Linkswitch-Tnz Datasheet
Linkswitch-Tnz Datasheet
LinkSwitch-TNZ Family
Energy Efficient Off-line Switcher IC with Best-in-Class
Light Load Efficiency and Lossless AC Zero-Cross Detection
Product Highlights
Highest Performance and Design Flexibility
• Lossless zero cross signal generation LinkSwitch-TNZ
• Supports buck, buck-boost and flyback topologies FB BP/M
• Enables ±3% regulation across line and load
D S +
• Selectable device current limit
Z1 Z2
• 66 kHz operation with accurate current limit Zero
• Allows the use of low-cost off-the-shelf inductors Cross DC
Signal Output
• Reduces size and cost of magnetics and output capacitor
• Frequency jittering reduces EMI filter complexity
• X capacitor discharge function (LNK331x only)
Enhanced Safety and Reliability Features Figure 1. Typical Buck Converter Application (See Application Examples
PI-9175-060820
• Soft-start limits system component stress at start-up Section for Flyback and other Circuit Configurations).
• Auto-restart for short-circuit and open loop faults
• Output overvoltage protection (OVP)
• Line input overvoltage protection (OVL)
• Hysteretic over-temperature protection (OTP)
• Extended creepage between DRAIN pin and all other pins improves
field reliability
Figure 2. Package D: SO-8C.
• 725 V MOSFET rating for excellent surge withstand
• Nemko (EN62368-1) and CB (IEC62368-1) certifications
EcoSmart™– Extremely Energy Efficient Output Current in Buck Table1
• IC standby supply current <100 mA
230 VAC ± 15% 85-265 VAC
• On/Off control provides constant efficiency over a wide load range
Product
• Easily meets all global energy efficiency regulations MDCM2 CCM3 MDCM2 CCM3
• No-load consumption <30 mW with external bias
LNK33x2D 63 mA 80 mA 63 mA 80 mA
Applications
• Home and building automation LNK33x4D 120 mA 170 mA 120 mA 170 mA
• Dimmers, switches and sensors with and w/o Neutral wire LNK33x6D 225 mA 360 mA 225 mA 360 mA
• Appliances
• IoT and industrial controls LNK33x7D 360 mA 575 mA 360 mA 575 mA
BYPASS DRAIN
(BP/M) (D)
REGULATOR
5.0 V
JITTER
CLOCK THERMAL
SHUTDOWN
ISUPPLY DCMAX
ZERO-DETECT 2 OSCILLATOR
(Z2)
S Q
FEEDBACK
(FB) R Q
2.0 V -VT
LEADING
EDGE
BLANKING
OVP
DETECT
SOURCE
(S)
PI-9174-060820
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LinkSwitch-TNZ
PI-3660-091018
LinkSwitch-TNZ combines a high-voltage power MOSFET switch with
500 V
a power supply controller in one device. Unlike conventional PWM
DRAIN
(pulse width modulator) controllers, LinkSwitch-TNZ uses a simple
ON/OFF control to regulate the output voltage. The LinkSwitch-TNZ 400
controller consists of an oscillator, feedback (sense and logic) circuit,
Voltage (V)
5.0 V regulator, BYPASS pin undervoltage circuit, over-temperature 300
protection, line and output overvoltage protection, frequency
jittering, current limit circuit, leading edge blanking and a 725 V 200
power MOSFET. The LinkSwitch-TNZ incorporates additional circuitry
for auto-restart. 100
Oscillator
0
The typical oscillator frequency is internally set to an average of fOSC 68 kHz
(66 kHz). Two signals are generated from the oscillator: the
64 kHz
maximum duty cycle signal (DC(MAX)) and the clock signal that
indicates the beginning of each cycle.
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T1
+
VO
+
VBUS
D VOV = VBP + VDOVP
FB
LinkSwitch-TNZ BP
RBP
S CBP
DOVP
PI-8024a-060120
Figure 6. Non-Isolated Flyback Converter with Output Overvoltage Protection (Z1/Z2 Circuitry Not Shown for Clarity).
T1
n:1
+
R3* VO
VR3
PI-8025a-061620
Figure 7. Line-Sensing for Overvoltage Protection by Using FEEDBACK Pin (Z1/Z2 Circuitry Not Shown for Clarity).
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LinkSwitch-TNZ
ON/OFF Operation with Current Limit State Machine supply output (Figure 9). At medium loads, cycles will be skipped and
the current limit will be reduced (Figure 10). At very light loads, the
The internal clock of the LNK33x7 runs all the time. At the
current limit will be reduced even further (Figure 11). Only a small
beginning of each clock cycle, it samples the FEEDBACK pin to
percentage of cycles will occur to satisfy the power consumption of
decide whether or not to implement a switch cycle, and based on
the power supply.
the sequence of samples over multiple cycles, it determines the
appropriate current limit. At high loads, the state machine sets the The response time of the ON/OFF control scheme is very fast
current limit to its highest value. At lighter loads, the state machine compared to PWM control. This provides tight regulation and
sets the current limit to reduced values. excellent transient response.
At near maximum load, LNK33x7 will conduct during nearly all of
its clock cycles (Figure 8). At slightly lower load, it will “skip”
additional cycles in order to maintain voltage regulation at the power
VFB VFB
CLOCK CLOCK
DCMAX DCMAX
IDRAIN IDRAIN
VDRAIN VDRAIN
PI-2749a-022520 PI-2667a-022520
Figure 8. Operation at Near Maximum Loading (Flyback). Figure 9. Operation at Moderately Heavy Loading (Flyback).
VFB VFB
CLOCK CLOCK
DCMAX DCMAX
IDRAIN IDRAIN
VDRAIN VDRAIN
PI-2377a-022520 PI-2661a-022520
Figure 10. Operation at Medium Loading (Flyback). Figure 11. Operation at Very Light Load (Flyback).
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Applications Example
D3
R5 DFLR1600-7
44.2 kΩ 600 V
R3
20.0 kΩ
C3
10 µF
R1 R8 C2 R4 16 V
RF1 18 kΩ 4.7 kΩ 100 nF
8.2 Ω D6 40.2 kΩ
25 V
L 1W SM4007PL-TP FB BP/M 6 V, 80 mA
L2 D S L1
D1 VR1 VOUT
2.2 mH Z1 Z2 2.7 mH
SM4007PL-TP SMAZ10-13-F D4
10 V LinkSwitch-TNZ D2 SM4001PL-TP
R2 U1
1 MΩ SFM18PL-TP
LNK3302 ZCD TP4
R6
100 kΩ C4
90 - 300 RV1 100 µF R7
VAC 300 VAC 16 V 20 kΩ
C6 C1
1.0 µF 1.0 µF C5 D5
450 V 450 V 100 pF C7* SM4001PL-TP
100 V RTN TP6
N RTN
Figure 12. Universal Input, 6 V, 80 mA Constant Voltage Power Supply with Zero-Crossing Detector using LinkSwitch-TNZ.
A 0.48 W Universal Input Buck Converter Capacitor C2 with a value of 100 nF sets the current limit to Standard
mode. Resistor R3 provides an external current supply to the BYPASS
The circuit shown in Figure 12 is a typical implementation of a 6 V,
(BP) pin to lower the no-load input power.
80 mA non-isolated power supply used in 2-wire smart switch
applications. To a first order, the forward voltage drops of D2 and D3 are identical.
Therefore, the voltage across C3 tracks the output voltage. The
The input stage comprises of fusible resistor RF1, varistor RV1, diodes
voltage developed across C3 is sensed and regulated via the resistor
D1 and D6, capacitors C1 and C6, inductor L2 with resistor R8, and
divider R4 and R5 connected to U1’s FEEDBACK pin. The values of R4
the R-Z circuit R1 and VR1. Resistor RF1 is a flame-proof, fusible,
and R5 are selected such that, at the desired output voltage, the
wire-wound resistor. It accomplishes several functions:
voltage at the FEEDBACK pin is 2 V.
A. Inrush current limitation to safe levels for rectifiers D1 and D6;
Regulation is maintained by skipping switching cycles. As the output
B. Differential mode noise attenuation;
voltage rises, the current into the FEEDBACK pin will rise. If this
C. Acts as an input fuse in the event any other component fails
exceeds IFB then subsequent cycles will be skipped until the current
short-circuit (component fails safely open-circuit without emitting
reduces below IFB. Thus, as the output load is reduced, more cycles
smoke, fire or incandescent material).
will be skipped and if the load increases, fewer cycles are skipped.
RV1 is added for surge protection. The R-Z circuit minimizes the To provide overload protection if no cycles are skipped during a
no-load input current by putting a large series resistance R1 which 50 ms period, LinkSwitch-TNZ will enter auto-restart, limiting the average
increases the system power factor. The Zener diode clamps the output power to approximately 3% of the maximum overload power.
voltage across R1 during startup and at higher output load.
Z1 and Z2 pins are configured to provide a lossless (<5 mW) zero
D1 and D6 provide rectification as well as protection during ring-wave crossing detection (ZCD) circuit. Z2 is connected to one of the input
surge which is typically tested above 2 kV. In order to avoid a phase AC lines through resistor R2 while Z1 forms the ZCD signal output.
shift during ZCD measurement, it is not recommended to place one of
When the AC voltage is more positive with respect to Neutral, D4 is
the diodes on the Neutral side.
forward-biased and clamps ZCD output to VOUT + 0.7 V. At the
The power processing stage is formed by LinkSwitch-TNZ U1, negative-going phase of the AC input, D5 is forward-biased and
freewheeling diode D2, output choke L1, and output capacitor C4. clamps ZCD output to -0.7 V.
LNK3302 was selected such that the power supply operates in mostly
The passive components comprised of R2, C5, R6, and optional C7
continuous conduction mode (CCM). Diode D2 is an ultrafast diode
provide noise filtering to ensure clean ZCD signal. The values are
with a reverse recovery time (tRR) of 35 ns recommended for CCM
chosen such that the overall ZCD delay is kept below 200 µs. C7 is a
operation. For mostly discontinuous conduction mode (MDCM)
placeholder for the additional filter if needed. D5 has capacitance
designs, a diode with a tRR of 75 ns is acceptable. Inductor L1 is a
that helps avoid adding the extra capacitor. However, care must be
standard off-the-shelf inductor with appropriate RMS current rating.
taken when selecting the diode since too much capacitance will cause
Capacitor C4 is a low-ESR electrolytic capacitor to minimize the
more delay.
output voltage ripple. A small pre-load R7 is required to limit the
output voltage to about 110% of the rated voltage during light load or
no-load condition.
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LinkSwitch-TNZ
Non-Isolated Configurations
VZC
N RTN VIN
PI-9250a-020321
VZC
Figure 13. High-Side Buck, Half-Wave Rectification ZCD with Zener Diode.
VZC
N RTN
VIN
PI-9251a-020321
VZC
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LinkSwitch-TNZ
VIN
VZC
N RTN
PI-9252a-020321
VZC
PI-9253a-020421
VZC
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LinkSwitch-TNZ
VIN System
uC VIN
N -VO
PI-9254a-020421
VZC
U1A
VIN System
uC
N LinkSwitch-TNZ
Z2
D
FB VIN
BP/M VZC
Z1
S U1B
RTN
PI-9255a-020321
VZC
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LinkSwitch-TNZ
VIN System
uC
N LinkSwitch-TNZ
D
Z2 FB
BP/M VZC
VIN
Z1
S U1B
RTN
PI-9258a-020321
VZC
Figure 19. Isolated Flyback with Dedicated Winding for ZCD Optocoupler Bias.
System
uC VIN
LinkSwitch-TNZ
D
Z2 FB
BP/M VZC
Z1
S U1B
RTN
PI-9259a-020321
VZC
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LinkSwitch-TNZ
LinkSwitch-TNZ Layout Considerations Figure 21 is printed circuit board layout design examples for the
circuit schematic shown in Figure 12. The loop formed between the
In the buck or buck-boost converter configuration, since the SOURCE LinkSwitch-TNZ U1, freewheeling diode D2, and input capacitor C1
pins in LinkSwitch-TNZ are switching nodes, the copper area should be kept as small as possible. The BYPASS pin capacitor C2
connected to SOURCE should be minimized to minimize EMI within should be located physically close to the SOURCE (S) and BYPASS
the thermal constraints of the design. (BP) pins. To minimize direct coupling from switching nodes, the
In the boost configuration, since the SOURCE pins are tied to DC LinkSwitch-TNZ should be placed away from AC input lines.
return, the copper area connected to SOURCE can be maximized to
improve heat sinking.
Figure 21. Example Printed Circuit Layout for LinkSwitch-TNZ High-Side Buck Configuration.
Safety Considerations For designs operating in continuous conduction mode (CCM) and/
or higher ambients, then a diode with a reverse recovery time of
Based on UL/IEC 60950 safety standard, functional insulation can be 35 ns or better, such as the BYV26C, is recommended.
met by satisfying any of these conditions: 3. Maximum Drain Current – Verify that the peak drain current is
1. Creepage and clearance requirements for functional insulation. below the data sheet peak drain specification under worst-case
2. Withstand electric strength tests for functional insulation. conditions of highest line voltage, maximum overload (just prior
3. Short-circuited and there is no overheating of any material to auto-restart) and highest ambient temperature.
creating a risk of fire, no emission of molten material, no opening 4. Thermal check – At maximum output power, minimum input
of PCB trace, and the temperature is within limits. voltage and maximum ambient temperature, verify that the
LinkSwitch-TN2 SOURCE pin temperature is 100 °C or below. This
Z1 and Z2 pins functional safety compliance falls under condition ensures adequate margin due to variations in RDS(ON) from part to
3 - i.e., even if the pins are shorted, there will be no risk of Safety part. If the device temperature of the IC exceeds 85 °C with
violation as long as the external components (resistors, capacitors) ambient temperature of 25 °C, it is recommended the next bigger
are rated properly. device in the family should be selected for the application. A
Quick Design Checklist battery powered thermocouple meter is recommended to make
measurements when the SOURCE pins are a switching node.
As with any power supply design, all LinkSwitch-TNZ designs should Alternatively, the ambient temperature may be raised to indicate
be verified for proper functionality on the bench. The following margin to thermal shutdown.
minimum tests are recommended:
In a LinkSwitch-TNZ design using a buck or buck-boost converter
1. Adequate DC Rail Voltage – Check that the minimum DC input topology, the SOURCE pin is a switching node. Oscilloscope
voltage does not fall below 70 VDC at maximum load, minimum measurements should therefore be made with probe grounded to a
input voltage. DC voltage, such as primary return or DC input rail, and not to the
2. Correct Diode Selection – UF400x series diodes with reverse SOURCE pins. The power supply input must always be supplied from
recovery time of 75 ns or better are recommended only for an isolated source when doing measurements (e.g. via an isolation
designs that operate in MDCM at an ambient of 70 °C or below. transformer).
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LinkSwitch-TNZ
Thermal Resistance
Thermal Resistance: Notes:
(qJA)................................... 100 °C/W2, 90 °C/W3 1. Measured on pin 8 (SOURCE) close to plastic interface.
(qJC)1.................................................... 30 °C/W 2. Soldered to 0.36 sq. inch (232 mm2), 2 oz. (610 g/m2) copper clad.
3. Soldered to 1 sq. inch (645 mm2), 2 oz. (610 g/m2) copper clad.
Conditions
SOURCE = 0 V
Parameter Symbol Min Typ Max Units
TJ = -40 °C to 125 °C
(Unless Otherwise Specified)
Control Functions
Average 62 66 70
Output Frequency fOSC TJ = 25 °C kHz
Peak-Peak Jitter 4
VFB = 2.1 V
IS1 (MOSFET Not Switching) 75 µA
See Note A
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LinkSwitch-TNZ
Conditions
SOURCE = 0 V
Parameter Symbol Min Typ Max Units
TJ = -40 °C to 125 °C
(Unless Otherwise Specified)
Control Functions (cont.)
VBP = 0 V
ICH1 -11 -7 -3
BYPASS Pin TJ = 25 °C
mA
Charge Current VBP = 4 V
ICH2 -7.5 -5 -2.5
TJ = 25 °C
BYPASS Pin
VBP(SHUNT) IBP = 2 mA 4.9 5.2 5.5 V
Shunt Voltage
BYPASS Pin
VBP(H) 0.37 0.47 0.57 V
Voltage Hysteresis
BYPASS Pin
IBP(SC) See Note C 55 µA
Supply Current
Circuit Protection
di/dt = 55 mA/ms
126 136 146
TJ = 25 °C
LNK33x2
di/dt = 250 mA/ms
149 170 191
TJ = 25 °C
di/dt = 65 mA/ms
240 257 275
TJ = 25 °C
LNK33x4
di/dt = 415 mA/ms
Standard Current Limit 278 317 356
TJ = 25 °C
(CBP) = 0.1 mF ILIMIT mA
See Note D, H di/dt = 95 mA/ms
450 482 515
TJ = 25 °C
LNK33x6
di/dt = 610 mA/ms
510 580 650
TJ = 25 °C
di/dt = 95 mA/ms
725 780 835
TJ = 25 °C
LNK33x7
di/dt = 610 mA/ms
893 1015 1137
TJ = 25 °C
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LinkSwitch-TNZ
Conditions
SOURCE = 0 V
Parameter Symbol Min Typ Max Units
TJ = -40 °C to 125 °C
(Unless Otherwise Specified)
Circuit Protection
di/dt = 28 mA/ms
70 80 90
TJ = 25 °C
LNK33x2
di/dt = 170 mA/ms
104 119 134
TJ = 25 °C
di/dt = 65 mA/ms
180 205 230
TJ = 25 °C
LNK33x4
di/dt = 415 mA/ms
Reduced Current Limit 227 258 289
TJ = 25 °C
(CBP) = 1 mF ILIMIT(RED) mA
See Note D, H di/dt = 95 mA/ms
325 370 415
TJ = 25 °C
LNK33x6
di/dt = 610 mA/ms
408 464 520
TJ = 25 °C
di/dt = 95 mA/ms
545 620 695
TJ = 25 °C
LNK33x7
di/dt = 610 mA/ms
730 830 930
TJ = 25 °C
LNK33x2
373 534 687
See Note I
LNK33x4
356 475 594
See Note I
Minimum On-Time tON(MIN) ns
LNK33x6
442 591 734
See Note I
LNK33x7
656 875 1094
See Note I
Leading Edge TJ = 25 °C
tLEB 300 450 ns
Blanking Time See Note E
Thermal Shutdown
TSD See Note F 135 142 150 °C
Temperature
Thermal Shutdown
TSDH See Note F 75 °C
Hysteresis
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LinkSwitch-TNZ
Conditions
SOURCE = 0 V
Parameter Symbol Min Typ Max Units
TJ = -40 °C to 125 °C
(Unless Otherwise Specified)
Output
TJ = 25 °C 48 55.2
LNK33x2
ID = 13 mA TJ = 100 °C 76 88.4
TJ = 25 °C 24 27.6
LNK33x4
ID = 25 mA TJ = 100 °C 38 44.2
On-State Resistance RDS(ON) W
TJ = 25 °C 7 8.1
LNK33x6
ID = 45 mA TJ = 100 °C 11 12.9
TJ = 25 °C 7 8.1
LNK33x7
ID = 45 mA TJ = 100 °C 11 12.9
VBP = 5.4 V
VFB ≥2.1 V
IDSS1 200
VDS = 80% BVDSS
Off-State Drain TJ = 125 °C mA
Leakage Current
VBPP = 5.4 V
IDSS2 VDSS = 325 V 15
TJ = 25 °C
VBP = 5.4 V
Breakdown Voltage BVDSS VFB ≥2.1 V LNK33xx 725 V
TJ = 25 °C
DRAIN Pin
TJ = 25 °C 18 V
Supply Voltage
Auto-Restart TJ = 25 °C
t AR(ON) 50 ms
ON-Time See Note G
Auto-Restart
DC AR Subsequent Periods 3 %
Duty Cycle
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LinkSwitch-TNZ
Conditions
SOURCE = 0 V
Parameter Symbol Min Typ Max Units
TJ = -40 °C to 125 °C
(Unless Otherwise Specified)
Z1/Z2 Function
Supply Current ISUPPLY TJ = 25 °C 22 mA
Saturation Current
IDSAT LNK331x only 2.5 mA
(See Note E, J)
NOTES:
A. Total current consumption is the sum of IS1 and IDSS when FEEDBACK pin voltage is = 2.1 V (MOSFET not switching) and the sum of IS2 and
IDSS when FEEDBACK pin is shorted to SOURCE (MOSFET switching).
B. Since the output MOSFET is switching, it is difficult to isolate the switching current from the supply current at the DRAIN. An alternative is to
measure the BYPASS pin current at 5.1 V.
C. This current is only intended to supply an optional optocoupler connected between the BYPASS and FEEDBACK pins and not any other
external circuitry.
D. For current limit at other di/dt values, refer to Figures 21 and 22.
E. This parameter is guaranteed by design.
F. This parameter is derived from characterization.
G. Auto-restart on time has the same temperature characteristics as the oscillator (inversely proportional to frequency).
H. The BP/M capacitor value tolerance should be equal or better than indicated below across the ambient temperature range of the target
application.
I. Measured using circuit in Figure 12 with 50 W drain pull-up. The width of the drain pulse is measured as the time from VFALL = 42 V to
VRISE = 40 V (VDR = 50 V), for LNK33x6/x5/x4 and as the time from VFALL = 32 V to VRISE = 30 V on rising edge (VDR = 35 V), for LNK33x2.
J. Saturation current specifications ensure a natural RC discharge characteristic at all voltages up to 265 VAC peak with total external series
resistor values 7.5 MW to 142 kW
1 mF -50% +100%
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LinkSwitch-TNZ
470 kΩ
470 Ω
5W
S2
S1
FB
BP/M
50 V 0.1 µF 50 V
Z2
Z1
S
S
PI-9176-060820
t2
t1
50 Ω FB BP/M
HV 90% 90%
D S
Z1 Z2 0.1 µF
VDR
DRAIN t
D= 1
VOLTAGE t2
10%
0V
PI-9177-060920
PI-2048-050798
Figure 23. LinkSwitch-TNZ Duty Cycle Measurement. Figure 24. LinkSwitch-TNZ Minimum On-Time Test Circuit.
T1 T2
VDR
VFALL VRISE
TON_MIN = T2 - T1
0V
PI-7898-031716
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LinkSwitch-TNZ
SO-8C (D Package)
0.10 (0.004) C A-B 2X
2 DETAIL A
4 B
4.90 (0.193) BSC
A 4
D
8 5
GAUGE
PLANE
SEATING
PLANE
2 3.90 (0.154) BSC 6.00 (0.236) BSC o
C 0-8
0.25 (0.010)
1.04 (0.041) REF
BSC
0.10 (0.004) C D
0.40 (0.016)
2X 1
Pin 1 ID 4 0.20 (0.008) C 1.27 (0.050)
1.27 (0.050) BSC 2X
7X 0.31 - 0.51 (0.012 - 0.020)
0.25 (0.010) M C A-B D
C 0.17 (0.007)
0.25 (0.010)
Reference
Solder Pad +
Dimensions
Notes:
1. JEDEC reference: MS-012.
2.00 (0.079) 4.90 (0.193) 2. Package outline exclusive of mold flash and metal burr.
3. Package outline inclusive of plating thickness.
4. Datums A and B to be determined at datum plane H.
+ + + 5. Controlling dimensions are in millimeters. Inch dimensions
are shown in parenthesis. Angles in degrees.
1.27 (0.050) 0.60 (0.024)
D07C PI-4526-012315
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LinkSwitch-TNZ
A
1630
LNK3307D C
4D426E D
PI-8116c-060220
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LinkSwitch-TNZ
MSL Table
LNK33x2D 3
LNK33x4D 3
LNK33x6D 3
LNK33x7D 3
Latch-up at 125 °C JESD78D > ±100 mA or > 1.5 × VMAX on all pins
> ±2 kV on all pins, except DRAIN pin for
Human Body Model ESD ANSI/ESDA/JEDEC JS-001-2014
LNK33x2 ±1.5 kV
Charge Device Model ESD ANSI/ESDA/JEDEC JS-002-2014 > ±200 V on all pins
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Notes
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Revision Notes Date
B Code A release. 12/20
C Added Family part numbers and size 7 parameter updates. 03/21
C Corrected Diode references in Feedback Diode D3 section on page 7. 05/21
D Added EN/IEC 62368-1 certification bullet point on page 1. 06/21
1. A Life support device or system is one which, (i) is intended for surgical implant into the body, or (ii) supports or sustains life, and (iii) whose
failure to perform, when properly used in accordance with instructions for use, can be reasonably expected to result in significant injury or
death to the user.
2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the
failure of the life support device or system, or to affect its safety or effectiveness.
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