re- 0
(IPAR_OK) parameteriza-
tion (not sup-
ported by the
safety card).
DBB3 "F00008_198" BYTE Service inform- -
ation
(DIAG)
PASS_ON With the PASS_ON variable, you can activate a passivation of the safety card. Passiv-
ation of the F periphery takes place provided that PASS_ON = "1".
ACK_NEC After resolving an error, the safety card is reintegrated depending on the setting of the
variable ACK_NEC.
• ACK_NEC = 0: Automatic reintegration.
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• ACK_NEC = 1: Automatic reintegration following acknowledgment by the user.

32 Manual – MOVI-C® Devices

 PROFIsafe
F-periphery-data component of the safety card 10
WARNING
Impermissible parameterization of the variable ACK_NEC = 0.
Severe or fatal injuries
• The parameterization of the variable ACK_NEC = 0 is permitted only if automatic
reintegration is safe for the respective process.
• Check if automatic reintegration is permitted for the respective process.

ACK_REI In order to reintegrate the safety card after the fault has been corrected, user acknow-
ledgment with positive edge at the variable ACK_REI is required. Acknowledgement is
only possible if variable ACK_REQ = 1.
ACK_REQ The F control system sets ACK_REQ = 1 after all faults in the data exchange with the
safety card have been corrected. After successful acknowledgement, the F control
system sets ACK_REQ to "0".
PASS_OUT The variable PASS_OUT indicates whether there is a passivation of the safety card.
Substitute values are output.
QBAD Error in the data exchange with the safety card. Indicates passivation. Substitute val-
ues are output.
DIAG For service information purposes, the variable DIAG supplies non-failsafe information
about faults that have occurred in the F control system. For further information, refer to
the relevant F control system manual.
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Manual – MOVI-C® Devices 33

 Startup with PROFINET/PROFIsafe
11 Setting IP address parameters

11 Startup with PROFINET/PROFIsafe

Startup is described in detail by way of an example. In the example, a
MOVIDRIVE® technology application inverter is integrated into a PROFINET network.
The other MOVI‑C® devices are taken into operation in the same way.

11.1 Setting IP address parameters

You can set the IP address parameters of the MOVIDRIVE® technology application in-
verter as follows:
• Using an engineering tool for PROFINET, such as TIA Portal (see "Integrating and
configuring an application inverter in the PROFINET network" (→ 2 37))
• Using the MOVISUITE® engineering software (see "Configuring the application in-
verter in MOVISUITE®" (→ 2 41))

11.2 Connecting engineering PC and application inverter

The engineering PC can be connected with the application inverter in several ways:
Connection via the industrial Ethernet network

F 01
X32 US1
E

23 5 6

BF
S1
BC D

4
A

78 9

F 01
E

23 5 6
BC D

S2
4

X40
A

78 9

RUN ERR L/A

X41

L/A

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34 Manual – MOVI-C® Devices

 Startup with PROFINET/PROFIsafe
Connecting engineering PC and application inverter 11
Connection via USM21A interface adapter to the engineering interface of the applica-
tion inverter

USB X32

CAN/RS485
USB
F 01
X32 US1

23 5 6
BF
S1

BC D

4
A
78 9

F 01

23 5 6
BC D
S2

4
X40

A
78 9

RUN ERR L/A

X41

L/A

26573221899

Connection via CBG21A/CBG11A keypad as USB interface

USB USB

F 01
X32 US1

23 5 6
BF
S1

BC D

4
A
78 9

F 01

23 5 6
BC D
S2

4
X40

A
78 9

RUN ERR L/A

X41

L/A

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Manual – MOVI-C® Devices 35

 Startup with PROFINET/PROFIsafe
11 Integrating the application inverter into a PROFINET network

11.3 Integrating the application inverter into a PROFINET network

The following device topology is used in the example:
• Higher-level controller SIMATIC S7
• MOVIDRIVE® technology MDX90AT
• USM21A interface adapter
The following figure is a schematic representation of the device topology:
[1]

[2]

[3] [4] [5]

USB X32

CAN/RS485
USB

F01
X32 US1

B C DE

23
BF
S1

45 6
A
789

F01

B C DE

23
S2

45 6
X40

A
789

RUN ERR L/A

X41

L/A

[6]
25711776907

[1] DC 24 V supply voltage

[2] Fieldbus connection
[3] USB connection cable, type USB A‑B
[4] USM21A interface adapter
[5] Interface cable with RJ10 connector and 9-pin D‑sub connector
[6] MOVIDRIVE® technology

For configuration and startup of the devices, the following tools are used:
• MOVISUITE® for the MOVI‑C® devices from SEW‑EURODRIVE
• TIA Portal (SIMATIC STEP 7) from Siemens for the PLC
The application inverter is integrated into the PROFINET network in several process
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steps:
• "Configuring the fieldbus stations" (→ 2 37)
• "Configuring the application inverter in MOVISUITE®" (→ 2 41)

36 Manual – MOVI-C® Devices

 Startup with PROFINET/PROFIsafe
Configuring the fieldbus stations 11
11.4 Configuring the fieldbus stations
In the exemplary project, the following devices are the fieldbus stations:
• The PLC is the PROFINET controller.
• The MOVIDRIVE® technology application inverter is the PROFINET device.
The devices are configured in the following tools:
• MOVISUITE®
• TIA Portal, version V14
The fieldbus stations are configured in several process steps:
• "Integrating and configuring an application inverter in the PROFINET net-
work" (→ 2 37)
• "Assigning the PROFINET device name" (→ 2 39)

11.4.1 Integrating and configuring an application inverter in the PROFINET network

The MOVIDRIVE® technology application inverter must be added to the TIA Portal
project, connected with the PLC, and configured.
During configuration, the application inverter is assigned a logical name, an IP ad-
dress, and process data with addresses.
Proceed as follows:
ü You have already downloaded the device description file (GSDML file) of the appli-
cation inverter from the SEW‑EURODRIVE website → www.sew-eurodrive.com
and saved it locally to the engineering PC.
1. Start the TIA Portal and create a new TIA Portal project.
2. Install the device description file in the TIA Portal.
3. Add the PLC to the project. Assign a PROFINET device name and enter the IP ad-
dress parameters of the PLC.
4. Insert the IO system at the PROFINET interface of the PLC.
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Manual – MOVI-C® Devices 37

 Startup with PROFINET/PROFIsafe
11 Configuring the fieldbus stations

5. Open the hardware catalog. Under "More field devices" > "PROFINET IO" >
"Drives" > "SEW-EURODRIVE" > "MOVI-C MOVIDRIVE", select the entry for
MOVIDRIVE® technology and assign this entry in the network view of the PLC.

28343981067

6. In the inspector window (lower editor section), enter the IP address parameters of
the application inverter in the "Ethernet addresses" section.
7. Assign a PROFINET device name to the application inverter. Make sure that the
PROFINET device name is identical with the device designation in the
MOVISUITE® project.
8. Add the required number of process data words from the hardware catalog using
drag and drop. Instead, you can add the process data words by double-clicking the
module in the device overview. They will be inserted at the proper slot automatical-
ly.

INFORMATION
Slot 1 is reserved for PROFIsafe. Only 1 PROFIsafe module can be plugged per ba-
sic unit.
You can add standard process data words to the device overview to slot 2 and
higher.
For the amount of process data words currently set in the application inverter, refer to
the MOVISUITE® engineering software. For further information on the assignment of
25869132/EN – 03/2019

process data words, refer to the chapter "Process data configuration" (→ 2 18).

38 Manual – MOVI-C® Devices

 Startup with PROFINET/PROFIsafe
Configuring the fieldbus stations 11

28344065291

11.4.2 Assigning the PROFINET device name

Data (PROFINET device name, IP address, standard process data) that have been
assigned to the fieldbus stations during configuration are first only defined in the
TIA Portal project on the engineering PC. Only if the project is loaded to the PLC, the
data is transferred to the PLC and activated.
Proceed as follows:
ü You have configured the MOVIDRIVE® technology application inverter.
1. Load the project to the PLC using the programming interface used.
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Manual – MOVI-C® Devices 39

 Startup with PROFINET/PROFIsafe
11 Configuring the fieldbus stations

2. If the status LED BF of the application inverter lights up red (bus error) after having
transferred the TIA Portal project to the PLC, then you have to assign the specified
PROFINET device name to the application inverter. To do so, right-click to open
the context menu of the application inverter and assign the device name.
ð A window with settings for assigning a name is displayed.

28344069003

3. Select the PROFINET device name of the application inverter.

4. Set the used programming interface of the application inverter and refresh the list
of stations.
5. Select the application inverter and assign a device name. This overwrites the sug-
gested name of the device description file (GSDML file).
ð Once you have successfully assigned the PROFINET device name, the appli-
cation inverter returns the status "OK". The status LED BF goes out.
6. Save the TIA Portal project.
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40 Manual – MOVI-C® Devices

 Startup with PROFINET/PROFIsafe
Configuring the application inverter in MOVISUITE® 11
Configuring
the
application
inverter in
MOVISUITE
®

11.5 Configuring the application inverter in MOVISUITE®

The MOVIDRIVE® technology application inverter is configured in several process
steps:
• "Scanning the network for devices" (→ 2 41)
• "Applying the application inverter to MOVISUITE®" (→ 2 42)
• "Configuring a safe communication channel" (→ 2 46)

11.5.1 Scanning the network for devices

Proceed as follows:
ü The connection between engineering PC and MOVIDRIVE® technology application
inverter is established using the USM21A interface adapter.
1. Start MOVISUITE®.
2. Create a new MOVISUITE® project from a network scan.

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Manual – MOVI-C® Devices 41

 Startup with PROFINET/PROFIsafe
11 Configuring the application inverter in MOVISUITE®

3. Activate the network type "USB" and the slide switch "Scan". Apply the settings
and perform the network scan.
ð If you are connected with the application inverter via another interface, select
the matching network type.

17827427979

4. Apply the settings and perform the network scan.

11.5.2 Applying the application inverter to MOVISUITE®

The MOVIDRIVE® technology application inverter is detected during the network scan.
Proceed as follows:
ü You have started a network scan.
1. Apply the scanned device to MOVISUITE®.

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42 Manual – MOVI-C® Devices

 Startup with PROFINET/PROFIsafe
Configuring the application inverter in MOVISUITE® 11
2. If necessary, load the device data into the MOVISUITE® project. Confirm the mes-
sage stating that the device data has been successfully transferred.
ð The device is displayed in one of the MOVISUITE® views. The display depends
on the view you used when closing MOVISUITE® for the last time:
ð The combined network and function view shows all connected devices detected
during the network scan.

25761192331

ð The function view has 2 views. The tree view shows an overview of the entire
project. The circle view shows the current node as a large circle in the center of
the workspace.
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Manual – MOVI-C® Devices 43

 Startup with PROFINET/PROFIsafe
11 Configuring the application inverter in MOVISUITE®

3. To toggle between the MOVISUITE® views, click the "Network" tab.

4. If required, you can assign a name to the application inverter. The device will then
be shown in the MOVISUITE® project under this name. It is important that this
name is identical with the PROFINET device name you have already assigned to
the device in the TIA Portal. If you choose another name, you also change the as-
signed PROFINET device name and a bus error might occur.

INFORMATION
To ensure that the device name of the application inverter is compliant both with
PROFINET and IEC61131, SEW‑EURODRIVE recommends using a name that
starts with a letter and does not contain any spaces or control characters (hyphen,
underscore, period, colon, comma, slash, backslash).
When the MOVISUITE® project is imported into TIA Portal, then TIA Portal converts
the name of the application inverter according to an internal algorithm. A name accor-
ding to the defined naming conventions ensures that the application inverter appears
under the same name in the various tools.
If a name according to the naming conventions is not possible, select a
PROFINET‑compliant name. In this case, the IEC61131 compliance is automatically
created by MOVISUITE®.

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44 Manual – MOVI-C® Devices

 Startup with PROFINET/PROFIsafe
Configuring the application inverter in MOVISUITE® 11
5. SEW‑EURODRIVE recommends to use MOVIKIT® software modules. MOVIKIT®
software modules contain ready-made and verified drive and application functions
that allow for taking into operation all kinds of drive tasks quickly and conveniently.
Load the matching MOVIKIT® software module into the application inverter.

26574131723

6. If you do not use a MOVIKIT® software module, you have to configure the process
data source and the process data manually. To do so, open the configuration of
the application inverter and set the process data source.
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Manual – MOVI-C® Devices 45

 Startup with PROFINET/PROFIsafe
11 Configuring the application inverter in MOVISUITE®

7. Configure the process data (setpoints and actual values) in the application in-
verter.
8. Save the MOVISUITE® project.

11.5.3 Configuring a safe communication channel

If control to a device with integrated safety card is performed via PROFIsafe, you have
to configure the safe communication channel.

INFORMATION
This example describes the procedure for a configured and approved
MOVISAFE® CSS21A safety card. Configuration of the safety card is described in the
MOVIDRIVE® modular/system/technology MOVISAFE® CS..A Safety Card" manual.

MOVISUITE® provides the following functions for safety cards:

• Starting up safety-related drive safety functions
• Reading and writing safety-related F‑parameters, such as F_iPar_CRC,
F_WD_Time, etc.
• Diagnosing PROFIsafe communication by monitoring F process data
• Diagnosing the PROFIsafe device (e.g. status messages and error messages)
Proceed as follows:
1. Start the Assist CS.. tool.

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46 Manual – MOVI-C® Devices

 Startup with PROFINET/PROFIsafe
Configuring the application inverter in MOVISUITE® 11
2. Select the F‑protocol PROFIsafe and enter the F‑address (F_Dest_Add).

28376910731

INFORMATION
The watchdog time (F_WD_Time) is set in the engineering tool of the PROFIsafe
controller.

3. Parameterize the required drive safety function.

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28376916491

ð In the example, the SSx drive safety function is parameterized.

4. Transfer the data from the Assist CS.. tool to the MOVISUITE® project.

Manual – MOVI-C® Devices 47

 Startup with PROFINET/PROFIsafe
11 Checking the process data transfer

11.6 Checking the process data transfer

• If you use a MOVIKIT® software module, you can check the transfer of process
data in a MOVIKIT® diagnostic monitor.
"Checking process data in the MOVIKIT® diagnostic monitor" (→ 2 48)
• If you do not use a software module, you can access the process data buffer of the
device in the MOVISUITE® engineering software.
"Checking process data in MOVISUITE®" (→ 2 50)

11.6.1 Checking process data in the MOVIKIT® diagnostic monitor

All MOVIKIT® software modules are equipped with a diagnostic monitor to allow for
quick startup and checking the control as well as the application. In addition to monitor
mode, the diagnostic monitor also provides a control mode that can be used to control
the functions of the software module in MOVISUITE®.

WARNING
Risk of injury due to unexpected device behavior (such as movements of the drive)
in control mode or when changing the operating mode. Limits and locking specified
by the PLC might be ineffective in control mode.
Death, severe injuries or damage to property
• Make sure that the motor cannot be started in an uncontrolled manner in control
mode or when changing the operating mode. Inhibit the inverter for this purpose.
• Block access to the potential hazard zone. Use available safety equipment.

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48 Manual – MOVI-C® Devices

 Startup with PROFINET/PROFIsafe
Checking the process data transfer 11
Proceed as follows:
1. In MOVISUITE®, open the configuration of the application inverter. Next open the
"MOVIKIT® diagnostics" menu under "Diagnostics".

9007227081518859

ð At the start, diagnostics is in monitor mode.

2. To toggle between control mode and monitor mode, click the [On/off] button.
ð In monitor mode, you can monitor the process data of the fieldbus interface.
ð In control mode (PC control), the process data via fieldbus interface are dis-
abled which means the process data can be specified using the user interface
of MOVIKIT® diagnostics. The data are sent to the application inverter automati-
25869132/EN – 03/2019

cally and continuously and take effect immediately.

Manual – MOVI-C® Devices 49

 Startup with PROFINET/PROFIsafe
11 Checking the process data transfer

11.6.2 Checking process data in MOVISUITE®

Proceed as follows:
1. In MOVISUITE®, open the configuration of the application inverter.
2. Check the setpoint input of the controller.

27718990603

3. Check the actual values of the drive.

25869132/EN – 03/2019

27718994187

50 Manual – MOVI-C® Devices

 Startup with PROFINET/PROFIsafe
Checking safe communication 11
11.7 Checking safe communication

INFORMATION
The safety program in this example only serves to explain the test run of drive safety
functions and is not part of a safety program specified by SEW‑EURODRIVE.

The safe process data cannot be controlled directly. This is why a safety program with
the following functions must be created:
• Re-integrating the safe communication node, that has been passivated by the
drive safety functions, in the safe communication after fault acknowledgment.
• Deactivating drive safety functions. Only in deactivated safety operation, some
measures for eliminating errors of the safety program are switched off to enable
data of the safety program to be changed via watch tables.
Proceed as follows:
1. In the TIA Portal project, select the main safety block Main_Safety_RTG1
[FB1].
2. Add the F-module with the following access functions to the safe communication
node:
ð Re-integrate the safe communication node: Use the variables ACK_REQ (ac-
knowledgment required for reintegration) and ACK_REI (acknowledgment for
reintegration) from the F‑periphery database.
ð Deactivate the drive safety function: Assign a flag to the corresponding safe
process output data word. A safe process output data word cannot be directly
addressed. This is why the safe process output data word is switched by a flag
(memory area to store temporary results).
ð Acknowledge fault: Assign a flag to the corresponding safe process output data
word.
25869132/EN – 03/2019

Manual – MOVI-C® Devices 51

 Startup with PROFINET/PROFIsafe
11 Checking safe communication

21019213451

ð In the example, flags are assigned to the safe process output data 0.0 (drive
safety function STO) and 0.7 (fault acknowledgment).
3. Compile the TIA Portal project and load the project to the PLC.

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52 Manual – MOVI-C® Devices

 Procedure for device replacement
MOVIDRIVE® technology (fieldbus card CFN21A) 12
12 Procedure for device replacement
When starting up a device, the following relevant data and settings are stored automa-
tically on the replaceable memory module:
• All drive parameters
• Parameterized device functions
• MOVIKIT® software module with startup settings
• Fieldbus settings
• IP address settings
When replacing a device, insert the replaceable memory module in the new device of
the same design. All data and settings are the applied when the device is restarted.
The PLC detects the device without additional measures (PROFINET controller).

MOVIDRIVE
® technolo
gy (fieldbus
card
CFN21A)

12.1 MOVIDRIVE® technology (fieldbus card CFN21A)

The following figure shows the position of the replaceable memory module in a
MOVIDRIVE® technology application inverter:

F01
B C DE

23
456
A

789

F01
B C DE

23
456
A

789

[2]
[1] 1
2
3
4
5
6
7
8
9

1
2
3
4
5
6

1
2
3
4
5

27835546379

[1] Replaceable memory module

[2] Memory module slot
25869132/EN – 03/2019

Manual – MOVI-C® Devices 53

 25869132/EN – 03/2019
The following figure shows the position of the replaceable memory module in a DFC..

28156512267
[2]
On
S1 1 2 3 4 1 2 3 4 S2
On

Type: DFC20A-0020-503-A-000/001/SBA
S0#: 01.7430154505.0001.18
Eingang/Input Ausgang/Output
D-76646 Bruchsal U= AC 3x380...500V U= 3x0V...Uinput
I= AC 1.9A I= AC 2.0A
Made in Germany f= 50...60Hz Imax= AC 6.0A
f= 0...599Hz
T= -25°C...+40°C ML 03
Status: 00 00 00 00 00 00 00 00 00
00 00 00 00 00 00 00 00 00

Replaceable memory module

Memory module slot
Procedure for device replacement

Electronics cover DFC..

electronics cover.

[1]

Manual – MOVI-C® Devices

[1]
[2]
Electronics cover DFC..

12.2
12

54
 Index

Index
A Ethernet net
Ethernet switch............................................... 16
Auto-crossing ...................................................... 16
Network topologies......................................... 16
Auto-negotiation .................................................. 16
Ethernet switch .................................................... 16
C Auto-crossing ................................................. 16
Cable length between network stations............... 16 Auto-negotiation ............................................. 16
Configuring fieldbus stations ............................... 37 Switch latency time......................................... 16
Configuring the fieldbus stations ......................... 37 F
Content of this document ...................................... 9
Fieldbus card CFN21A
Copyright notice .................................................... 7
Device description file .................................... 17
Creating a safety program ................................... 51
Process data .................................................. 18
D F-module
Decimal separator ................................................. 7 Defining the number of process data words... 37
Designated use ..................................................... 8 Diagnostics interrupt....................................... 19
Device description file Process data .................................................. 18
Electronics cover DFC.................................... 17 F-periphery access of the safety card in the TIA
Portal
Fieldbus card CFN21A ................................... 17
F-periphery-data component of the safety card
MOVISAFE® CS..A safety cards .................... 28 ....................................................................... 31
Device replacement............................................. 53 Function block library .......................................... 25
Device topology example .................................... 36
H
DHCP
Description ..................................................... 12 Hazard symbols
Diagnostics interrupt............................................ 19 Meaning............................................................ 6
Documents, applicable .......................................... 5
I
Dynamic Host Configuration Protocol, see DHCP
....................................................................... 12 IP address ........................................................... 10
E IP address parameters ........................................ 10
Application inverter setting ............................. 37
Electronics cover DFC.. IRT communication ............................................. 21
Device description file .................................... 17
M
Process data .................................................. 18
Embedded safety notes......................................... 6 MAC address....................................................... 10
Engineering access Maximum line depth ............................................ 14
Control cabinet devices .................................. 15 MOVI-C® devices
MOVI-C® decentralized drive technology ....... 15 Diagnostics interrupt....................................... 19
Engineering PC connection Engineering access ........................................ 15
via Ethernet network....................................... 34 MOVIDRIVE® technology
25869132/EN – 03/19

via interface adapter....................................... 34 Example topology in the PROFINET network 36

via keypad ...................................................... 34 Integrating in PROFINET network.................. 37
Engineering software............................................. 9 Integrating into MOVISUITE® ......................... 42
EtherCAT® PROFINET name ........................................... 42
Beckhoff trademark .......................................... 7 MOVIKIT® Positioning Drive ................................ 24
Process data .................................................. 18

Manual – MOVI-C® Devices 55

 Index

MOVIKIT® software modules ............................... 22 Network components...................................... 13

MOVIKIT® Velocity Drive ..................................... 23 Network load .................................................. 14
Process data .................................................. 18 Process data .................................................. 18
MOVISAFE® CS..A safety cards PROFIsafe module
Device description file .................................... 28 Configuring safe communication .................... 46
Process data .................................................. 29 Defining the number of process data words... 37
MOVISAFE® CS..A Diagnostics interrupt....................................... 19
Device description file .................................... 28 Process data .................................................. 18
Process data .................................................. 29 R
MOVISUITE® ......................................................... 9
Applying application inverter .......................... 42 Rights to claim under limited warranty .................. 7
Creating a project ........................................... 41 S
Scanning network........................................... 41
Safe communication
N Configure........................................................ 46
Network class ...................................................... 11 Creating a safety program.............................. 51
Network components........................................... 13 Diagnostics interrupt....................................... 19
Network load ....................................................... 14 Safety notes
Notes Bus systems ..................................................... 8
Designation in the documentation .................... 6 Designation in the documentation .................... 6
Meaning of the hazard symbols ....................... 6 Meaning of the hazard symbols ....................... 6
Preliminary information..................................... 8
O
Structure of embedded..................................... 6
Other applicable documentation............................ 5 Structure of section-related .............................. 6
P Section-related safety notes .................................. 6
Setting parameters for drive safety functions ...... 46
PLC SEW_SPA function block .................................... 25
Configure........................................................ 37 Interface: Inputs.............................................. 26
Loading project............................................... 39 Interface: Outputs........................................... 27
Process data ....................................................... 18 Short designation in the document ........................ 9
Checking in MOVISUITE® .............................. 50 Signal words in safety notes.................................. 6
Checking in the diagnostic monitor ................ 48 Standard gateway ............................................... 12
Defining the number of words ........................ 37 Subnet mask ....................................................... 11
MOVISAFE® CS..A safety cards .................... 29 Switch latency time.............................................. 16
Selecting source............................................. 42
T
Special aspects of data lengths...................... 22
Product names ...................................................... 7 Target group .......................................................... 8
PROFINET alarms............................................... 19 TCP/IP protocol
PROFINET name Description ..................................................... 10
Assign............................................................. 39 DHCP ............................................................. 12
25869132/EN – 03/19

Conventions ................................................... 42 IP address ...................................................... 10

PROFINET network............................................. 13 MAC address.................................................. 10
Connecting network stations .......................... 16 Network class ................................................. 11
Device topology example ............................... 36 Standard gateway .......................................... 12
Integrating an application inverter .................. 37 Subnet mask .................................................. 11
Maximum line depth ....................................... 14

56 Manual – MOVI-C® Devices

 Index

TIA Portal Trademarks ........................................................... 7

Assigning a PROFINET name........................ 39 Twisted pair cable ............................................... 16
Creating a safety program.............................. 51 U
Integrating an application inverter into the net-
work................................................................ 37 Use, designated .................................................... 8
Loading the project to the PLC....................... 39 W
Topology recognition ........................................... 21
Web server .......................................................... 21
25869132/EN – 03/19

Manual – MOVI-C® Devices 57

SEW-EURODRIVE—Driving the world

SEW-EURODRIVE GmbH & Co KG

Ernst-Blickle-Str. 42
76646 BRUCHSAL
GERMANY
Tel. +49 7251 75-0
Fax +49 7251 75-1970
sew@sew-eurodrive.com
www.sew-eurodrive.com