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CE 2103 (Engineering Materialy
 
CONCRETE
REFERRENCES
Properties of Concrete
by A.M. Neville
Advanced Concrete Technology-Constituent Materials
---~- by John Newman & Ban Seng Choo
Significance of Tests and Properties of Concrete and Concrete-Making
Materials
---~--by Joseph F. Lamond and James H. Pielert, Editors
Concrete-Microstructure, Properties, and Materials
-——-by P. Kumar Mehta & Paulo J. M. Monteiro
A Text Book of Engineering Materials
——Dr. M.A. Aziz
 
 
CONCRETE .
Concrete is defined in ASTM Terminology Relating to Concrete and Concrete Aggregates (C
125) as
‘A composite material that consists essentially of a binding medium within which are
embedded particles or fragments of aggregate.
Concrete = Binding materials. + _  InertMaterials + Water
(CementLime) _(Fine/Couirse* Aggregate)
In hydraulic cement concrete, the binder is formed from a mixture of hydraulic cement and
water.
Hydraulic-cement concretes are those most widely used in the United States and world-
wide.
Hydraulic cement
Hydraulic cement is defined in ASTM Terminology Related to Hydraulic Cement (C 219) as
“a cement that sets and hardens by chemical interaction with water and that is capable of
doing so under water.” Portland cement is the most important hydraulic cement
Concrete may be considered as being composed of four basic separate ingredients:
> Binding agent(cement/lime)
> -coarse aggregates
> fine aggregates
> water
Another way of looking at concrete is as a graded mixture of fine and coarse aggregates
held together by wetted cement. Stil another way of viewing conerete is. that the coarse
aggregates are held together by a mortar that is composed of cement, fine aggregates, and
water.
FUNCTION OF AGGREGATE IN CONCRETECE 2103 (Engineering Material)
The aggregate gives volume to the concrete, around the surface of which the binding
materials adheres in the form of a thin film. The voids in coarse aggregate are filled up with
fine aggregate and again the voids in fine aggregate are filled up with the binding materials.
Finally, the binding materials bind the individual units of aggregates into a solid mass with
the help of water.
FUNCTION OF WATER IN CONCRETE
> To wet the surface of aggregates to develop adhesion because the cement paste
adheres quickly and-satisfactorily to the wet surface of aggregates than to a dry surface.
> To prepare a plastic mixture of the various ingredients and to impart workability to
concrete to facilitate placing in the desired position
> Water is needed for the hydration of the cementing to set and harden during the period
of curing
QUALITY OF WATER
4 Mixing: water should not ‘contain undesirable organic substances or inorganic
constituents -in-excessive proportions. However, no standards explicitly prescribing
the quality of mixing water are available, partly because quantitative limits of harmful
constituents are-not known, but mainly because unnecessary restrictions could be
economically damaging,
+ The water should be fit for drinking. Such water very rarely contains dissolve
inorganic solids in excess of 2000 parts per million (ppm), and as a rule'less than
- 1000- ppm: For ‘a waterlcement ratio of 0.5, the latter content, corresponds toa
quantity. of -solids:-representing, 0,05% of the mass of cement and any effect of the
common solids would be small.
+4 Water with pH of 6.0 to 8.0.or possibly even 9, which does not taste salty is suitable
for use, but dark color or bad smell do not necessarily mean that deleterious
substances are present.
4 Natural water-that are slightly acid are harmless but water contain humic and other
organic acids may adversely affect the hardening of concrete. This water should be
tested before use.
4 The chloride content, SO3 content and alkali carbonates and bicarbonates of
Brackish water should not exceed 500 ppm, 1000 ppm, 1000 ppm respectively.
Water containing large quantities of chlorides tends to cause persistent dampness
and surface efflorescence. Such water should, therefore, not be used where
appearance of unreinforced concrete is of importance, or where a plaster finish is to
be applied. e Much more importantly, the presence of chlorides in concrete
containing embedded steel can lead to its corrosion.
4 Sea water has a total salinity of about 3.5% (78% of dissolved solid is NaCl and 15 %
of dissolved solid is MgCl. and MgSO,) and produces a slightly higher early strength
but a lower long-term strength; the loss of strength is usually no more than 15 % and
can therefore often be tolerated. Some tests suggest that sea water slightly
accelerates the setting time of cement; others show a substantial reduction in the
initial setting time but not necessarily in the final set. Generally, the effects on settingCE 2103 (Engineering Material)
aro unimportant if water is acceptable from strength considerations. The appendix to
BS 3148: 1980 suggests a tolerance of 30 minutes in the initial setting time
+ Tho water brought In by the aggregate (aggregate usually contains surface moisture)
should be free from harmful material
+. Impurities in water
* may interfere with the setting of the cement,
* may adversely affect the strength of the concrete or cause staining of its
surface,
* may lead to corrosion of the reinforcement.
In the construction of unreinforced concrete, water containing very high percentages of Salts
of sodium, potassium, calcium and magnesium used in making concrete containing Portland
coment blended with fly ash did not adversely affect the strength of concrete. However, no
information on long-term behavior is available. Biologically treated domestic waste water has
also been investigated for use as mixing water but much more information about the
variability of such water, health hazards and long-term behavior is required.
For these reasons, the suitability of water for mixing and curing purposes should be
considered. Clear distinction must be made between the quality of mixing water and the
altack on hardened concrete by aggressive waters. Indeed, some waters- which adversely
affect hardened concrete may be harmless or even beneficial
**** One ppm is equivalent to 1 milligram of something per liter of water (mg/l) or 1
milligram of something per kilogram soil (mg/kg).
TYPES OF CONCRETE
4 Based.on unit weight, concrete can be classified into three broad categories.
Normal-weight concrete
Concrete containing natural sand and gravel or crushed-rock aggregates, generally
weighing about'2400 kglm3 (4000 Ib/yd3), is called normal-weight concrete, and it is the
most commonly used concrete for structural purposes.
Lightwoight concrete
For applications Where a higher strength-to-weight ratio is desired, it is possible’ to
reduce the unit weight of concrete by using natural or pyro-processed aggregates with lower
bulk density, The term lightweight concrete is used for concrete that weighs less than about
1800 kg/m3 (3000 Ib/yd3).
Heavyweight concrete
Heavyweight concrete, used for radiation shielding, is a concrete produced from high-
density aggregates and generally weighs more than 3200 kg/m3 (5300 Ib/yd3)..
“"* Pyro processing is used (o increase. the economic value of ores, minerals,-waste and
related materials by changing their mechanical and/or chemical properties through the
addition or removal of heat.
4 Based on compressive strength, concrete can be classified into three broad
categories,
> Low-strength conoreto: less than 20 MPa (3000 psi)
Moderate-strangth concrete: 20 to 40 MPa (3000 to 6000 psi)
> High-strength concrete: more than 40 MPa (6000 psi)
-CE 2103 (Engineering Material)
Moderate-strength concrete also referred to as ordinary or normal concrete is used for
most structural work.
High-strength concrete is used for special applications. It is not possible here to list all
concrete types. There are numerous modified concretes which are appropriately named: for
example, fiber reinforced concrete, expansive-cement concrete, and latex-modified concrete.
Typical proportions of materials for producing low-strength, moderate strength, and high-
strength concrete mixtures with normal-weight aggregate are shown in Table below
 
Cement 336 510
Water 178 173
Fine aggregate 43. 390
Coarse aggregate 1032 872
(Cement paste proportion,
percent by mass a4
 
percent by volume
Water/cement by masi
rength, MPa
 
    
 
WORKABILITY
The ASTM C 125-93 definition .
"Property. determining the effort required to manipulate-a freshly mixed quantity’ of
concrete with minimum loss homogeneity" is called workability, :
The ACI definition of workability, given in ‘ACI.116R-9 :
Property of freshly mixed concrete or mortar which determines 'the ease and homogeneity
with which it-can be mixed, placed, consolidated, and finished is called workability
Workability of a concrete is a composite property with at least two main components, as
follows: fee 2 :
Consistency- indicates the mobility or flow ability of freshly mixed concrete
“Cohesiveness’ indicates the water-holding capacity (the opposite of bleeding) and the
coarse aggregate-holding capacity (the opposite of segregation)
Necessity for Sufficient Workability
Concrete must have workability such that compaction to maximum density is possible
with a reasonable amount of work or with the amount that are prepared to put in under given
conditions. The work done is used to overcome the friction between the individual particles in
the concrete and also between the concrete and the surface of the mould or of the
reinforcement. These two can be called internal friction and surface friction, respectively. In
addition, some of the work done is used in vibrating the mould or in shock and, indeed, in
vibrating those parts of the concrete which have already been fully consolidated. Thus the
work done consists ‘wasted part’ and ‘useful’ work, the latter as mentioned before,
comprising work done to overcome the internal friction and the surface friction, Because only
the internal friction is an intrinsic property of the mix, workability can be best defined as
the amount of useful internal work necessary to produce full compaction. The need for
compaction becomes apparent from a study of the relation between the degree of
Compaction and the resulting strength. The relation between the strength ratio and the
density ratio as shown in figure below(CE 2103 (Engineering Material)
 
 
 
ty Ret o
The above figure shows that the presence of voids in concrete greatly reduces its strength.
‘5% of voids can lower strength by as much as 30 per cent, and even 2 per cent voids can
result in a drop of strength of more than 10 %
Voids in concrete are in fact either bubbles of entrapped air or spaces left after excess
water has been removed. The volume of the latter depends primarily on the water/cement
ratio of the mix; to a lesser extent, there may be spaces arising from water trapped
underneath large particles of aggregate or undemeath reinforcement. The air bubbles, which
represent ‘accidental air i.e. voids within an originally loose granular material, are governed
by the grading of the finest particles in the mix and are more easily expelled from a wetter
mix than from a dry one. For any given method of compaction there may be optimum water
content of the mix at which the sum of the volumes of air bubbles and water space will be a
bined At this optimum water content the highest density ratio of the concrete would be
obtained.
  
Factors affecting Workability
Workable concrete is the one which exhibits very little internal friction between particle
and particle or which overcomes the frictional resistance offered by the formwork surface or
reinforcement contained in the. concrete with just the amount of compacting efforts
forthcoming. The factors helping concrete to have more. lubricating effect to reduce internal
fiction for helping easy compaction are given below:
Water Content .
Mix Proportions
* Size of Aggregates
‘Shape of Aggregates
Surface Texture of Aggregate
Grading of Aggregate
Use of Admixtures.
 
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Water Content
The higher the water content per cubic meter of concrete, the higher will be the
fluidity of concrete, which is one of the important factors affecting workability. At the
work site, supervisors who. are not well versed with the practice of making good concrete,
resort to adding. more water for increasing workability. This. practice is.often resorted: to
because this is one of the easiest corrective measures that can be taken at site. It should be
noted that from the desirability point of view, increase of water content is the last recourse to
be taken for improving the workability even in the case of uncontrolled concrete.
For controlled concrete one cannot arbitrarily increase the water content. In case, all
other steps to improve workabilty fail, only as last recourse the addition of more water can
be considered. More water can be added, provided a correspondingly higher quantity of
cement is also added to keep the water/cement ratio constant, so that the strength remains
the same.
Mix ProportionsCE 2103 (Engineering Material) +”
The higher the aggregate/cement ratio, the leaner is the concrete. In lean concrete, 1655
quantity of paste is available for providing lubrication, per unit surface area of aggregate and
hence the mobility of aggregate is restrained. On the other hand, in case of rich concrete
with lower aggregate/cemont ratio, more paste Is available to make the mix cohesive
and fatty to give better workability.
Size of Aggregate
The bigger the size of the aggregate, the less is the surface area and hence less amount
of water is required for wetting the surface and less matrix or paste is required for lubricating
the surface to reduce internal friction. For a given quantity of water and paste, bigger
size of aggregates will give higher workability within certain limits.
Shape of Aggregates
‘The shape of aggregates influences workability in good measure. Angular, elongated or
flaky aggregate makes the concrete very harsh when compared to rounded aggregates or
cubical shaped aggregates. Contribution to better workability of rounded aggregate will
come from the fact that for the given volume or weight it will have less surface area
and less voids than angular or flaky aggregate. Not only that, being round in shape, the
frictional resistance is also greatly reduced. This explains the reason why river sand and
gravel provide greater workability to concrete than crushed sand and aggregate. ,
‘The importance’ of shape of the aggregate will be of great significance in the case-of
present-day high-strength and high: performance concrete when we use very low wic in the
order-of about 0:25: We have already:talked about that in the years to come natural sand will
be exhausted or costly, ‘One has to.go for manufactured sand. Shape of crushed’sand as
available today is unsuitable but the’ modern crushers are-designed to yield-well shaped and
well graded aggregates. :
Surface Texture
The influence-of surface texture on workability is again due to the fact that the total
surface area of-rough textured: aggregate is more than the surface area of smooth rounded
aggregate of same volume. Front the earlier discussions’ it’ can be inferred that’ rough
textured: aggregate will. show -poor’ workability and’smooth or: glassy textured
aggregate will give better. workability: A reduction of inter particle frictional resistance
offered by smooth aggregates also-contributes to higher workability
Grading of Aggregates i
This is one of the factors which will have maximum influence on workability. A well
graded aggregate is the one which has least amount of voids in a given volume, Other
factors being constant, when the total voids are less, excess paste is available to give better
lubricating effect. With excess amount of paste, the mixture becomes cohesive and fatty
which prevents segregation of particles. Aggregate particles will slide past each other with
the least amount of compacting efforts. The better the grading, the less is the void
content and higher the workability. The above is true for the given amount of paste
volume.
Use of Admixtures
Of all the factors mentioned above, the most import factor which affects the workability is
the use of admixtures. In Chapter 6, it is amply described that the plasticizers and super
plasticizers greatly improve the workability many folds. It is to be noted that intial slump
‘of concrete mix or what is called the slump of reference mix should be about 2 to 3 cm to
enhance the slump many fold at a minimum doze. One should manipulate other factors to
obtain initial slump of 2 to 3 cm in the reference mix. Without initial slump of 2-3 cm, the
workability can be increased to higher level but it requires higher dosage - hence
uneconomicalCE 2103 (Engineering Matera!)
Use of air-entraining agent being surface-active, reduces the internal friction between fhe
particles. They also act as artificial fine aggregates of very smooth surface. It can be viehCe
that air bubbles act as a sort of ball bearing between the particles to slide past each oft
and give easy mobilty to the particles. Similarly, the fine glassy pozzolanic materials, insp!
of increasing the surface area, offer better lubricating effects for giving better workability
MEASUREMENT OF WORKABILITY
None of these methods below are satisfactory for precisely measuring or expressing
Workability. Some of the tests, measure the parameters very close to workability and provide
useful information. The following tests are commonly employed to measure workability.
Slump Test
Compagting Factor Test
Remolding Test ‘
Flow Test
Ball penetration Test
Nesser's K-tester
Two-point Test
vvvvvVY
4 Slump Test
‘Slump test is the most commonly used method of measuring consistency of concrete which
can be employed either in laboratory or at site of work. It is not a suitable method for very
wet or very dry concrete. It does not measure all factors contributing to workability, nor is it
always representative of the placability of the concrete. However, it is used conveniently as a
control test and gives an indication of the uniformity of concrete from batch to batch.
Repeated batches of the same. mix, brought to the same slump,;will have the same water
content and water cement ratio, provided the weights of aggregate, cement and admixtures
are uniform and aggregate grading is within acceptable limits. Additional information on
workability and quality: of conerete ican be obtained by observing the manner in which
concrete slumps. Quality of concrete can also be further assessed by giving a few tapings or
blows by tamping rod to the base plate. The deformation shows the characteristics of
concrete with respect to tendency for segregation,
The apparatus for coriducting the slump test essentially consists of a metallic mould in
the form of a frustum of. cone having the internal dimensions as under:
Bottom diameter: 8°(20cm)
Top diameter: 4" (10cm)
Height: 12" (30cm)CE 2103 (Engineering Matenal) +
 
True slum shear collapse
The thickness of the metallic sheet for the mould should not be thinner than 1.6 mm,
‘Sometimes the mould is provided with suitable guides for lifting vertically up. For tamping the
cpncrete asteel — -tamping —_—_rod 16 mm(5/8") dia, 06 meter along with bullet end is
used. The intemal surface of the mould is thoroughly cleaned and freed from superfluous
moisture and adherence of any old set concrete before commencing the test. The mould is
placed on a smooth, horizontal, rigid and non-absorbent surface. The mould is then filled in
four layers, each approximately 1/ 4 of the height of the mould. Each layer is tamped 25
times by the tamping rod taking care to distribute the strokes evenly over the cross section.
After the top layer has been rodded, the concrete is struck off level with a trowel and taping
rod, The mould is removed from the concrete immediately by raising it slowly and carefully in
a vertical direction. This allows the concrete to subside. This subsidence is referred as
SLUMP of concrete. The difference in level between the height of the mould and that of the
highest point of the subsided concrete is measured. This difference in height in mm. is taken
as Slump of Concrete. ASTM measures the centre of the slumped concrete as the difference
in height. ASTM also specifies 3 layers,
The pattern of slump is shown in Figure. It indicates the characteristic of concrete in
addition to the slump value. If the concrete slumps evenly itis called true slump. If one half
of the cone slides down, itis called shear slump. In case of a shear slump, the slump value
is measured as the difference in height between the height of the mould and the average
value of the subsidence. Shear slump also indicates that the concrete is non-cohesive and
shows the characteristic of segregation
Itis seen that the slump test gives fairy good consistent results for a plastic-mix. This test
is not sensitive for a stiff-mix. In case of dry-mix, no variation can be detected between
mixes of different workability. In the case of rich mixes, the value is often satisfactory, their
slump being sensitive to variations in workabilityCE 2108 (Engineering Material)
‘Compacting Factor Test
Such dry concrete are insensitive to slump test.
‘The compacting factor test has been developed at the Road Research Laboratory U.K.
and it is claimed that it is one of the most efficient tests for measuring the workability of
concrete. It is more precise and sensitive than the slump test and is particularly useful for
concrete mixes of very low workability as are normally used when concrete is to be
compacted by vibration. This test works on the principle of determining the degree of,
compaction achieved by a standard amount of work done by allowing the concrete to
fall through a standard height. The degree of compaction, called the compacting factor
is measured by the density ratio i.e., the ratio of the density actually achieved in the test to
density of same concrete fully compacted.
> The sample of concrete to be tested is placed in the upper hopper up to the brim.
> The trap-door is opened so that the concrete falls into the lower hopper.
> Then the trap-door of the lower hopper is opened and the concrete is allowed to fall
into the cylinder.
> In the case of a dry-mix, itis likely that the concrete may not fall on opening the trap-
door. In such a case, a slight poking by a rod may be required to set the concrete in
motion, The excess concrete remaining above the top level of the cylinder is then cut
off. with the. help of plane blades supplied with the apparatus.
> The outside of the cylinder is wiped clean. The concrete is filled up exactly up to the
top level-of the cylinder. It is. weighed to the nearest 10 grams. This.weight is known
as ‘Weight of partially compacted concrete" Bo be
> The cylinder is emptied and then refilled with the concrete from the same sample in
layers approximately5 cm deep. The layers..are heavily rammed. or preferably
vibrated $0.as to. obtain full compaction. eee eon ntye s
> The top surface of the fully compacted concrete is then carefully struck off level.with
the top of the cylinder. and weighed to the nearest 10 gin. This weight is known:as
"Weight of fully compacted concrete”.
   
1 1
ay
Trp op ;
ewan bef
 
  
 
 
Doar Hopaen A Dimension (cm)
 
Top internal diameter 25.4CE 2103 (Engineering Material)
 
 
Bottom. internal diameter 127
 
 
 
internal height 279
 
" Lower Hopper, B
 
 
 
 
 
 
Top internal diameter | 22.9
Bottom internal diameter 427
intemal height 22.8
[tyler onal
Tnternal diameter 162
, Tatemnal height 30:5
Disfance between bottom of upper
hopper and 203
top of lower hopper ;
 
Distance between bottom of lower
hopper and top of cylinder : 203
 
 
 
 
ght of partially compacted concrete
hr of f'
 
 
Ce
The Compacting Factor= if compaccad colctere
 
‘The weight of fully compacted concrete can also be calculated by knowing the proportion of
materials, their respective specific gravities, and the volume of the cylinder. It is seen from
experience, that it makes very little difference in compacting factor value, whether the weight
of fully compacted concrete is calculated theoretically or found out actually after 100 per cent
compaction. It canbe realized that the compacting factor. test -measures. the inherent
characteristics of the concrete which relates very close to the workability requirements of
concrete and as such itis one of the good tests to depict the workability of concrete.
Table: Workability, Slump and Compacting Factor of Coneretes with 20 mm or 40 mm
Maximum Size of Aggregate
 
Description of | Slump(mm) | Compacting factor | Uses for which concrete is
workability suitable
 
No O =
 
Roads vibrated by power-
operated machines. At the
more workable end of this
 
 
 
Very low 5-10 078 group, concrete may be
compacted in certain cases
with hand-operated machines
oa 70 hae Roads vibrated by _hand-
 
 
 
 
operated machines. At the2103 (Engineering Material)
 
 
 
  
 
 
 
  
more workable end of this
group, concrete may be
manually compacted in roads
using aggregate of rounded or
irregular shape, ~— Mass
concrete foundations without
vibration or lightly reinforced
sections with vibration,
 
 
Medium
 
  
 
 
   
‘AL the less workable end of
this group, manually
‘compacted flat slabs using
36-75 ne crushed aggregates, Normal
reinforced concrete manually
compacted and heavily
reinforced sections with
vibration
 
High
“|For sections with congested
reinforcement, Not normally
wiles Cd suitable for vibration. For
_| pumping and tremie placing _- |
 
 
Very High
160- = Flow table test is more
 
 
 
 
Collapse suitable.
 
Effect of Time and Temperature on workability
‘Water Loss in concrete due to '
> absorption by the aggregate if not saturated,
> evaporation, particularly if the concrete is exposed to'sun or wind,
> the initial chemical reactions
'
Hat
Sketbes ae centage af inital np
 
Tne-mire
Figure: Loss of slump with time since mixing (based on ret 4 60)CE 2103 (Engineering Material)
The exact value of the loss in workability depends on several factors,
Tho highor the initial workability the greater the slump loss
> Tho rato of loss of slump is highor in rich mixes,
The rato of loss depends on the proparties of tho coment used: the rate is higher
when the alkali contant is high and when the sulfate content is too low.
} the moisture condition of aggregate (at a given total water content): the loss is
Greater with dry aggregate due to the absorption of water by aggregate with time
» Water-reducing admixtures delay the initial stiffening of concrete but often lead to a
increased rate of loss of slump with time,
> The workability of a mix is also affected by the ambient temperature
woe Ye
|
 
 
 
  
 
 
 
 
 
 
© 0 wo
 
 
 
 
 
 
  
Influence of temperature on slump of concrotes with diferent
maximum aggregate size Infiuenceof temperature onthe amount of
water
 
required to change slumped
Itis apparent that on a hot day the water content of the mix would have to be increased for a
constant early workability to be maintained, The loss of slump in stiff mixes is less influenced
by temperature because such mixes are less affected by changes in water content. Figure
shows that as the concrete temperature increases the percentage increase in water required
to effect a 25 mm (1 in.) change in slump also increases as the loss of slump with time is
also affected by the temperature.CE 2103 (Engineering Material)
   
 
  
   
sa} f / [
el pf |
Fad / foe We
iL 7 / |
ast |
© eve a
Because workability decreases with time, itis important to measure, say, slump after a
predetermined time lapse since mixing. There is value in determining slump immediately
after the discharge of the concrete from the mixer for the purpose of control of batching.
There is also value in determining slump at the time of placing the concrete in the formwork
for the purpose of ensuring that the workability is appropriate for the means of compaction to
be used
PROPERTIES OF CONCRETE
Physical properties of concrete
The requirements of concrete are complex, but the ultimate aim is to produce the most
economical combinations of concrete materials that will satisfy the performance
requirements and specifications. A properly designed concrete mixture should possess the
following physical properties:
1. When still in the plastic state, it must be adequately workable.
2. Itmust fulfill the required strength parameters.
3. Durability to be able to withstand imposed forces and elements such as traffic
~ abrasion for a concrete pavement,
4. Other properties that may vary in importance with the location of the. concrete in a
structure are permeability and appearance.
SEGREGATION
Segregation can be defined as the separation of the constituent materials of concrete. A
good concrete is one. in. which all the ingredients are properly distributed to make a
homogeneous mixture. If a sample of concrete exhibits a tendency for separation of
say, coarse aggregate from the rest of the ingredients, then, that sample is said to be
showing the tendency for segregation. Such concrete is not only going to be weak; lack
of homogeneity is also going to induce all undesirable properties in the hardened concrete.
There are considerable differences in the sizes and specific gravities of the constituent
ingredients of concrete. Therefore, it is natural that the materials show a tendency to fall
apart. Segregation may be of three types
> the coarse aggregate separating out or settling down from the rest of the matrix,, CE 2103 (Engineering Material)
>. the paste or matrix separating away from coarse aggregate
> Water separating out from the rest of the material being a material of lowest specific
; gravity.
‘A well made concrete, taking into consideration various parameters such as grading,
size, shape and surface texture of aggregate with optimum quantity of waters makes 2
cohesive mix. Such concrete will not exhibit any tendency for segregation. The cohesive and
fatty characteristics of matrix do not allow the aggregate to fall apart, at the same time; the
matrix itself is sufficiently contained by the aggregate. Similarly, water also does not find it
easy to move out freely from the rest of the ingredients.
The conditions favorable for segregation are the badly proportioned mix where sufficient
matrix is not there to bind and contain the aggregates. Insufficient\y mixed concrete with
excess water content shows a higher tendency for segregation. Dropping of concrete from
heights.as in the case of placing concrete in column conereting will result in segregation.
When concrete is discharged from a badly designed mixer, or from a mixer with worn out
blades, concrete shows a tendency for segregation. Conveyance of concrete by conveyor
belts, wheel barrow, long distance haul by dumper, long lift by skip and hoist are the other
situations promoting segregation of concrete. :
~ Vibration of concrete-is one of the important methods of compaction. It should ‘be
remembered that only comparatively dry mix should -be vibrated, It too wet a mix is
expessively vibrated; it is likely that the concrete gets segregated. It should also be
remembered ‘that vibration is, continued just for required'time for optimum results. If the
vibration is continued for a long time, particularly, in too wet a:mix, it is-likely to result in
segregation of concrete.due to settlement of coarse aggregate in-matrix. yi“
‘in the-recent time we-use concrete with very:high slump particularly in-RMC. The slump
vale required at the batching point may be in the-order of.150-mm and at the pumping point
the slump.may be-around'100-mm: At both: these points: cubes:are cast: One has-to take
cage to compact: the cube mould with these high slump concrete. If sufficient care and
understanding of concrete is:not exercised, the concrete in the cube .mould ‘may ‘get
segregated and show low strength. Similarly care must be taken: in the compaction of such
concrete in actual structures to avoid segregation
While finishing concrete floors or pavement, with a view to achieve a smooth surface,
masons ‘are likely to work too much with the trowel, float or tamping rule immediately on
placing concrete. This immediate working on the concrete on placing, without any time
interval is likely to-press the :coarse aggregate down,:which’ results in the movement of
excess of matrix or paste to the surface, Segregation caused on:this account, impairs the
homogeneity and serviceability of concrete. The excess mortar at the top causes plastic
shrinkage cracks,
From the foregoing discussion, it can be gathered that the tendency for segregation can
be remedied by correctly proportioning the mix, by proper handiing, transporting, placing,
‘compacting and finishing. At any stage, if segregation is observed, remixing for a short time
would make the concrete again homogeneous. As mentioned earlier, a cohesive mix would
reduce the tendency for segregation. For this reason, use of certain workability agents and
pozzolanic materials greatly help in reducing segregation. The use of air-entraining agent
appreciably reduces segregation.
‘Segregation is difficult to measure quantitatively, but it can be easily observed at the time
of concreting operation. The pattern of subsidence of concrete in slump test or the pattern of
spread in the flow test gives a fair idea of the quality of concrete with respect to segregation.
BLEEDING
Bleeding is sometimes referred as water gain. It is a particular form of segregation, in which
some of the water from the concrete comes out to the surface of the concrete, being of the
lowest specific gravity among all the ingredients of concrete. Bleeding is predominantly
observed in a highly wet mix, badly proportioned and insufficiently mixed concrete. In thinCE 2103 (Engineering Material)
members like roof slab or road slabs an; is
crcassiie Bese id when concrete is placed in sunny weather show
ene to bleeding, water Comes up and accumulates at the surface. Sometimes, along
ah this water, carta quantity of cement also comes to the surface. When the surface is
z p wih the trowel and floats, the aggregate goes down and the cement and water
me up to the top surface. This formation of cement paste at the surface is known as
In such a case, the top surface of slabs and pavements will not have good wearing
gual. This laitance formed on roads produces dust in summer and mud in rainy season.
Ing to the fact that the top surface has a higher content of water and is also devoid of
aggregate matter; it also develops higher shrinkage cracks. If laltance is formed on a
Particular lift, a plane of weakness would form and the bond with the next lift would be poor
This could be avoided by removing the laitance fully before the next lft is poured.
Water while traversing from bottom to top, makes continuous channels. If the water
cement ratio used is more than 0.7, the bleeding channels will-remain continuous and
unsegmented by the development of gel. These continuous bleeding channels are often
responsible for causing permeability of the concrete structures.
While the mixing water is in the process of coming up,:it may be ‘intercepted by
aggregates. The bleeding water is likely to accumulate below the aggregate. This
accumulation of water.creates water voids and reduces the bond.between the aggregates
and the paste. The above aspect is more pronounced in. the case’ of flaky aggregate.
Similarly, the: water. that accumulates below the. reinforcing bars,. particularly. below .the
cranked bars, reduces the bond between the reinforcement and the:concrete. The poor bond
between the aggregate and the paste or the reinforcement and the paste due to bleeding
can. be remedied by revibration of concrete. The formation of laitance and.the consequent
bad effect can be reduced by delayed finishing operations.
Bleeding rate increases with time up to about one hour or so. and thereafter the rate
decreases but continues more or less till the final setting time of cement. Bleeding is an
inherent phenomenon in concrete. All the same, it can be reduced by proper proportioning
and uniform and complete mixing. Use of finely divided pozzolanic materials reduces
bleeding by creating a longer path for the water to traverse. It has been already discussed
that the use of air-entraining agent is Very effective in reducing the bleeding.
It is also reported that the bleeding can be reduced by the use of finer cement or cement
with low alkali content. Rich mixes are less susceptible to bleeding than lean mixes.
The bleeding is not completely harmful if the rate of evaporation of water from.the surface. is
equal.to. the rate of bleeding. Removal of water, after it had played its role in providing
workability, from the body of concrete by way of bleeding will do well to the conerete. Early
bleeding when the concrete. mass is fully plastic, may. not cause much. harm, because
concrete being in a fully plastic condition at that stage will get subsided and compacted: It is
the delayed bleeding, when the conorete has lost its plasticity that causes undue harm.to thé
concrete. Controlled revibration may be adopted to overcome the bad effect of bleeding,
Bleeding presents a very serious problem when Slip Form.Paver.is used for construction
of concrete pavements. If two much of bleeding water accumulates on the surface of
pavement slab, the bleeding. water flows out over the unsupported :sides which cause
collapsing of sides. Bleeding becomes a major consideration in such situations...
In.the: pavement construction finishing is done.by texturing or. brooming. Bleeding water
delays the texturing and application of curing compounds.
Method of Test for Bleeding of Concrete
This method covers determination of relative quantity of mixing water that will bleed from
a sample of freshly mixed concrete. ; ;
‘A cylindrical container of approximately 0.01 m? capacity, having an inside diameter of
250 mm and inside height of 280 mm is used. A tamping bar similar to the one used for
slump test is used. A pipette for drawing off free water from the surface, a graduated jar of
100 cm? capacities is required for test.CE 2103 (Engineering Material)
‘A sample of freshly mixed concrete is obtained. The concrete is filed in 60 mm layer for
a depth of 250 + 3 mm (5 layers) and each layer is tamped by giving strokes, and the top
surface is made smooth by trowelling.
The lest specimen is weighed and the woight of the concrete is noted. Knowing the total
water content in 1 m3 of concrete quantity of water in the cylindrical container is also
calculated, The cylindrical container is kept in a level surface free from vibration at a
temperature of 27°C + 2°C, It is covered with a lid. Water accumulated at the top is drawn by
means of pipette at 10 minutes interval for the first 40 minutes and at 30 minutes interval
subsequentl tll bleeding ceases. To faciitate collection of bleeding water the container may
be slighty tited
All the bléeding water collected in a jar.
Total quantity of bleeding water
Bleeding water percentage = Total quantity of water in the sample of conorete x
100
STRENGTH
CREEP OF CONCRETE
FACTORS INFLUENCING THE PROPERTIES OF CONCRETE
CHEMICAL ATTACK OF CONCRETE
DESIGN OF CONCRETE MIXES
ADMIXTURES USED IN CONCRETE
PROPERTIES OF ADMIXTURE IN CONCRETE
WeCE 2103 (Engineering Material)
CURINGDi, Md. Rashedul Haque
kan
Depa,tnent of Ci Engineering
sullen aed