Electrical Measurement Course Overview
Electrical Measurement Course Overview
Class:-Second Year
Polytechnic Wing
Vision
To become benchmark technical Institute where education is for next generation & everyone is
committed to delivering competent human resource for prosperity and well-being mankind.
Mission
To prepare competent engineers, technocrats and responsible citizens for engineering profession
through development of technical skills and create an environment that increases the involvement
and commitment of all stake holders for continuous improvement in performance and quality.
Engineering Wing
Vision
To be the benchmarked Institute of excellence in technical education and research, committed
to deliver competent human resource for prosperity and well being of the society.
Mission
To impart the state of art technical education for generating engineers competent with
fundamentals, design, analysis and investigation approach capable of handling modern
tools.
To inculcate strong ethical and moral values in students to work in team for environment
and sustainable development.
To strengthen communication, management skills and continuous learning attitude in
young engineers dedicated for collaborative research for society through industry
interactions.
Course Syllabus
Unit 1
Unit 2
Unit 3
3.3 Construction and working of Resistance measurement meters: Ohm meter, Digital
Megger, Digital earth tester.
3.4 Construction and working of meter used for synchronization: Frequency meter,
Synchroscope and Phase sequence indicator.
3.5 Function generator: Basic block diagram, function of each block and applications.
3.7 Digital storage Oscilloscope: Basic block diagram, function of each block.
Essentials:-
Precision and Accuracy:- It should offer precise measurement and high accuracy.
Ease of reading:- Digital instruments display values directly on a numerical display, eliminating
the need to interpret needle positions.
Versatility:- Digital instruments can be programmed, store data, and connect remotely for
monitoring and control.
Compactness:- Digital instruments can be installed on a panel or DIN rail, and some models are
very compact
Advantages :-
Accuracy: Digital instruments are generally more accurate than analog instruments because they
have fewer moving parts.
Ease of use: Digital instruments are easy to read and free from parallax errors.
Calculations: Digital instruments can perform complex calculations and transfer data to a
computer.
Cost: Digital instruments are often less expensive than mechanical instruments.
3.2 Construction and working of digital Meters-ammeter, Voltmeter and Multimeter, Clamp-
on meter, L-C-R meter, Power factor meter and Tachometer (Contact and Non-contact).
Digital multimeter:-
Measurement of Resistance −
In the resistance range, the Digital Multimeter operates by measuring the voltage across the
externally connected resistor, resulting from a current flowing through it from a calibrated internal
current source
Current Measurement
In DC Current Mode − The drop across an internal calibrated shunt is measured directly by the
Analog to Digital Converter (ADC).
In AC Current Mode − After AC to DC conversion, the drop across the internal calibrated shunt is
measured by the ADC.
Measurement of Voltage
AC Voltage Mode − The applied input voltage is fed through a calibrated, compensated attenuator,
to a full-wave rectifier followed by a ripple reduction filter. The resulting DC is fed to analog to
digital converter (ADC) and finally to the display system.
DC Voltage Mode - The applied input voltage directly fed to ADC to convert it into digital form.
Clamp on meter:-
3.3 Construction and working of Resistance measurement meters: Ohm meter, Digital Megger,
Digital earth tester.
3.4 Construction and working of meter used for synchronization: Frequency meter,
Synchroscope and Phase sequence indicator.
Frequency meter
Amplifier: The signal whose frequency is to be measured is first amplified and supplied to the
schmitt trigger.
Schmitt Trigger: The schmitt trigger convert the signal into square wave having fast rise and fall
time.The square wave is then differentiated and clipped. Each pulse is proportional to each cycle of
unknown signal
Start – Stop gate: When the gate is open input pulses are allowed to pass through it.The counter is
now start counting the pulses. When gate is closed input pulses are not allowed to pass through
it.The counter is now stop counting the pulses.
Counter and display: The number of pulses during the period gate is open are counted by counter.If
the interval between start and stop condition is known the freuency of unknown signal is measured.
Synchroscope
State and explain working of phase sequence indicator with suitable sketch.
Ans:
There are two types of phase sequence indicators and they are:
(a) Rotating type (b) Static type.
a) Rotating type
It Consists of three star connected coils mounted 1200 apart in space with three ends brought out and
marked R-Y-B as shown in figure.
An aluminum disc is mounted on the top of coils. The coils produce rotating magnetic field, when three
phase windings are energized by three phase supply.
Which sweeps the stationary aluminum disc and produces eddy emf induced in the disc which
a) Resistive transducers- Linear and Angular potentiometers, strain gauge, load cell.
b) Capacitive transducer.
A transducer is an electronic device that converts signal from one form to another.
o Active transducers operate on receiving an external electric current. This current is known
as an excitation signal. This signal is modified into an output signal. For example, an LED is
an active transducer because on receiving electrical current it converts the electrical energy
into light energy.
o Passive transducers operate on receiving an external signal, which they then convert into an
electrical signal. For example, an LVDT (Linear Variable Differential Transformer) converts
rectilinear motion into electrical energy.
On the basis of the role of the transducing element, transducers are divided into:
o Primary transducers are generally the transducers that respond to external stimulation and
general output for that signal. The output is generally a change in any factor affecting the
secondary transducer.
o Secondary transducers are the ones that convert the output of the primary transducer into an
electrical signal.
o Analog transducers: These transducers produce an output signal that is proportional to the
input signal. Examples include potentiometers, variable resistors, and strain gauges.
o Digital transducers: These transducers produce an output signal that is in digital form.
Examples include encoders, photo-interrupters, and hall effect sensors
Write one example of each type: (i) Active transducer (ii) Primary transducer. (iii) Electrical
transducer. (iv) Digital transducer.
Potentiometer is a passive component that works on moving the slider across the full length of the
conductor. The input supply voltage is applied to the entire length of the resistor. The output
voltage is measured as voltage drop between fixed and movable contact. The slider is adjusted
manually over the resistive strip to change the resistance value from zero to a higher value.When
the resistance changes, the current flowing through circuit changes. Hence according to Ohm‘s
law, the resistive material also changes.
Linear Potentiometer is a passive component that works on moving the slider across the full
length of the conductor.
Rotary potentiometer uses a rotational mechanism to alter the point of contact that exists between
the circular resistor and the wiper terminal
2) Strain gauge
As we know that the resistance is directly dependent on the length and cross-sectional area of a
conductor, which is given by
R= ρL/A
Where,
‗R‘= Resistance
ρ = resistivity
‗L‘ = Length
Working :
When an object gets stretched within its limits of elasticity and does not break permanently, it
becomes thinner and longer, resulting in high electrical resistance.
If an object is compressed and does not deform, but, broadens and shortens, results in decreased
electrical resistance. The values obtained after measuring the electrical resistance of a gauge helps
to understand the amount of stress-induced.
The excitation voltage is applied at the input terminals of a gauge, while the output is read at the
output terminals
Applications
In the field of mechanical engineering development.
To measure the stress generated by machinery.
In the field of component testing of aircraft like; linkages, structural damage etc.
3) Load Cell
A load cell, also known as a force transducer or force sensor, works by converting a mechanical
force into an electrical signal. Strain gauge load cells: Use strain gauges to detect
measurements. The gauges are bonded to a beam or structural member that deforms when weight is
applied.
The working principle of a load cell depends on the type of load cell, but generally involves the
following steps:
1. Deformation
When a force is applied to the load cell, the spring element or beam deforms slightly.
The deformation of the spring element or beam causes the shape of the strain gauges attached to it
to change.
3. Electrical signal
The change in the shape of the strain gauges is measured as a change in electrical signal.
b) Capacitive transducer.
The equations below express the capacitance between the plates of a capacitor Where A – overlapping area of
plates in m2
d – the distance between two plates in
meter
ε – permittivity of the medium in F/m
εr – relative permittivity
ε0 – the permittivity of free space
The capacitive transducer is used for measuring the displacement, pressure and other physical
quantities. It is a passive transducer that means it requires external power for operation. The
capacitive transducer works on the principle of variable capacitances. The capacitance of the
capacitive transducer changes because of many reasons like overlapping of plates, change in
distance between the plates and dielectric constant.
The capacitive transducer contains two parallel metal plates. These plates are separated by the
dielectric medium which is either air, material, gas or liquid. In the normal capacitor the
distance between the plates are fixed, but in capacitive transducer the distance between them are
varied. As the distance between two plates is changes, value of capacitance is also changes.
The capacitive transducer uses the electrical quantity of capacitance for converting the mechanical
movement into an electrical signal. The input quantity causes the change of the capacitance which
is directly measured by the capacitive transducer.
The design and construction of RVDT is similar to LVDT. The only difference is the shape of
the core in transformer windings. LVDT uses the soft iron core to measure the linear
displacement whereas RVDT uses the Cam-shaped core (Rotating core) for measuring the
angular displacement.
Case 1: When the core is at the Null position: When the core is at the null position then the
flux linkage with both the secondary windings will be the same. So the induced emf (Es1 and Es2
) in both the windings will be the same. Hence the Net differential output voltage E0= Es1 – Es2
will be zero (E0 = Es1 – Es2 = 0). It shows that no displacement of the core.
Case 2: When the core rotates in the clockwise direction: When the core of RVDT rotates in
the clockwise direction. Then, in this case, the flux linkage with S1 will be more as compared to
S2. This means the emf induced in S1 will be more than the induced emf in S2. Hence Es1 > Es2
and Net differential output voltage E0 = Es1 – Es2 will be positive. This means the output voltage
E0 will be in phase with the primary voltage.
Case 3: When the core rotates in the anti-clockwise direction: When the core of RVDT rotates
in the anti-clockwise direction. Then, in this case, the flux linkage with S2 will be more as
compared to S1. It means the emf induced in S2 will be more than the induced emf in S1. Hence
Es1 < Es2 and Net differential output voltage E0 = Es1 – Es2 will be negative. This means the
output voltage E0 will be in phase opposition (180 degrees out of phase) with the primary voltage.
Applications
LVDT
Working:-
An LVDT transducer comprises a coil former on to which three coils are wound.
The primary coil is excited with an AC current, and secondary coiil consist of two winding.
The excitation is applied to the primary winding and the armature assists the induction of
current in to secondary coils.
When the core is exactly at the center of the coil then the flux linked to both the secondary
winding will be equal. Due to equal flux linkage the secondary induced voltages (Vo1 &
Vo2) are equal but they have opposite polarities. Output voltage Vo is therefore zero.
This position is called ―null position‖
Now if the core is displaced from its null position toward sec1 then flux linked to sec1
increases and flux linked to sec2 decreases. Therefore Vo1 > Vo2 and the output voltage
of LVDT Vo will be positive
Similarly if the core is displaced toward sec2 then the Vo2 > Vo1 and the output voltage of
LVDT Vo will be negative
Applications
A piezoelectric transducer consists of quartz crystal which is made from silicon and oxygen
arranged in crystalline structure (SiO2).
When some mechanical pressure is applied across two faces of a quartz crystal, a voltage
proportional to the applied mechanical pressure appears across the crystal. Thus the potential
difference generated on the crystal due to its property.
Applied pressure causes change in physical dimension of crystal piece.
When a voltage is applied across the crystal surfaces, the crystal is distorted by an amount
proportional to the applied voltage. This phenomenon is known as the piezoelectric effect.
Application:
4.6 Pressure measurement: Pressure and its units, types - Absolute, Gauge, Atmospheric,
Vacuum.
Pressure is defined to be the amount of force exerted per area. P = F A So to create a large amount
of pressure, you can either exert a large force or exert a force over a small area (or do both).
➢ Gauge pressure
It is the pressure measured with the help of pressure measuring instrument’ in which
atmospheric temperature is taken as datum
➢ Absolute pressure
It is defined as total pressure including atmospheric pressure acting on a surface area
➢ Vacuum pressure
It is the pressure below the atmospheric pressure.
The pressure measurement using bourdon tube and LVDT is shown in the figure.
In this, the bourdon tube act as primary transducer and LVDT which follows the output of bourdon
tube act as a secondary transducer.
The bourdon tube senses the pressure and converts it into a displacement.
The free end of bourdon tube shows this displacement.
A cord is used to connect the free end of bourdon tube to the core of LVDT as shown in figure.
When the free end shows the displacement, the core of LVDT also moves.
This movement of core is proportional to the displacement of free end, which is proportional to the
applied pressure.
The LVDT gives analogues output which is a conversion of displacement into respective.
Flow means to move along stream as water does. Flow also means to circulate, as air does. Flow is
used as a noun to mean movement as if in a stream. Flow has several other senses as a verb and a
noun. When something flows, it moves like water in a stream.
Umits of Flow:-
Mass flow rate
The SI unit for mass flow rate is kilograms per second (kg/s). However, other units are often
used, such as ton/h or kg/h.
Volumetric flow rate
The SI unit for volumetric flow rate is cubic meters per second (m3/s). Other units include:
1. Standard cubic centimeters per minute (SCCM)
2. Cubic feet per second (ft3/s)
3. Gallons per minute (gpm)
4. Liters per second (L/s)
Define.
Laminar flow:-
When all the molecules of flow are parallel to each other, it is called Laminar flow.
Turbulent flow: -
The flow in which fluid flows in zig-zag manner and fluctuate irregularly in such a way that its velocity
changes irregularly, such type of flow is known as turbulent flow.
classification of flow transducers -Variable head flow meter, Variable area flow meter.
An Orifice Meter is basically a type of differential flow meter which is used to measure the rate of fluid flow
(mainly Liquids or Gases), using the Differential Pressure Measurement principle.
The orifice plate is being fixed at a section of the pipe, creates an obstruction to the flow by providing an
opening in the form of an orifice to the flow passage. Flow of any fluid passage through the plate.
Working :-
The fluid flows inside the Inlet section of the Orifice meter having a pressure P1.
As the fluid proceeds further into the Converging section, its pressure reduces gradually and it finally reaches
a value of P2 at the end of the Converging section and enters the cylindrical section.
The differential pressure sensor connected between the Inlet and the the Cylindrical Throat section of the
Orifice meter displays the difference in pressure (P1-P2).
This differential pressure is measured using U tube manometer is in direct proportion to the flow rate of the
liquid flowing through the Orifice meter.
Applications :-
Refineries
Water treatment plants,
Natural gas processing plants
Petrochemical plants
Oil filtration plants
Venturimeter:-
Working :-
1) It consists of a straight inlet section, a converging conical inlet section, a cylindrical throat and diverging
recovery cone.
2) Straight inlet section has same diameter as pipe. In converging conical inlet
3) In cylindrical throat, flow velocity will be maximum & static pressure will be minimum.
5) The pressure taps are located at straight edge section and at cylindrical throat where pressure is minimum
thus the maximum Pressure Gauges across this point.
6) As it has no sharp edges and does not project into fluid stream, it can be used to handle fluids with solid,
slurries, etc.
7) The cross-sectional area of fluid does not increase or decreases abruptly, so permanent pressure loss or
energy loss is very low as compared to orifice plate.
Applications:-
Measures and controls process flow in process industries (Process and Power Piping Industries).
Venturi Meters are used to monitor blood flow in the arteries in the medical field.
Rotameter:-
• When a flow starts in a pipeline and the fluid reaches the float, the buoyancy effect of fluid makes
the float lighter.
• The float has a density greater than that of flowing material so that the buoyancy effect alone is not
sufficient to lift the float. The float remains close until the pressure of flowing material (fluid flow or
Drag) + buoyancy effect of fluid exceeds the downward pressure due to the weight of the flow. The
float then rises and floats within the flowing medium (Pipe) in proportional to the flow rate
• The float reaches a stable position in the tube when the upward force exerted by the flowing fluid
equals the downward gravitational force exerted by the weight of the float.
• Increase in the flow rate causes the float to rise higher in the tube.Decrease in the flow rate causes
the float come down to the lower level
• The float gives reading on a calibrated scale and the flow rate can be determined.
Applications:-
Chemical, petrochemical, and pharmaceutical industries: Rotameters are used in high pressure
applications to measure aggressive, opaque, and non-conductive fluids.
Medical applications: Rotameters are used to measure oxygen flow in anesthesia systems and
hospital gas lines.
5.2 Methods of measurement of electrical flow meter:
It operates either by the absorption of acoustic energy as it travels from source to receiver or by
attenuation (frequency change) of a vibrating diaphragm face, oscillating at 35 to 40 KHz.
It operates by generating ultrasonic pulse and measuring the time it takes for the echo to return.
When an ultrasonic transmitter is mounted at top of the tank, the pulse travels in air at speed of 331
m/s at 0 0C.
The time of travel is an indication of depth of vapor space above the liquid in the tank. If ultrasonic
transmitter is mounted on bottom of tank, time of travel reflects the depth of liquid in tank and speed
of travel is function of what the liquid is. For water at 25 0C, an ultrasonic pulse travel at speed of
1496 m/s.
Thermocouple.
A thermocouple is made up of two dissimilar metals, joined together at one end, that produce a
voltage (expressed in millivolts) with a change in temperature. The junction of the two metals,
called the sensing junction, is connected to extension wires. Any two dissimilar metals may be
used to make a thermocouple.
A thermocouple works on the principle of the Seebeck effect, which states that when two
different metals are joined at one end and exposed to a temperature difference, an electromotive
force (EMF) is generated.
If one of two junctions heated then current flows in the circuit can be detected by meter.
Two junctions are shown junction p and q with their temperature T1 and T2.
See back Effect: When a pair of dissimilar metals are joined at one end (junction, J1) , and there is a
temperature difference between the joined ends and the open ends ( junction , J2 ), thermo-emf is
generated, which can be measured in the open ends ( J2 or cold junction).
Peltier Effect: The Peltier effect is a temperature difference created by applying a voltage between
two dis-similar metals connected to a sample of semiconductor material.
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