UNIT CODE L177

EUROPE 06/2005

ELECTRICAL SYSTEM (Figure 4-1)

RH CHASSIS

4-2 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

ELECTRICAL SYSTEM
RH CHASSIS

ITEM PART NO. DESCRIPTION QTY

1 2063093 Power Distribution Module (☞ Figure 4-9) ................................................................. 1

2 1582464 Fastener....................................................................................................................... 6
3 1582442 Clip .............................................................................................................................. 1
4 1588027 Bracket......................................................................................................................... 1
5 1529366 Capscrew..................................................................................................................... 1
6 1584944 Battery Tray.................................................................................................................. 1
7 1402883 Fuse Puller .................................................................................................................. 1
8 1534417 Capscrew..................................................................................................................... 4
9 1559928 Seal ............................................................................................................................. 1
10 1502543 Nut (Flange)................................................................................................................. 1
11 1500912 Clip .............................................................................................................................. 6
12 a 1563909 Connector .................................................................................................................... 1
13 1527264 Horn............................................................................................................................. 1
14 1527879 Capscrew..................................................................................................................... 4
15 1480237 Clip Nut ........................................................................................................................ 4
16 2075561 Wire Harness (RH Chassis) (Mazda 2.0L and 2.2L) (☞ Figure 4-16) ....................... 1
16 2075560 Wire Harness (RH Chassis) (GM 2.4L) (☞ Figure 4-17) ........................................... 1
16 2075562 Wire Harness (RH Chassis) (Yanmar 2.6L and 3.3L Diesel) (☞ Figure 4-18) ........... 1
17 1585529 Link (Battery Hold Down)............................................................................................. 1
18 1383331 Battery (Wet) ............................................................................................................... 1
19 2065745 Link (Battery Hold Down)............................................................................................. 1
20 1502543 Nut (Flange)................................................................................................................. 1
21 1540805 Cap .............................................................................................................................. 1
22 1582337 Bracket......................................................................................................................... 1
23 2074320 Wire Harness (Remote Keyswitch) .............................................................................. 1
24 1493465 Connector................................................................................................................ 1
25 1330414 Secondary Lock....................................................................................................... 2
26 1330437 Terminal (Pin) .......................................................................................................... 2
27 1497433 Terminal Ring .......................................................................................................... 2
28 190383 Boot ......................................................................................................................... 2
29 254007 Ignition Switch ............................................................................................................. 1
30 262798 Ignition Key .................................................................................................................. 1

FOOTNOTES:
a For Use With GM And Mazda Engines Only

©2005 HYSTER COMPANY See Service Manual 4-3

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

ENGINE ELECTRICAL COMPONENTS (Figure 4-2)

MAZDA 2.0L AND 2.2L
LPG

4-4 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

ENGINE ELECTRICAL COMPONENTS

MAZDA 2.0L AND 2.2L
LPG

ITEM PART NO. DESCRIPTION QTY

1 1556342 Sensor (Oxygen) ......................................................................................................... 1

2 1368886 Washer ........................................................................................................................ 1
3 1539962 Sensor (Air Temperature) ............................................................................................ 1
4 1368743 Washer ........................................................................................................................ 1
5 2026608 Oil Pressure Switch ..................................................................................................... 1
6 1361867 Temperature Sender .................................................................................................... 1
7 1553985 O-Ring ......................................................................................................................... 1
8 1554030 Distributor (☞ Figure 4-4) .......................................................................................... 1
9 1450928 Alternator ..................................................................................................................... 1
10 1361890 Nut ............................................................................................................................... 1
11 1361891 Bolt .............................................................................................................................. 3
12 1361846 Bracket......................................................................................................................... 1
13 1361888 Bolt .............................................................................................................................. 1
14 1368844 Bolt .............................................................................................................................. 1
15 1362113 Ignition Cable Set ........................................................................................................ 1
15 1361840 Cable (Spark Plug) .................................................................................................. 1
15 1361841 Cable (Spark Plug) .................................................................................................. 1
15 1361842 Cable (Spark Plug) .................................................................................................. 1
15 1361843 Cable (Spark Plug) .................................................................................................. 1
16 1361838 Support.................................................................................................................... 1
17 1361837 Spark Plug ................................................................................................................... 4
18 1553984 Coil Wire ...................................................................................................................... 1
19 1495412 V-Belt........................................................................................................................... 1
20 1361845 Strap ............................................................................................................................ 1
21 1361881 Bolt .............................................................................................................................. 1
22 326898 Bolt .............................................................................................................................. 1
23 1553996 Bracket......................................................................................................................... 1
24 1553997 Screw Set .................................................................................................................... 1
25 1527571 Ignition Coil .................................................................................................................. 1
26 1545443 Condenser ................................................................................................................... 1
27 1545444 Igniter........................................................................................................................... 1
28 1548352 Sensor b ...................................................................................................................... 1
29 1582324 Screw........................................................................................................................... 2
30 1495413 Hose ............................................................................................................................ 1
31 1361895 Bolt .............................................................................................................................. 1
32 1534424 Starter.......................................................................................................................... 1

©2005 HYSTER COMPANY See Service Manual 4-5

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

ENGINE ELECTRICAL SYSTEM (Figure 4-3)

MAZDA 2.0L AND 2.2L
LPG

4-6 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

ENGINE ELECTRICAL SYSTEM

MAZDA 2.0L AND 2.2L
LPG

ITEM PART NO. DESCRIPTION QTY

1 1542439 Clamp .......................................................................................................................... 1

2 1502061 Clamp .......................................................................................................................... 1
3 1534417 Capscrew..................................................................................................................... 9
4 2069225 Battery Cable (Negative) ............................................................................................. 1
4 148789 Terminal................................................................................................................... 1
4 1564044 Fitting....................................................................................................................... 1
4 128408 Clamp ...................................................................................................................... 1
4 806426 Fitting....................................................................................................................... 1
5 1527879 Capscrew..................................................................................................................... 4
6 2065855 Wire Harness (LPG Engine) ........................................................................................ 1
7 1502543 Nut (Flange)................................................................................................................. 1
8 1560121 Bracket......................................................................................................................... 1
9 2061383 Battery Cable (Positive) ............................................................................................... 1
9 148792 Terminal................................................................................................................... 1
9 16079 Terminal................................................................................................................... 1
9 806426 Fitting....................................................................................................................... 1
9 1536304 Boot ......................................................................................................................... 1
9 1560091 Boot ......................................................................................................................... 1
10 1539085 Nut ............................................................................................................................... 1
11 1539086 Lockwasher.................................................................................................................. 1
12 1529366 Capscrew..................................................................................................................... 2
13 296380 Lockwasher.................................................................................................................. 1
14 1556623 Bolt .............................................................................................................................. 1
15 2065857 Engine Control Unit (2.0L) ........................................................................................... 1
15 2070685 Engine Control Unit (2.2L) ........................................................................................... 1
16 1514429 Nut (Flange)................................................................................................................. 1
17 325182 Nut ............................................................................................................................... 9
18 1586495 Capscrew..................................................................................................................... 4
19 1549398 Nut ............................................................................................................................... 2
20 1556838 Plate ............................................................................................................................ 1
21 1527571 Ignition Coil .................................................................................................................. 1
22 1545444 Igniter........................................................................................................................... 1
23 1545443 Condenser ................................................................................................................... 1
24 296150 Capscrew..................................................................................................................... 2
25 1480237 Clip Nut ........................................................................................................................ 4
26 1581526 Formed Bracket ........................................................................................................... 1
27 1537692 Sensor (Oil Pressure) .................................................................................................. 1
28 367224 Adapter ........................................................................................................................ 1
29 1515654 Sensor (Coolant Temperature) .................................................................................... 1
30 141259 Fitting........................................................................................................................... 1
31 1529257 Sensor (Air Flow Restriction) ....................................................................................... 1
32 1501970 Switch (Low Pressure)................................................................................................. 1
33 14349 Fitting........................................................................................................................... 1

©2005 HYSTER COMPANY See Service Manual 4-7

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

DISTRIBUTOR (Figure 4-4)

MAZDA 2.0L AND 2.2L
LPG

ITEM PART NO. DESCRIPTION QTY

1554030 Distributor .................................................................................................................... 1

1 1554033 Cap.......................................................................................................................... 1
2 1554034 Rotor........................................................................................................................ 1
3 1554032 Cover ....................................................................................................................... 1

4-8 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

ALTERNATOR AND MOUNTING (Figure 4-5)

YANMAR 2.6L AND 3.3L
DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1599869 Alternator ..................................................................................................................... 1

2 1599893 Bolt .............................................................................................................................. 1
3 1599894 Nut ............................................................................................................................... 1
4 1599897 Bolt .............................................................................................................................. 1
5 1599895 Belt Adjuster ................................................................................................................ 1
6 1599896 Bolt .............................................................................................................................. 1

©2005 HYSTER COMPANY See Service Manual 4-9

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

BATTERY CABLES (Figure 4-6)

GM 2.4L
LPG

4-10 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

BATTERY CABLES
GM 2.4L
LPG

ITEM PART NO. DESCRIPTION QTY

1 2061381 Battery Cable (Positive) ............................................................................................... 1

1 1536304 Boot ......................................................................................................................... 1
1 1560091 Boot ......................................................................................................................... 1
1 16079 Terminal................................................................................................................... 1
1 148792 Terminal................................................................................................................... 1
1 806426 Fitting....................................................................................................................... 1
2 2069224 Battery Cable (Negative) ............................................................................................. 1
2 148789 Terminal................................................................................................................... 1
2 1564044 Fitting....................................................................................................................... 1
2 16079 Terminal................................................................................................................... 1
2 128408 Clamp ...................................................................................................................... 1
2 806426 Fitting....................................................................................................................... 1
3 212786 Clamp .......................................................................................................................... 2
4 1527879 Capscrew..................................................................................................................... 1
5 1502543 Nut (Flange)................................................................................................................. 1
6 1480237 Clip Nut ........................................................................................................................ 1
7 296380 Lockwasher.................................................................................................................. 1
8 1529366 Capscrew..................................................................................................................... 1
9 1527876 Capscrew..................................................................................................................... 1

©2005 HYSTER COMPANY See Service Manual 4-11

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

ENGINE ELECTRICAL SYSTEM (Figure 4-7)

YANMAR 2.6L AND 3.3L, DIESEL
WITH OVERHEAD GUARD

4-12 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

ENGINE ELECTRICAL SYSTEM

YANMAR 2.6L AND 3.3L, DIESEL
WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

1 2060844 Wire Harness (Engine) (☞ Figure 4-21) .................................................................... 1

2 1539086 Lockwasher.................................................................................................................. 1
3 1539085 Nut ............................................................................................................................... 1
4 1529257 Sensor (Air Flow Restriction) ....................................................................................... 1
5 367224 Adapter ........................................................................................................................ 1
6 1566654 Sensor (Oil Pressure) .................................................................................................. 1
7 1560678 Nut ............................................................................................................................... 2
8 1582150 Bracket......................................................................................................................... 1
9 1529366 Capscrew..................................................................................................................... 4
10 1582151 Bracket......................................................................................................................... 1
11 1527562 Isolation Mount ............................................................................................................ 2
12 1454967 Relay (Glow Plug)........................................................................................................ 1
13 1514429 Nut (Flange)................................................................................................................. 2
14 320152 Washer ........................................................................................................................ 1
15 292676 Lockwasher.................................................................................................................. 1
16 302015 Screw........................................................................................................................... 1
17 1541231 Sensor (Speed) ........................................................................................................... 1
18 296379 Washer ........................................................................................................................ 2
19 1515654 Sensor (Coolant Temperature) .................................................................................... 1
20 1594055 Bracket......................................................................................................................... 1
21 1527878 Capscrew..................................................................................................................... 1
22 1542440 Clamp (Swivel)............................................................................................................. 1
23 1591454 Bracket......................................................................................................................... 1
24 2065098 Wire Harness (Alternator)............................................................................................ 1
24 1454860 Connector................................................................................................................ 1
24 1454829 Fuse (60 Amp)......................................................................................................... 1
24 1454862 Cover (With Seal) .................................................................................................... 1
24 1566146 Boot ......................................................................................................................... 1
24 1454827 Seal ......................................................................................................................... 2
24 1454828 Terminal................................................................................................................... 2
24 148615 Terminal................................................................................................................... 1
25 320154 Washer ........................................................................................................................ 1
26 1537551 Clip Nut ........................................................................................................................ 1
27 302027 Screw........................................................................................................................... 1
28 136687 Nut ............................................................................................................................... 1
29 2066344 Battery Cable (Positive) ............................................................................................... 1
29 148792 Terminal................................................................................................................... 1
29 16079 Terminal................................................................................................................... 1
29 806426 Fitting....................................................................................................................... 1
29 1560091 Boot ......................................................................................................................... 1
29 1536304 Boot ......................................................................................................................... 1
30 2069226 Battery Cable (Negative) ............................................................................................. 1
30 148789 Terminal................................................................................................................... 1
30 16079 Terminal................................................................................................................... 1
30 1564044 Fitting....................................................................................................................... 1
30 128408 Clamp ...................................................................................................................... 1
30 806426 Fitting....................................................................................................................... 1
31 296380 Lockwasher.................................................................................................................. 1
32 1529366 Capscrew..................................................................................................................... 2
33 1502061 Clamp .......................................................................................................................... 1

©2005 HYSTER COMPANY See Service Manual 4-13

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

ENGINE ELECTRICAL SYSTEM

YANMAR 2.6L AND 3.3L, DIESEL
WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

34 1599845 Starter.......................................................................................................................... 1
35 1528889 Capscrew..................................................................................................................... 1

4-14 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

COWL ELECTRICAL (Figure 4-8)

4-16 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

COWL ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

1 2070269 Wire Harness (Cowl) (☞ Figure 4-22) ....................................................................... 1

2 1600190 Bracket......................................................................................................................... 1
3 1531975 Bracket......................................................................................................................... 1
4 1529366 Capscrew..................................................................................................................... 4
5 1500912 Clip .............................................................................................................................. 3
6 1582464 Fastener....................................................................................................................... 3
7 1582465 Bracket......................................................................................................................... 1
8 1510115 Capscrew..................................................................................................................... 3
9 e 2068339 Vehicle System Manager ............................................................................................. 1
9 cd 2068340 Vehicle System Manager ............................................................................................. 1
9 bc 2068344 Vehicle System Manager ............................................................................................. 1
10 2058909 Wire Harness (Electronic Control Valve) (Four Function) (☞ Figure 4-24) ................ 1
10 2060198 Wire Harness (Electronic Control Valve) (Three Function) (☞ Figure 4-23) .............. 1
11 1563841 Connector .................................................................................................................... 1
a 1554902 Screw........................................................................................................................... 2

FOOTNOTES:
a Not Ilustrated
b With Cab
c With Electronic Hydraulics
d With Overhead Guard
e Without Electronic Hydraulics

©2005 HYSTER COMPANY See Service Manual 4-17

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

POWER DISTRIBUTION MODULE (Figure 4-9)

ITEM PART NO. DESCRIPTION QTY

2063093 Power Distribution Module ........................................................................................... 1

1 2044712 Relay (30 Amp) ....................................................................................................... 2
2 1528315 Relay (20 Amp) ....................................................................................................... 5
3 1528132 Fuse (20 Amp)......................................................................................................... 5
4 1528133 Fuse (30 Amp)......................................................................................................... 2
5 1528630 Semiconductor ........................................................................................................ 1
6 1528631 Resistor (68 Ohm, 5 Watt) ...................................................................................... 1
7 1544255 Fuse (25 Amp)......................................................................................................... 3

4-18 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

INSTRUMENT CLUSTER (Figure 4-10)

KEY:
A: Standard Ignition Switch - With Cab
B: Standard Ignition Switch - With Overhead Guard

QTY
ITEM PART NO. DESCRIPTION A B

1 2060837 Lever (Detent) (Forward/Reverse Shift Lever) ..................................................... 1 1

1 2060838 Lever (Momentary) (Turn Signal Lever) ............................................................... 1 1
2 2076695 Instrument Cluster ............................................................................................... .. 1
2 2076696 Instrument Cluster ............................................................................................... 1 ..
3 2066485 Bezel.................................................................................................................... 1 1
4 2066484 Decal (RH Display, All Options) ........................................................................... 1 1
5 a 2066482 Overlay (RH Display) ........................................................................................... 1 1
6 2060032 Cover (Display Lever) .......................................................................................... 1 1
7 1337197 Key Set ................................................................................................................ 1 1
7 186304 Key .................................................................................................................. 2 2
8 2057948 Ignition Switch ..................................................................................................... 1 1
9 1527879 Capscrew............................................................................................................. 4 4
10 1554902 Screw................................................................................................................... 5 5
11 2060033 Cover (Keyswitch) ................................................................................................ 1 1
12 2069431 Decal (LH Instrument Cluster) ............................................................................. .. 1
12 2066483 Decal (LH Instrument Cluster) ............................................................................. 1 ..

FOOTNOTES:
a Remove Panels From Overlay As Required For Truck Configuration.

©2005 HYSTER COMPANY See Service Manual 4-19

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

JOYSTICK AND ELECTRONIC CONTROL LEVERS (Figure 4-11)

4-20 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

JOYSTICK AND ELECTRONIC CONTROL LEVERS

KEY:
A: Three Function, Without Clamping
B: Three Function, With Clamping
C: Four Function, Without Clamping
D: Four Function, With Clamping

QTY
ITEM PART NO. DESCRIPTION A B C D

1585906 Joystick Control (Without Interlock) ............................................... 1 1 .. ..

1585907 Joystick Control (Without Interlock) ............................................... .. .. 1 1
1585908 Joystick Control (With Interlock) .................................................... 1 1 .. ..
1585909 Joystick Control (With Interlock) .................................................... .. .. 1 1
1 2075224 Joystick (Without Interlock)........................................................ 1 1 .. ..
1 2075225 Joystick (Without Interlock)........................................................ .. .. 1 1
1 2075226 Joystick (With Interlock)............................................................. 1 1 .. ..
1 2075227 Joystick (With Interlock)............................................................. .. .. 1 1
2 1598283 Screw ........................................................................................ 4 4 4 4
3 1550647 Housing (Upper) ........................................................................ 1 1 1 1
4 320154 Washer ...................................................................................... 4 4 4 4
5 292678 Lockwasher ............................................................................... 4 4 4 4
6 292667 Nut............................................................................................. 4 4 4 4
7 1550646 Housing (Lower) ........................................................................ 1 1 1 1
8 2062718 Capscrew .................................................................................. 6 6 6 6
9 1552107 Bracket ...................................................................................... 1 1 1 1
10 2062070 Wire Harness (Joystick) ............................................................ 1 1 1 1
10 1463140 Terminal (Pin)........................................................................ 6 6 6 6
10 1530960 Connector ............................................................................. 1 1 1 1
10 1530961 Secondary Lock .................................................................... 1 1 1 1
10 1550495 Connector ............................................................................. 1 1 1 1
10 1550496 Terminal (Socket) .................................................................. 6 6 6 6
10 1532904 Connector ............................................................................. 1 1 1 1
10 1463193 Secondary Lock .................................................................... 1 1 1 1
11 1569995 Bushing ..................................................................................... 1 1 1 1
12 1514429 Nut (Flange) .............................................................................. 4 4 4 4
13 1579847 Bracket ...................................................................................... 1 1 1 1
14 2064790 Mini-Levers .................................................................................... 1 .. .. ..
14 1598222 Mini-Lever Plug Kit .................................................................... 1 .. .. ..
14 1598221 Mini-Lever Interlock Switch Kit .................................................. 1 .. .. ..
14 1598223 Momentary Switch Plug Kit ....................................................... 2 .. .. ..
14 1555731 Lever Kit .................................................................................... 3 .. .. ..
14 2075911 Mini-Levers .................................................................................... .. 1 .. ..
14 1598222 Mini-Lever Plug Kit .................................................................... .. 1 .. ..
14 1598221 Mini-Lever Interlock Switch Kit .................................................. .. 1 .. ..
14 1598223 Momentary Switch Plug Kit ....................................................... .. 2 .. ..
14 1555731 Lever Kit .................................................................................... .. 2 .. ..
14 1591185 Mini-Lever Interlock Kit .............................................................. .. 1 .. ..
14 b 2075913 Mini-Levers .................................................................................... 1 .. .. ..
14 b 1598222 Mini-Lever Plug Kit .................................................................... 1 .. .. ..
14 b 1598221 Mini-Lever Interlock Switch Kit .................................................. 1 .. .. ..
14 b 1598223 Momentary Switch Plug Kit ....................................................... 2 .. .. ..
14 b 1555731 Lever Kit .................................................................................... 2 .. .. ..
14 b 1591185 Mini-Lever Interlock Kit .............................................................. 1 .. .. ..
14 b 2075916 Mini-Levers .................................................................................... .. 1 .. ..
©2005 HYSTER COMPANY See Service Manual 4-21
for service procedures.
 UNIT CODE L177
EUROPE 06/2005

JOYSTICK AND ELECTRONIC CONTROL LEVERS

QTY
ITEM PART NO. DESCRIPTION A B C D

14 b 1555731 Lever Kit .................................................................................... .. 1 .. ..

14 b 1591185 Mini-Lever Interlock Kit .............................................................. .. 2 .. ..
14 2064807 Mini-Levers .................................................................................... .. .. 1 ..
14 1598222 Mini-Lever Plug Kit .................................................................... .. .. 1 ..
14 1598221 Mini-Lever Interlock Switch Kit .................................................. .. .. 1 ..
14 1598223 Momentary Switch Plug Kit ....................................................... .. .. 2 ..
14 1555731 Lever Kit .................................................................................... .. .. 4 ..
14 2075912 Mini-Levers .................................................................................... .. .. .. 1
14 1598222 Mini-Lever Plug Kit .................................................................... .. .. .. 1
14 1598221 Mini-Lever Interlock Switch Kit .................................................. .. .. .. 1
14 1598223 Momentary Switch Plug Kit ....................................................... .. .. .. 2
14 1555731 Lever Kit .................................................................................... .. .. .. 3
14 1591185 Mini-Lever Interlock Kit .............................................................. .. .. .. 1
14 b 2075914 Mini-Levers .................................................................................... .. .. 1 ..
14 b 1598222 Mini-Lever Plug Kit .................................................................... .. .. 1 ..
14 b 1598221 Mini-Lever Interlock Switch Kit .................................................. .. .. 1 ..
14 b 1598223 Momentary Switch Plug Kit ....................................................... .. .. 2 ..
14 b 1555731 Lever Kit .................................................................................... .. .. 3 ..
14 b 1591185 Mini-Lever Interlock Kit .............................................................. .. .. 1 ..
14 b 2075917 Mini-Levers .................................................................................... .. .. .. 1
14 b 1598222 Mini-Lever Plug Kit .................................................................... .. .. .. 1
14 b 1598221 Mini-Lever Interlock Switch Kit .................................................. .. .. .. 1
14 b 1598223 Momentary Switch Plug Kit ....................................................... .. .. .. 2
14 b 1555731 Lever Kit .................................................................................... .. .. .. 2
14 b 1591185 Mini-Lever Interlock Kit .............................................................. .. .. .. 2
a 1598222 Mini-Lever Plug Kit .................................................................... 1 1 1 1
a 1598221 Mini-Lever Interlock Switch Kit .................................................. 1 1 1 1
a 1598223 Momentary Switch Plug Kit ....................................................... 2 2 2 2

FOOTNOTES:
a Not Illustrated
b With Return To Set Tilt

4-22 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

LIGHTS (Figure 4-12)

BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE
WITH OVERHEAD GUARD

4-24 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE
WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

1 2056824 Light (Stop,Turn,Tail, And Back-Up)............................................................................. 2

1 .. . . . Bracket (☞ Figure 1-2) ............................................................................................... 2
2 2056826 Reflector (Tail) ............................................................................................................. 2
3 1565125 Screw........................................................................................................................... 4
4 2064836 Work Light (Rear) ........................................................................................................ 1
4 2070553 Work Light (RH Front).................................................................................................. 1
4 2070554 Work Light (LH Front) .................................................................................................. 1
5 1495122 Bulb ......................................................................................................................... 1
6 1581670 Strobe Light Assembly................................................................................................. 1
7 1382130 Strobe Light ............................................................................................................. 1
8 1526082 Lens (Amber) ...................................................................................................... 1
9 1309775 Bulb..................................................................................................................... 1
10 1561559 Connector................................................................................................................ 1
11 1561755 Secondary Lock....................................................................................................... 1
12 1463138 Pin ........................................................................................................................... 2
13 1565076 Bracket......................................................................................................................... 1
14 1302024 Guard........................................................................................................................... 1
15 1586759 Capscrew..................................................................................................................... 2
16 1586428 Nut ............................................................................................................................... 2
17 1531001 Insert............................................................................................................................ 2
18 1586495 Capscrew..................................................................................................................... 2
19 2074737 Wire Harness (☞ Figure 4-25) ................................................................................... 1
20 1539584 Grommet (Vehicle System Manager)........................................................................... 1
21 1560447 Grommet (RH Tail Light) .............................................................................................. 1
22 1560448 Grommet (LH Tail Light)............................................................................................... 1
23 1537551 Clip Nut ........................................................................................................................ 4
24 2070561 Turn Signal (RH Front)................................................................................................. 1
24 2070563 Cap.......................................................................................................................... 2
24 1493466 Connector................................................................................................................ 1
24 1330415 Lock......................................................................................................................... 1
24 1330437 Terminal (Pin) .......................................................................................................... 3
25 2070562 Turn Signal (LH Front) ................................................................................................. 1
25 2070563 Cap.......................................................................................................................... 2
25 1493466 Connector................................................................................................................ 1
25 1330415 Lock......................................................................................................................... 1
25 1330437 Terminal (Pin) .......................................................................................................... 3
26 1608654 Capscrew..................................................................................................................... 4
27 1608589 Trim (RH Marker) ......................................................................................................... 1
28 1608590 Trim (LH Marker).......................................................................................................... 1

©2005 HYSTER COMPANY See Service Manual 4-25

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

LIGHTS (Figure 4-13)

BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE
WITH CAB

4-26 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE
WITH CAB

ITEM PART NO. DESCRIPTION QTY

1 2056824 Light (Stop,Turn,Tail, And Back-Up)............................................................................. 2

1 .. . . . Bracket (☞ Figure 1-2) ............................................................................................... 2
2 2056826 Reflector (Tail) ............................................................................................................. 2
3 1565125 Screw........................................................................................................................... 4
4 2064836 Work Light (Rear) ........................................................................................................ 1
4 2064837 Work Light (RH Front).................................................................................................. 1
4 2064838 Work Light (LH Front) .................................................................................................. 1
5 1495122 Bulb ......................................................................................................................... 1
6 1581670 Strobe Light Assembly................................................................................................. 1
7 1382130 Strobe Light ............................................................................................................. 1
8 1526082 Lens (Amber) ...................................................................................................... 1
9 1309775 Bulb..................................................................................................................... 1
10 1561559 Connector................................................................................................................ 1
11 1561755 Secondary Lock....................................................................................................... 1
12 1463138 Pin ........................................................................................................................... 2
13 1565076 Bracket......................................................................................................................... 1
14 1302024 Guard........................................................................................................................... 1
15 1586759 Capscrew..................................................................................................................... 2
16 1586428 Nut ............................................................................................................................... 2
17 1531558 Insert............................................................................................................................ 2
18 1586495 Capscrew..................................................................................................................... 2
19 1532759 Bracket......................................................................................................................... 1
20 1532775 Clip .............................................................................................................................. 1
21 1586495 Capscrew..................................................................................................................... 2
22 1531558 Insert............................................................................................................................ 2
23 1537551 Clip Nut ........................................................................................................................ 4
24 1558771 Bracket......................................................................................................................... 1
25 1588583 Bracket......................................................................................................................... 2
26 1583611 Capscrew..................................................................................................................... 4
27 1531557 Insert............................................................................................................................ 4
28 1598333 Wire Harness............................................................................................................... 1
29 1608591 Trim (RH Marker) ......................................................................................................... 1
30 2070561 Turn Signal (RH Front)................................................................................................. 1
31 1608654 Capscrew..................................................................................................................... 4
32 2070562 Turn Signal (LH Front) ................................................................................................. 1
33 1608592 Trim (LH Marker).......................................................................................................... 1

©2005 HYSTER COMPANY See Service Manual 4-27

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

TRANSMISSION ELECTRICAL SYSTEM (Figure 4-14)

4-28 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

TRANSMISSION ELECTRICAL SYSTEM

KEY:
A: Single Speed
B: Dual Speed

QTY
ITEM PART NO. DESCRIPTION A B

1 2070731 Wire Harness (Transmission) (Single Speed) (☞ Figure 4-27) .......................... 1 ..

1 2075644 Wire Harness (Transmission) (Dual Speed) (☞ Figure 4-26) ............................ .. 1
2 287851 Capscrew............................................................................................................. 2 2
3 292681 Lockwasher.......................................................................................................... 2 2
4 .. . . . Bracket................................................................................................................. 1 1
5 1539086 Lockwasher.......................................................................................................... 1 1
6 1539085 Nut ....................................................................................................................... 1 1
7 1531519 Bracket................................................................................................................. 1 1
8 1581176 Bracket................................................................................................................. .. 1
9 1584127 Bracket................................................................................................................. 1 ..

©2005 HYSTER COMPANY See Service Manual 4-29

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

MAST ELECTRICAL (Figure 4-15)

ITEM PART NO. DESCRIPTION QTY

1 302398 Nut ............................................................................................................................... 2

2 1589621 Sensor (Mast) .............................................................................................................. 1
3 98644 Grommet ................................................................................................................. 2
4 1493466 Connector................................................................................................................ 1
5 1330415 Lock......................................................................................................................... 1
6 1330437 Terminal (Pin) .......................................................................................................... 3
7 1592071 Bracket......................................................................................................................... 1
8 1592076 Bracket......................................................................................................................... 1
9 1527883 Capscrew..................................................................................................................... 1
10 1553897 Capscrew..................................................................................................................... 2

4-30 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

WIRE HARNESS (Figure 4-16)

RH CHASSIS
MAZDA 2.0L AND 2.2L, LPG

4-32 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

WIRE HARNESS
RH CHASSIS
MAZDA 2.0L AND 2.2L, LPG

ITEM PART NO. DESCRIPTION QTY

2075561 Wire Harness (RH Chassis) ........................................................................................ 1

1 1525570 Connector (Vehicle System Manager)..................................................................... 1
1 1530037 Secondary Lock....................................................................................................... 1
1 1463139 Terminal .............................................................................................................. 9
1 1484377 Plug..................................................................................................................... 4
2 1525568 Connector (Vehicle System Manager)..................................................................... 1
2 1530037 Secondary Lock....................................................................................................... 1
2 1463139 Terminal .............................................................................................................. 7
2 1484377 Plug..................................................................................................................... 5
3 1525567 Connector (Vehicle System Manager)..................................................................... 1
3 1530037 Secondary Lock....................................................................................................... 1
3 1463139 Terminal .............................................................................................................. 9
3 1484377 Plug..................................................................................................................... 3
4 1525563 Connector (Vehicle System Manager)..................................................................... 1
4 1500913 Secondary Lock....................................................................................................... 1
4 1330438 Socket (Terminal) ................................................................................................ 8
4 1363886 Socket ................................................................................................................. 4
5 1489655 Connector (To Cowl Harness) ................................................................................. 1
5 1330416 Secondary Lock....................................................................................................... 1
5 1330437 Terminal (Pin)...................................................................................................... 4
6 1493428 Connector (12-Way) (To Cowl Harness).................................................................. 1
6 1500913 Secondary Lock....................................................................................................... 1
6 1330438 Socket (Terminal) ................................................................................................ 9
6 1484377 Plug..................................................................................................................... 3
7 1525567 Connector (Vehicle System Manager)..................................................................... 1
7 1529046 Secondary Lock....................................................................................................... 1
7 1463139 Terminal .............................................................................................................. 6
7 1484377 Plug..................................................................................................................... 6
8 1525569 Connector (Vehicle System Manager)..................................................................... 1
8 1529046 Secondary Lock....................................................................................................... 1
8 1463139 Terminal .............................................................................................................. 9
8 1484377 Plug..................................................................................................................... 3
9 1476064 Connector (Horn) .................................................................................................... 1
9 1476109 Secondary Lock....................................................................................................... 1
9 1330355 Terminal .............................................................................................................. 3
9 1330356 Seal..................................................................................................................... 2
9 1476108 Seal..................................................................................................................... 1
10 1521184 Connector (Power Distribution Module)................................................................... 1
10 1521188 Secondary Lock....................................................................................................... 1
10 1330281 Terminal .............................................................................................................. 5
10 1521989 Terminal .............................................................................................................. 1
10 1327164 Plug..................................................................................................................... 2
10 1402888 Seal..................................................................................................................... 1
10 1323579 Seal..................................................................................................................... 5
11 1521183 Connector (Power Distribution Module)................................................................... 1
11 1521188 Secondary Lock....................................................................................................... 1
11 1330281 Terminal .............................................................................................................. 4
11 1521989 Terminal .............................................................................................................. 3
11 1323579 Seal..................................................................................................................... 7
11 1327164 Plug..................................................................................................................... 1

©2005 HYSTER COMPANY See Service Manual 4-33

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

WIRE HARNESS
RH CHASSIS
MAZDA 2.0L AND 2.2L, LPG

ITEM PART NO. DESCRIPTION QTY

12 1534828 Clip .......................................................................................................................... 1

13 1329152 Connector (Hydraulic Filter) .................................................................................... 1
13 1329151 Secondary Lock .................................................................................................. 1
13 1330281 Terminal .............................................................................................................. 2
13 1402888 Seal..................................................................................................................... 2
14 1329150 Connector (End Cap) .............................................................................................. 1
14 1329151 Secondary Lock .................................................................................................. 1
14 1327164 Plug..................................................................................................................... 2
15 1521185 Connector (Power Distribution Module)................................................................... 1
15 1521188 Secondary Lock....................................................................................................... 1
15 1330281 Terminal .............................................................................................................. 5
15 1521989 Terminal .............................................................................................................. 2
15 1323579 Seal..................................................................................................................... 7
15 1327164 Plug..................................................................................................................... 1
16 1521186 Connector (Power Distribution Module)................................................................... 1
16 1521188 Secondary Lock....................................................................................................... 1
16 1521989 Terminal .............................................................................................................. 7
16 1323579 Seal..................................................................................................................... 7
16 1327164 Plug..................................................................................................................... 1
17 1514602 Connector (Accessory 2)......................................................................................... 1
17 1514603 Secondary Lock....................................................................................................... 1
17 1554359 Terminal .............................................................................................................. 3
17 1330439 Plug ......................................................................................................................... 1
18 1514597 Connector (End Cap) .............................................................................................. 1
18 1330439 Plug..................................................................................................................... 4
19 1572588 Switch (Hood Switch) .............................................................................................. 1
20 1541991 Connector (To Seat Harness).................................................................................. 1
20 1541992 Secondary Lock....................................................................................................... 1
20 1463139 Terminal .............................................................................................................. 8
21 1490242 Connector (Alternate Horn Button).......................................................................... 1
21 1490243 Secondary Lock....................................................................................................... 1
21 1330438 Socket (Terminal) ................................................................................................ 2
22 1351681 Connector (End Cap) .............................................................................................. 1
23 1402815 Clip .......................................................................................................................... 2
24 1351683 Connector (End Cap) .............................................................................................. 1
25 1493430 Connector (To Back-Up Alarm) ............................................................................... 1
25 1529052 Secondary Lock....................................................................................................... 1
25 1330438 Socket (Terminal) ................................................................................................ 6
26 1329150 Connector (End Cap) .............................................................................................. 1
26 1329151 Secondary Lock....................................................................................................... 1
26 1327164 Plug ......................................................................................................................... 2
27 1329152 Connector (Coolant Level)....................................................................................... 1
27 1329151 Secondary Lock....................................................................................................... 1
27 1330281 Terminal .............................................................................................................. 2
27 1402888 Seal..................................................................................................................... 2
28 1525577 Connector (End Cap) .............................................................................................. 1
29 1489656 Connector (Bus Terminal) ................................................................................... 1
29 1489657 Secondary Lock....................................................................................................... 1
29 1330438 Socket (Terminal) ................................................................................................ 4
30 1493465 Connector (Key Switch)........................................................................................... 1

4-34 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

WIRE HARNESS
RH CHASSIS
MAZDA 2.0L AND 2.2L, LPG

ITEM PART NO. DESCRIPTION QTY

30 1330414 Secondary Lock .................................................................................................. 1

30 1330437 Terminal (Pin)...................................................................................................... 2
31 1490242 Connector (Key Switch)........................................................................................... 1
31 1490243 Secondary Lock....................................................................................................... 1
31 1330438 Socket (Terminal) ................................................................................................ 2
32 1534282 Clip .......................................................................................................................... 4
33 1500899 Clip .......................................................................................................................... 1
34 1502627 Connector (To Transmission Harness) .................................................................... 1
34 1330438 Socket (Terminal) ................................................................................................ 17
34 1484377 Plug..................................................................................................................... 6
35 1531501 Connector (To Engine Harness) .............................................................................. 1
35 1330438 Socket (Terminal) ................................................................................................ 8
35 1554359 Terminal .............................................................................................................. 3
35 1484377 Plug..................................................................................................................... 17
35 1330439 Plug..................................................................................................................... 1
36 1514602 Connector (To Lights/Cab Harness) ........................................................................ 1
36 1514603 Secondary Lock....................................................................................................... 1
36 1554359 Terminal .............................................................................................................. 4
37 .. . . . End Cap .................................................................................................................. ..
37 1514597 Connector ........................................................................................................... 1
37 1330439 Plug..................................................................................................................... 4
38 .. . . . End Cap .................................................................................................................. ..
38 1480187 Connector ........................................................................................................... 1
38 1330439 Plug..................................................................................................................... 2
39 1545202 Connector (Accessory 1)......................................................................................... 1
39 1546697 Secondary Lock....................................................................................................... 1
39 1554359 Terminal .............................................................................................................. 2
40 1587778 Clip .......................................................................................................................... 4
41 1509890 Clip .......................................................................................................................... 1

©2005 HYSTER COMPANY See Service Manual 4-35

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

WIRE HARESS (Figure 4-17)

RH CHASSIS
GM 2.4L, LPG

4-36 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

WIRE HARESS
RH CHASSIS
GM 2.4L, LPG

ITEM PART NO. DESCRIPTION QTY

2075560 Wire Harness (RH Chassis) ........................................................................................ 1

1 1525568 Connector (Vehicle System Manager)..................................................................... 1
1 1530037 Secondary Lock....................................................................................................... 1
1 1463139 Terminal .............................................................................................................. 7
1 1484377 Plug..................................................................................................................... 5
2 1525563 Connector (Vehicle System Manager)..................................................................... 1
2 1500913 Secondary Lock....................................................................................................... 1
2 1330438 Socket (Terminal) ................................................................................................ 8
2 1363886 Socket ................................................................................................................. 4
3 1489655 Connector (To Cowl Harness) ................................................................................. 1
3 1330416 Secondary Lock....................................................................................................... 1
3 1330437 Terminal (Pin)...................................................................................................... 4
4 1493428 Connector (12-Way) (To Cowl Harness).................................................................. 1
4 1500913 Secondary Lock....................................................................................................... 1
4 1330438 Socket (Terminal) ................................................................................................ 9
4 1484377 Plug..................................................................................................................... 3
5 1525567 Connector (Vehicle System Manager)..................................................................... 1
5 1529046 Secondary Lock....................................................................................................... 1
5 1463139 Terminal .............................................................................................................. 6
5 1484377 Plug..................................................................................................................... 6
6 1525569 Connector (Vehicle System Manager)..................................................................... 1
6 1529046 Secondary Lock....................................................................................................... 1
6 1463139 Terminal .............................................................................................................. 3
6 1484377 Plug..................................................................................................................... 9
7 1525567 Connector (Vehicle System Manager)..................................................................... 1
7 1530037 Secondary Lock....................................................................................................... 1
7 1463139 Terminal .............................................................................................................. 9
7 1484377 Plug..................................................................................................................... 3
8 1476064 Connector (Horn) .................................................................................................... 1
8 1476109 Secondary Lock....................................................................................................... 1
8 1330355 Terminal .............................................................................................................. 3
8 1330356 Seal..................................................................................................................... 2
8 1476108 Seal..................................................................................................................... 1
9 1521184 Connector (Power Distribution Module)................................................................... 1
9 1521188 Secondary Lock....................................................................................................... 1
9 1330281 Terminal .............................................................................................................. 6
9 1521989 Terminal .............................................................................................................. 1
9 1323579 Seal..................................................................................................................... 5
9 1402888 Seal..................................................................................................................... 2
9 1327164 Plug..................................................................................................................... 1
10 1521183 Connector (Power Distribution Module)................................................................... 1
10 1521188 Secondary Lock....................................................................................................... 1
10 1330281 Terminal .............................................................................................................. 4
10 1521989 Terminal .............................................................................................................. 3
10 1323579 Seal..................................................................................................................... 7
10 1327164 Plug..................................................................................................................... 1
11 1534828 Clip .......................................................................................................................... 1
12 1329152 Connector (Hydraulic Filter) .................................................................................... 1
12 1329151 Secondary Lock....................................................................................................... 1
12 1330281 Terminal .............................................................................................................. 2

©2005 HYSTER COMPANY See Service Manual 4-37

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

WIRE HARESS
RH CHASSIS
GM 2.4L, LPG

ITEM PART NO. DESCRIPTION QTY

12 1402888 Seal..................................................................................................................... 2
13 1329150 Connector (End Cap) .............................................................................................. 1
13 1329151 Secondary Lock .................................................................................................. 1
13 1327164 Plug..................................................................................................................... 2
14 1521185 Connector (Power Distribution Module)................................................................... 1
14 1521188 Secondary Lock....................................................................................................... 1
14 1330281 Terminal .............................................................................................................. 5
14 1521989 Terminal .............................................................................................................. 3
14 1323579 Seal..................................................................................................................... 8
15 1521186 Connector (Power Distribution Module)................................................................... 1
15 1521188 Secondary Lock....................................................................................................... 1
15 1521989 Terminal .............................................................................................................. 7
15 1323579 Seal..................................................................................................................... 7
15 1327164 Plug..................................................................................................................... 1
16 1514602 Connector (Accessory 2)......................................................................................... 1
16 1514603 Secondary Lock....................................................................................................... 1
16 1554359 Terminal .............................................................................................................. 3
16 1330439 Plug..................................................................................................................... 1
17 1514597 Connector (End Cap) .............................................................................................. 1
17 1330439 Plug ......................................................................................................................... 4
18 1572588 Switch (Hood Switch) .............................................................................................. 1
19 1541991 Connector (To Seat Harness).................................................................................. 1
19 1541992 Secondary Lock....................................................................................................... 1
19 1463139 Terminal .............................................................................................................. 8
20 1351681 Connector (End Cap) .............................................................................................. 1
21 1490242 Connector (Alternate Horn Button).......................................................................... 1
21 1490243 Secondary Lock....................................................................................................... 1
21 1330438 Socket (Terminal) ................................................................................................ 2
22 1493430 Connector (To Back-Up Alarm Harness) ................................................................. 1
22 1529052 Secondary Lock .................................................................................................. 1
22 1330438 Socket (Terminal) ................................................................................................ 6
23 1351683 Connector (End Cap) .............................................................................................. 1
24 1509888 Clip .......................................................................................................................... 1
25 1329150 Connector (End Cap) .............................................................................................. 1
25 1329151 Secondary Lock....................................................................................................... 1
25 1327164 Plug ......................................................................................................................... 2
26 1329152 Connector (Coolant Level)....................................................................................... 1
26 1329151 Secondary Lock....................................................................................................... 1
26 1330281 Terminal .............................................................................................................. 2
26 1402888 Seal..................................................................................................................... 2
27 1509890 Clip .......................................................................................................................... 1
28 1489656 Connector (Bus Terminal 2) .................................................................................... 1
28 1489657 Secondary Lock....................................................................................................... 1
28 1330438 Socket (Terminal) ................................................................................................ 4
29 1525577 Connector (End Cap) .............................................................................................. 1
30 1493465 Connector (Key Switch)........................................................................................... 1
30 1330414 Secondary Lock....................................................................................................... 1
30 1330437 Terminal (Pin)...................................................................................................... 2
31 1490242 Connector (Key Switch)........................................................................................... 1
31 1490243 Secondary Lock....................................................................................................... 1

4-38 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

WIRE HARESS
RH CHASSIS
GM 2.4L, LPG

ITEM PART NO. DESCRIPTION QTY

31 1330438 Socket (Terminal) ................................................................................................ 2

32 1587778 Clip .......................................................................................................................... 4
33 1502627 Connector (To Transmission Harness) .................................................................... 1
33 1330438 Socket (Terminal) ................................................................................................ 17
33 1484377 Plug..................................................................................................................... 6
34 1500899 Clip .......................................................................................................................... 1
35 1531501 Connector (To Engine Harness) .............................................................................. 1
35 1330438 Socket (Terminal) ................................................................................................ 9
35 1463139 Terminal................................................................................................................... 6
35 1554359 Terminal .............................................................................................................. 4
35 1484377 Plug..................................................................................................................... 10
36 1534282 Clip .......................................................................................................................... 4
37 1514602 Connector (To Lights/Cab Harness) ........................................................................ 1
37 1514603 Secondary Lock....................................................................................................... 1
37 1554359 Terminal .............................................................................................................. 4
38 1514597 Connector (End Cap) .............................................................................................. 1
38 1330439 Plug ......................................................................................................................... 4
39 1545202 Connector (Accessory 1)......................................................................................... 1
39 1546697 Secondary Lock....................................................................................................... 1
39 1554359 Terminal .............................................................................................................. 2
40 1480187 Connector (End Cap) .............................................................................................. 1
40 1330439 Plug ......................................................................................................................... 2
41 1525570 Connector (Vehicle System Manager)..................................................................... 1
41 1530037 Secondary Lock....................................................................................................... 1
41 1463139 Terminal .............................................................................................................. 8
41 1484377 Plug..................................................................................................................... 4
42 1402815 Clip .......................................................................................................................... 2

©2005 HYSTER COMPANY See Service Manual 4-39

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

WIRE HARNESS (Figure 4-18)

RH CHASSIS
YANMAR 2.6L AND 3.3L, DIESEL

4-40 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

WIRE HARNESS
RH CHASSIS
YANMAR 2.6L AND 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY

2075562 Wire Harness (RH Chassis) ........................................................................................ 1

1 1525570 Connector (Vehicle System Manager)..................................................................... 1
1 1463139 Terminal .............................................................................................................. 7
1 1484377 Plug..................................................................................................................... 5
1 1530037 Secondary Lock .................................................................................................. 1
2 1525568 Connector (Vehicle System Manager)..................................................................... 1
2 1463139 Terminal .............................................................................................................. 9
2 1484377 Plug..................................................................................................................... 3
2 1530037 Secondary Lock .................................................................................................. 1
3 1525567 Connector (Vehicle System Manager)..................................................................... 1
3 1530037 Secondary Lock .................................................................................................. 1
3 1463139 Terminal .............................................................................................................. 9
3 1484377 Plug..................................................................................................................... 3
4 1525563 Connector (Vehicle System Manager)..................................................................... 1
4 1500913 Secondary Lock .................................................................................................. 1
4 1330438 Socket (Terminal) ................................................................................................ 8
4 1363886 Socket ................................................................................................................. 4
5 1489655 Connector (To Cowl Harness) ................................................................................. 1
5 1330416 Secondary Lock .................................................................................................. 1
5 1330437 Terminal (Pin)...................................................................................................... 4
6 1493428 Connector (12-Way) (To Cowl Harness).................................................................. 1
6 1330438 Socket (Terminal) ................................................................................................ 9
6 1484377 Plug..................................................................................................................... 3
6 1500913 Secondary Lock .................................................................................................. 1
7 1525567 Connector (Vehicle System Manager)..................................................................... 1
7 1529046 Secondary Lock .................................................................................................. 1
7 1463139 Terminal .............................................................................................................. 6
7 1484377 Plug..................................................................................................................... 6
8 1525569 Connector (Vehicle System Manager)..................................................................... 1
8 1529046 Secondary Lock .................................................................................................. 1
8 1463139 Terminal .............................................................................................................. 9
8 1484377 Plug..................................................................................................................... 3
9 1476064 Connector (Horn) .................................................................................................... 1
9 1476109 Secondary Lock .................................................................................................. 1
9 1330356 Seal..................................................................................................................... 2
9 1330355 Terminal .............................................................................................................. 3
9 1476108 Seal..................................................................................................................... 1
10 1521184 Connector (Power Distribution Module)................................................................... 1
10 1521188 Secondary Lock .................................................................................................. 1
10 1323579 Seal..................................................................................................................... 5
10 1327164 Plug..................................................................................................................... 2
10 1330281 Terminal .............................................................................................................. 5
10 1521989 Terminal .............................................................................................................. 1
10 1402888 Seal..................................................................................................................... 1
11 1521183 Connector (Power Distribution Module)................................................................... 1
11 1521188 Secondary Lock .................................................................................................. 1
11 1323579 Seal..................................................................................................................... 7
11 1327164 Plug..................................................................................................................... 1
11 1330281 Terminal .............................................................................................................. 4
11 1521989 Terminal .............................................................................................................. 3

©2005 HYSTER COMPANY See Service Manual 4-41

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

WIRE HARNESS
RH CHASSIS
YANMAR 2.6L AND 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY

12 1534828 Clip .......................................................................................................................... 1

13 1329152 Connector (Hydraulic Filter) .................................................................................... 1
13 1329151 Secondary Lock .................................................................................................. 1
13 1330281 Terminal .............................................................................................................. 2
13 1402888 Seal..................................................................................................................... 2
14 1329150 Connector (End Cap) .......................................................................................... 1
14 1327164 Plug..................................................................................................................... 2
14 1329151 Secondary Lock .................................................................................................. 1
15 1521185 Connector (Power Distribution Module)................................................................... 1
15 1521188 Secondary Lock .................................................................................................. 1
15 1323579 Seal..................................................................................................................... 8
15 1521989 Terminal .............................................................................................................. 2
15 1330281 Terminal .............................................................................................................. 6
15 1521989 Terminal .............................................................................................................. 2
16 1521186 Connector (Power Distribution Module)................................................................... 1
16 1521188 Secondary Lock .................................................................................................. 1
16 1323579 Seal..................................................................................................................... 7
16 1327164 Plug..................................................................................................................... 1
16 1521989 Terminal .............................................................................................................. 7
17 1514602 Connector (Accessory 2)......................................................................................... 1
17 1514603 Secondary Lock .................................................................................................. 1
17 1330439 Plug..................................................................................................................... 1
17 1554359 Terminal .............................................................................................................. 3
18 1514597 Connector (End Cap) .............................................................................................. 1
18 1330439 Plug..................................................................................................................... 4
19 1572588 Switch (Hood Switch) .............................................................................................. 1
20 1541991 Connector (To Seat Harness).................................................................................. 1
20 1541992 Secondary Lock .................................................................................................. 1
20 1463139 Terminal .............................................................................................................. 8
21 1490242 Connector (Alternate Horn Button).......................................................................... 1
21 1561519 Connector ........................................................................................................... 1
21 1330438 Socket (Terminal) ................................................................................................ 2
22 1351681 Connector (End Cap) .............................................................................................. 1
23 1509890 Clip .......................................................................................................................... 1
24 1351683 Connector (End Cap) .............................................................................................. 1
25 1493430 Connector (To Back-Up Alarm) ............................................................................... 1
25 1529052 Secondary Lock .................................................................................................. 1
25 1330438 Socket (Terminal) ................................................................................................ 6
26 1329150 Connector (End Cap) .............................................................................................. 1
26 1329151 Secondary Lock....................................................................................................... 1
26 1327164 Plug ......................................................................................................................... 2
27 1329152 Connector (Coolant Level)....................................................................................... 1
27 1329151 Secondary Lock .................................................................................................. 1
27 1330281 Terminal .............................................................................................................. 2
27 1402888 Seal..................................................................................................................... 2
28 1525577 Connector (End Cap) .............................................................................................. 1
29 1489656 Connector (Bus Terminal) ................................................................................... 1
29 1489657 Secondary Lock .................................................................................................. 1
29 1330438 Socket (Terminal) ................................................................................................ 4
30 1493465 Connector (Key Switch)........................................................................................... 1

4-42 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

WIRE HARNESS
RH CHASSIS
YANMAR 2.6L AND 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY

30 1330414 Secondary Lock .................................................................................................. 1

30 1330437 Terminal (Pin)...................................................................................................... 2
31 1490242 Connector (Key Switch)........................................................................................... 1
31 1490243 Secondary Lock .................................................................................................. 1
31 1330438 Socket (Terminal) ................................................................................................ 2
32 1534282 Clip .......................................................................................................................... 4
33 1500899 Clip .......................................................................................................................... 1
34 1502627 Connector (To Transmission Harness) .................................................................... 1
34 1330438 Socket (Terminal) ................................................................................................ 16
34 1484377 Plug..................................................................................................................... 7
35 1531501 Connector (To Engine Harness) .............................................................................. 1
35 1330438 Socket (Terminal) ................................................................................................ 13
35 1330439 Plug..................................................................................................................... 1
35 1484377 Plug..................................................................................................................... 6
35 1554359 Terminal .............................................................................................................. 3
35 1463139 Terminal .............................................................................................................. 6
36 1514602 Connector (To Lights/Cab Harness) ........................................................................ 1
36 1514603 Secondary Lock .................................................................................................. 1
36 1554359 Terminal .............................................................................................................. 4
37 .. . . . (End Cap) ................................................................................................................ ..
37 1514597 Connector ........................................................................................................... 1
37 1330439 Plug..................................................................................................................... 4
38 .. . . . (End Cap) ................................................................................................................ ..
38 1480187 Connector ........................................................................................................... 1
38 1330439 Plug..................................................................................................................... 2
39 1545202 Connector (Accessory 1)......................................................................................... 1
39 1554359 Terminal .............................................................................................................. 2
39 1546697 Secondary Lock .................................................................................................. 1
40 1402815 Clip .......................................................................................................................... 2
41 1587778 Clip .......................................................................................................................... 4
42 1509888 Clip .......................................................................................................................... 2
43 1525569 Connector (Vehicle System Manager)..................................................................... 1
43 1530037 Secondary Lock .................................................................................................. 1
43 1463139 Terminal .............................................................................................................. 11
43 1484377 Plug..................................................................................................................... 1

©2005 HYSTER COMPANY See Service Manual 4-43

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

WIRE HARNESS (Figure 4-19)

ENGINE
MAZDA 2.0L AND 2.2L, LPG

4-44 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

WIRE HARNESS
ENGINE
MAZDA 2.0L AND 2.2L, LPG

ITEM PART NO. DESCRIPTION QTY

2065855 Wire Harness (LPG Engine) ........................................................................................ 1

1 1493458 E-Ring ..................................................................................................................... 1
2 1402890 Terminal................................................................................................................... 1
3 1532775 Clip .......................................................................................................................... 2
4 1561518 Connector (Oxygen Sensor).................................................................................... 1
5 1465468 Connector................................................................................................................ 2
6 1547482 Connector................................................................................................................ 2
7 1567333 Clip .......................................................................................................................... 2
8 1532777 Clip .......................................................................................................................... 4
9 1547482 Connector................................................................................................................ 1
10 1378652 Connector Body....................................................................................................... 1
11 1454862 Cover (With Seal) (Alternator) ................................................................................. 1
12 1378418 Fuse (50 Amp)......................................................................................................... 1
13 1543553 Fuse Holder............................................................................................................. 1
14 1558226 Bracket .................................................................................................................... 1
15 1402816 Clip .......................................................................................................................... 1
16 1531237 Body (Igniter)........................................................................................................... 1
17 1531239 Connector (Coil) ...................................................................................................... 1
18 1482651 Connector (Condenser)........................................................................................... 2
19 1531240 Body (Distributor) .................................................................................................... 1
20 1532761 Bracket .................................................................................................................... 4
21 1329150 Connector (LPG Low Pressure Switch)................................................................... 1
22 1474764 Connector (Idle LPG Solenoid) ............................................................................... 1
23 1465469 Receptacle (Air Filter Restriction)............................................................................ 1
24 1465468 Connector (Air Filter Restriction Sensor)................................................................. 1
25 1474763 Connector (Main LPG Solenoid) ............................................................................. 1
26 1327957 Connector (Oil Pressure Sensor) ............................................................................ 1
27 1520864 Boot (Alternator) ...................................................................................................... 1
28 129888 Terminal................................................................................................................... 1
29 1323586 Connector (Coolant Temperature)........................................................................... 1
30 1308259 Connector Body (Alternator) ................................................................................... 1
31 1532776 Clip .......................................................................................................................... 1
32 1560441 Connector (MAP Sensor) ........................................................................................ 1
33 1531991 Connector (Throttle Position Sensor) ...................................................................... 1
34 1531231 Connector (Governor) ............................................................................................. 1
35 1482654 Connector (Injector)................................................................................................. 1
36 1547479 Housing ................................................................................................................... 1
37 1500899 Clip .......................................................................................................................... 1
38 1558228 Bracket .................................................................................................................... 2
39 1531502 Connector (Chassis Harness) ................................................................................. 1
40 1581313 Connector (Starter) ................................................................................................. 1
41 1581315 Terminal................................................................................................................... 1

©2005 HYSTER COMPANY See Service Manual 4-45

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

WIRE HARNESS (Figure 4-20)

ENGINE
GM 2.4L, LPG

4-46 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

WIRE HARNESS
ENGINE
GM 2.4L, LPG

ITEM PART NO. DESCRIPTION QTY

2053099 Wire Harness (Engine) ................................................................................................ 1

1 1327957 Connector................................................................................................................ 1
2 1327164 Plug ......................................................................................................................... 1
3 1465469 Receptacle .............................................................................................................. 1
4 1323578 Pin ........................................................................................................................... 1
5 1323586 Connector................................................................................................................ 1
6 1500900 Clip .......................................................................................................................... 5
7 1532759 Bracket .................................................................................................................... 1
8 1532758 Bracket .................................................................................................................... 1
9 1532779 Clip .......................................................................................................................... 3

©2005 HYSTER COMPANY See Service Manual 4-47

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

WIRE HARNESS (Figure 4-21)

ENGINE
YANMAR 2.6L AND 3.3L, DIESEL

4-48 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

WIRE HARNESS
ENGINE
YANMAR 2.6L AND 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY

2060844 Wire Harness (Engine) ................................................................................................ 1

1 1559049 Terminal (Glow Plug) ............................................................................................... 1
1 190382 Boot ......................................................................................................................... 1
2 1454860 Connector (Fuse) .................................................................................................... 1
2 1382695 Connector ........................................................................................................... 2
2 1382694 Fuse Connector .................................................................................................. 2
2 1454829 Fuse (60 Amp)......................................................................................................... 1
2 1454862 Cover (With Seal) .................................................................................................... 1
3 1546673 Connector (Engine RPM Sensor)............................................................................ 1
3 1323576 Terminal .............................................................................................................. 3
4 1559049 Terminal (Starter Solenoid) ..................................................................................... 1
4 190382 Boot ......................................................................................................................... 1
5 148611 Terminal (Starter Stud) ............................................................................................ 1
6 1547368 Connector (Alternator)............................................................................................. 1
6 1565098 Fitting .................................................................................................................. 2
7 1582484 Connector (Fuel Shut-Off Solenoid) ........................................................................ 1
8 1582486 Connector (Cold Start Aid) ...................................................................................... 1
9 1521328 Terminal (Relay Power To Glow Plugs) ................................................................... 1
9 190383 Boot ......................................................................................................................... 1
10 325789 Fitting (Relay Ground) ............................................................................................. 1
11 1521328 Terminal (Fused Power Positive) ............................................................................. 1
11 190383 Boot ......................................................................................................................... 1
12 325789 Fitting (Relay Signal) ............................................................................................... 1
13 1547369 Connector (Fuel Filter/Water Separator) ................................................................. 1
14 1476077 Connector (Fuel Level Sensor)................................................................................ 1
14 1323576 Terminal .............................................................................................................. 2
15 1525584 Connector (Throttle Position Sensor) ...................................................................... 1
15 1532571 Terminal .............................................................................................................. 6
16 1323586 Connector (Water Temperature Sensor) ................................................................. 1
16 1323576 Terminal .............................................................................................................. 2
17 1465469 Receptacle (Air Filter Sensor) ................................................................................. 1
17 1323578 Pin....................................................................................................................... 2
17 1402888 Seal..................................................................................................................... 2
17 1498416 Terminal................................................................................................................... 2
18 1327957 Connector (Low Engine Oil Pressure Switch) ......................................................... 1
18 1532571 Terminal .............................................................................................................. 3
19 1330419 Connector (Pull Actuator) ........................................................................................ 1
19 1330436 Terminal .............................................................................................................. 2
19 1330424 Secondary Lock....................................................................................................... 1
19 1351681 Connector................................................................................................................ 1
20 1531502 Connector (Engine To Chassis)............................................................................... 1
20 1484709 Terminal (Pin)...................................................................................................... 3
20 1330437 Terminal (Pin)...................................................................................................... 19
20 1330439 Plug ......................................................................................................................... 7
21 1500901 Clip .......................................................................................................................... 1
22 1509888 Clip .......................................................................................................................... 2
23 1532776 Clip .......................................................................................................................... 4
24 1532761 Bracket .................................................................................................................... 4

©2005 HYSTER COMPANY See Service Manual 4-49

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

WIRE HARNESS (Figure 4-22)

COWL

4-50 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

WIRE HARNESS
COWL

ITEM PART NO. DESCRIPTION QTY

2070269 Wire Harness............................................................................................................... 1

1 1525568 Connector (Vehicle System Manager)..................................................................... 1
1 1463139 Terminal .............................................................................................................. 10
1 1484377 Plug..................................................................................................................... 2
2 1529046 Secondary Lock....................................................................................................... 1
3 1525584 Connector (Accelerator Pedal) ................................................................................ 1
3 1532571 Terminal .............................................................................................................. 6
4 1525573 Connector................................................................................................................ 1
5 1489656 Connector (To Monotrol Harness) ........................................................................... 1
5 1330438 Socket (Terminal) ................................................................................................ 4
6 1489657 Secondary Lock....................................................................................................... 1
7 1509890 Clip .......................................................................................................................... 4
8 1484397 Connector (To Mast Harness) ................................................................................. 1
8 1330438 Socket (Terminal) ................................................................................................ 3
9 1463194 Secondary Lock....................................................................................................... 1
10 1351682 End Cap .................................................................................................................. 1
11 1327957 Connector (Brake Pressure).................................................................................... 1
11 1532571 Terminal .............................................................................................................. 3
12 1484397 Connector (Brake Pedal) ......................................................................................... 1
12 1330438 Socket (Terminal) ................................................................................................ 3
13 1463194 Secondary Lock....................................................................................................... 1
14 1402816 Clip .......................................................................................................................... 1
15 1484397 Connector (Park Brake)........................................................................................... 1
15 1330438 Socket (Terminal) ................................................................................................ 3
16 1463194 Secondary Lock....................................................................................................... 1
17 1324310 Terminal................................................................................................................... 1
17 1566227 Terminal (Optional) .................................................................................................. 1
17 1324309 Sleeve ................................................................................................................. 1
17 1566076 Seal (Optional) .................................................................................................... 1
18 1324310 Terminal................................................................................................................... 1
18 1566227 Terminal (Optional) .................................................................................................. 1
18 1324309 Sleeve ................................................................................................................. 1
18 1566076 Seal (Optional) .................................................................................................... 1
19 1534828 Clip .......................................................................................................................... 1
20 1525577 Connector................................................................................................................ 1
21 1489656 Connector (Bus Terminal 1) .................................................................................... 1
21 1330438 Socket (Terminal) ................................................................................................ 4
22 1489657 Secondary Lock....................................................................................................... 1
23 1525567 Connector (Display)................................................................................................. 1
23 1463139 Terminal .............................................................................................................. 5
23 1484377 Plug..................................................................................................................... 7
24 1529046 Secondary Lock....................................................................................................... 1
25 1566116 Connector (Diagnostic)............................................................................................ 1
25 1330438 Socket (Terminal) ................................................................................................ 3
26 1532664 Secondary Lock....................................................................................................... 1
27 1566117 Dust Cap ................................................................................................................. 1
28 1500899 Clip .......................................................................................................................... 2
29 1490242 Connector (Horn Button) ......................................................................................... 1
29 1330438 Socket (Terminal) ................................................................................................ 2
30 1490243 Secondary Lock....................................................................................................... 1
31 1534282 Clip .......................................................................................................................... 1

©2005 HYSTER COMPANY See Service Manual 4-51

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

WIRE HARNESS
COWL

ITEM PART NO. DESCRIPTION QTY

32 1525570 Connector (Vehicle System Manager)..................................................................... 1

32 1463139 Terminal .............................................................................................................. 7
32 1484377 Plug..................................................................................................................... 5
33 1529046 Secondary Lock....................................................................................................... 1
34 1500925 Connector (RH Chassis) ......................................................................................... 1
34 1330437 Terminal (Pin)...................................................................................................... 9
34 1330439 Plug..................................................................................................................... 3
35 1352603 Secondary Lock....................................................................................................... 1
36 1489656 Connector (RH Chassis) ......................................................................................... 1
36 1330438 Socket (Terminal) ................................................................................................ 4
37 1489657 Secondary Lock....................................................................................................... 1

4-52 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

WIRE HARNESS (Figure 4-23)

ELECTRONIC CONTROL VALVE
THREE FUNCTION

4-54 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

WIRE HARNESS
ELECTRONIC CONTROL VALVE
THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY

2060198 Wire Harness (Electronic Control Valve) ..................................................................... 1

1 1525564 Connector (Vehicle System Manager)..................................................................... 1
1 1330438 Socket (Terminal) ................................................................................................ 9
1 1330439 Plug..................................................................................................................... 3
1 1525564 Connector................................................................................................................ 1
1 1500913 Secondary Lock....................................................................................................... 1
2 1402815 Clip .......................................................................................................................... 4
3 1531162 Connector (2A Tilt) .................................................................................................. 1
3 1562649 Seal..................................................................................................................... 2
3 1402814 Terminal .............................................................................................................. 2
4 190383 Boot ......................................................................................................................... 4
5 1531162 Connector (2B Tilt) .................................................................................................. 1
5 1562649 Seal..................................................................................................................... 2
5 1402814 Terminal .............................................................................................................. 2
6 1493435 Socket (3B Auxiliary 1) ............................................................................................ 1
6 1562649 Seal..................................................................................................................... 2
6 1402814 Terminal .............................................................................................................. 2
7 1493435 Socket (3A Auxiliary 1) ............................................................................................ 1
7 1562649 Seal..................................................................................................................... 2
7 1402814 Terminal .............................................................................................................. 2
8 1490242 Connector (Lift)........................................................................................................ 1
8 1330438 Socket (Terminal) ................................................................................................ 2
8 1490243 Secondary Lock....................................................................................................... 1
9 1490242 Connector (Lower)................................................................................................... 1
9 1330438 Socket (Terminal) ................................................................................................ 2
9 1490243 Secondary Lock....................................................................................................... 1

©2005 HYSTER COMPANY See Service Manual 4-55

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

WIRE HARNESS (Figure 4-24)

ELECTRONIC CONTROL VALVE
FOUR FUNCTION

4-56 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

WIRE HARNESS
ELECTRONIC CONTROL VALVE
FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

2058909 Wire Harness (Electronic Control Valve) ..................................................................... 1

1 1525564 Connector (Vehicle System Manager)..................................................................... 1
1 1330438 Socket (Terminal) ................................................................................................ 12
1 1500913 Secondary Lock....................................................................................................... 1
2 1402815 Clip .......................................................................................................................... 4
3 1531162 Connector (2A Tilt) .................................................................................................. 1
3 1562649 Seal..................................................................................................................... 2
3 1402814 Terminal .............................................................................................................. 2
4 190383 Boot ......................................................................................................................... 6
5 1493447 Socket Housing (4A Auxiliary 2) .............................................................................. 1
5 1562649 Seal..................................................................................................................... 2
5 1402814 Terminal .............................................................................................................. 2
6 1493447 Socket Housing (4B Auxiliary 2) .............................................................................. 1
6 1562649 Seal..................................................................................................................... 2
6 1402814 Terminal .............................................................................................................. 2
7 1531162 Connector (2B Tilt) .................................................................................................. 1
7 1562649 Seal..................................................................................................................... 2
7 1402814 Terminal .............................................................................................................. 2
8 1493435 Socket (3B Auxiliary 1) ............................................................................................ 1
8 1562649 Seal..................................................................................................................... 2
8 1402814 Terminal .............................................................................................................. 2
9 1493435 Socket (3A Auxiliary 1) ............................................................................................ 1
9 1562649 Seal..................................................................................................................... 2
9 1402814 Terminal .............................................................................................................. 2
10 1490242 Connector (Lift)........................................................................................................ 1
10 1330438 Socket (Terminal) ................................................................................................ 2
10 1490243 Secondary Lock .................................................................................................. 1
11 1490242 Connector (Lower)................................................................................................... 1
11 1330438 Socket (Terminal) ................................................................................................ 2
11 1490243 Secondary Lock .................................................................................................. 1

©2005 HYSTER COMPANY See Service Manual 4-57

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

WIRE HARNESS (Figure 4-25)

LIGHTS

4-58 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

WIRE HARNESS
LIGHTS

ITEM PART NO. DESCRIPTION QTY

2074737 Wire Harness (Lights).................................................................................................. 1

1 1525566 Connector (Vehicle System Manager)..................................................................... 1
1 1330439 Plug..................................................................................................................... 7
1 1330438 Socket (Terminal) ................................................................................................ 5
1 1500913 Secondary Lock .................................................................................................. 1
2 1514597 Connector (Chassis Harness) ................................................................................. 1
2 1484709 Terminal (Pin)...................................................................................................... 4
2 1514598 Secondary Lock .................................................................................................. 1
3 1490242 Connector (RH Front Work Lights) .......................................................................... 1
3 1363886 Socket ................................................................................................................. 2
3 1490243 Secondary Lock .................................................................................................. 1
4 1531486 Connector (RH Rear Signal Lights)......................................................................... 1
4 1330355 Terminal .............................................................................................................. 5
4 1330356 Seal..................................................................................................................... 1
4 1482668 Plug..................................................................................................................... 1
4 930591 Lock .................................................................................................................... 1
4 1476108 Seal..................................................................................................................... 4
5 1484557 Housing (Socket) (Strobe Lights) ............................................................................ 1
5 1484558 Retainer (Socket) ................................................................................................ 1
5 1463139 Terminal .............................................................................................................. 2
6 1490242 Connector (Rear Work Lights)................................................................................. 1
6 1363886 Socket ................................................................................................................. 2
6 1490243 Secondary Lock .................................................................................................. 1
7 1531486 Connector (LH Rear Signal Lights) ......................................................................... 1
7 1330355 Terminal .............................................................................................................. 5
7 1330356 Seal..................................................................................................................... 1
7 1482668 Plug..................................................................................................................... 1
7 930591 Lock .................................................................................................................... 1
7 1476108 Seal..................................................................................................................... 4
8 1490242 Connector (LH Front Work Lights)........................................................................... 1
8 1363886 Socket ................................................................................................................. 2
8 1490243 Secondary Lock .................................................................................................. 1
9 1509890 Clip .......................................................................................................................... 2
10 1484397 Connector (LH Front Signal).................................................................................... 1
10 1330438 Socket (Terminal) ................................................................................................ 3
11 1484397 Connector (RH Front Signal) ................................................................................... 1
11 1330438 Socket (Terminal) ................................................................................................ 3

©2005 HYSTER COMPANY See Service Manual 4-59

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

WIRE HARNESS (Figure 4-26)

TRANSMISSION
DUAL SPEED

4-60 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

WIRE HARNESS
TRANSMISSION
DUAL SPEED

ITEM PART NO. DESCRIPTION QTY

2075644 Wire Harness (Transmission) ...................................................................................... 1

1 1500919 Connector (To Chassis)........................................................................................... 1
1 1330437 Terminal (Pin)...................................................................................................... 17
1 1484377 Plug..................................................................................................................... 6
2 1402813 Clip .......................................................................................................................... 1
3 1490242 Connector (Clutch Forward 2)............................................................................. 1
3 1330438 Socket (Terminal) ................................................................................................ 2
4 1490243 Secondary Lock....................................................................................................... 1
5 1490242 Connector (Clutch Forward 1) ................................................................................. 1
5 1330438 Socket (Terminal) ................................................................................................ 2
6 1490243 Secondary Lock....................................................................................................... 1
7 1327957 Connector (Forward 1 Pressure) ............................................................................. 1
7 1532571 Terminal .............................................................................................................. 3
8 1490242 Connector (Clutch Reverse 1) ................................................................................. 1
8 1330438 Socket (Terminal) ................................................................................................ 2
9 1490243 Secondary Lock....................................................................................................... 1
10 1546673 Connector (Turbine Shaft RPM) .............................................................................. 1
10 1323576 Terminal .............................................................................................................. 3
11 1327957 Connector (Reverse 1 Pressure)............................................................................. 1
11 1532571 Terminal .............................................................................................................. 3
12 1558156 Connector (Tail Shaft RPM)..................................................................................... 1
12 1323576 Terminal .............................................................................................................. 4
13 1490242 Connector (Transmission Check Valve)................................................................... 1
13 1330438 Socket (Terminal) ................................................................................................ 2
14 1490243 Secondary Lock....................................................................................................... 1
15 1534828 Clip .......................................................................................................................... 1
16 1327957 Connector (Forward 2 Pressure) ............................................................................. 1
16 1532571 Terminal .............................................................................................................. 3
17 1402816 Clip .......................................................................................................................... 1
18 1509888 Clip .......................................................................................................................... 1
19 1402868 Connector (Transmission Temperature) .................................................................. 1
19 1323576 Terminal .............................................................................................................. 2

©2005 HYSTER COMPANY See Service Manual 4-61

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

WIRE HARNESS (Figure 4-27)

TRANSMISSION
SINGLE SPEED

4-62 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

WIRE HARNESS
TRANSMISSION
SINGLE SPEED

ITEM PART NO. DESCRIPTION QTY

2070731 Wire Harness (Transmission) ...................................................................................... 1

1 1500919 Connector (To Chassis)........................................................................................... 1
1 1330437 Terminal (Pin)...................................................................................................... 14
1 1330439 Plug..................................................................................................................... 9
2 1402813 Clip .......................................................................................................................... 1
3 1490242 Connector (Clutch Forward 1)............................................................................. 1
3 1330438 Socket (Terminal) ................................................................................................ 2
3 1490243 Secondary Lock .................................................................................................. 1
4 1402815 Clip .......................................................................................................................... 1
5 1327957 Connector (Forward 1 Pressure) ............................................................................. 1
5 1532571 Terminal .............................................................................................................. 3
6 1490242 Connector (Clutch Reverse 1) ................................................................................. 1
6 1330438 Socket (Terminal) ................................................................................................ 2
6 1490243 Secondary Lock .................................................................................................. 1
7 1546673 Connector (Turbine Shaft RPM) .............................................................................. 1
7 1323576 Terminal .............................................................................................................. 3
8 1327957 Connector (Reverse 1 Pressure)............................................................................. 1
8 1532571 Terminal .............................................................................................................. 3
9 1558156 Connector (Tail Shaft RPM)..................................................................................... 1
9 1323576 Terminal .............................................................................................................. 4
10 1490242 Connector (Transmission Charge Valve) ................................................................. 1
10 1490243 Secondary Lock .................................................................................................. 1
10 1330438 Socket (Terminal) ................................................................................................ 2
11 1402868 Connector (Transmission Temperature) .................................................................. 1
11 1323576 Terminal .............................................................................................................. 2
12 1509888 Clip .......................................................................................................................... 1
13 1402816 Clip .......................................................................................................................... 1

©2005 HYSTER COMPANY See Service Manual 4-63

for service procedures.