Thin Film Coating
Thin Film Coating
Article
Effect of Silver Dopants on the ZnO Thin Films
Prepared by a Radio Frequency Magnetron
Co-Sputtering System
Fang-Cheng Liu 1 , Jyun-Yong Li 1 , Tai-Hong Chen 2 , Chun-How Chang 2 , Ching-Ting Lee 3 ,
Wei-Hua Hsiao 1 and Day-Shan Liu 1, *
 1   Institute of Electro-Optical and Materials Science, National Formosa University, Yunlin 63201, Taiwan;
     chengliuxd@gmail.com (F.-C.L.); 10476110@gm.nfu.edu.tw (J.-Y.L.); s706802000213@gmail.com (W.-H.H.)
 2   Additive Manufacturing and Laser Application, Industrial Technology Research Institute, Tainan 73445,
     Taiwan; tsaicc1221@gmail.com (T.-H.C.); a0922639175@gmail.com (C.-H.C.)
 3   Institute of Microelectronics, National Cheng Kung University, Tainan 70101, Taiwan; tsaicc@ee.ncku.edu.tw
 *   Correspondence: dsliu@sunws.nfu.edu.tw; Tel.: +886-5-6315665
 Abstract: Ag-ZnO co-sputtered films at various atomic ratios of Ag (Ag/(Ag + Zn) at.%) were
 prepared by a radio frequency magnetron cosputtering system, using the co-sputtered targets of
 Ag and ZnO. The activation of the Ag acceptors (AgZn ) and the formation of the Ag aggregations
 (Ag0 ) in the ZnO matrix were investigated from XRD, Raman scattering, and XPS measurements.
 The Ag-ZnO co-sputtered film behaving like a p-type conduction was achievable after annealing at
 350 ◦ C under air ambient for 1 h.
 Keywords: Ag-ZnO co-sputtered film; radio frequency magnetron co-sputtered system; Ag acceptors;
 Ag aggregations; p-type conduction
1. Introduction
      Zinc oxide (ZnO) is a multi-functional material of the II–VI group for its wide and direct band
gap (Eg ~ 3.37 eV) with a large exciton binding energy of 60 meV at room temperature. It also has
the advantages of excellent resistance to radiation damage, suitability for the wet-etching process,
physical and chemical stability, high oxidative capacity, low cost, and availability. In recent decades,
ZnO has become a very encouraging material utilized in multiple fields, such as solar cells, transparent
conductive contacts, light emitting devices, spintronic devices, laser deflectors, paints, antibacterial
agents, bio-sensors, piezoelectric transducers, and gas sensors [1–5]. Among these devices and
component applications, many efforts have been made to modify the optical and/or electrical
properties of ZnO through doping, ion irradiation, etc., so that it can be used more widely in research
fields undoped, as untreated ZnO is generally inactive to carrier transmission and ineffective for solar
energy adsorption. For instance, when the ZnO material is applied as a photocatalyst to promote
the decomposition of the organic pollutants, less than 5% of the solar spectrum at the Earth’s surface
consisting of the UV wavelengths can drive the photocatalytic process because the absorption edge is
constrained by the natural band gap of ZnO. Band gap modification of ZnO through metal doping
is one of the promising approaches to extend the absorption of light into the visible wavelengths.
In addition, these metal dopants have also demonstrated properties of electron sinks to increase the
life-span of the photo-generated electron-hole pairs [6–8]. On the other hand, when ZnO is applied to
optoelectronic device fabrication, one of the major obstacles for realizing ZnO-based optoelectronic
devices is the difficulty in achieving quality p-type ZnO because of the self-compensation effect that
originates from native defects, as well as the limited solubility and inactivation of the acceptor dopants
in the ZnO material. Although steady progress in doping ZnO with p-type, using group-I elements for
zinc sites and/or group-V elements for oxygen sites, has been reported [9–11], the reproducibility of
the p-type ZnO still is challenging due to the group-I and group-V dopants being prone to forming
the interstitial site or antisite defects, respectively, due to the significant size-mismatch to the lattice
atoms. Recently, group-IB elements (such as Ag and Cu) with less size-mismatch and larger ionization
energy than the group-I elements were announced as an alternative dopants to achieve a quality
p-type ZnO [12–14]. In addition to realize p-type ZnO, nanoparticles- or nanorods-ZnO prepared using
group-IB elements have also been applied to enhance the performance of the resulting ZnO-based
optoelectronic devices via the localized surface plasmon [15–18]. Among these group-IB elements,
silver has excellent electrical, optical, and chemical properties for promoting the photocatalytic activity,
conductive type, and luminescence emission of the ZnO material. Accordingly, insights into the
activation of the Ag dopants in the ZnO matrix are critical.
     Silver-doped ZnO (referred to as Ag-ZnO, hereafter) have been synthesized using several
technologies, such as photochemical, solvothermal, and pulse laser deposition [19–21]. It is also
acceptable to prepare using sputtering technology, which is widely used in the coating industry [22,23].
In this work, we used a radio frequency (RF) magnetron co-sputtering system, which has the advantage
of simple and in situ control on the elemental composition of the resulting film over the conventional
sputtering system, to prepare Ag-ZnO co-sputtered films at various Ag atomic ratios. Electrical, optical,
and material properties of the Ag-ZnO co-sputtered films at various theoretical Ag atomic ratios were
measured to understand the behavior of the Ag dopants in the ZnO matrix. The origin responsible for
the change in the conduction type of the Ag-ZnO co-sputtered films can be reasonably explained by
the evolutions in their crystalline structures and chemical bond configurations.
2. Experimental Procedure
     The RF magnetron co-sputtering system was constructed from a dual RF power supply that
generated two different RF powers with synchronized phases. The configuration of the RF magnetron
co-sputtering chamber has been illustrated elsewhere [24]. High-purity ZnO (99.99%) and metallic
Ag (99.99%) were selected as the co-sputtering targets. Figure 1 depicts the deposition rates of the
single ZnO and metallic Ag films as functions of the RF power supplied to the ZnO and Ag targets,
respectively. To deposit Ag-ZnO films at various Ag doping levels, the RF power supplied to the
ZnO target was fixed at 250 W while that supplied to the Ag target was varied from 2 to 6.8 W.
The theoretical Ag atomic ratios [Ag/(Ag + Zn) at.%] introduced into the ZnO films could be evaluated
from the following expression similar to our previous reports [24–26]:
                                  D1 × A × d1 D2 × A × d2
                                             :            = P : Q,                                      (1)
                                      M1          M2
where D1 and D2 (nm/min), respectively, are the deposition rates of the single Ag and ZnO films
prepared at specific RF powers; A (nm2 ) is defined as the cross-section area of the substrate surface;
d1 and d2 (g/cm3 ) are related to the density of the Ag (10.49 g/cm3 ) and ZnO (5.66 g/cm3 ) materials;
M1 and M2 (g/mole) are the atom and molecular weights of the Ag and ZnO materials; P and Q (mole)
are the mole ratios of Ag and Zn atoms in the co-sputtered films. According to the deposition rates of
the single ZnO and Ag films prepared at each RF power, shown in Figure 1, we controlled the Ag-ZnO
co-sputtered films at the theoretical Ag atomic ratios of 1, 3, 5, and 8 at.%. The films’ thickness was
fixed at about 200 nm. All the films were grown onto n-type Si (100) substrates at room temperature.
Moreover, in order to measure the films’ optical transmittance at visible and ultraviolet wavelengths,
one set of the films were deposited onto the glass substrates. To activate the Ag dopants and facilitate
the crystalline re-growth, all the undoped ZnO and Ag-ZnO co-sputtered film were post-annealed at
350 ◦ C for 1 h under ambient air.
Materials 2017, 10, 797                                                                                                             3 of 13
Materials 2017, 10, 797                                                                                                             3 of 12
      Figure 1.
      Figure 1. Deposition
                Depositionrates
                             ratesofofthe
                                       thesingle
                                            singleZnO
                                                   ZnO  and
                                                      and AgAg  films
                                                             films  as as functions
                                                                       functions     of the
                                                                                 of the  RF RF power
                                                                                            power    supplied
                                                                                                  supplied     on
                                                                                                           on the
      the ZnO
      ZnO  and and  Ag targets,
                Ag targets,      respectively.
                            respectively.
     Film thickness of these films was measured using a surface profile system (Dektak 6M, Veeco,
     Film thickness of these films was measured using a surface profile system (Dektak 6M, Veeco,
New York, NY, USA). Resistivity, carrier concentration, and hall mobility were measured using the
New York, NY, USA). Resistivity, carrier concentration, and hall mobility were measured using the
van der Pauw method with a Hall measurement system (HMS-5000, Ecopia, Anyang, Korea).
van der Pauw method with a Hall measurement system (HMS-5000, Ecopia, Anyang, Korea). Optical
Optical transmittance was measured by a UV-VIS spectrophotometer (UVD-3500, Labomed, Inc.,
transmittance was measured by a UV-VIS spectrophotometer (UVD-3500, Labomed, Inc., Los Angeles,
Los Angeles, CA, USA). The surface morphologies were examined using a field emission scanning
CA, USA). The surface morphologies were examined using a field emission scanning electron
electron microscopy (FE-SEM; JSM-6700F, JEOL, Tokyo, Japan) with the accessory of the
microscopy (FE-SEM; JSM-6700F, JEOL, Tokyo, Japan) with the accessory of the energy-dispersive
energy-dispersive X-ray spectroscopy (EDS). Evidence of the dopants activation in the ZnO film
X-ray spectroscopy (EDS). Evidence of the dopants activation in the ZnO film resulted in the evolutions
resulted in the evolutions on the material properties were conducted from X-ray diffraction (XRD;
on the material properties were conducted from X-ray diffraction (XRD; D-500, Siemens, Munich,
D-500, Siemens, Munich, Germany) patterns, Raman spectra (MRI-A003, ProTrusTech, Tainan, Taiwan),
Germany) patterns, Raman spectra (MRI-A003, ProTrusTech, Tainan, Taiwan), and X-ray photoelectron
and X-ray photoelectron spectroscopy (XPS; Quantera SXM™, ULVAC-PHI, Kanagawa, Japan).
spectroscopy (XPS; Quantera SXM™, ULVAC-PHI, Kanagawa, Japan).
3. Results
3. Results and
           and Discussion
               Discussion
       Table11summarizes
      Table       summarizes    thethe    electrical
                                      electrical       properties
                                                   properties    of the  of undoped
                                                                             the undoped ZnO and  ZnOZnO  andfilms
                                                                                                                ZnOdoped
                                                                                                                       films atdoped
                                                                                                                                 various  at
 various   theoretical    Ag   atomic     ratios   after  annealing   ◦    at  350  °C   for  1  h
theoretical Ag atomic ratios after annealing at 350 C for 1 h under ambient air, measured using the under    ambient     air, measured
 using
van  derthe  vanmethod
          Pauw     der Pauw      method
                             at room          at room temperature.
                                         temperature.      The resistivity    Theof resistivity
                                                                                    the undoped     of ZnO
                                                                                                        the undoped
                                                                                                             film was ZnO       filmtowas
                                                                                                                          too high       be
 too  high  to be  measured,       while    these   Ag-ZnO      films     behaved      in  a different
measured, while these Ag-ZnO films behaved in a different conductive manner after the post-annealing       conductive      manner      after
 the post-annealing
treatment.    A p-typetreatment.
                           conductor A        p-type
                                           with        conductor
                                                  a hole   concentrationwith aofhole 5.2 ×concentration
                                                                                             1016 cm−3 was    of 5.2   × 1016 cm
                                                                                                                   obtained    from was
                                                                                                                                    −3
                                                                                                                                        the
 obtained    from    the  ZnO    film    co-sputtered      with    a   theoretical      Ag   concentration
ZnO film co-sputtered with a theoretical Ag concentration of 1 at.%. The hole carriers were further               of 1  at.%.  The     hole
 carriers were
increased    to 5.9further
                      × 1017increased
                               cm−3 as the    to 5.9
                                                  Ag ×dopants
                                                          1017 cmin  −3 as the Ag dopants in the ZnO film reached a
                                                                        the ZnO film reached a theoretical atomic ratio
 theoretical
of             atomic ratio
    3 at.%. However,        the of   3 at.%. However,
                                 conductive                    the conductive
                                                  type converted          into n-type  type   converted
                                                                                            with   very high  into   n-type carriers
                                                                                                                  electron    with very   of
 high  electron
          20     −carriers
                   3         of  1.9  ×  10 20 cm−3 as the ZnO film co-sputtered at a theoretical Ag atom ratio of
1.9 × 10 cm as the ZnO film co-sputtered at a theoretical Ag atom ratio of 5 at.%. In addition, more
 5 at.%. In
electron      addition,
           carriers        more
                     as high        electron
                               as 1.7   × 1021carriers
                                                 cm−3 were as high
                                                                measuredas 1.7from× 1021thecmZnOwere
                                                                                               −3
                                                                                                     film measured
                                                                                                           doped at a from      the ZnO
                                                                                                                         theoretical    Ag
 film doped
atom   ratio ofat8 a  theoretical
                   at.%.             Ag atom
                          The associated           ratio transmittance
                                                optical   of 8 at.%. Thespectra associated     opticalintransmittance
                                                                                         are shown          Figure 2a. Thespectra
                                                                                                                               undoped   are
 shown    in Figure    2a. The   undoped
                                  ◦             ZnO   film   annealed       at  350  °C   for 1
ZnO film annealed at 350 C for 1 h under ambient air had a high average transmittance of about 89%h under    ambient     air had   a   high
 average
at  visible transmittance
            wavelengths (400–700of about    nm).89% Foratthe
                                                           visible
                                                              ZnO film wavelengths
                                                                              co-sputtered  (400–700
                                                                                                with the   nm).   For thetheZnO
                                                                                                             Ag atoms,          averagefilm
 co-sputtered with
transmittance            the wavelengths
                  at visible   Ag atoms, the          averageastransmittance
                                                  decreased        more Ag atoms         atwere
                                                                                             visible     wavelengths
                                                                                                   introduced      into thedecreased
                                                                                                                             ZnO films,   as
 more   Ag   atoms     were   introduced       into  the   ZnO    films,    as   listed   in Table
as listed in Table 1. Eventually, the annealed Ag-ZnO film at a theoretical atomic ratio of 8% became  1. Eventually,      the annealed
 Ag-ZnO filmwith
semi-opaque          at aa low
                            theoretical
                                  averageatomic         ratio ofof 8%
                                               transmittance            about became       semi-opaque
                                                                                  38%. Figure        2b shows  with
                                                                                                                  the acorresponding
                                                                                                                           low average
 transmittance      of   about     38%.      Figure    2b   shows        the   2corresponding
optical energy band gap determined from the plot of (αhν) versus the photon energy. Compared            optical    energy     bandto gapthe
 determined     from    the  plot   of  (αhν)  2 versus the photon energy. Compared to the undoped ZnO film,
undoped ZnO film, the onset of the absorption edge in the ultraviolet wavelengths for these annealed
 the onset
Ag-ZnO         of the absorption
           co-sputtered     films initiallyedge    in the
                                                shifted      ultraviolet
                                                         toward     the short   wavelengths
                                                                                   wavelength, for        theseinannealed
                                                                                                     resulting      a widenedAg-ZnO
                                                                                                                                  optical
 co-sputtered     films   initially    shifted    toward     the   short      wavelength,       resulting
energy band gap from 3.25 to 3.28 eV as the theoretical Ag dopants reached 3%. Then, a slight redshift         in  a  widened      optical
 energy band gap from 3.25 to 3.28 eV as the theoretical Ag dopants reached 3%. Then, a slight
 redshift on the absorption edge with the optical energy band gap narrowing was observed from the
Materials 2017, 10, 797                                                                                      4 of 13
      Table 1.
      Table    Electrical properties
            1. Electrical properties of
                                      of the
                                         the undoped
                                              undoped ZnO
                                                       ZnO and
                                                            and ZnO
                                                                 ZnO films
                                                                     films doped
                                                                           doped at
                                                                                 at various
                                                                                    various theoretical
                                                                                            theoretical Ag
                                                                                                        Ag
      atomic ratios annealed  at 350 ◦ C for 1 h under ambient air.
      atomic ratios annealed at 350 °C for 1 h under ambient air.
      Figure
      Figure 2.
             2. (a)
                (a) Optical
                    Optical transmittance
                            transmittance spectra
                                          spectra and
                                                   and (b)
                                                       (b) the
                                                           the plot
                                                               plot of
                                                                    of (αhν)
                                                                       (αhν)2 versus
                                                                             2
                                                                               versus the
                                                                                      the photon
                                                                                          photon energy
                                                                                                 energy of
                                                                                                        of the
                                                                                                           the
      undoped   ZnO  and  Ag-ZnO  co-sputtered  films annealed   at 350 °C
                                                                        ◦  for  1 h under ambient
      undoped ZnO and Ag-ZnO co-sputtered films annealed at 350 C for 1 h under ambient air.      air.
      The crystalline structures conducted from XRD measurements for the undoped ZnO and the
      The crystalline structures conducted from XRD measurements for the undoped ZnO and the
Ag-ZnO co-sputtered films at the theoretical Ag atomic ratios of 1%, 3%, and 5%, respectively, after
Ag-ZnO co-sputtered films at the theoretical Ag atomic ratios of 1%, 3%, and 5%, respectively, after
annealing at 350 °C    for 1 h under air ambient are shown in Figure 3. All samples behaved like
annealing at 350 ◦ C for 1 h under air ambient are shown in Figure 3. All samples behaved like
polycrystalline structures identified as the ZnO hexagonal wurtzite type, and no signal related to
polycrystalline structures identified as the ZnO hexagonal wurtzite type, and no signal related to Ag
Ag or its oxides phase was detected. The undoped ZnO film exhibiting the preferred growth
or its oxides phase was detected. The undoped ZnO film exhibiting the preferred growth orientation
orientation along the c-axis as evidence of the peak at◦ about 34.38° assigned as ZnO (002) phase
along the c-axis as evidence of the peak at about 34.38 assigned as ZnO (002) phase according to
according to JCPDS database (JCPDS card no. 36-145) was predominant throughout the XRD
JCPDS database (JCPDS card no. 36-145) was predominant throughout the XRD pattern. The ZnO
pattern. The ZnO (002) phase was also the dominant growth structure as Ag atoms was
(002) phase was also the dominant growth structure as Ag atoms was incorporated into the ZnO films
incorporated into the ZnO films at the theoretical atomic ratios of 1% and 3%. By contrast, two
at the theoretical atomic ratios of 1% and 3%. By contrast, two peaks assigned as ZnO (100) and ZnO
peaks assigned as ZnO (100) and ZnO (101) phase became the dominant signal in the XRD pattern
measured from the ZnO film co-sputtered at a theoretical Ag atomic ratio of 5%, revealing the
disappearance of the c-axis preferred growth orientation. Moreover, compared to the undoped ZnO
film, the full width at half maximum (FWHM) of the ZnO (002) peak increased as the Ag atoms
Materials 2017, 10, 797                                                                             5 of 13
(101) phase became the dominant signal in the XRD pattern measured from the ZnO film co-sputtered
at a theoretical Ag atomic ratio of 5%, revealing the disappearance of the c-axis preferred growth
orientation. Moreover, compared to the undoped ZnO film, the full width at half maximum (FWHM)
of the ZnO (002) peak increased as the Ag atoms doped into the ZnO film increased and slightly shifted
on the peak position. Table 2 summarizes the peak position and the FWHM of the ZnO (002) phase as
well as the corresponding crystalline size, D, evaluated from the FWHM of the preferred orientation
ZnO (002) according to the following Debye-Scherer formula:
                                                     kλ
                                              D=           ,                                           (2)
                                                   β cos θ
where k is a constant (k = 0.9), λ is the wavelength of the X-ray radiation, β is the FWHM in radians,
and θ is the Bragg diffraction angle. The crystalline size growing along the c-axis was found to be
suppressed as the Ag atoms doped into the ZnO film. The crystalline size apparently decreased from
about 19.1 nm to 14.9 nm as the ZnO film co-sputtered at a theoretical Ag atomic ratio of 5% due
to the degradation on the c-axis growth orientation. In terms of the peak position of the ZnO (002)
phase, a theoretical Ag atom ratio of 1% introduced into the ZnO matrix resulted in the peak shifting
toward a low 2θ value of 34.34◦ . The reason responsible for the shift of the ZnO (002) peak was likely
the activated Ag1+ ions substituted for the Zn2+ lattice sites (AgZn ) since the ionic radius of the Ag
atom (0.126 nm) was higher than that of the Zn atom (0.074 nm). In addition, the activation of the Ag
dopants also led to the Ag-ZnO film behaving as a p-type conduction. As the theoretical Ag doping
level in the ZnO films reached 3% which had a higher hole carriers, the increase in the amounts of
the activated Ag acceptors caused a further shift of the ZnO (002) peak toward a low 2θ value of
34.32◦ . In contrast, a high diffraction angle of the ZnO (002) phase at about 34.56◦ was measured from
the ZnO film doped with the Ag atoms at a theoretical atomic ratio of 5% while exhibiting n-type
degenerated conduction without c-axis growth orientation. This indicated that the activation of the
Ag acceptor was saturated and another mechanism would be induced as the theoretical Ag dopants
reached 5%. Figure 4a,b show the surface morphologies of the undoped ZnO film and the Ag-ZnO
co-sputtered film at a theoretical atomic ratio of 3% after annealing at 350 ◦ C for 1 h under air ambient
(the elemental compositions conducted from EDS measurement are also shown in the inset figures).
Textures with wedge-like grains were observed from the surface of the annealed undoped ZnO film
and only the elements of Zn, O, and Si (the signal emerging from the substrate) were measured.
By contrast, the grain size distributed over the surface of the annealed Ag-ZnO co-sputtered film was
reduced with ambiguous grain boundaries and a weak peak denoted as Ag could be found from
the corresponding EDS spectrum. The shrink in the grain size and the disappearance of the surface
textures as the silver atoms incorporated into the ZnO film also supported the degradation in the
crystalline structure as investigated from the XRD measurements. The vibration properties of the
annealed undoped ZnO and Ag-ZnO co-sputtered films investigated using micro-Raman spectroscopy
are plotted in Figure 5. The peaks at about 303, 521, and 618 cm−1 , respectively, were due to scattering
from the silicon substrate. The Raman spectrum is an essential and versatile diagnostic study on the
crystallization, structural disorder, and defects in micro- and/or nano-structures. Complying with the
Raman selection rules in wurtzite crystal structures, two specific lines corresponding to the E2 high
frequency branch and A1 longitudinal optical modes (denoted as E2 (high) and A1 (LO) in the spectrum)
at around 435 and 580 cm−1 , respectively, were observed in the Raman spectrum of the undoped ZnO
sample [27–29].
Materials 2017, 10, 797                                                                                               6 of 12
Materials 2017, 10, 797                                                                                               6 of 13
       Materials 2017, 10, 797                                                                                   6 of 12
             Figure 3. XRD patterns of the undoped ZnO and the co-sputtered Ag-ZnO films at the theoretical
      Figure 3.
      Figure    XRD
                XRD patterns    of
                                 ofthe
                                    theundoped   ZnO
                                                   ZnOandandthe  co-sputtered   Ag-ZnO    films at the  theoretical Ag
           Ag3.atomic patterns
                      ratios of 1%, 3%, undoped
                                        and 5%, respectively,  the
                                                              after co-sputtered   Ag-ZnO
                                                                    annealing at 350 °C for 1 films atambient
                                                                                              h under  the theoretical
                                                                                                              air.
      atomic ratios of 1%, 3%, and 5%, respectively, after annealing at 350 ◦ C for 1 h under ambient air.
      Ag atomic ratios of 1%, 3%, and 5%, respectively, after annealing at 350 °C for 1 h under ambient air.
             Figure 4. Surface morphologies of the (a) undoped ZnO film and (b) Ag-ZnO co-sputtered film at a
             theoretical atomic ratio of 3% after annealing at 350 °C for 1 h under ambient air (the inset figures
             shows the elemental compositions conducted from EDS measurement).
      Figure
      Figure 4.
              4. Surface
                 Surfacemorphologies
                          morphologiesofofthe
                                            the(a)
                                                (a)undoped
                                                    undopedZnOZnOfilm
                                                                   filmand
                                                                         and(b)
                                                                              (b)Ag-ZnO
                                                                                  Ag-ZnOco-sputtered
                                                                                           co-sputteredfilm  atat
                                                                                                          film  a
      theoretical  atomic ratio of 3% after annealing  at 350 °C
                                                               ◦ for  1 h under   ambient air (the inset figures
      a theoretical atomic ratio of 3% after annealing at 350 C for 1 h under ambient air (the inset figures
      shows
      shows the
             the elemental
                  elemental compositions   conducted from
                            compositions conducted    from EDS
                                                            EDS measurement).
                                                                 measurement).
Materials 2017, 10, 797                                                                                                                   7 of 13
Materials 2017, 10, 797                                                                                                                  7 of 12
      Figure 5. Raman spectra of the undoped ZnO and Ag-ZnO co-sputtered films annealed at 350 °C  for
       Figure 5. Raman spectra of the undoped ZnO and Ag-ZnO co-sputtered films annealed at 350 ◦ C for
      1 h under ambient air.
       1 h under ambient air.
      Table 2. Peak position and the FWHM of the ZnO (002) phase, as well as the corresponding
       Table 2. Peak position and the FWHM of the ZnO (002) phase, as well as the corresponding crystalline
      crystalline size, D, for the undoped ZnO and the Ag-ZnO co-sputtered films annealed   at 350 °C for
       size, D, for the undoped ZnO and the Ag-ZnO co-sputtered films annealed at 350 ◦ C for 1 h under
      1 h under ambient air.
       ambient air.
                Sample              2θ (deg.)                                  FWHM (deg.)                          D (nm)
              Undoped ZnO Sample 34.48 2θ (deg.)                               FWHM (deg.)
                                                                                  0.43                  D (nm)       19.1
              Ag-ZnO (1%)Undoped ZnO34.34 34.48                                      0.43
                                                                                      0.48                19.1       17.2
              Ag-ZnO (3%) Ag-ZnO (1%) 34.32 34.34                                    0.48
                                                                                      0.50                17.2       16.6
                          Ag-ZnO (3%)         34.32                                  0.50                 16.6
              Ag-ZnO (5%) Ag-ZnO (5%) 34.56 34.56                                     0.56
                                                                                     0.56                 14.9
                                                                                                                     14.9
      When the ZnO film was doped with the Ag atoms, the E2(high) mode was gradually decreased
       When the as
and broadened         ZnO thefilm     was doped
                               theoretical            with the increased,
                                                 Ag dopants        Ag atoms,and     the E  2 (high)
                                                                                         then     this mode
                                                                                                        mode was was gradually        decreased
                                                                                                                        hardly observed         in
 and   broadened       as  the  theoretical       Ag   dopants     increased,       and   then
the Raman spectrum of the Ag-ZnO film at an atomic ratio of 5%. As quoted from the previous        this  mode     was    hardly   observed       in
 the Raman     spectrum       of   the  Ag-ZnO       film   at an  atomic      ratio  of 5%.     As
reports, the E2(high) phonon mode is related to the crystalline nature, phase orientation, and strainquoted    from    the   previous     reports,
 the E2 (high)
present   in thephonon
                   ZnO matrix  mode[30–32].
                                         is related Theto decrease
                                                           the crystalline
                                                                        in thenature,
                                                                                  intensityphase     orientation,
                                                                                                 of the                and strain
                                                                                                         E2(high) signal        when  present
                                                                                                                                         the Ag  in
 the ZnO
atoms       matrix
         were          [30–32].into
                introduced           Thethedecrease      in the intensity
                                                 ZnO system                     of the Eto
                                                                   was attributed         2 (high)     signal when
                                                                                               the disordered             the Ag atoms
                                                                                                                      crystalline            were
                                                                                                                                      structure
of the ZnO film, as confirmed from the degradation of the c-axis growth orientation discussed in film,
 introduced     into   the  ZnO      system      was  attributed      to  the   disordered       crystalline    structure     of the   ZnO    the
 as confirmed
XRD     patterns.from       the degradation
                      Furthermore,                    of the c-axis
                                              the Ag-ZnO         film growth         orientation
                                                                          at an atomic           ratiodiscussed
                                                                                                         of 5% grew   in thewithout
                                                                                                                                XRD patterns.
                                                                                                                                           c-axis
 Furthermore,
orientation,       the Ag-ZnO
                resulting      in thefilm     at an atomic
                                          E2(high)    mode ratiobeingofalmost
                                                                           5% grew      without
                                                                                     absent          c-axis
                                                                                                in the        orientation,
                                                                                                         associated       Ramanresulting    in the
                                                                                                                                    spectrum.
 E  (high)  mode      being    almost     absent    in  the  associated      Raman      spectrum.
In2 contrast to the change of the E2(high) phonon, the signal of the A1(LO) mode became more            In contrast      to the  change     of  the
 E2 (high) phonon,
significant   as the Ag   theatoms
                               signaldoped         A1 (LO)
                                          of the into     the mode
                                                               ZnO filmbecame       more significant
                                                                              increased,                    as the Ag
                                                                                              and an apparent          andatoms
                                                                                                                             widedoped
                                                                                                                                     peak was into
 the  ZnO   film   increased,       and    an   apparent     and   wide     peak    was   identified
identified from the Raman spectrum of the ZnO film doped at the Ag level of 5%. The enhancement           from    the   Raman     spectrum       of
 the ZnO    film   doped     at  the   Ag    level  of  5%.   The   enhancement          on  the
on the A1(LO) signal implied the increase of the defects in the ZnO1 film since the A1(LO) mode is A   (LO)   signal    implied    the   increase
 of the defects
represented      to in
                     thethe  ZnO complexes,
                           defect     film since the       A1 (LO)
                                                        such   as zincmode      is represented
                                                                           interstitial    (ZnI) and  to the   defectvacancy
                                                                                                          oxygen         complexes,
                                                                                                                                  (VO) suchin theas
 zinc  interstitial    (Zn   ) and     oxygen
ZnO lattice [33,34]. IIn addition, another weak   vacancy      (V    ) in  the   ZnO    lattice    [33,34].   In
                                                                  O peak at around 414 cm induced by the localized
                                                                                                          −1      addition,     another      weak
 peak at around
vibration   mode (LVM)414 cm−       1 induced by the localized vibration mode (LVM) in the ZnO film appeared in
                                 in the    ZnO film appeared in the Raman spectra of the Ag-ZnO co-sputtered
 the Raman
film.           spectrafrom
        As referred         of thethe  Ag-ZnO
                                            reports co-sputtered
                                                        [35,36], this   film.
                                                                            LVM  As mode
                                                                                     referred   wasfrom anthe   reports [35,36],
                                                                                                             indication      of thethis      LVM
                                                                                                                                         dopant
 mode    was   an  indication        of the    dopant    incorporation        associated      with
incorporation associated with the Ag ion in substitution for the Zn lattice site in the Zn-O bond    the  Ag   ion   in   substitution     for  the
 Zn lattice site(denoted
configuration       in the Zn-O        bond configuration
                                  as LVM(Ag        Zn-O)).
                                                                    (denoted as LVM(AgZn -O)).
      Although the activation of the Ag acceptors in
       Although      the   activation      of   the Ag    acceptors      inthe
                                                                             theAg-ZnO
                                                                                   Ag-ZnOco-sputtered
                                                                                                 co-sputteredfilms filmswerewere confirmed
                                                                                                                                    confirmed    by
 the  appearance       of  the  LVM      signal,   only    the  co-sputtered       films   at   the
by the appearance of the LVM signal, only the co-sputtered films at the theoretical Ag atomic ratio  theoretical    Ag     atomic    ratio   of 1%
 and
of 1%3% andbehaved
              3% behavedlike a p-type       conduction.
                                  like a p-type               Thus, the
                                                     conduction.            chemical
                                                                        Thus,             bond configurations
                                                                                 the chemical        bond configurations conducted      from the
                                                                                                                                   conducted
from the XPS measurement were carried out to understand the mechanism responsible for from
 XPS   measurement         were     carried     out to   understand       the   mechanism         responsible     for   the  conversion       the
conversion from p- to n-type conduction of the Ag-ZnO co-sputtered film at the theoretical Ag
Materials 2017, 10, 797                                                                              8 of 13
p- to n-type conduction of the Ag-ZnO co-sputtered film at the theoretical Ag dopants of an atomic ratio
of 5%. The XPS survey spectra taken on the surface of the undoped ZnO and Ag-ZnO co-sputtered film
at a theoretical atomic ratio of 3% annealed at 350 ◦ C for 1 h under ambient air are shown in Figure 6a,b,
respectively. Both spectra were characterized as the peaks of Zn and O elements with the appearance
of the C 1s peak at 284.5 eV for reference. Two peaks at about 368 and 374 eV assigned as the signal
related to Ag 3d5/2 and Ag 3d3/2 were observed only in the spectrum of the Ag-ZnO co-sputtered
film. Figure 7a,b show the high resolution of the O 1s spectra for further realizing the evolution of the
oxidized states when Ag was incorporated into the ZnO matrix. As can be seen in Figure 7a, the core
level of the O 1s for the undoped ZnO film exhibited a peak at 532.0 eV with asymmetric behavior,
which could be deconvoluted into three types of oxygen groups. The peaks at around 529.7 eV and
531.1 eV (denoted as OI and OII in the figure) were respectively attributed to the oxygen ions in the
fully oxidized surrounding (i.e., Zn-O bonding) and in oxygen-deficient regions (i.e., oxygen vacancy),
whereas the peak at about 532.2 eV (denoted as OIII ) was related to the hydroxyl (OH) group or the
loosely bound oxygen on the surface [21,34,37,38]. Compared to the undoped ZnO film, the O 1s peak
measured from the surface of the ZnO film co-sputtered at the Ag atomic ratio of 3% shifted to about
531.5 eV with a significant satellite peak at 529.7 eV and a tail extending to low binding energy. This
curve could be deconvoluted into the above-mentioned three oxidized states with an additional weak
peak at 528.9 eV (denoted as OIV ). As indicated in the previous reports [39–41], this oxidized state
observed only in the Ag-ZnO co-sputtered film was the contribution of the atomic oxygen with an
ionic Ag-O bond, which implied the activated Ag dopants (AgZn ) as a substitution for the lattice Zn in
the ZnO matrix. Additionally, in agreement with [21], the incorporation of the Ag atoms in the ZnO
film also led to the reduction in the oxygen vacancy-related defects as evidence of the decrease in the
ratio of the peak area (OII /(OI + OII + OIV )). Although the formation of the Ag-O chemical bond and
the suppression on the native oxygen vacancy donors confirmed from the investigation of the O 1s core
level were both helpful for realizing a p-type Ag-ZnO co-sputtered film, an n-type Ag-ZnO still was
measured when the theoretical Ag dopants reached 5%. The core level of the Ag 3d5/2 for the Ag-ZnO
co-sputtered films at the atomic ratios of 3% and 5%, shown in Figure 8a,b, respectively, are given
to elucidate the conversion of the conduction type. The peak of the Ag 3d5/2 shifted from 367.5 eV
for the Ag-ZnO (3%) co-sputtered film to 368.1 eV for the Ag-ZnO (5%) co-sputtered film. Such an
asymmetric peak could be deconvoluted into two peaks at about 367.4 and 368.2 eV, which were, in
turn, ascribed to the bonds associated with the metallic and ionic Ag (denoted as Ag0 and Ag-O in the
figure), respectively [21,40,42,43]. Clearly, the Al-ZnO (3%) co-sputtered film mainly contained the
Ag-O chemical bond, whereas the metallic Ag-Ag bond dominated over the Ag-ZnO (5%) co-sputtered
film. Combined with the electrical property, the achievement of the p-type conduction for the Ag-ZnO
(3%) co-sputtered film was attributed to the efficient activation of the Ag acceptors (AgZn ) as evidence
of most of the Ag dopants forming the Ag–O chemical bonds. However, as the theoretical Ag doping
level reached 5%, the overwhelming metallic Ag bond that was closely linked to the aggregation of the
Ag dopants led the film to perform n-type degenerated conduction. These Ag aggregations would
also constrict the growth of the ZnO matrix, thereby resulting in the decrease of the c-axis lattice
constant and a significant degradation of the crystalline structure, as shown in Figure 3. In addition,
the Ag-ZnO co-sputtered films at theoretical atomic ratios of 3% and 5 at.% were about 0.3 and 1.1 at.%,
respectively, as determined by the XPS measurements. The significant discrepancy between the actual
and theoretical values in the Ag-ZnO co-sputtered films could be attributed to the poison of the Ag
target during the co-sputtering deposition.
Materials 2017, 10, 797                                                                                                      9 of 13
Materials 2017, 10, 797                                                                                                       9 of 12
       Figure 6. XPS survey spectra taken on the surface of the (a) undoped ZnO film and (b) Ag-ZnO
      Figure 6. XPS survey spectra taken on the surface of the (a) undoped ZnO film and (b) Ag-ZnO
       co-sputtered film survey
          Figure 6. XPS  at a theoretical atomic
                                 spectra taken onratio
                                                  the of 3% after
                                                       surface     annealing
                                                               of the        at 350ZnO
                                                                      (a) undoped   °C for 1 hand
                                                                                        film   under  ambient air.
                                                                                                  (b) Ag-ZnO
      co-sputtered film at a theoretical atomic ratio of 3% after annealing at 350 ◦ C for 1 h under ambient air.
           co-sputtered film at a theoretical atomic ratio of 3% after annealing at 350 °C for 1 h under ambient air.
           Figure 7. Core level of the O 1s spectra for the (a) undoped ZnO film and (b) Ag-ZnO co-sputtered
      Figure 7. Core level of the O 1s spectra for the (a) undoped ZnO film and (b) Ag-ZnO co-sputtered
           film 7.
       Figure   at Core
                   a theoretical
                         level ofatomic
                                   the Oratio of 3% after
                                         1s spectra   for annealing at 350 °CZnO
                                                          the (a) undoped     for 1film
                                                                                    h under
                                                                                        andambient air. co-sputtered
                                                                                            (b) Ag-ZnO
      film at a theoretical atomic ratio of 3% after annealing at 350 ◦ C for 1 h under ambient air.
       film at a theoretical atomic ratio of 3% after annealing at 350 °C for 1 h under ambient air.
Materials 2017, 10, 797                                                                                                    10 of 13
     Materials 2017, 10, 797                                                                                          10 of 12
           Figure 8. Core level of the Ag 3d5/2 spectra for the Ag-ZnO co-sputtered films at the theoretical
      Figure 8. Core level of the Ag 3d5/2 spectra for the Ag-ZnO co-sputtered films at the theoretical atomic
          atomic ratios of (a) 3% and (b) 5%, respectively, after annealing at 350 °C for 1 h under ambient air.
      ratios of (a) 3% and (b) 5%, respectively, after annealing at 350 ◦ C for 1 h under ambient air.
     4. Conclusions
4. Conclusions
          Various Ag atoms doped into the ZnO films were prepared by an RF magnetron co-sputtering
     Varioususing
    system,      Ag atoms
                       Ag and  doped
                                  ZnO into    the The
                                         targets.   ZnOconduction
                                                           films weretype prepared
                                                                                of theby   an RF magnetron
                                                                                        Ag-ZnO      co-sputteredco-sputtering
                                                                                                                     film was
system,   usingbyAg
    controlled           and ZnO
                      altering  the Agtargets.
                                          dopantsThe      conduction
                                                     in the  ZnO film with typeanofadditional
                                                                                     the Ag-ZnO        co-sputtered
                                                                                                 post-annealed            film was
                                                                                                                    treatment
    at 350 °C
controlled    byfor 1 h under
                  altering    the air
                                  Agambient.
                                        dopantsFor      the Ag-ZnO
                                                    in the   ZnO film   co-sputtered   films at atomic
                                                                           with an additional              ratios of 1%
                                                                                                    post-annealed           and
                                                                                                                         treatment
    3%,◦ C
at 350   p-type
            for 1conduction
                   h under air  was   linked toFor
                                   ambient.       the the
                                                       formation
                                                             Ag-ZnO  of the  Ag–O chemical
                                                                         co-sputtered     filmsbond   originating
                                                                                                 at atomic     ratios from
                                                                                                                        of 1%the and
    activation   of  Ag   acceptors    substituted     for  the  Zn 2+ lattice sites (AgZn) through the XPD, Raman
3%, p-type conduction was linked to the formation of the Ag–O chemical bond originating from
    scattering, and
the activation    of AgXPS   investigations.
                           acceptors           However,
                                        substituted      for as
                                                              thethe
                                                                   ZnAg2+ atoms
                                                                          latticeintroduced
                                                                                   sites (AgZninto   the ZnOthe
                                                                                                 ) through      film   reached
                                                                                                                    XPD,     Raman
    a theoretical atomic ratio of 5%, the conduction type converted into the generated n-type
scattering, and XPS investigations. However, as the Ag atoms introduced into the ZnO film reached a
    conduction. The mechanism responsible for the conduction conversion was the large amounts of
theoretical atomic ratio of 5%,         the conduction type converted into the generated n-type conduction.
    the metallic Ag bond (Ag0) appearing on the ZnO matrix, which was correlated to the formation of
The the
     mechanism       responsible     for  the conduction conversion was the large amounts of the metallic Ag
        Ag aggregations due to the excess incorporation of the Ag atoms. The control maintained over
bond  (Ag  0 ) appearing
    the  conduction     typeonofthe
                                  theZnO    matrix,
                                       Ag-ZnO         which
                                                   film        was correlated
                                                          prepared                to the formation
                                                                      using RF magnetron                of the Ag
                                                                                                co-sputtering        aggregations
                                                                                                                  technology
duewas
     to the
          very promising for realizing a ZnO-based homojunction optoelectronic device. In addition, thetype
              excess   incorporation       of the  Ag    atoms.    The   control   maintained      over   the  conduction
of the Ag-ZnO film
    aggregation     of theprepared
                              doping using
                                        Ag inRF  themagnetron
                                                        ZnO matrix  co-sputtering     technology was
                                                                         might be advantageous          for very   promising
                                                                                                            preventing       the for
realizing  a ZnO-based
    recombination      of thehomojunction
                               photogenerated   optoelectronic      device.
                                                   electron-hole pairs         In addition, the
                                                                            in photocatalytic      aggregation of the doping
                                                                                               applications.
Ag in the ZnO matrix might be advantageous for preventing the recombination of the photogenerated
    Acknowledgments: This work was supported by the National Science Council and Industrial Technology
electron-hole pairs in photocatalytic applications.
   Research Institute (ITRI South) under no. A200-105BA2 and the Ministry of Science and Technology under
   105-2622-E-150-004-CC2.
Acknowledgments:     This work was supported by the National Science Council and Industrial Technology
Research
    AuthorInstitute (ITRI Day-Shan
           Contributions: South) under   no. A200-105BA2
                                   Liu organized               andexperiment
                                                 and designed the   the Ministry  of Science
                                                                             procedures;       andChen
                                                                                         Tai-Hong  Technology
                                                                                                       and
under 105-2622-E-150-004-CC2.
    Chun-Hao    Chang wrote the paper; Fang-Cheng Liu and Jyun-Yong Li executed the film deposition;
    Wei-Hua
Author        Hsiao andDay-Shan
        Contributions:      Ching-Ting  Lee
                                      Liu     performed
                                           organized   and and   supported
                                                             designed     the the thin filmprocedures;
                                                                              experiment     measurements   and analysis.
                                                                                                         Tai-Hong  Chen and
Chun-Hao   Chang
    All authors    wrote
                read and the  paper;the
                           approved   Fang-Cheng     Liu
                                         final version ofand  Jyun-Yong Li
                                                          the manuscript    to executed   the film deposition; Wei-Hua Hsiao
                                                                               be submitted.
and Ching-Ting Lee performed and supported the thin film measurements and analysis. All authors read and
    Conflicts
approved  the of Interest:
              final versionTheofauthors declare noto
                                 the manuscript     conflict of interest.
                                                      be submitted.
Conflicts of Interest: The authors declare no conflict of interest.
Materials 2017, 10, 797                                                                                  11 of 13
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