Aluma Beam
Aluma Beam
WARNING!
USE OF THIS PRODUCT DATA AND INFORMATION IS FOR THE SOLE
AND EXCLUSIVE USE BY TECHNICALLY QUALIFIED INDIVIDUALS
WITH APPROPRIATE EDUCATION, TRAINING AND EXPERIENCE
WITH GENERAL FORMING AND SHORING DESIGN PRINCIPLES AND
ENGINEERING DESIGN FUNDAMENTALS. FAILURE TO FOLLOW
PROPER PROCEDURE, BOTH AS SET FORTH IN THIS GUIDE AND IN
ACCORDANCE WITH APPROVED ENGINEERING PLANS, AND GOOD
AND SAFE CONSTRUCITON PRACTICES, CAN LEAD TO DEATH,
SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.
REV. 1.0
Engineering Manual
Aluma Beam Design and Maintenance Guidelines
Product ID Product Detail Design Data Application Appendix
Table of Contents
Contents Page
Table of Contents i
Introduction and General Guidelines iii
Contact Information v
Section 1 Aluma Beam and Aluma Stringer
Section 1.1 Aluma Beam
Product ID
Aluma Beam 1.1.1
Product Detail
Aluma Beam Section Properties 1.1.2
Design Data
Aluma Beam Design Chart 1.1.4
Aluma Beam Load Chart – Imperial 1.1.5
Aluma Beam Load Chart – Metric 1.1.8
Allowable Loads (for width “b”) – Aluma Beam 1.1.11
Deflection Tables – Imperial 1.1.12
Deflection Tables – Metric 1.1.15
Section 1.2Aluma Stringer
Product ID
Aluma Stringer 1.2.1
Purpose:
To provide technical data for the proper usage of the Aluma
Beam and Aluma Stringer as part of an engineered system.
The technical data presented in this document is based upon theoretical calculations or testing.
Calculations and testing have both been done in accordance with applicable design standards
(please see appendix 4.2).
GENERAL GUIDELINES FOR THE SAFE USE OF ALUMA BEAMS AND STRINGERS
The following guidelines are intended to ensure that designers and experienced users address
the following critical issues while designing any forming or shoring applications or otherwise
using Aluma Beams and Stringers. These guidelines should not be assumed to be all-
encompassing. IF YOU ARE IN DOUBT OR IN NEED OF TECHNICAL ASSISTANCE OR
ADVICE, YOU MUST CONTACT ALUMA SYSTEMS ENGINEERING.
4) Never use Aluma Beams and Stringers that are deformed outside specifications or in
excess of limitations outlined in the Inspection Maintenance section of this document.
5) Always design the forming or shoring layout for the specific application at hand. UNDER
NO CIRCUMSTANCES SHOULD YOU RELY ON LAYOUT FROM ANY PREVIOUS
CONSTRUCTION OR APPLICATION. RELIANCE ON PRIOR LAYOUTS MAY RESULT
IN AN IMPROPER DESIGN THAT MAY RESULT IN DEATH, SERIOUS BODILY
INJURY OR PROPERTY DAMAGE.
6) Stability of Aluma Beams and Stringers is highly dependent upon the stability of the
structure used to support them. Always ensure that the shoring is properly braced and
the height-to-base ratio of any independent shoring towers does not exceed allowable
values stated in National, State, Provincial or local codes. This is particularly important
for applications involving sloping slabs and beams.
7) During erection, obey all safety codes and tie-off regulations. It is imperative that
experienced personnel supervise the overall erection, utilizing the approved drawings
and layout for the forming and shoring system to ensure that the completed installation is
in strict compliance with approved drawings and layout as well as the requirements of this
supplement. Careful planning of the erection sequence is recommended, to ensure that
the safety of the erectors is assured at all times.
8) DO NOT use non-Aluma products as substitutes for Aluma beams and stringers.
9) Whenever Aluma Beams and Stringers are subjected to dynamic sideways loads, during
construction from motorized equipment, such as screed machines, concrete pumps etc,
careful consideration of the effects of such loads must be made.
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
10) The thermal movement of long concrete decks must be carefully taken into account. The
forces from thermal movement and post-tensioning movements can be significant and
field, and is to be used with other data.
require careful allowance in the construction sequence and the forming and shoring
design.
11) Aluma Systems Engineering Manual has comprehensive data on all Aluma Systems
products. When designing applications involving Aluma Systems products, BE SURE TO
USE THE LATEST DESIGN DATA. A copy of the latest version of the Aluma Systems
Engineering Manual is available to qualified individuals upon request.
Concord:
55 Costa Road*
Concord, ON.
L4K 1M8
Tel: 905-669-5282
Edmonton:
Cityview Business Park, Bldg. A, 6312-50th Street,
Edmonton, AB.
T6B 2N7
Tel: 780-440-1320
Montreal:
1951 Boulevard Fortin,
Laval, PQ.
H7S 1P4
514-383-1985
UNITED STATES:
Atlanta:
5240 E Great Southwest Pkwy.*,
Atlanta, GA.
30336
404-699-0979
Description:
An aluminum extrusion with standard lengths ranging from 10ft-6in (3.20m) to 21ft (6.40m).
Application:
Used as a beam in slab formwork, as a primary (working as a stringer) or as a secondary (working as a joist). Used
as a secondary member (working as a stud vertically or horizontally) in wall forms application.
Y 1.725 in
[43.8]
3.835 in
[97.4] R0.250 in
[R6.3]
0.100 in 0.125 in
[2.5] [3.2]
6.557 in 6.501 in
[166.5] [165.1]
3.872 in
X X [98.3]
R0.250 in
[R6.3]
R0.243 in
[R6.2]
2.500 in
Y 0.160 in
[63.5] [4.1]
5.000 in
[127.0]
Moment of Inertia
This information is subject to change; it is intended to be
Note: Bolt slot accepts 1/2” SAE Gr. 5 or ASTM A307 Hex bolts, Aluma bolts or standard square head bolts.
3.200 in
[81.3]
6.557 in
[166.5]
5.000 in
[127.0]
Imperial Metric
Allowable Bending Moment 76.34 kip-in 8.58 kN-m
Allowable Interior Reaction 12.35 kips 54.94 kN
Metric
Allowable UDL Limit
SPAN
Deflection 1 SPAN 2 SPAN 3 SPAN
(m)
L/360 (mm) (kN/m) (kN/m) (kN/m)
1.20 3.33 47.47 M** 36.64 R 41.63 R
1.35 3.75 37.51 M 32.57 R 37.01 R
1.50 4.17 30.38 M 29.31 R 33.31 R
1.65 4.58 23.52 D 26.64 R 30.28 R
1.80 5.00 18.12 D 20.46 M 25.58 M
1.95 5.42 14.25 D 17.41 M 25.62 M
2.10 5.83 11.41 D 15.03 M 18.80 M
2.25 6.25 9.28 D * 8.90 13.08 M 17.50 D *16.80
2.40 6.67 7.64 D * 6.88 11.50 M 14.42 D * 12.98
used by technically skilled designers, knowledgeable in the
Notes:
1. R – Reaction governs. Effective bearing length is 5” (127mm) on interior reactions.
2. V – Shear governs.
3. M – Moment governs.
4. D – Deflection governs (deflection L/360).
5. Values with * – Deflection governs with deflection limited to ¼” (6mm).
6. Factor of Safety = 2.2:1 (on ultimate)
7. Values with ** – capacity based on full bearing in J-head.
8. Values are based on laterally unrestrained condition.
1 4 4' 3151 M NA NA
6 5 5' 2017 M NA NA
6 1.52 1.52 m
29.44 M NA NA
12 5.49 25.58 M NA NA
used by technically skilled designers, knowledgeable in the
14 2.13 2.13 m
10.87 D 5.92 10.87
19 2.74 2.74 m
4.26 D 7.62 5.11
21 3.05 3.05 m
2.80 D 8.46 3.72
32 4.88 23.72 M NA NA
Notes:
field, and is to be used with other data.
Imperial
L = 4 ft L = 5 ft L = 6 ft
b (ft) Total Load UDL Total Load UDL Total Load UDL
(kips) (lbs/ft) (kips) (lbs/ft) (kips) (lbs/ft)
0.5 6.75 M 13501 5.33 M 10659 4.40 M 8805
1.0 7.23 M 7233 5.63 M 5626 4.50 D 4501
1.5 7.79 M 5193 5.96 M 3971 4.58 D 3050
2.0 8.44 M 4219 6.33 M 3164 4.68 D 2340
2.5 9.21 M 3682 6.75 M 2700 4.82 D 1926
3.0 10.13 M 3375 7.23 M 2411 4.99 D 1662
3.5 11.25 M 3215 7.79 M 2226 5.20 D 1485
4.0 11.03 M 3151 8.44 M 2110 5.45 D 1363
4.5 9.21 M 2046 5.76 D 1279
5.0 9.08 M 2017 6.13 D 1225
5.5 6.57 D 1194
6.0 7.11 D 1184
NOTE:
1.1.12
DE : Deflection @ ends due to dead
load
DM1: Deflection @ middle due to
dead load
DM2: Deflection @ middle due to dead
Product ID
(in)
Slab Thick.
1' 9"
7' 0"
0' 3"
2' 6"
7' 0"
1' 0"
3' 6"
7' 0"
2' 0"
1' 0"
3' 0"
2' 0"
4' 0"
3' 0"
4' 6"
10' 6"
10' 6"
10' 0"
12' 0"
12' 0"
10' 0"
14' 0"
14' 0"
10' 0"
14' 0"
12' 0"
16' 0"
10' 0"
16' 0"
12' 0"
18' 0"
10' 0"
18' 0"
12' 0"
21' 0"
12' 0"
DE U 0.01 U 0.01 U 0.01 U 0.03 D 0.04 U 0.05 U 0.06 U 0.04 U 0.10 D 0.02 U 0.10 U 0.03
Deflection Table – Imperial
4 DM1 D 0.02 D 0.11 D 0.01 D 0.10 U 0.01 D 0.09 D 0.22 D 0.06 D 0.20 D 0.03 D 0.16 D 0.07
Product Detail
DM2 D 0.04 D 0.21 D 0.02 D 0.20 U 0.01 D 0.17 D 0.43 D 0.12 D 0.38 D 0.05 D 0.31 D 0.14
DE U 0.02 U 0.01 U 0.01 U 0.04 D 0.05 U 0.06 U 0.07 U 0.05 U 0.12 D 0.03 U 0.13 U 0.04
5 DM1 D 0.02 D 0.13 D 0.01 D 0.13 U 0.01 D 0.11 D 0.27 D 0.08 D 0.24 D 0.03 D 0.20 D 0.09
DM2 D 0.04 D 0.24 D 0.02 D 0.23 U 0.01 D 0.19 D 0.48 D 0.14 D 0.43 D 0.06 D 0.35 D 0.16
DE U 0.02 U 0.01 U 0.01 U 0.05 D 0.05 U 0.08 U 0.09 U 0.06 U 0.15 D 0.03 U 0.15 U 0.05
6 DM1 D 0.03 D 0.16 D 0.01 D 0.15 U 0.01 D 0.13 D 0.32 D 0.09 D 0.29 D 0.04 D 0.23 D 0.11
DM2 D 0.04 D 0.26 D 0.02 D 0.25 U 0.01 D 0.21 D 0.53 D 0.15 D 0.47 D 0.06 D 0.38 D 0.18
DE U 0.02 U 0.01 U 0.01 U 0.06 D 0.06 U 0.09 U 0.10 U 0.07 U 0.17 D 0.04 U 0.18 U 0.05
Design Data
7 DM1 D 0.03 D 0.19 D 0.02 D 0.18 U 0.01 D 0.15 D 0.37 D 0.11 D 0.34 D 0.04 D 0.27 D 0.13
DM2 D 0.05 D 0.21 D 0.03 D 0.28 U 0.01 D 0.23 D 0.58 D 0.16 D 0.52 D 0.07 D 0.42 D 0.20
Engineering Manual
DE U 0.02 U 0.02 U 0.01 U 0.06 D 0.07 U 0.10 U 0.11 U 0.08 U 0.19 D 0.04 U 0.20 U 0.06
8 DM1 D 0.04 D 0.21 D 0.02 D 0.20 U 0.01 D 0.17 D 0.43 D 0.12 D 0.38 D 0.05 D 0.31 D 0.14
DM2 D 0.05 D 0.31 D 0.03 D 0.30 U 0.02 D 0.26 D 0.63 D 0.18 D 0.57 D 0.07 D 0.46 D 0.21
DE U 0.03 U 0.02 U 0.01 U 0.07 D 0.08 U 0.11 U 0.13 U 0.09 U 0.22 D 0.05 U 0.23 U 0.06
9 DM1 D 0.04 D 0.24 D 0.02 D 0.23 U 0.01 D 0.19 D 0.48 D 0.14 D 0.43 D 0.06 D 0.35 D 0.16
Aluma Beam Design and Maintenance Guidelines
DM2 D 0.05 D 0.34 D 0.03 D 0.33 U 0.02 D 0.28 D 0.68 D 0.19 D 0.61 D 0.08 D 0.50 D 0.23
DE U 0.03 U 0.02 U 0.01 U 0.08 D 0.09 U 0.12 U 0.14 U 0.10 U 0.24 D 0.05 U 0.25 U 0.07
Application
10 DM1 D 0.04 D 0.26 D 0.02 D 0.25 U 0.01 D 0.21 D 0.53 D 0.15 D 0.47 D 0.06 D 0.38 D 0.18
DM2 D 0.06 D 0.37 D 0.03 D 0.35 U 0.02 D 0.30 D 0.74 D 0.21 D 0.66 D 0.09 D 0.53 D 0.25
DE U 0.03 U 0.02 U 0.01 U 0.09 D 0.10 U 0.14 U 0.15 U 0.11 U 0.26 D 0.06 U 0.28 U 0.07
11 DM1 D 0.05 D 0.29 D 0.03 D 0.28 U 0.01 D 0.23 D 0.58 D 0.16 D 0.52 D 0.07 D 0.42 D 0.20
DM2 D 0.07 D 0.39 D 0.04 D 0.37 U 0.02 D 0.32 D 0.79 D 0.22 D 0.71 D 0.09 D 0.57 D 0.26
DE U 0.04 U 0.03 U 0.01 U 0.09 D 0.11 U 0.15 U 0.17 U 0.11 U 0.29 D 0.06 U 0.30 U 0.08
12 DM1 D 0.05 D 0.31 D 0.03 D 0.30 D 0.02 D 0.26 D 0.63 D 0.18 D 0.57 D 0.07 D 0.46 D 0.21
DM2 D 0.07 D 0.42 D 0.04 D 0.40 U 0.02 D 0.34 D 0.84 D 0.24 D 0.75 D 0.10 D 0.61 D 0.28
Appendix
REV. 1.0
NOTE:
REV. 1.0
DE : Deflection @ ends due to dead
load
DM1: Deflection @ middle due to
dead load
DM2: Deflection @ middle due to dead
Product ID
(in)
Nature of
Deflection
Slab Thick.
1' 9"
7' 0"
0' 3"
2' 6"
7' 0"
1' 0"
3' 6"
7' 0"
2' 0"
1' 0"
3' 0"
2' 0"
4' 0"
3' 0"
4' 6"
10' 6"
10' 6"
10' 0"
12' 0"
12' 0"
10' 0"
14' 0"
14' 0"
10' 0"
14' 0"
12' 0"
16' 0"
10' 0"
16' 0"
12' 0"
18' 0"
10' 0"
18' 0"
12' 0"
21' 0"
12' 0"
DE U 0.01 U 0.01 U 0.01 U 0.03 D 0.03 U 0.04 U 0.05 U 0.03 U 0.08 D 0.02 U 0.09 U 0.02
Deflection Table – Imperial
4 DM1 D 0.02 D 0.09 D 0.01 D 0.09 U 0.01 D 0.07 D 0.18 D 0.05 D 0.16 D 0.02 D 0.13 D 0.06
Product Detail
DM2 D 0.03 D 0.18 D 0.02 D 0.17 U 0.01 D 0.14 D 0.36 D 0.10 D 0.32 D 0.04 D 0.26 D 0.12
DE U 0.01 U 0.01 U 0.01 U 0.03 D 0.04 U 0.05 U 0.06 U 0.04 U 0.10 D 0.02 U 0.11 U 0.03
5 DM1 D 0.02 D 0.11 D 0.01 D 0.11 U 0.01 D 0.09 D 0.23 D 0.06 D 0.20 D 0.03 D 0.16 D 0.08
DM2 D 0.03 D 0.20 D 0.02 D 0.19 U 0.01 D 0.16 D 0.40 D 0.11 D 0.36 D 0.05 D 0.29 D 0.13
DE U 0.01 U 0.01 U 0.01 U 0.04 D 0.05 U 0.06 U 0.07 U 0.05 U 0.12 D 0.03 U 0.13 U 0.04
6 DM1 D 0.02 D 0.13 D 0.01 D 0.13 U 0.01 D 0.11 D 0.27 D 0.08 D 0.24 D 0.03 D 0.20 D 0.09
DM2 D 0.04 D 0.22 D 0.02 D 0.21 U 0.01 D 0.18 D 0.44 D 0.13 D 0.40 D 0.05 D 0.32 D 0.15
DE U 0.02 U 0.01 U 0.01 U 0.05 D 0.05 U 0.07 U 0.08 U 0.06 U 0.14 D 0.03 U 0.15 U 0.05
Design Data
7 DM1 D 0.03 D 0.16 D 0.01 D 0.15 U 0.01 D 0.13 D 0.31 D 0.09 D 0.28 D 0.04 D 0.23 D 0.11
DM2 D 0.04 D 0.24 D 0.02 D 0.23 U 0.01 D 0.20 D 0.49 D 0.14 D 0.44 D 0.06 D 0.35 D 0.16
Engineering Manual
DE U 0.02 U 0.01 U 0.01 U 0.05 D 0.06 U 0.08 U 0.09 U 0.06 U 0.16 D 0.03 U 0.17 U 0.05
8 DM1 D 0.03 D 0.18 D 0.02 D 0.17 U 0.01 D 0.14 D 0.36 D 0.10 D 0.32 D 0.04 D 0.26 D 0.12
DM2 D 0.04 D 0.26 D 0.02 D 0.25 U 0.01 D 0.21 D 0.53 D 0.15 D 0.47 D 0.06 D 0.38 D 0.18
DE U 0.02 U 0.02 U 0.01 U 0.06 D 0.07 U 0.09 U 0.11 U 0.07 U 0.18 D 0.04 U 0.19 U 0.06
9 DM1 D 0.03 D 0.20 D 0.02 D 0.19 U 0.01 D 0.16 D 0.40 D 0.11 D 0.36 D 0.05 D 0.29 D 0.13
Aluma Beam Design and Maintenance Guidelines
DM2 D 0.05 D 0.28 D 0.03 D 0.27 U 0.01 D 0.23 D 0.57 D 0.16 D 0.51 D 0.07 D 0.41 D 0.19
DE U 0.02 U 0.20 U 0.01 U 0.07 D 0.07 U 0.10 U 0.12 U 0.08 U 0.20 D 0.04 U 0.21 U 0.06
Application
10 DM1 D 0.04 D 0.22 D 0.02 D 0.21 U 0.01 D 0.18 D 0.44 D 0.13 D 0.40 D 0.05 D 0.32 D 0.15
DM2 D 0.05 D 0.31 D 0.03 D 0.29 U 0.01 D 0.25 D 0.62 D 0.17 D 0.55 D 0.07 D 0.45 D 0.21
DE U 0.03 U 0.02 U 0.01 U 0.07 D 0.08 U 0.11 U 0.13 U 0.09 U 0.22 D 0.05 U 0.23 U 0.07
11 DM1 D 0.04 D 0.24 D 0.02 U 0.23 U 0.01 D 0.20 D 0.49 D 0.14 D 0.44 D 0.06 D 0.35 D 0.16
DM2 D 0.06 D 0.33 D 0.03 D 0.31 U 0.02 D 0.27 D 0.66 D 0.19 D 0.59 D 0.08 D 0.48 D 0.22
DE U 0.03 U 0.02 U 0.01 U 0.08 D 0.09 U 0.12 U 0.14 U 0.10 U 0.24 D 0.05 U 0.25 U 0.07
12 DM1 D 0.04 D 0.26 D 0.02 D 0.25 U 0.01 D 0.21 D 0.53 D 0.15 D 0.47 D 0.06 D 0.38 D 0.18
DM2 D 0.06 D 0.35 D 0.03 D 0.33 U 0.02 D 0.28 D 0.70 D 0.20 D 0.63 D 0.08 D 0.51 D 0.24
Appendix
1.1.13
This information is subject to change; it is intended to be
used by technically skilled designers, knowledgeable in the
field, and is to be used with other data.
This information is subject to change; it is intended to be
used by technically skilled designers, knowledgeable in the
field, and is to be used with other data.
NOTE:
DE : Deflection @ ends due to dead
load
1.1.14
DM1: Deflection @ middle due to dead
load
DM2: Deflection @ middle due to dead U: Upward Deflection
load plus live load of 50 psf D: Downward Deflection
Product ID
(in)
Nature of
Deflection
Slab Thick.
1' 9"
7' 0"
0' 3"
2' 6"
7' 0"
1' 0"
3' 6"
7' 0"
2' 0"
1' 0"
3' 0"
2' 0"
4' 0"
3' 0"
4' 6"
10' 6"
10' 6"
10' 0"
12' 0"
12' 0"
10' 0"
14' 0"
14' 0"
10' 0"
14' 0"
12' 0"
16' 0"
10' 0"
16' 0"
12' 0"
18' 0"
10' 0"
18' 0"
12' 0"
21' 0"
12' 0"
DM2 D 0.02 D 0.13 D 0.01 D 0.13 U 0.01 D 0.11 D 0.27 D 0.08 D 0.24 D 0.03 D 0.19 D 0.09
DE U 0.01 U 0.01 U 0.01 U 0.03 D 0.03 U 0.04 U 0.04 U 0.03 U 0.08 D 0.02 U 0.08 U 0.01
Product Detail
5 DM1 D 0.01 D 0.08 D 0.01 D 0.08 U 0.01 D 0.07 D 0.17 D 0.05 D 0.15 D 0.02 D 0.12 D 0.06
DM2 D 0.03 D 0.15 D 0.01 D 0.14 U 0.01 D 0.12 D 0.30 D 0.08 D 0.27 D 0.03 D 0.22 D 0.10
DE U 0.01 U 0.01 U 0.01 U 0.03 D 0.03 U 0.05 U 0.05 U 0.04 U 0.09 D 0.02 U 0.10 U 0.02
6 DM1 D 0.02 D 0.10 D 0.01 D 0.10 U 0.01 D 0.08 D 0.20 D 0.06 D 0.18 D 0.02 D 0.15 D 0.07
DM2 D 0.03 D 0.17 D 0.02 D 0.16 U 0.01 D 0.13 D 0.33 D 0.09 D 0.30 D 0.04 D 0.24 D 0.11
DE U 0.01 U 0.01 U 0.01 U 0.04 D 0.04 U 0.06 U 0.06 U 0.04 U 0.11 D 0.02 U 0.11 U 0.02
7 DM1 D 0.02 D 0.12 D 0.01 D 0.11 U 0.01 D 0.09 D 0.23 D 0.07 D 0.21 D 0.03 D 0.17 D 0.08
DM2 D 0.03 D 0.18 D 0.02 D 0.17 U 0.01 D 0.15 D 0.36 D 0.10 D 0.33 D 0.04 D 0.26 D 0.12
Design Data
DE U 0.01 U 0.01 U 0.01 U 0.04 D 0.04 U 0.06 U 0.07 U 0.05 U 0.12 D 0.03 U 0.13 U 0.03
8 DM1 D 0.02 D 0.13 D 0.01 D 0.13 U 0.01 D 0.11 D 0.27 D 0.08 D 0.24 D 0.03 D 0.19 D 0.09
Engineering Manual
DM2 D 0.03 D 0.20 D 0.02 D 0.19 U 0.01 D 0.16 D 0.40 D 0.11 D 0.36 D 0.05 D 0.29 D 0.13
DE U 0.02 U 0.01 U 0.01 U 0.04 D 0.04 U 0.07 U 0.08 U 0.05 U 0.14 D 0.03 U 0.14 U 0.03
9 DM1 D 0.03 D 0.15 D 0.01 D 0.14 U 0.01 D 0.12 D 0.30 D 0.08 D 0.27 D 0.03 D 0.22 D 0.10
DM2 D 0.04 D 0.21 D 0.02 D 0.20 U 0.01 D 0.17 D 0.43 D 0.12 D 0.39 D 0.05 D 0.31 D 0.14
DE U 0.02 U 0.01 U 0.01 U 0.05 D 0.06 U 0.08 U 0.09 U 0.06 U 0.15 D 0.03 U 0.16 U 0.04
DM1 D 0.03 D 0.17 D 0.02 D 0.16 U 0.01 D 0.13 D 0.33 D 0.09 D 0.30 D 0.04 D 0.24 D 0.11
Aluma Beam Design and Maintenance Guidelines
10
DM2 D 0.04 D 0.23 D 0.02 D 0.22 U 0.01 D 0.19 D 0.46 D 0.13 D 0.41 D 0.05 D 0.33 D 0.16
Application
DE U 0.02 U 0.01 U 0.01 U 0.05 D 0.07 U 0.09 U 0.10 U 0.07 U 0.16 D 0.04 U 0.17 U 0.04
11 DM1 D 0.03 D 0.18 D 0.02 U 0.17 D 0.01 D 0.15 D 0.36 D 0.10 D 0.33 D 0.04 D 0.26 D 0.12
DM2 D 0.04 D 0.25 D 0.02 D 0.23 U 0.01 D 0.20 D 0.49 D 0.14 D 0.44 D 0.06 D 0.36 D 0.17
DE U 0.02 U 0.01 U 0.01 U 0.06 D 0.07 U 0.09 U 0.10 U 0.07 U 0.18 D 0.04 U 0.19 U 0.05
12 DM1 D 0.03 D 0.20 D 0.02 D 0.19 U 0.01 D 0.16 D 0.40 D 0.11 D 0.36 D 0.05 D 0.29 D 0.13
DM2 D 0.04 D 0.26 D 0.02 D 0.25 U 0.01 D 0.21 D 0.53 D 0.15 D 0.47 D 0.06 D 0.38 D 0.18
Appendix
REV. 1.0
NOTE:
DE : Deflection @ ends due to dead
load
REV. 1.0
DM1: Deflection @ middle due to dead
load
DM2: Deflection @ middle due to dead U: Upward Deflection
load plus live load of 50 psf D: Downward Deflection
Product ID
(in)
Nature of
Deflection
Slab Thick.
3.20 m
0.53 m
2.13 m
3.20 m
0.08 m
3.05 m
3.66 m
0.76 m
2.13 m
3.66 m
0.30 m
3.05 m
4.27 m
1.07 m
2.13 m
4.27 m
0.61 m
3.05 m
4.27 m
0.30 m
3.66 m
4.88 m
0.91 m
3.05 m
4.88 m
0.61 m
3.66 m
5.49 m
1.22 m
3.05 m
5.49 m
0.91 m
3.66 m
6.40 m
1.37 m
3.66 m
Deflection Table – Metric
DE U 0.3 U 0.3 U 0.3 U 0.8 D 1.0 U 1.3 U 1.5 U 1.0 U 2.5 D 0.5 U 2.5 U 0.8
4 DM1 D 0.5 D 2.8 D 0.3 D 2.5 U 0.3 D 2.3 D 5.6 D 1.5 D 5.1 D 0.8 D 4.1 D 1.8
DM2 D 1.0 D 5.3 D 0.5 D 5.1 U 0.3 D 4.3 D 10.9 D 3.0 D 9.7 D 1.3 D 7.9 D 3.6
Product Detail
DE U 0.5 U 0.3 U 0.3 U 1.0 D 1.3 U 1.5 U 1.8 U 1.3 U 3.0 D 0.8 U 3.3 U 1.0
5 DM1 D 0.5 D 3.3 D 0.3 D 3.3 U 0.3 D 2.8 D 6.9 D 2.0 D 6.1 D 0.8 D 5.1 D 2.3
DM2 D 1.0 D 6.1 D 0.5 D 5.8 U 0.3 D 4.8 D 12.2 D 3.6 D 10.9 D 1.5 D 8.9 D 4.1
DE U 0.5 U 0.3 U 0.3 U 1.3 D 1.3 U 2.0 U 2.3 U 1.5 U 3.8 D 0.8 U 3.8 U 1.3
6 DM1 D 0.8 D 4.1 D 0.3 D 3.8 U 0.3 D 3.3 D 8.1 D 2.3 D 7.4 D 1.0 D 5.8 D 2.8
DM2 D 1.0 D 6.6 D 0.5 D 6.4 U 0.3 D 5.3 D 13.5 D 3.8 D 11.9 D 1.5 D 9.7 D 4.6
DE U 0.5 U 0.3 U 0.3 U 1.5 D 1.5 U 2.3 U 2.5 U 1.8 U 4.3 D 1.0 U 4.6 U 1.3
7 DM1 D 0.8 D 4.8 D 0.5 D 4.6 U 0.3 D 3.8 D 9.4 D 2.8 D 8.6 D 1.0 D 6.9 D 3.3
Design Data
DM2 D 1.3 D 5.3 D 0.8 D 7.1 U 0.3 D 5.8 D 14.7 D 4.1 D 13.2 D 1.8 D 10.7 D 5.1
DE U 0.5 U 0.5 U 0.3 U 1.5 D 1.8 U 2.5 U 2.8 U 2.0 U 4.8 D 1.0 U 5.1 U 1.5
Engineering Manual
8 DM1 D 1.0 D 5.3 D 0.5 D 5.1 U 0.3 D 4.3 D 10.9 D 3.0 D 9.7 D 1.3 D 7.9 D 3.6
DM2 D 1.3 D 7.9 D 0.8 D 7.6 U 0.5 D 6.6 D 16.0 D 4.6 D 14.5 D 1.8 D 11.7 D 5.3
DE U 0.8 U 0.5 U 0.3 U 1.8 D 2.0 U 2.8 U 3.3 U 2.3 U 5.6 D 1.3 U 5.8 U 1.5
9 DM1 D 1.0 D 6.1 D 0.5 D 5.8 U 0.3 D 4.8 D 12.2 D 3.6 D 10.9 D 1.5 D 8.9 D 4.1
DM2 D 1.3 D 8.6 D 0.8 D 8.4 U 0.5 D 7.1 D 17.3 D 4.8 D 15.5 D 2.0 D 12.7 D 5.8
DE U 0.8 U 0.5 U 0.3 U 2.0 D 2.3 U 3.0 U 3.6 U 2.5 U 6.1 D 1.3 U 6.4 U 1.8
Aluma Beam Design and Maintenance Guidelines
10 DM1 D 1.0 D 6.6 D 0.5 D 6.4 U 0.3 D 5.3 D 13.5 D 3.8 D 11.9 D 1.5 D 9.7 D 4.6
Application
DM2 D 1.5 D 9.4 D 0.8 D 8.9 U 0.5 D 7.6 D 18.8 D 5.3 D 16.8 D 2.3 D 13.5 D 6.4
DE U 0.8 U 0.5 U 0.3 U 2.3 D 2.5 U 3.6 U 3.8 U 2.8 U 6.6 D 1.5 U 7.1 U 1.8
11 DM1 D 1.3 D 7.4 D 0.8 D 7.1 U 0.3 D 5.8 D 14.7 D 4.1 D 13.2 D 1.8 D 10.7 D 5.1
DM2 D 1.8 D 9.9 D 1.0 D 9.4 U 0.5 D 8.1 D 20.1 D 5.6 D 18.0 D 2.3 D 14.5 D 6.6
DE U 1.0 U 0.8 U 0.3 U 2.3 D 2.8 U 3.8 U 4.3 U 2.8 U 7.4 D 1.5 U 7.6 U 2.0
12 DM1 D 1.3 D 7.9 D 0.8 D 7.6 D 0.5 D 6.6 D 16.0 D 4.6 D 14.5 D 1.8 D 11.7 D 5.3
DM2 D 1.8 D 10.7 D 1.0 D 10.2 U 0.5 D 8.6 D 21.3 D 6.1 D 19.1 D 2.5 D 15.5 D 7.1
Appendix
1.1.15
This information is subject to change; it is intended to be
used by technically skilled designers, knowledgeable in the
field, and is to be used with other data.
This information is subject to change; it is intended to be
used by technically skilled designers, knowledgeable in the
field, and is to be used with other data.
NOTE:
DE : Deflection @ ends due to dead
1.1.16
load
DM1: Deflection @ middle due to dead
load
DM2: Deflection @ middle due to dead U: Upward Deflection
Product ID
(in)
Slab Thick.
3.20 m
0.53 m
2.13 m
3.20 m
0.08 m
3.05 m
3.66 m
0.76 m
2.13 m
3.66 m
0.30 m
3.05 m
4.27 m
1.07 m
2.13 m
4.27 m
0.61 m
3.05 m
4.27 m
0.30 m
3.66 m
4.88 m
0.91 m
3.05 m
4.88 m
0.61 m
3.66 m
5.49 m
1.22 m
3.05 m
5.49 m
0.91 m
3.66 m
6.40 m
1.37 m
3.66 m
Deflection Table – Metric
DE U 0.3 U 0.3 U 0.3 U 0.8 D 0.8 U 1.0 U 1.3 U 0.8 U 2.0 D 0.5 U 2.3 U 0.5
4 DM1 D 0.5 D 2.3 D 0.3 D 2.3 U 0.3 D 1.8 D 4.6 D 1.3 D 4.1 D 0.5 D 3.3 D 1.5
Product Detail
DM2 D 0.8 D 4.6 D 0.5 D 4.3 U 0.3 D 3.6 D 9.1 D 2.5 D 8.1 D 1.0 D 6.6 D 3.0
DE U 0.3 U 0.3 U 0.3 U 0.8 D 1.0 U 1.3 U 1.5 U 1.0 U 2.5 D 0.5 U 2.8 U 0.8
5 DM1 D 0.5 D 2.8 D 0.3 D 2.8 U 0.3 D 2.3 D 5.8 D 1.5 D 5.1 D 0.8 D 4.1 D 2.0
DM2 D 0.8 D 5.1 D 0.5 D 4.8 U 0.3 D 4.1 D 10.2 D 2.8 D 9.1 D 1.3 D 7.4 D 3.3
DE U 0.3 U 0.3 U 0.3 U 1.0 D 1.3 U 1.5 U 1.8 U 1.3 U 3.0 D 0.8 U 3.3 U 1.0
6 DM1 D 0.5 D 3.3 D 0.3 D 3.3 U 0.3 D 2.8 D 6.9 D 2.0 D 6.1 D 0.8 D 5.1 D 2.3
DM2 D 1.0 D 5.6 D 0.5 D 5.3 U 0.3 D 4.6 D 11.2 D 3.3 D 10.2 D 1.3 D 8.1 D 3.8
DE U 0.5 U 0.3 U 0.3 U 1.3 D 1.3 U 1.8 U 2.0 U 1.5 U 3.6 D 0.8 U 3.8 U 1.3
Design Data
7 DM1 D 0.8 D 4.1 D 0.3 D 3.8 U 0.3 D 3.3 D 7.9 D 2.3 D 7.1 D 1.0 D 5.8 D 2.8
DM2 D 1.0 D 6.1 D 0.5 D 5.8 U 0.3 D 5.1 D 12.4 D 3.6 D 11.2 D 1.5 D 8.9 D 4.1
Engineering Manual
DE U 0.5 U 0.3 U 0.3 U 1.3 D 1.5 U 2.0 U 2.3 U 1.5 U 4.1 D 0.8 U 4.3 U 1.3
8 DM1 D 0.8 D 4.6 D 0.5 D 4.3 U 0.3 D 3.6 D 9.1 D 2.5 D 8.1 D 1.0 D 6.6 D 3.0
DM2 D 1.0 D 6.6 D 0.5 D 6.4 U 0.3 D 5.3 D 13.5 D 3.8 D 11.9 D 1.5 D 9.7 D 4.6
DE U 0.5 U 0.5 U 0.3 U 1.5 D 1.8 U 2.3 U 2.8 U 1.8 U 4.6 D 1.0 U 4.8 U 1.5
9 DM1 D 0.8 D 5.1 D 0.5 D 4.8 U 0.3 D 4.1 D 10.2 D 2.8 D 9.1 D 1.3 D 7.4 D 3.3
Aluma Beam Design and Maintenance Guidelines
DM2 D 1.3 D 7.1 D 0.8 D 6.9 U 0.3 D 5.8 D 14.5 D 4.1 D 13.0 D 1.8 D 10.4 D 4.8
DE U 0.5 U 5.1 U 0.3 U 1.8 D 1.8 U 2.5 U 3.0 U 2.0 U 5.1 D 1.0 U 5.3 U 1.5
Application
10 DM1 D 1.0 D 5.6 D 0.5 D 5.3 U 0.3 D 4.6 D 11.2 D 3.3 D 10.2 D 1.3 D 8.1 D 3.8
DM2 D 1.3 D 7.9 D 0.8 D 7.4 U 0.3 D 6.4 D 15.7 D 4.3 D 14.0 D 1.8 D 11.4 D 5.3
DE U 0.8 U 0.5 U 0.3 U 1.8 D 2.0 U 2.8 U 3.3 U 2.3 U 5.6 D 1.3 U 5.8 U 1.8
11 DM1 D 1.0 D 6.1 D 0.5 U 5.8 U 0.3 D 5.1 D 12.4 D 3.6 D 11.2 D 1.5 D 8.9 D 4.1
DM2 D 1.5 D 8.4 D 0.8 D 7.9 U 0.5 D 6.9 D 16.8 D 4.8 D 15.0 D 2.0 D 12.2 D 5.6
DE U 0.8 U 0.5 U 0.3 U 2.0 D 2.3 U 3.0 U 3.6 U 2.5 U 6.1 D 1.3 U 6.4 U 1.8
12 DM1 D 1.0 D 6.6 D 0.5 D 6.4 U 0.3 D 5.3 D 13.5 D 3.8 D 11.9 D 1.5 D 9.7 D 4.6
DM2 D 1.5 D 8.9 D 0.8 D 8.4 U 0.5 D 7.1 D 17.8 D 5.1 D 16.0 D 2.0 D 13.0 D 6.1
Appendix
REV. 1.0
NOTE:
DE : Deflection @ ends due to dead
load
REV. 1.0
DM1: Deflection @ middle due to dead
load
DM2: Deflection @ middle due to dead U: Upward Deflection
load plus live load of 50 psf D: Downward Deflection
Product ID
(in)
Nature of
Deflection
Slab Thick.
3.20 m
0.53 m
2.13 m
3.20 m
0.08 m
3.05 m
3.66 m
0.76 m
2.13 m
3.66 m
0.30 m
3.05 m
4.27 m
1.07 m
2.13 m
4.27 m
0.61 m
3.05 m
4.27 m
0.30 m
3.66 m
4.88 m
0.91 m
3.05 m
4.88 m
0.61 m
3.66 m
5.49 m
1.22 m
3.05 m
5.49 m
0.91 m
3.66 m
6.40 m
1.37 m
3.66 m
Deflection Table – Metric
DE U 0.3 U 0.3 U 0.3 U 0.5 D 0.5 U 0.8 U 1.0 U 0.5 U 1.5 D 0.3 U 1.8 U 0.3
4 DM1 D 0.3 D 1.8 D 0.3 D 1.8 U 0.3 D 1.5 D 3.6 D 1.0 D 3.0 D 0.5 D 0.3 D 1.3
DM2 D 0.5 D 3.3 D 0.3 D 3.3 U 0.3 D 2.8 D 6.9 D 2.0 D 6.1 D 0.8 D 4.8 D 2.3
Product Detail
DE U 0.3 U 0.3 U 0.3 U 0.8 D 0.8 U 1.0 U 1.0 U 0.8 U 2.0 D 0.5 U 2.0 U 0.3
5 DM1 D 0.3 D 2.0 D 0.3 D 2.0 U 0.3 D 1.8 D 4.3 D 1.3 D 3.8 D 0.5 D 3.0 D 1.5
DM2 D 0.8 D 3.8 D 0.3 D 3.6 U 0.3 D 3.0 D 7.6 D 2.0 D 6.9 D 0.8 D 5.6 D 2.5
DE U 0.3 U 0.3 U 0.3 U 0.8 D 0.8 U 1.3 U 1.3 U 1.0 U 2.3 D 0.5 U 2.5 U 0.5
6 DM1 D 0.5 D 2.5 D 0.3 D 2.5 U 0.3 D 2.0 D 5.1 D 1.5 D 4.6 D 0.5 D 3.8 D 1.8
DM2 D 0.8 D 4.3 D 0.5 D 4.1 U 0.3 D 3.3 D 8.4 D 2.3 D 7.6 D 1.0 D 6.1 D 2.8
DE U 0.3 U 0.3 U 0.3 U 1.0 D 1.0 U 1.5 U 1.5 U 1.0 U 2.8 D 0.5 U 2.8 U 0.5
7 DM1 D 0.5 D 3.0 D 0.3 D 2.8 U 0.3 D 2.3 D 5.8 D 1.8 D 5.3 D 0.8 D 4.3 D 2.0
Design Data
DM2 D 0.8 D 4.6 D 0.5 D 4.3 U 0.3 D 3.8 D 9.1 D 2.5 D 8.4 D 1.0 D 6.6 D 3.0
DE U 0.3 U 0.3 U 0.3 U 1.0 D 1.0 U 1.5 U 1.8 U 1.3 U 3.0 D 0.8 U 3.3 U 0.8
Engineering Manual
8 DM1 D 0.5 D 3.3 D 0.3 D 3.3 U 0.3 D 2.8 D 6.9 D 2.0 D 6.1 D 0.8 D 4.8 D 2.3
DM2 D 0.8 D 5.1 D 0.5 D 4.8 U 0.3 D 4.1 D 10.2 D 2.8 D 9.1 D 1.3 D 7.4 D 3.3
DE U 0.5 U 0.3 U 0.3 U 1.0 D 1.0 U 1.8 U 2.0 U 1.3 U 3.6 D 0.8 U 3.6 U 0.8
9 DM1 D 0.8 D 3.8 D 0.3 D 3.6 U 0.3 D 3.0 D 7.6 D 2.0 D 6.9 D 0.8 D 5.6 D 2.5
DM2 D 1.0 D 5.3 D 0.5 D 5.1 U 0.3 D 4.3 D 10.9 D 3.0 D 9.9 D 1.3 D 7.9 D 3.6
DE U 0.5 U 0.3 U 0.3 U 1.3 D 1.5 U 2.0 U 2.3 U 1.5 U 3.8 D 0.8 U 4.1 U 1.0
Aluma Beam Design and Maintenance Guidelines
10 DM1 D 0.8 D 4.3 D 0.5 D 4.1 U 0.3 D 3.3 D 8.4 D 2.3 D 7.6 D 1.0 D 6.1 D 2.8
Application
DM2 D 1.0 D 5.8 D 0.5 D 5.6 U 0.3 D 4.8 D 11.7 D 3.3 D 10.4 D 1.3 D 8.4 D 4.1
DE U 0.5 U 0.3 U 0.3 U 1.3 D 1.8 U 2.3 U 2.5 U 1.8 U 4.1 D 1.0 U 4.3 U 1.0
11 DM1 D 0.8 D 4.6 D 0.5 U 4.3 D 0.3 D 3.8 D 9.1 D 2.5 D 8.4 D 1.0 D 6.6 D 3.0
DM2 D 1.0 D 6.4 D 0.5 D 5.8 U 0.3 D 5.1 D 12.4 D 3.6 D 11.2 D 1.5 D 9.1 D 4.3
DE U 0.5 U 0.3 U 0.3 U 1.5 D 1.8 U 2.3 U 2.5 U 1.8 U 4.6 D 1.0 U 4.8 U 1.3
12 DM1 D 0.8 D 5.1 D 0.5 D 4.8 U 0.3 D 4.1 D 10.2 D 2.8 D 9.1 D 1.3 D 7.4 D 3.3
DM2 D 1.0 D 6.6 D 0.5 D 6.4 U 0.3 D 5.3 D 13.5 D 3.8 D 11.9 D 1.5 D 9.7 D 4.6
Appendix
1.1.17
This information is subject to change; it is intended to be
used by technically skilled designers, knowledgeable in the
field, and is to be used with other data.
Aluma Beam Design and Maintenance Guidelines
Product ID Product Detail Design Data Application Appendix
Aluma Stringer
ALUMA STRINGER
Description:
An aluminum extrusion with standard lengths ranging from 12ft (3.57m) to 20ft (6.09m).
Application:
Used as a primary (stringer) for slab formwork, it may also be used as secondary beam.
3.875 in
0.500 in [98.4]
[12.7]
1.620 in
[41.1]
R0.500 in
[R12.7]
0.200 in
[5.1]
0.142 in
[3.6]
Y
4.016 in
[102.0] R0.500 in
[R12.7]
0.156 in
[4.0]
7.556 in 7.504 in
[191.9] [190.6]
X X 4.779 in
[121.4]
R0.187 in
R0.250 in [R4.8]
0.500 in [R6.4]
[12.7]
R0.250 in 0.200 in
[R6.4] [5.1]
Y R0.187 in
[R4.8]
0.164 in
[4.2] 2.500 in
R0.187 in [63.5]
[R4.8] 5.000 in
[127.0]
3
Sxx(min) 8.54 in 1.40E6 mm3
Section Modulus 3
Syy(min) 1.89 in 31.04E3 mm3
rx 2.97 in 75.35 mm
Radius of Gyration
ry 1.10 in 28.03 mm
Torsion Constant J 0.13 in4 52.18E3 mm4
6
Warping Constant H 28.94 in 7.77E9 mm6
(without nailer) 4.38 lb/ft 6.52 kg/m
Weight/ft
(with nailer) 5.20 lb/ft 7.75 kg/m
Material Properties AA ALUMINUM ALLOY 6061-T6
Ultimate Tensile Strength Fu 38 ksi 260 MPa
Yield Strength Fy 35 ksi 240 MPa
Modulus of Elasticity E 10150 ksi 70000 MPa
3
Density r 0.0975 lb/in 2700 kg/m3
% Elongation 8%
Note: Bolt slot accepts 1/2” SAE Gr. 5 or ASTM A307 Hex bolts, Aluma bolts or standard square head bolts.
3.875 in
[98.4]
7.556 in
[191.9]
5.000 in
[127.0]
Metric
SPAN Allowable UDL Limit (kN/m)
(m) Deflection
(mm) 1 SPAN 2 SPAN 3 SPAN
1.20 3.33 72.97 V** 48.48 R 55.10 R
1.35 3.75 64.86 V** 43.10 R 48.97 R
1.50 4.17 52.70 V 38.79 R 44.08 R
1.65 4.58 47.11 D 35.26 R 40.07 R
1.80 5.00 36.28 D 32.32 R 36.73 R
1.95 5.42 28.54 D 29.84 R 33.91 R
2.10 5.83 22.85 D 27.71 R 31.48 R
2.25 6.25 18.58 D * 17.83 25.86 R 29.38 R
2.40 6.67 15.31 D * 13.78 22.24 M 27.55 R * 26.00
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
Notes:
1. R – Reaction governs. Effective bearing length is 5” (127mm) on interior reactions.
2. V – Shear governs.
3. M – Moment governs.
4. D – Deflection governs (deflection L/360).
5. Values with * – Deflection governs with deflection limited to ¼” (or 6mm).
6. Factor of Safety = 2.2:1
7. Values with ** – capacity based on full bearing in J-head.
8. Values are based on laterally unrestrained condition.
1 4 4' 5000 V NA NA
6 5 5' 3825 M NA NA
36 20 2302 R NA NA
7' 6' 7'
Notes:
1. R – Reaction governs. Effective bearing length is 5” on interior reactions.
2. V – Shear governs.
3. M – Moment governs.
4. D – Deflection governs (deflection L/360).
5. Values with * – Deflection governs with deflection limited to ¼”.
6 1.52 1.52 m
55.82 M NA NA
14 2.13 2.13 m
21.79 D 5.84 21.79
19 2.74 2.74 m
8.54 D 7.62 10.24
21 3.05 3.05 m
5.60 D 8.46 7.47
Notes:
1. R – Reaction governs. Effective bearing length is 127mm on interior reactions.
2. V – Shear governs.
3. M – Moment governs.
4. D – Deflection governs (deflection L/360).
5. Values with * – Deflection governs with deflection limited to 6mm.
6. Factor of Safety = 2.2:1
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
Imperial
L = 4 ft L = 5 ft L = 6 ft
b (ft) Total Load UDL Total Load UDL Total Load UDL
(kips) (lbs/ft) (kips) (lbs/ft) (kips) (lbs/ft)
0.5 13.04 M 26087 10.30 M 20595 8.51 M 17014
1.0 13.98 M 13975 10.87 M 10870 8.89 M 8893
1.5 15.05 M 10034 11.51 M 7673 9.22 D 6144
2.0 16.30 M 8152 12.23 M 6114 9.43 D 4713
2.5 17.79 M 7115 13.04 M 5217 9.70 D 3880
3.0 19.57 M 6522 13.98 M 4658 10.04 D 3348
3.5 20.01 V 5717 15.05 M 4300 10.47 D 2990
4.0 20.01 V 5002 16.30 M 4076 10.98 D 2745
4.5 17.79 M 3953 11.60 D 2577
5.0 19.57 M 3913 12.34 D 2467
5.5 13.23 D 2406
6.0 14.31 D 2385
1.500 in
0.502 in [38.1]
[12.8] 0.125 in
[3.2]
0.748 in Ø0.500 in
[19.0] [12.7]
0.197 in
[5.0]
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
Item # Weight
Description
SAP Old lb kg
Aluma Bolt Assembly 4351 955 0.17 0.08
Aluma Bolt 3986 955A 0.15 0.07
Description:
1
/2“ (12.7mm) x 11/2“ (38.1mm) Aluma bolt and bolt assembly with special oval head. Square shoulder allows bolt to
be inserted into beams, stringers, or strongbacks.
Application:
The Aluma bolt is used to fasten clamps to beams, stringers, or strongbacks.
0.502 in
2.000 in
[12.8]
[50.8]
0.748 in Ø0.500 in
[19.0] [12.7]
0.197 in
[5.0]
0.502 in 3.500 in
[12.8] [88.9]
Item # Weight
Description
SAP Old lb kg
Aluma Bolt Mark 2 – 2in 3407 983 0.20 0.09
Aluma Bolt Mark 2 – 3.5in 8161 N/A 0.24 0.11
Description:
Similar to Aluma bolt Mark 1, but shoulder has been removed from beneath the head.
Application:
The Aluma bolt is used to fasten clamps to beams, stringers, or strongbacks.
0.750 in
[19.0] 0.336 in 2.000 in
[8.5] [50.8]
Ø0.500 in
[12.7]
Item # Weight
Description
SAP Old lb kg
½” (12.7mm) Hex. Bolt (for stringer splice) 6042 N/A 0.14 0.06
Description:
1/2” Dia. X 2” long hex bolt.
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
Application:
This bolt is used to fasten stringer splice to the stringer.
field, and is to be used with other data.
2.061 in
[52.4] 2.362 in
0.225 in
0.200 in
[60.0]
[5.1]
[5.7]
1.024 in 0.221 in 1.181 in
[26.0] [5.6] [30.0]
Ø0.512 in
[13.0]
0.460 in
[11.7]
0.700 in
[17.8]
2.562 in
[65.1]
Item # Weight
Description
SAP Old lb kg
‘A’ Clamp Assembly 4046 920 0.33 0.15
‘A’ Clamp Extrusion 3981 200 0.15 0.07
Description:
One Aluma Bolt is used with ‘A’ clamp as a fastening device.
Application:
Fastens Aluma beams to stringers, trusses, strongbacks, or other beams or stringers.
2.751 in
[69.9] 2.756 in
1.119 in 0.125 in
[70.0]
[28.4] [3.2]
0.375 in
[9.5]
Ø0.562 in
[14.3] 0.937 in
[23.8]
0.370 in 1.378 in
0.750 in
0.109 in
[9.4] [35.0]
[2.8]
[19.1]
0.375 in
[9.5]
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
Item # Weight
Description
SAP Old lb kg
‘J’ Clamp Assembly 4353 923 0.50 0.23
‘J’ Clamp Extrusion 3982 201 0.38 0.17
Description:
One Aluma Bolt is used with ‘J’ Clamp as a fastening device.
Application:
Fastens Aluma beams to inverted base plates.
2.362 in 1.969 in
[60.0] [50.0]
0.375 in 0.748 in 0.250 in 0.984 in
[9.5] [19.0] [6.4] [25.0] Ø0.562 in
[14.3]
0.500 in
[12.7] 9° in
0.749 in 0.375 in
[19.0] [9.5]
Item # Weight
Description
SAP Old lb kg
‘W’ Clamp Assembly 3475 WSP11 0.67 0.30
‘W’ Clamp Extrusion 3476 WSP11A 0.50 0.23
Description:
One Aluma Bolt is used with ‘W’ Clamp as a fastening device.
Application:
Used to fasten Aluma beams to steel channels and beams.
1.185 in 0.895 in
2.000 in
[30.1] [22.7]
0.125 in
[50.8]
[3.2]
0.093 in Ø0.551 in 0.311 in 1.378 in
[2.4] [14.0] [7.9] [35.0]
0.515 in
[13.1]
1.579 in 0.751 in
[40.1] [19.1]
0.095 in
2.437 in
[2.4]
[61.9]
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
Item # Weight
Description
SAP Old lb kg
STEEL CLAMP Assembly 3371 910 0.28 0.13
STEEL CLAMP Stamping 4365 204 0.19 0.09
Description:
A steel stamping usually supplied with an Aluma bolt assembly.
Application:
Used as a fastening device for fastening Aluma beams to stringers, trusses, strongbacks or another beam or
stringer. Can be used as an alternative to Aluma ‘A’ Clamp.
1.750 in
[44.4]
0.848 in
[21.5] 2.000 in
[50.8]
60° in 1.000 in
[25.4]
1.562 in
[39.7]
1.250 in
[31.7]
1.000 in
[25.4] 0.750 in
[19.0]
0.250 in Ø0.531 in
[6.3] [13.5]
0.900 in
[22.9]
Item # Weight
Description
SAP Old lb kg
Packing Clip Stamping 3984 918 0.33 0.15
Description:
Heavy duty steel fastener assembly with hole for 1/2” O.D. bolt.
Application:
Used to fasten Aluma beams or stringers to trusses or strongbacks when packing is required. Length of bolt varies
to suit application.
STRINGER SPLICE
9.252 in
[235.0]
0.375 in
6.260 in 1.496 in [9.5]
[159.0] [38.0]
2.000 in 4.000 in
[50.8] [101.6]
Ø0.625 in
[Ø15.9]
1.000 in
[25.4]
Item # Weight
Description
SAP Old lb kg
Stringer Splice 1742 990054 2.0 0.91
Description:
Steel splice plate.
Application:
Used in conditions where continuity of the stringer is required such as bridges, etc.
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
FH
FT
Note: Check-clamp – Add 250 lbs (1.11 kN) for sliding friction. Do not exceed more than 1 check clamp.
RECOMMENDATION:
- PLYWOOD TO BE NAILED
OR SCREWED TO ALUMA
BEAM, MINIMUM FOUR
PER PLYWOOD SHEET BY
THE CONTRACTOR –TYP.
- FOR ERECTION SAFTEY,
EACH ALUMA BEAM
SHOULD BE SECURED TO
THE LEDGER WITH ONE A-
CLAMP AT EACH END
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
SECT. 'X'
RECOMMENDATION:
PLYWOOD TO BE NAILED OR
SCREWED TO EACH ALUMA BEAM @
36” (914mm) c/c (max.) BY THE
CONTRACTOR – TYP.
SECT. 'X'
RECOMMENDATION:
PLYWOOD TO BE NAILED OR
SCREWED TO EACH ALUMA BEAM @
24” (610mm) c/c (max.) BY THE
CONTRACTOR – TYP.
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
SECT. 'X'
5.000 in 3.000 in
0.250 in
0.562 in [6.4]
3.000 in
[14.3]
[76.2]
SECT. 'X'
5.000 in 3.000 in
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
[127.0] [76.2]
9/16"
= = [14.3] DIA.
field, and is to be used with other data.
HOLE
0.250 in
0.562 in [6.4] 3.000 in
[14.3] [76.2]
PLYWOOD
ALUMA BEAM
PLYWOOD
SLOPE TO SUIT
ALUMA BEAM
JOISTS
ALUMA BEAM
ALUMA BEAM
PLYWOOD JOISTS
SECT. 'X'
field, and is to be used with other data.
ALUMA STRINGER
1.496 in 6.260 in 1.496 in
[38.0] [159.0] [38.0]
= =
3
8" (10 mm) THICK STEEL
OR ALUMINUM PLATE ON
4.000 in 1.000 in ONE SIDE WITH (4) Ø 21"
[101.6] [25.4] (12.7mm) X 2 " (50mm)
HEX HEAD OR ALUMA
2.000 in BOLTS
[50.8]
ALUMA BOLT
3
8" (10 mm) THICK STEEL
OR ALUMINUM PLATE ON
ONE SIDE WITH (4) Ø 21"
(12.7mm) X 2" (50mm)
HEX HEAD OR ALUMA
BOLTS ALUMA STRINGER
3
8"(10 mm) THICK STEEL OR
ALUMINUM PLATE ON ONE
SIDE WITH (4) Ø 21" (12.7mm)
1.496 in
6.260 in X 2" (50mm) HEX HEAD OR
1.496 in [38.0]
[159.0] ALUMA BOLTS
[38.0]
ALUMA STRINGER
2.000 in
[50.8]
4.000 in
[101.6]
1.000 in
[25.4]
3
8"(10 mm) THICK STEEL OR
ALUMINUM PLATE ON ONE
SIDE WITH (4) Ø 21" (12.7mm) X
2" (50mm) HEX HEAD OR
ALUMA BOLTS
ALUMA STRINGER
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
SECT. 'X'
field, and is to be used with other data.
3
ALUMA STRINGER 8" (10 mm) THICK STEEL
OR ALUMINUM PLATE ON
ONE SIDE WITH (4) Ø 21"
(12.7mm) X 2" (50mm)
HEX HEAD OR ALUMA
BOLTS
FULL HARDWOOD
WEDGE TO SUIT SLOPE
SECURED TO 'J'-HEAD
ALUMA BOLT BY THE CONTRACTOR
3
8"(10mm) THICK STEEL OR
ALUMINUM PLATE ON ONE
SIDE WITH (4) Ø 21" (12.7mm) X
2" (50mm) HEX HEAD OR
ALUMA BOLTS
ALUMA STRINGER
Do not use any beam or stringer that exhibits the following conditions:
Aluma Beam
Should you find any beams or stringers exhibiting any of the above conditions, DO NOT USE
THEM. Please call the nearest Aluma Systems branch to have them replaced.
Design Standards:
Reference Publications:
A. Scope
This procedure is intended for Operations Managers and Yard Supervisors. It gives as much
detail as is presently available about all aspects of Maintenance for the title subject.
Yard workers are expected to be trained under the direction of the Operations
Manager/Yard Supervisor, and to work from the current version of the Fleet Inspection
Manual.
B. Index
C. General
Beams and Stringers are subjected to rough handling in many applications resulting in tears,
cracks, cuts and bending. These conditions are readily identifiable and must be documented for
charge back to the Customer.
Our purpose is to save as much beam as we possibly can, and to keep as much beam in
service as possible. Therefore, we must make decisions quickly as to
whether product can go directly back into the Rental Fleet, and we
must act quickly to repair damaged beam.
Examine the truckload of material as it comes into the yard. If it
appears to be in reasonable condition, move it directly to the
“Servicing” area.
There would be no charge for damages in this case, but we would save
the labor cost that would be used for inspecting each piece of
equipment.
If the load looks “suspect,” we will do a more detailed inspection of
the shipment, and prepare for charging out damages. Considering the
average age of the Rental Fleet, it may be that most loads would have to be considered
“suspect.”
A camera, (still, throwaway, video, digital – preferably not Polaroid) is a necessary part of our
Yard equipment. The information in the photograph can be used to verify counts, and to
document damage.
The beam is a structural member designed to safely support anticipated loading even
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
Aluma bolts are intended to be inserted into the bolt slot from below the beam. There is no
need for the end of the beam to be trimmed to enable a bolt to be inserted from the end of the
beam.
The web of the beam is supposed to be vertical. We have tested the beam to verify that it
is capable of safely supporting intended loads when it is as far as 3/16 inch (5 mm) out of
plumb.
If the beam “bends over” or is offset more than 3/16 of an inch (5 mm), it must be trimmed to the
point where the out-of-plumb condition comes within the acceptable limit. A template is being
devised to identify the limit of bends.
must be replaced as often as necessary to ensure that a secure connection can be made with
the plywood.
Damage to the ends of the sloped section of the
Guardrail Beam does not seriously affect the strength of
the beam. If the damage is away from the ends of the
beam, other portions of the beam may not function as
they should, or the beam may be bent.
Damage to the ends of the bolt slots may be acceptable,
as Aluma Bolts can be installed anywhere along the
length of the slot.
Damage to the bolt slot away from the ends of the beam
could be a problem for the contractor, if a post socket can
not be installed where it is required.
If either side of the “top hat” section is cracked or split,
the beam must be cut. The connections between the
beam, the insert, and the plywood must be secure for
the Guardrail Beam to provide the required safety.
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
D. Inspection Requirements
The first step is to verify that the beam or stringer belongs to Aluma. If not, it should be
returned to the Customer. A BEAM RECOGNITION CHART IS ATTACHED AT THE END OF THIS
PROCEDURE.
E. Servicing Requirements
1. The competitor’s beam can be returned to the Customer.
2. Concrete on the surface of the beam, is readily cleaned by breaking the concrete off
with a hammer.
3. Excess concrete in the bolt slot can easily be removed by using a power chisel or a
hammer and chisel to break up and remove the concrete. Be careful to only break the
concrete with the chisel. We don’t want to damage the good aluminum at the bottom of
the bolt slot.
4. The flanges or web of the beam can be flattened with a hammer, without breaking the
metal. The web of the beam should be vertical. If only the end 1 inch (25 mm) of the
web, along the length of the beam, is bent or otherwise distorted, the beam is acceptable.
Beyond 1 inch (25mm), the beam should be trimmed or cut down to the next size.
5. Holes in the beam are less than ¾ inch (20 mm) diameter in the web.
6. There are no saw cuts in the flanges or “top hat” of beam deeper than “just noticeable.”
7. There are no cracks, splits or tears in the flanges or “top hat” section, longer than 2 in
(50 mm).
8. The wood or plastic inserts are replaced with no other damage to the beam. Broken
or missing screws must be replaced. Use existing holes for screws when replacing wood
or plastic inserts. If the existing holes can not be used, drill new holes approximately 1
inch (25 mm) away from the old hole. Replace all wood in Aluma Beams with plastic
inserts. Wood in Anthes beams must be replaced with standard 2 x 2 (1½ x 1½ actual)
(38 x 38 mm) sized wood. See Section N for screw placement. When replacing inserts
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
at the ends of beams, the minimum length should be 2 feet (600 mm), and secured by
screws. Insert should not extend beyond the end of the beam, but may be as much as 3”
field, and is to be used with other data.
short.
9. The curve (or bend) in the beam is less than 3/8 inch (10 mm).
10. The cut ends of the beams can easily be made smooth by filing.
11. The beam is within 1 inch (25 mm) of the correct length.
12. The Aluma Systems label is correctly placed on the left end of both sides of the beam.
[See Section O.]
If the answer to all of the above points is “YES,” the beam may be returned directly to the
Rental Fleet with no further servicing required. No charges will be made to Customers for
any of the above servicing activities. [See Photos in Section Q.]
If the answer to any point is “NO,” the beam must be set aside for Repair. All activities in
“Repair” are set aside to be charged back to the Customer.
F. Packaging
Beams and Stringers should be bundled in
groups of 30, 10 across by 3 rows high, as
shown in the diagram. Beam lengths up to
21 feet (6.40 m) should be strapped at both
ends. Beams longer than 21 feet (6.40 m)
should be strapped at both ends and in the
middle.
When stacking in the yard, 4x4 (100 x 100)
dunnage should be placed between each row
of beam bundles, for easy handling with a
forklift. Beam lengths up to 21 feet (6.40 m)
should have dunnage at both ends. Beams
longer than 21 feet (6.40 m) should have dunnage at both ends and in the middle.
When loading on trucks, bundles should be placed three across, more widely spaced at the
bottom than at the top, to provide some additional stability to the load. Dunnage should be
placed on the truck in the same manner as in the yard. When chains or straps are used to tie
down the load, the beam flanges should be protected from damage by excessive tightening
by using corner protectors.
G. Repair Procedures
All costs incurred in repairing beam should be reported to the Location Manager for charge back
to the Customer who caused the damage.
beam is already 1 inch (25 mm) short, it must be cut down to the next smaller standard
size. Apply new labels to the cut ends.
5. Holes in the beam larger than 1½ inch (38 mm) will weaken the beam. If the holes are
located near the end of the beam, we may be able to trim the beam to reduce the effect
of the hole. If the beam is already 1 inch (25 mm) short, it must be cut down to the next
smaller standard size. Apply new labels to cut ends.
6. Saw cuts in the flanges or “top hat” of the beam more than 1/16 inch (1.5 mm) deep will
weaken the beam. If the saw cuts are located near the end of the beam, we may be able
to trim the beam to remove the saw cuts. If the beam is already 1 inch (25 mm) short, it
must be cut down to the next smaller standard size. Apply new labels to cut ends.
7. Cracks, splits or tears longer than 2 inches (50 mm) in the flanges or “top hat” section
will weaken the beam. If the cracks, splits or tears are located near the end of the beam,
we may be able to trim the beam to reduce the effect of the cracks or tears. If the beam
is already 1 inch (25 mm) short, it must be cut down to the next smaller standard size.
Cracks, splits or tears located away from the ends of the beam are dangerous. The
beam must be cut to remove the crack. Apply new labels to cut ends.
8. If the beam is visibly curved (or bent), there will likely be visible damage at the bottom
flange, near the bend. Curves (or bends) in the beam more than 3/8 inch (10 mm) can
affect the integrity of a slab or wall form panel. Use the Inspection Template to verify.
Vertical beam deflection is more critical to our Customers than sideways deflection, but
beams bent sideways are susceptible to being damaged by nails being driven too close
to the beam flanges. The effect of a curve can be reduced by cutting the beam to a
smaller size. Cut the beam to the next shorter length that will reduce the amount of
curve to 3/8 inch (10 mm) or less. Apply new labels to cut ends.
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
9. Cut ends of beam must be clean. Ragged edges are safety hazards. Rough ends can
be trimmed. If the beam is already 1 inch (25 mm) short, it must be cut down to the next
field, and is to be used with other data.
2. Customers may get used to having odd-size beams available, and may demand those
sizes when they are not available.
3. 17-foot (5.18 m) beams, for example, cannot be substituted for either 16-foot (4.88 m) or
At this time, the only approved splicing is for making 21’0” (6.40 m) beams out of 10’6” (3.20
m) beams, due to availability.
Splicing beams to get 16’0” (4.88 m) beams or shorter may not be economically feasible.
There is a detailed procedure for splicing [Refer to Drawing 739-F101], which can be
obtained from the Equipment Maintenance Specialist, in Concord.
Beam Inspection:
1. New Employee Safety Orientation in accordance with SP #9.2 of the Safety Procedures
Manual.
2. Work with experienced employee to learn which beams can be returned immediately to
Rental Fleet, which beams require Servicing, and which must go into Repair.
Beam Servicing:
1. Adequate experience in Beam Inspection.
2. Work with experienced employee to learn how to clean surface of beam to an acceptable
level for return to Rental Fleet.
3. Work with experienced employee to learn how to hammer bent portions of beam to an
acceptable level of “flat.”
4. Work with experienced employee to learn how to remove wood from beam, clean inside
of “Top Hat,” and install new plastic or wood insert in “Top Hat” section.
5. Work with experienced employee to learn how to remove concrete and other foreign
materials from bolt slot without damaging aluminum.
Beam Repair:
1. Adequate experience in Beam Servicing.
2. Work with experienced employee to learn how to use saw to trim beam ends, and how to
cut beam to next smaller standard size.
L. Tools
Inspection: 25-foot tape measure, inspection template to check
web offset and amount of bend.
Servicing: The above, plus:
16-ounce ball peen hammer
2” cold chisel
or Pneumatic air hammer, Campbell
Hausfeld L1534 (or equiv.)
Milwaukee HD “Screw Shooter” Cat#6758-1 (or
equiv.) Saw Horse
5/16” Hex magnetic chuck.
Saw Horses
Clamping Saw Horse
3-foot Crow Bar
Repair: The above, plus:
Delta Radial Arm Saw [or equivalent]
18” Carbide Tooth Blade [should have at least 3
blades – 1 on saw, 1 ready to mount on saw, 1
being sharpened]
Where insert members must be joined, screws are installed 2 inches (50 mm) from the ends
of each insert, and the next screw 6 inches (150 mm) away on the opposite side of the beam.
Then the screws continue at their original spacing pattern.
If the screws are located within 6 inches (150 mm) of another screw in the spacing pattern, do
not install the screw for the spacing pattern.
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
The time to replace wood nailers calls for judgment on the part of the Inspector. If the wood
looks as if it will no longer hold nails, it should be replaced. Lift damaged portion of nailer out
field, and is to be used with other data.
of “top hat,” cut bad end off square. Replacement portion of nailer should be at least 2 ft (600
mm) long.
Nailer inserts in Aluma Beams should always be replaced with plastic inserts (Part No. P2X2).
Inserts in Anthes beams must use standard 2 x 2 (50 x 50 mm) lumber (Part No. 2X2) [actual
size 1½ x 1½ (38 x 38 mm)].
The insert should not extend beyond the end of the beam, but may be as much as ¼” (6mm)
short.
Customer misuse.
Clean excess concrete out of bolt slot.
Customer abuse.
Flatten flange.
used by technically skilled designers, knowledgeable in the
This information is subject to change; it is intended to be
Customer misuse.
field, and is to be used with other data.
Flatten flange.
Rotten wood.
Remove and replace
end section, at least.
Template.]
6. Check the beam for curves
field, and is to be used with other data.
Equipment Set-Up:
1. None.
How to Test:
1. Press the nose of the template (darkened part) into the base of the beam, on the side of the
beam the web leans toward (see illustrations below).
2. If the web of the beam doesn’t touch the tip of the template, the beam is good. If the nose of
the template can’t fit against the fillet of the web (the curved part at the base of the web),