Repair Parts Sheet Pow'r Riser Lifting Jacks PR Series - 150 Ton Air Models
Repair Parts Sheet Pow'r Riser Lifting Jacks PR Series - 150 Ton Air Models
L54723 Rev. M 06/24 For Date Codes Beginning with the Letter: "B" thru "C"
For Both PRAMA and PRASA
Filter/Lube Assemblies
See Figures 22 and 23 Valve Sub-assemblies
P.R. Basic Assembly See Figures 16 through 20
See Figure 3
Cylinder Assembly
See Figure 15
Handle Assembly
See Figure 25
Pump Sub-assemblies
and Sub-components
See Figures 4 through 13
Manifold Assembly
See Figure 21
Jack Components
See Figures 1 and 2
Pendant Assembly
(Not Shown - PRASA Models Only)
See Figure 24
Figure 1 - Main Assembly, PRAMA Models
5 15
NOTE: This illustration is for reference 14 36
only. The appearance of your unit 12
Load the jack to 150 Tons, hold THIS JACK IS FOR LIFTING ONLY! SUPPORT THE LOAD
IMMEDIATELY AFTER LIFT BY OTHER APPROPRIATE
MEANS. NEVER GET ON OR UNDER A LOAD SUPPORTED
ONLY BY THE JACK.
35
CONSULT ENERPAC OPERATING INSTRUCTIONS AND
ASME/ANSI B30.1 SAFETY STANDARD FOR ADDITIONAL
INSTRUCTIONS ABOUT SAFE OPERATION.
88111E
VIEW A-A
TORQUE TO
75 IN-LBS 8
11 29 18
25 26
TORQUE TO
20 75 IN-LBS TORQUE TO
150 IN-LBS
32
A A
150 TONS
150 NS
RAISE
LOWER
23
24
16 36
3
APPLY LOCTITE 242
27
7 TORQUE TO 150 IN-LBS
2
28 13
33
10
1
21
37 34
TORQUE TO
250 IN-LBS
6
2
Repair Parts List (Refer to figure 1)
Model
Item Qty. Description
PRAMA15016L PRAMA15027L
3
Figure 2 - Main Assembly, Pendant Controlled PRASA Models
32
150 TON
Testing Procedure: CAPACITY 19
Load the jack to 150 Tons, hold THIS JACK IS FOR LIFTING ONLY! SUPPORT THE LOAD
IMMEDIATELY AFTER LIFT BY OTHER APPROPRIATE
MEANS. NEVER GET ON OR UNDER A LOAD SUPPORTED
ONLY BY THE JACK.
50
PROPERTY DAMAGE OR PERSONAL INJURY.
CAUTION
88111E
VIEW B-B
A
43
8
11
33 34 35
TORQUE TO
45 150 IN-LBS
B B 42
A
150 TONS
150 TONS
P 25 26
20
39
TORQUE TO
75 IN-LBS
18
44
31 30
29 INSTALL IN
23 LOWER PORT
OF VALVE
15
24
7
3
47
37 APPLY LOCTITE 242
41 36
46 28 TORQUE TO 150 IN-LBS
14 51
13
48
27
TORQUE TO
75 IN-LBS
1 10
21
52
49
TORQUE TO
6 250 IN-LBS
4
Repair Parts List (Refer to figure 2)
Model
Item Qty. Description
PRASA15016L PRASA15027L
1 (See Fig. 3) (See Fig. 3) 1 PR Basic Asm
2 (See Fig. 5A & 5B) (See Fig. 5A & 5B) 1 Subasy, Pump and Air Motor
3 40085E 40085E 1 Male Elbow 3/8-3/8"
5 42208E 42208E 1 Load Cap PR Long Stm
6 41944E 41944E 2 Tire/Rim Assembly
7 41779E 41779E 1 Air Tubing
8 88743E 88743E 1 Plug Hex O-Ring
9 (See Fig. 25) (See Fig. 25) 1 Handle Assembly
10 85469E 85469E 1 Gasket
11 (See Fig. 23) (See Fig. 23) 1 Filter Lube/Regulator Asm
12 43021E - - - 2 Square Hole Plug PR
13 86243E 86243E 1 Male Elbow
14 42445E 42446E 1 Decal, Blank
15 (See Fig. 24) (See Fig. 24) 1 Pendant, Air
16 42532E 42532E 1 Label 150 Ton Capacity
18 41965E 41965E 1 Triple hose
89292E 89292E 1 Decal, Warning PWR R
19
DD9743026 DD9743026 1 Decal, Warning PWR R, starting with Date Code “C”
20 B2005046E B2005046E 12 Screw 1/4-20 x 3/4" St
21 46053E 46053E 2 1"-8 Hex Lock Nut
23 69264E 69264E 1 Breather Vent
24 - - - 42504E 1 Hanger, 10" Lock Ring
25 - - - 42552E 4 SHCS, #10-32 x 1/2" SS
26 - - - 93940E 4 Lockwasher, #10
27 B2007046E B2007046E 2 Washer Hd. Screw 1/4-20 x 3/4"
28 42968E 42968E 2 Swivel Tee, 1/8"
29 DS1024660 DS1024660 1 Control Valve, Air
30 45970E 45970E 1 Nipple, Male 1/4" x 1/8"
31 41977E 41978E 1 Tube
32 42358E - - - 1 Lifting Bar 24" PR
33 42365E - - - 2 Nut Plt - Lift Bar
34 42363E - - - 4 HHCS 5/16-18 x 1.25" Plt.
35 93942E - - - 4 Lock Washer 5/16"
36 41983E 41983E 1 Screw Shoulder
37 89967E 89967E 1 Enerpac Logo - Large
39 42367E 42367E 1 S-Hook, Pendant
41 DQ2201660SR DQ2201660SR 1 Shuttle Valve
42 43099E 43099E 1 Hose, 3/16" 10.5" Lg
43 43098E 43098E 1 Hose, 3/16" 12.25" Lg
44 42667E 42667E 2 Reducer, 1/4” - 1/8"
45 42966E 42966E 1 Street Elbow, 1/8"
46 18970E 18970E 2 Swivel, Straight, 1/2"
47 42967E 42967E 1 Street Elbow, 1/4", 90 Deg.
48 42281E 42281E 1 Lower Weldment 5" PR
49 84692E 84692E 2 SHC 3/8-16 x 1.75"
50 88111E 88111E 1 Label, Caution, Filter/Lube
51 46539E 46539E 2 Decal Overlay, not used on Date Code "C"
52 41945E 41945E 2 Spacer
N/S DD9657900SR DD9657900SR 2 Cord Managemet Bracket Assembly, starting with Date Code “C”
N/A = Not Available N/S = Not Shown
5
Figure 3 - 42045SR, 41943SR Pow’r Riser Basic Assembly
TORQUE TO
20-25 FT. LBS.
4
21
20
22
23
16
18
13 25
6
Repair Parts List (Refer to figure 3)
Model
BASIC
ASSY
42045SR 41943SR
7
Figure 4A - 46460SR Pump and Motor Sub-Assembly (Date Code "B" only)
(PRAMA Models Only)
8
Repair Parts List (Refer to figures 4A and 4B)
Item Part Number Qty. Description
69445SR 1 Pump Asm 4P Air
1
Pump Element 1 See RPS L2596 For MPE Pump Element, starting with Date Code "C"
2 1 Gasket-Motor, not used on Date Code "C"
1 Gasket-Pump @ Motor
3
DC9551920SR 1 Gasket-Pump, starting with Date Code "C"
4 1 Gasket-Pump @ Valve, not used on Date Code "C"
DD6038101E 1 Cover Plate, Reservoir
5
DD9585101 1 Cover Plate, Reservoir, starting with Date Code “C”
85501E 1 Air Motor
6
DA4930259 1 Air Motor, starting with Date Code “C”
7 69026E 1 Pin Dowel 3/16-1
9 (See Fig. 21) 1 Manifold Asm NPR
10 86184E 5 SHCS 3/8-16 x 1-1/2"
11 (See Fig. 20) 1 Locking Valve w/relief
12 (See Fig. 16) 1 Control Valve Asm.
13 42383E 4 SHCS 3/8-16 x 8.0"
14 68963SR 1 Adapter Assy, not used on Date Code "C"
69442E 1 Nipple, 1/4NPT x 1.5L
15
DC9178118 1 Inlet Screen, starting with Date Code "C"
80241E 1 Pipe Coupling, 1/4"
16
DC9603268 1 Inlet Tube, starting with Date Code "C"
17 (See Fig. 13) 1 Filter Block Assembly
18 561604E 1 Roll Pin 1/8 x 3/8" Lg.
19 41964E 2 Swivel Fitting
20 DD6106037E 1 Valve Gasket
21 B1013028X 2 SHCS, 1/4-20 x 1.25" Lg
9
Figure 4C - Starting With Date Code "C"
Torque to Torque to
72 - 84 in-lbs. 1 50 - 55 ft-lbs.
[8.1 - 9.5 Nm] 26 10 11 [68 - 74 Nm]
Used only on
models without
heat exchanger
assembly
13A
12A Torque to
15 - 18 ft-lbs.
29 28 [20 - 24 Nm] 2X Torque to
27 20 - 22 ft-lbs.
[27 - 30 Nm]
21 Torque to
45 - 47 ft-lbs.
24 [61 - 64 Nm]
25
22
23
Notes:
10
Repair Parts List (Refer to figures 4C)
Starting With Date Code "C"
Item Part Number Qty. Description
10 Pump Element 1 see RPS L2596 for MPE
11 F100094-246 1 Fitting 5-4 FTX-S
12A F100097-16 1 Fitting, Standard Pump
13A DC9335646 1 Hose, Bypass 8”
21 DC9173690 1 Connector Fitting
22 ★BSS0368D 1 Back-up
23 ★B1012803 1 O-Ring
24 ★DC9271167 1 Copper Gasket
25 ★DC9551920 1 Pump Gasket
26 CBE621028-1A 2 SHCS, M6 X 20
27 DD9587900 1 Tube, ASM Steel
28 DC9603268 1 Intake Tube, 6.5" 40L
29 DC9178118 1 Intake Filter
H★ Items included in Seal Kit ZE3K
11
Figure 5A - 69769SR Pump and Motor Sub-Assembly (Date Code "B" Only)
DD9772900SR Pump and Motor Sub-Assembly (Date Code "B" thru "C")
(PRASA Models Only)
12
Repair Parts List (Refer to figures 5A and 5B)
Item Part Number Qty. Description
69445SR 1 Pump Asm 4P.
1
Pump Element 1 See RPS L2596 For MPE Pump Element, starting with Date Code "C"
2 1 Gasket-Motor, not used on Date Code "C"
1 Gasket-Pump @ Motor
3
DC9551920SR 1 Gasket-Pump, starting with Date Code "C"
4 1 Gasket-Pump @ Valve, not used on Date Code "C"
DD6038101E 1 Cover Plate, Reservoir
5
DD9585101 1 Cover Plate, Reservoir, starting with Date Code “C”
85501E 1 Air Motor
6
DA4930259 1 Air Motor, starting with Date Code “C”
7 69026E 1 Pin Dowel 3/16-1
9 (See Fig 21) 1 Manifold Asm NPR
10 86184E 5 SHCS 3/8-16 x 1-1/2"
11 (See Fig 20) 1 Locking Valve w/relief
12 (See Fig 17) 1 Control Valve Asm.
13 42737E 4 SHCS 3/8-16 x 8.0"
14 68963SR 1 Adapter Assy.
69442E 1 Nipple, 1/4" NPT x 1.5"L
15
DC9178118 1 Inlet Screen, starting with Date Code "C"
80241E 1 Pipe Coupling, 1/4"
16
DC9603268 1 Inlet Tube, starting with Date Code "C"
17 (See Fig 13) 1 Filter Block Asm
18 561604E 1 Roll Pin 1/8 x 3/8” LG
19 41964E 2 Swivel Fitting
20 DD6106037E 1 Valve Gasket
21 B1013028X 2 SHCS, 1/4-20 x 1.25" Lg
Included in 54177K Repair Kit Included in 6028099K Repair Kit
13
Figure 5C - Starting With Date Code "C"
Torque to Torque to
72 - 84 in-lbs. 1 50 - 55 ft-lbs.
[8.1 - 9.5 Nm] 26 10 11 [68 - 74 Nm]
Used only on
models without
heat exchanger
assembly
13A
12A Torque to
15 - 18 ft-lbs.
29 28 [20 - 24 Nm] 2X Torque to
27 20 - 22 ft-lbs.
[27 - 30 Nm]
21 Torque to
45 - 47 ft-lbs.
24 [61 - 64 Nm]
25
22
23
Notes:
14
Repair Parts List (Refer to figures 5C)
Starting With Date Code "C"
Item Part Number Qty. Description
10 Pump Element 1 see RPS L2596 for MPE
11 F100094-246 1 Fitting 5-4 FTX-S
12A F100097-16 1 Fitting, Standard Pump
13A DC9335646 1 Hose, Bypass 8”
21 DC9173690 1 Connector Fitting
22 ★BSS0368D 1 Back-up
23 ★B1012803 1 O-Ring
24 ★DC9271167 1 Copper Gasket
25 ★DC9551920 1 Pump Gasket
26 CBE621028-1A 2 SHCS, M6 X 20
27 DD9587900 1 Tube, ASM Steel
28 DC9603268 1 Intake Tube, 6.5" 40L
29 DC9178118 1 Intake Filter
H★ Items included in Seal Kit ZE3K
15
Figure 6A - 69445SR Pump Assembly
TORQUE TO
180 IN-LBS. 46
21
35
36
37
38
TORQUE TO
250 IN-LBS. TORQUE TO
25 IN-LBS.
TORQUE TO 43 TORQUE TO
180 IN-LBS. 46 11 300 IN-LBS.
18
12 13 5 10 9 42
TORQUE TO 14 1
250 IN-LBS. 15 16
38
7
TORQUE TO
120 IN-LBS. 25
6
21
3 4
TORQUE TO 2
180 IN-LBS.
46
52
31
28 TORQUE TO
TORQUE TO 175 IN-LBS.
120 IN-LBS. 25
27
22
18
24 29 44
17 18
23 44
41 45
19
TORQUE TO TORQUE TO
25 IN-LBS. 40 150 IN-LBS.
50 TORQUE TO
150 IN-LBS. 32
49
48
TORQUE TO
225 IN-LBS. 47
20
16
Repair Parts List (Refer to figures 6A and 6B)
Item Part Number Qty. Description Item Part Number Qty. Description
1 44917E 1 Pump Body 4 Piston 27 68849E 1 Plate-Bottom
2 68360E 1 Bearing, Roller 28 68855E 1 Gearset, 3/8” Clydesdale
3 66033E 1 Thrust Bearing 29 68850E 1 Shaft-Idler
4 66474E 2 Thrust Washer 30 68884E 1 Screen
5 (See Fig. 9) 1 Eccentric Shaft Assembly 31 68922E 2 Tube-Guide .22
6 66106E 1 Thrust Bearing 32 89148E 1 SHCS 1/4-28 x 1-1/2"
7 66108E 2 Thrust Washer 35 68225E 1 Spring
8 (See Fig. 7) 1 Adapter-Shaft Asm. 36 81332E 1 Roll Pin 1/8 x 15/16"
9 2 O-Ring 1-7/8 x 2" Ure 37 68226E 1 Screw, Ball Stop
10 68978E 1 Retaining Ring 38 85726E 2 Gasket 25/64 x 19/32"
11 68915E 1 Adaptor .210 Piston 40 68255E 4 SHCS 1/4-28 x 1-3/4"
12 68830E 1 Piston .210 Dia. 41 68569E 1 Tube Return
13 68340E 1 Spring, Piston 42 2 Shaft Adp Backup Was.
14 68810E 1 Ball Stop 43 66042E 1 Spring
15 93950E 1 1/4" Soc Pipe Plug 44 68891E 3 Bearing
16 (See Fig. 8) 1 Unloading Piston Assy 45 68892E 1 Ring-Retaining
17 66043E 1 Ball Retainer 46 A1007245 3 Pipe Plug 1/8" Flush
18 90906E 5 Ball 1/8" 47 1 Seat - Ext Relief
19 66046E 1 Intake Seat 48 1 Cone - Ext Relief
20 68851SR 1 Tube Asm 49 1 Spring - Relief Valve
21 91701E 2 Ball 5/16" 50 66083E 1 Relief Valve Adj. Screw
22 43671E 1 Unloading Spring 52 43673E 1 Spring Cap Unload Valve
23 43674E 1 Set Screw Unloading Valve 53 (See Fig. 10) 3 Piston Blk .210
24 43675E 1 Hex Nut Unloading Valve 54 B1356028 6 SHCS
25 97641E 2 1/16" Soc Pipe Plug 55 82687E 6 SHCS 5/16-24 x 5/8"
Included in 54177K Repair Kit Included in 55057K Relief Kit
Note: Not used starting with Date Code "C"
10 9 42 1
6 TORQUE TO
55 175 IN-LBS.
3 4
53
2
31
28 TORQUE TO
54
175 IN-LBS.
27
30
TORQUE TO
40 150 IN-LBS.
17
Figure 7 - 68829SR Adapt-Shaft Assembly Repair Parts List (Refer to figure 7)
Item Part Number Qty. Description
1 68912E 1 Adapter Shaft
2 66030E 1 Bearing
3 1 Seal
Included in Repair Kit 54177K
Note: Not used starting with Date Code “C”
Figure 8 - 43766SR Unloading Piston Assembly Repair Parts List (Refer to figure 8)
Item Part Number Qty. Description
1 43765E 1 Unload Piston
2 5602009E 1 O-Ring
3 43768E 1 Back-Up Washer
4 43686E 1 Roll Pin
Note: Not used starting with Date Code “C”
Figure 9 - 68906SR Eccentric Shaft Assembly Repair Parts List (Refer to figure 9)
Item Part Number Qty. Description
1 68907E 1 Eccentric Shaft, 7/8"
2 68818SR 1 Eccentric Asm.
3 69475E 2 Bearing Washer
4 67863E 1 Retaining Ring
5 90548E 1 Ball
5
Note: Not used starting with Date Code “C”
1 2 4
3 3
Figure 10 - 68832SR Piston Block Assembly Repair Parts List (Refer to figure 10)
Item Part Number Qty. Description
TORQUE TO
15 150 IN-LBS. 2 90906E 2 Ball 1/8"
1 3 66042E 1 Spring
4 TORQUE TO 4 68810E 1 Ball Stop
25 IN-LBS.
5 66043E 1 Ball Retainer
3 6 66046E 1 Intake Seat
13
2 7 86269E 1 Gasket 29/64 x 5/8"
8 68825E 1 Plug, Piston Block
5 9 85726E 1 Gasket 25/64 x 19/32"
12
10 68915E 1 Adaptor .210 Piston
2
11 68340E 1 Spring, Piston
11
6 TORQUE TO 12 68830E 1 Piston, .210 Dia.
10 150 IN-LBS.
13 68970SR 1 Adapter Assy.
7
14 1 O-Ring 3/16 x 5/16"
14
15 A1007245 1 Pipe Plug 1/8" Flush
TORQUE TO 9 8 TORQUE TO
Included in Repair Kit 54177K
400 IN-LBS. 200 IN-LBS.
Note: Not used starting with Date Code “C”
18
Figure 11 - 68963SR Adapter Assembly Repair Parts List (Refer to figure 11)
Item Part Number Qty. Description
1 88073E 1 Valve Adapter
2 2 B-U Ring
3 5602012E 2 O-ring, 3/8 x 1/2"
Included in Repair Kit 54177K
Note: Not used starting with Date Code “C”
Figure 12- 68818SR Eccentric Bearing Assembly Repair Parts List (Refer to figure 12)
Item Part Number Qty. Description
1 68913E 1 Ring, Eccentric
2 68060E 1 Bearing, Sleeve
Note: Not used starting with Date Code “C”
Figure 13 - 69740USR Filter Block Assembly Repair Parts List (Refer to figure 13)
Item Part Number Qty. Description
1 69546E 1 Filter Block
2 69670E 1 Oil Filter Power Pump
3 69144E 1 Adapter Filter
4 93950E 2 1/4" Soc Pipe Plug
5 56020112E 4 O-Ring 5/16 x 7/16" URE
6 5602008E 1 O-Ring 3/16 x 5/16"
19
Figure 14 - 42353SR OC Valve Subassembly
Figure 15 - 42050SR, 41926SR Cylinder Assembly Repair Parts List (Refer to figure 15)
Model PRA_A15016L PRA_A15027L
(all versions) (all versions)
20
Figure 16 - 69101SR 4-Way Manual Valve Subassembly
(PRAMA Models Only)
21
Figure 17
15 - 41949SR 3P4WM Air Valve Assembly
(PRASA Models Only)
Figure 18
16 - 68710SR Valve Assembly TC Repair Parts List (Refer to figure 18)
(PRASA Models Only) Item Part Number Qty. Description
17 1 68708E 1 Body-Valve
2 68709E 1 Slider
3 90548E 1 Ball
12
4 40254E 1 Screw
6 5602009E 3 O-Ring
7 68391E 3 Back-up Washer
TORQUE TO
8 68383E 3 Seal
50 IN-LBS. 11 9 68384E 3 Spring
16 14
13
15 10 5602038E 1 O-Ring
TORQUE TO
84-108 IN-LBS.
11 68385E 4 Bearing, Roller
3 12 68390E 2 Pin Bearing
10
13 94418E 1 Set Screw, 5/16-18 x 1/4"
TORQUE TO
75 IN*LBS. 4 14 68264E 2 Screw
15 68381E 1 Plate-Top
2
16 92549E 1 Ball, 1/4"
1
18
17 5602008E 1 O-Ring
18 69636E 2 Roll Pin
TORQUE TO
25 IN-LBS.
9 7
8 6
22
Figure 19 - 41954SR Air Cylinder Assembly
(PRASA Models Only)
8
9 10
2 1
5
11
13
12
14 15 3
4
7
23
Figure 20 - 42480SR Locking Valve Subassembly (with relief)
A B A B
0.505"
NEW DESIGN - ITEM 2B
A B
0.292" 0.210"
A B
0.205" 0.264" DIA.
0.262"
IMPORTANT: Use
items 3A and 4A
with OLD design
0.520"
spool, item 2A.
0.307"
Note: Old design spool (2A) must be replaced with new design spool (2B)
if it is worn or damaged. Old design spool (2A) is no longer available.
24
Figure 21 - 69749SR Manifold Assembly
TORQUE TO 4
350 IN-LBS
TORQUE TO
9
350 IN-LBS
1
TORQUE TO
3
150 IN-LBS
TORQUE TO
2
90 IN-LBS
8
7 TORQUE TO
350 IN-LBS
25
Figure 22 - DS1037900SR Filter Lube Assembly
(PRAMA Models Only)
✽
3 7
1
5
✽
6
VIEW A - A
NOTE (✽):
SIGHT GLASS TO ASSEMBLE WITH LOCTITE 242
FACE THIS DIRECTION 4
26
Figure 23 - DS1019900SR Filter Lube Assembly
(PRASA Models Only)
9
7
✽
3 10
1
8
5 2
✽
6
VIEW A - A
NOTE (✽):
ASSEMBLE WITH LOCTITE 242
SIGHT GLASS TO
FACE THIS DIRECTION 4
27
Figure 24 - 41950SR Motor Pendant
(PRASA Models Only)
28
Figure 25 - 41961SR Upper Handle Assembly
29
NOTES:
30
NOTES:
31
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