Durability Behavior of Asphalt
Durability Behavior of Asphalt
*CORRESPONDENCE
Peiwen Hao,
superpave@163.com The main objective of this study is to compare the differences between different
SPECIALTY SECTION
gradation types of mixtures (stone matrix asphalt (SMA), large stone asphalt (LSA),
This article was submitted stone asphalt concrete (SAC), and superior performing asphalt pavements
to Structural Materials, (Superpave)) and conventional dense-graded mixtures (asphalt concrete (AC)) in
a section of the journal
Frontiers in Materials
terms of resistance to rutting, moisture damage, low-temperature cracking, and
water permeability. The paper reports a study of the effect of different asphalt
RECEIVED 26 January 2023
ACCEPTED 15 February 2023 binders on the performance of asphalt mixtures. The experimental results
PUBLISHED 03 March 2023 demonstrated that the gradation types had a significant effect on the
CITATION
engineering performance of asphalt mixtures. SMA20, SAC20, and
Ji T, Hao P, She H, Yang K, Li H, Wang D, LSA30 exhibited lower rutting potential than AC20. In addition, SAC20 had a
Kang R and Liu J (2023), Durability larger stripping ratio, while AC13 had a smaller stripping ratio. The stone matrix
behavior of asphalt mixtures in regard to
material properties and gradation type. asphalt displayed the largest failure strain, while the SAC had the smallest, and
Front. Mater. 10:1151479. Superpave ranged between SMA and SAC. SAC20 had the maximum permeability
doi: 10.3389/fmats.2023.1151479 coefficient, followed by SMA20 and AC20, and Superpave20 had the smallest. The
COPYRIGHT nominal maximum aggregate sizes significantly affected the resistance to
© 2023 Ji, Hao, She, Yang, Li, Wang, Kang
permanent deformation, resistance to low-temperature cracking, and moisture
and Liu. This is an open-access article
distributed under the terms of the sensitivity of the asphalt mixtures. Styrene–butadiene–styrene (SBS)-modified
Creative Commons Attribution License asphalt was found to significantly improve the performance of asphalt mixtures
(CC BY). The use, distribution or
compared with ordinary asphalt.
reproduction in other forums is
permitted, provided the original author(s)
and the copyright owner(s) are credited KEYWORDS
and that the original publication in this
journal is cited, in accordance with asphalt mixture, gradation, SMA, LSA, SAC, Superpave, characteristics
accepted academic practice. No use,
distribution or reproduction is permitted
which does not comply with these terms.
1 Introduction
As trucks have become larger and operation frequency has increased in recent years, the
wheel loads and tire pressures have exceeded the bearing capacity of traditional pavement. As
a result, rutting, deformation, and fatigue cracking of flexible pavements are becoming more
prevalent. Investigations have revealed that asphalt concrete does not have sufficient
durability against heavy loads, which is affected by several factors such as properties of
aggregates and asphalt, asphalt content, and environmental conditions (Izzo et al., 1997;
Kandhal and Mallick, 2001; Ma et al., 2017; Ding et al., 2019; Zhu et al., 2020).
Road engineers and researchers are always looking for new solutions to address this
problem. They have found that modification of asphalt binders can moderately improve the
performance of hot mix asphalt (HMA). In particular, the introduction of polymers into the
asphalt matrix increases its high-temperature viscosity, which contributes to the resistance of
HMA to rutting during hot weather. Some specific types of polymer-modified asphalt are
also able to reduce the stiffness of HMA at low-temperature. However, the investigations
have confirmed that modification of asphalt alone cannot the aggregate are more important to the performance of the
completely resolve serious rutting and cracking distress in mixture. The SHRP gradation specification contains a restriction
pavements (Kandhal and Mallick, 2001; Mokhtari and Nejad, 2012). zone to avoid the bulge close to 0.6 mm in the gradation curve
Pavement engineering scholars have found that the properties (the control point of the restriction zone is determined by the
and gradation types of mineral aggregates can significantly affect the nominal maximum size of the aggregate). According to the
mechanical strength (resilient modulus and tensile strength) and Superpave specification, any gradation that passes above or
engineering performances (permanent deformation, low- below the restriction zone but within the relevant control
temperature cracking, and moisture sensitivity) of hot mix points is expected to produce a good performance mixture
asphalt mixtures (Sebaaly et al., 1997). Furthermore, it is (Kandhal and Cooley, 2001).
beneficial to adjust the gradation composition of the aggregate to Dense-graded asphalt concrete (AC) is composed of aggregates,
improve the performance of asphalt pavements while not changing mineral powders, and asphalt binders, where the aggregate particles
the source and type of aggregate (Park et al., 2022). HMA mixtures are continuously graded and interlocked. The void ratio of dense-
are classified into five main categories based on gradation: stone graded asphalt concrete after compaction is less than 10% (Fang
matrix asphalt (SMA), stone asphalt concrete (SAC), large stone et al., 2019; Ferreira et al., 2020; Khasawneh and Alsheyab, 2020).
asphalt (LSA), superior performing asphalt pavements (Superpave), Many scholars have studied the influence of characteristics,
and conventional dense-graded asphalt concrete (AC) (Fang et al., gradation, and nominal maximum size of aggregate on the
2019; Ferreira et al., 2020; Khasawneh and Alsheyab, 2020; mechanical behavior and engineering performance of mixtures
Devulapalli et al., 2022). using methods based on different theories. Most findings
SMA was developed in Germany in the 1960s. It is a indicated that the aggregate gradation has a significant impact on
deformation-resistant, durable paving material for heavily the resistance to rutting and permanent deformation of asphalt
trafficked roads. SMA has been used as a durable asphalt pavements (Kandhal and Mallick, 2001; Ferreira et al., 2020;
pavement option for city streets and highways in Europe, Khasawneh and Alsheyab, 2020; Lira et al., 2021; Zhu et al.,
Australia, the United States, and Canada. SMA has a high 2021; Devulapalli et al., 2022; Park et al., 2022).
content of coarse aggregates that are interlocked to form a However, previous studies have focused on a specific gradation
stone skeleton that resists permanent deformation. The stone type, such as dense-graded asphalt concrete (DGAC), stone matrix
skeleton is filled with a mastic consisting of asphalt and filler, asphalt (SMA), and asphalt-treated base (ATB), and mainly vary the
into which fibers are incorporated to impart sufficient asphalt aggregate gradations by varying the proportion of different sizes of
stability and inhibit the loss of binder during transport and aggregates through different calculation methods (Zhu et al., 2021;
placement. A typical SMA composition consists of 70%–80% Devulapalli et al., 2022). Little attention has been paid to the
coarse aggregate, 8%–12% filler, 6.0%–7.0% binder, and 0.3% differences between the performance of mixtures composed of
fibers. Engineering practices in Europe have proven SMA to be different gradation types and nominal maximum aggregate sizes
more durable and resistant to rutting than dense-graded mixes when their properties, specifications, and sources are the same. In
(Mogawer and Stuart, 1994; Mokhtari and Nejad, 2012; addition, the effect of different asphalt binders on the properties of
Devulapalli et al., 2022). asphalt mixtures consisting of different nominal maximum
Stone asphalt concrete (SAC) is a gap-graded HMA that is aggregate sizes (with the same gradation type) has not been
similar to a stone matrix asphalt (SMA) but tends to be more of a clarified. Therefore, the main objectives of this study were to
dense-graded mixture and is primarily designed to eliminate the comparatively investigate the differences in terms of resistance to
requirement for expensive modified binders or fibers. Fairly good rutting, water damage, low-temperature cracking, and water
stone-to-stone contact is achieved by the structural skeleton permeability for different mixture gradation types (SMA, LSA,
formed by the coarser aggregates. The increased stone-to- SAC, Superpave, and AC). The study also evaluated the effect of
stone contact is intended to provide greater rutting resistance. different asphalt binders on the mixture performance.
SAC mixes have a higher binder content than dense-graded
mixes, thus providing a thicker asphalt film. The thicker
asphalt film should resist moisture damage and aging better 2 Materials and methods
than conventional mixtures (Liu, 2011).
Large stone asphalt (LSA) is defined as an aggregate with a 2.1 Materials
maximum size of more than 25 mm. The use of a large stone mixture
could minimize or eliminate the rutting of heavy-duty asphalt Two types of binder were used in the study: a base asphalt with
pavement (Abdulshafi et al., 1999). penetration ranging from 60 to 80 (labeled as Pen 60/80) and a
Superpave mixtures originated from a new mix design system styrene–butadiene–styrene (SBS)–polymer-modified asphalt binder
proposed by the Strategic Highway Research Program (SHRP) (labeled as SBS MA) from KLMY Petroleum INC. The Pen 60/
that includes asphalt binder specifications for performance 80 binder was used in this study to evaluate the effect of aggregate
classification and a series of advanced mixture tests. In gradation and nominal maximum aggregate size on the pavement
addition, the system focuses on binder characteristics, performance of the HMA mixture, and the SBS MA was used to
aggregate quality, and gradation. SHRP binder specifications investigate the effect of different binder types on the performance of
are used to characterize asphalt properties related to rutting the HMA mixture. The properties of binders are provided in Table 1.
and cracking; however, the binder is only a relatively minor To achieve the objectives of this study, the midpoint values of
component of the HMA. Therefore, the quality and gradation of different gradation curves were selected as representative of different
Softening point °C 47 64
Solution % 99.8 —
3
Density g/cm 1.034 1.028
Thin film oven aging (163 °C, 5 h) Loss ratio % 0.02 0.01
The coarse and fine aggregates in the study were limestone, while the filler was limestone powder. The technical indexes of aggregates are listed in Table 2.
Category Apparent specific gravity (g/cm3) Absorption (%) Los Angeles abrasion (%) Robustness (%)
Coarse aggregates 20–30 mm 2.709 0.61 16.3 8.4
Filler 2.710 - - -
16 100 - - 86 - - -
9.5 - - 58.5 - - -
4.75 62.5 55 35 35 - - 44
1.18 - - - 20 20 30 -
0.6 24 24 - 16 15 22 -
0.15 11 11 - 11.5 - - -
0.075 6 6 10.5 8 4 5 4
TABLE 4 Requirements for the Marshall design method. 2.2 Asphalt mixture preparation and tests
Item Unit Requirement Note
2.2.1 Asphalt mixture preparation
Blows times 75 (with 4.5-kg hammer) - Engineering practice has confirmed that the Marshall
112 (with 10.2-kg LSA30
volume design method has the advantages of simplicity and
hammer) efficiency (MOT, 2011). To exclude the differences in mixes
performance due to different preparation methods, the optimum
Stability kN >8.8 -
asphalt content of the asphalt mixes in this study was
>19.6 LSA30 determined using the standard Marshall method. It should be
Flow value 1/ 20–40 - noted that the SMA20 mixture required the addition of SBS-
10 mm modified asphalt with 0.4% (by weight of the mixture) fiber.
30–60 LSA30
Table 4 show the specific requirements (MOT, 2004) of the
Air void content % 2–5 - Marshall design method and the parameters of different asphalt
mix volume indexes, respectively.
Voids filled with % 75–85 -
asphalt (VFA) Figure 1 shows that the dense-graded mixture AC and
SUPER20 have higher stability and lower flow values than
SMA20 and SAC20. As for AC mixtures, the optimum asphalt
gradation types, where the nominal maximum aggregate size was content decreased with the increase of nominal maximum aggregate
selected as 20 mm (AC20, SMA20, SAC20, and Superpave20 (noted size, which is mainly attributed to the fact that the finer the
as SUPER20)). In addition, the nominal maximum aggregate size aggregate, the larger its specific surface area, the more asphalt
was set to 30 mm (i.e., LSA30), considering that the maximum content it adsorbs, and the thicker the asphalt film on the
nominal aggregate size of LSA mixtures should not be less than aggregate surface. The LSA30 mixture has the lowest voids filled
25 mm. A group of dense-graded asphalt mixtures (AC13) was with asphalt (VFA), which is related to a larger air void and lower
added to compare and analyze the effect of different asphalt binders asphalt content. Meanwhile, the AC13 mixture presented higher
and nominal maximum aggregate size on the mixture performance. voids in mineral aggregate (VMA) value than the other mixtures,
The various gradation types are shown in Table 3. resulting in a higher asphalt content for the AC13 mixture.
FIGURE 1
Volume parameters and optimum asphalt content of asphalt mixtures: (A) density, (B) mashall stability and flow, (C) air voids content, (D) voids in
mineral aggregates, VMA (E) voids filled with asphalt, VFA, and (F) optimum asp halt content.
FIGURE 2
Dynamic stability versus gradation types under different tire pressures: (A) 0.7 MPa and (B) 1.44 MPa.
2.2.2 Asphalt mixture tests 150 kPa (24 h) and 500 kPa (24 h) for water pressure and 20 °C for
Wheel tracking tests were conducted on all the mixtures based on temperature.
JTG E20-2011 (MOT, 2011). The AC13, AC20, SMA20, SAC20, and
SUPER20 mixture samples were prepared at 300 mm length, 300 mm
width, and 50 mm thickness, while the samples of LSA30 were 3 Experimental results and discussions
prepared at 300 mm length, 300 mm width, and 10 cm thickness.
The test temperature was 60 °C with a tire pressure of 0.7 MPa and 3.1 Wheel tracking tests
1.44 MPa. Dynamic stability (DS) is used as an indicator of the high-
temperature rutting resistance of asphalt mixtures. The larger the DS of The effect of gradation types on the rutting resistance of asphalt
the asphalt mixture, the better the mixture’s ability to resist high- mixtures with different tire pressures is illustrated in Figure 2. The
temperature permanent deformation. experimental results indicated that different gradation types of
A moisture damage test was conducted on all the mixtures based mixtures exhibited distinct high-temperature rutting resistance
on JHA3-7-4 (Japan Road Association, 1996). The test temperature potential.
was 60 °C in the water. Mixture samples (500 mm in length, 300 mm When the nominal maximum aggregate size was set to 20 mm
in width, and 50 mm in thickness) were tested for 6 h by the and the tire pressure was 0.7 MPa, as shown in Figure 2A, the best
immersion water wheel tracking test. The stripping ratio (SA) rutting resistance (maximum dynamic stability) was obtained for
can be calculated as follows: both the SMA and SAC mixtures, which was mainly attributed to the
Sb large amount of coarse aggregates in the gradation forming a stable
SA , (1) skeletal structure, thus improving the resistance to permanent
Sa + Sb
deformation (rutting) of the asphalt mixture (Devulapalli et al.,
where Sa represents the non-stripping area in cm2, and Sb is the 2022). The dynamic stability of SUPER20A is slightly greater than
stripping area in cm2. The larger the SA value, the better the that of SUPER20B, which was due to the larger proportion of coarse
resistance to water damage and the lower the water sensitivity of aggregate in the former. AC20 has the least dynamic stability
the asphalt mixture. because, on one hand, the higher fraction of fine aggregate in the
Three-point bending tests were carried out to evaluate the low- gradation absorbed more free asphalt, and on the other hand, the
temperature cracking resistance performance of the asphalt mixture. synthetic gradation of coarse and fine aggregates formed a
In the study, samples with 250 mm length, 30 mm width, and suspended dense structure in the asphalt mixture. The
35 mm thickness were prepared, and the test was carried out LSA30 mixture has the largest nominal maximum aggregate size
at −10°C with a loading rate of 50 mm/min (MOT, 2011). and the highest coarse aggregate content. Meanwhile, the aggregates
Bending stress, failure strain, and stiffness were employed to can contact and embed each other to achieve greater structural
characterize the low-temperature cracking resistance performance stability, so its mixture has the best rutting resistance.
of the HMA mixture. Obviously, the higher the failure strain and A comparative analysis of the dynamic stability of AC13 and
bending stress, the better the low-temperature crack resistance of the AC20 mixtures revealed that the high-temperature rutting resistance
asphalt mixture. of the mixture was positively proportional to the nominal maximum
The permeability test was conducted according to JIS A aggregate size. In other words, the dynamic stability of AC20 was
1218–1990 (Japan Road Association, 1996). Test conditions were significantly higher than that of AC13 because the former contained
FIGURE 4
Low-temperature cracking parameters versus gradation types: (A) failure stress, (B) failure strain, and (C) failure stiffness.
FIGURE 6
Rutting and cracking resistance of mixtures with different asphalt binders: (A) dynamic stability and (B) failure strain.
internal voids, while SMA20 and SUPER20 have a thicker asphalt resistance of the dense-graded mixes more significantly, which
film, which makes it difficult for water to penetrate through the was mainly attributed to the excellent elasticity and flexibility of
mixture. For the LSA30 mixture, more coarse aggregates formed the the polymer SBS. When the temperature was high, the viscosity of
skeleton and created more voids that could not be filled with a small the SBS-modified asphalt was much higher than that of the
amount of asphalt; thus, it had the largest permeability coefficient. conventional base asphalt, which effectively prevented the asphalt
Furthermore, when the aggregate gradation type was the same, from flowing. In addition, the excellent elasticity of SBS enabled the
such as AC, increasing the nominal maximum aggregate size would asphalt mixture to deform and recover moderately after wheel
significantly enlarge the water permeability coefficient of the loading, reducing the amount of permanent deformation and
mixture because as the particle size increased, the internal voids thus improving the high-temperature rutting resistance of the
of the mixture gradually increased, and water penetrated more mixture. At the same time, the excellent flexibility of SBS-
easily. Consequently, both the type of aggregate gradation and modified asphalt allowed it to withstand greater bending and
the nominal maximum aggregate size affected the permeability tensile deformation at low-temperature, thus improving the low-
performance of the mixture. temperature cracking resistance of the mixture.
• The three-point bending test illustrated that SMA20 obtained Author contributions
the maximum low-temperature failure strain (best low-
temperature cracking resistance). SAC20 had the least failure TJ: acquisition of data; PH and JL: revised the manuscript
strain, while SUPER20 was between SMA20 and SAC20. critically for important intellectual content; HS and KY: analysis
LSA30 had the worst low-temperature performance. For of data; HL: drafted the manuscript; DW and RK: acquisition of
dense-graded mixtures, the low-temperature performance data.
decreased with increasing nominal maximum aggregate size.
• The permeability tests showed that when the nominal
maximum aggregate size was the same, the permeability Conflict of interest
coefficient was the highest for SAC20, followed by
SMA20 and AC20, and the lowest for SUPER20. For the Authors TJ, HS and RK were employed by Henan Airport Group
AC mixtures, the permeability coefficient increased with Co, LTD. Authors KY and DW were employed by Northwest Civil
increasing nominal maximum aggregate size. Aviation Airport Construction Group Co, LTD.
• Compared with the common base asphalt (Pen 60/80), SBS- The remaining authors declare that the research was conducted
modified asphalt improved both the high-temperature rutting in the absence of any commercial or financial relationships that
resistance and low-temperature cracking resistance of dense- could be construed as a potential conflict of interest.
graded asphalt mixtures. In particular, it was more effective in
enhancing the high-temperature performance of the mixtures.
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