Fnbot 12 00080
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Rheo Knee, Blatchford/Endolite Pleo, Freedom Innovations Plié,             have a motor that can be engaged and disengaged using a clutch
among others), there are no systems that provide additional                (Lenzi et al., 2015) or a transmission (Lenzi et al., 2018) when the
output energy; the only energy used for prosthesis propulsion is           actuator is required, such as for sit-to-stand and stair climbing
energy that has been captured from the gait cycle.                         operations.
    Providing positive work is an important aspect of the                      Here we have designed an active prosthesis, the CYBERLEGs
biological joint and there are new robotic designs that are                Beta-Prosthesis (Figure 1), that uses compliant springs whose
capable of delivering it. Devices such as the OttoBock emPOWER             stiffnesses correspond to the quasi-stiffness of the knee and ankle,
(previously iWalk, BionX, BiOM Au and Herr, 2008), or the                  which results in relatively soft series spring values. These soft
Össur/Springactive Odyssey (Hitt et al., 2008) ankles or the Össur         springs theoretically reduce the energy consumption for the
Power Knee are available, or will soon be available, as commercial         motors during normal walking by minimizing motor output
devices. While not widely prescribed at the moment, they are               work (Geeroms et al., 2017, 2018), but can cause issues for
beginning to find use in the market. There are many reasons                motor controller techniques due to the reduction of actuator
for believing that active ankle and knee propulsion provides               bandwidth associated with low output stiffness. The intention is
benefit such as tests which have shown a reduction in loading              to determine if passively following these quasi-stiffness behaviors
of the unaffected leg using a powered ankle (Grabowski and                 with a position based state machine controller provides normal
D’Andrea, 2013), reduction of the metabolic energy consumption             level ground walking capability with low actuator effort while
of a transtibial amputee to the level of a non-amputee while using         remaining controllable enough for individuals to ambulate and
robotic ankles (Herr and Grabowski, 2012; Caputo and Collins,              perform other tasks.
2014), and simulations showing reductions in metabolic cost                    The knee torque angle characteristics were divided into three
below normal human walking (Handford and Srinivasan, 2016).                gait regions, and using separate systems that were optimized for
    A major drawback of all of these active propulsion systems             particular portions of the gait cycle. The main knee actuator is
is the high electrical demand and increased actuator complexity            a highly compliant series elastic actuator, which has the ability
of providing such work. This has led to a large variety in                 to change knee energy during all periods of the gait cycle. There
the designs of robotic prostheses, mainly differing from how               is a Weight Acceptance (WA) mechanism to efficiently handle
passive compliance elements are used within the system in order            stance flex in the knee directly after heel strike. Connecting the
to reduce total energy consumption and motor requirements.                 knee and ankle is a special Energy Transfer (ET) mechanism, a
Representing the fully active design principle, the Vanderbilt             system built with the intention of utilizing captured work from
prosthesis only contains one spring, a 6 Nm/deg parallel spring            the knee to assist the ankle motor in driving the ankle. This has
(Lawson et al., 2014) in the ankle that works during the                   been explored before in passive devices (Matthys et al., 2012; Unal
plantarflexion stage of the gait cycle. The operation of this device       et al., 2013), but never in an active prosthesis. The combination
is fully driven through the use of motors and harmonic drives,             of systems of the CYBERLEGs Beta-Prosthesis creates a highly
requiring the use of impedance controllers to create compliant             passive system for normal level ground walking while remaining
prosthesis behaviors. The CSEA (Rouse et al., 2014) knee uses              capable of providing the high torques and power output for high
a simple friction clutch to lock a series-elastic spring element           energy output tasks. The result is a device that has a unique mix
which passively replicates the torque-angle characteristics during         of passive and active capabilities, allowing efficient locomotion
the portion of the gait cycle directly after heel strike. Outside          through passive behaviors, but is capable of actively driving the
of locking during this short period, the knee is driven with a             joints when necessary. For a summary of other tasks such as sit-
stiff SEA. This is similar to the clutch and SEA arrangement in            to-stand, obstacle avoidance, and stair climbing capabilities that
the Össur Power knee, which utilizes a dog clutch behind the               were attempted with this device, please refer to Flynn et al. (2018).
harmonic drive which is capable of performing the same type
of function (Gilbert and Lambry, 2013), although it is unclear             1.1. Article Contribution
if the clutch is used in this manner. Both of these devices have           Here we discuss the development of the CYBERLEGs Beta-
spring stiffnesses chosen to approximate the biological knee               Prosthesis, the design of which requires four major systems to
quasi-stiffness during the early stance phase of the gait cycle.           work together to produce the desired joint torque/angle output.
The ETH/Delft knee (ANGELAA) spent fine attention to the                   This device was first tested on the bench and found to reduce
arrangement of parallel and series elastic elements to passively           motor energy consumption while generating expected torque-
match the actuator stiffness to the desired actual joint stiffness         angle characteristics for a normal walker under ideal conditions.
based on simulation and gait studies (Pfeifer et al., 2014). This             In amputee trials, four individuals were able to walk over
allows a passive minimization of actuator work necessary to                level ground with the prosthesis using a simple state machine
provide desired output impedance.                                          based controller. Because of the requirements of the complex
    These devices all have added mechanical complexity and                 relationships of the four major systems, the output kinematics,
require additional control techniques to accurately detect gait            and the behavior of the person using the device, the position
and activate control when compared to their passive equivalents.           based control technique was not capable of producing the
The RIC Hybrid Knee Prostheses avoid some of this actuator                 desired output kinematics rendering the ET system ineffective.
complexity by removing the influence of the actuator on the                In general, the use of the quasi-stiffness to determine series
normal gait cycle. The devices consists of a passive mechanical            actuator spring stiffness with a controller using position setpoints
knee that is used for most normal walking conditions, but also             can reduce the motor electrical energy consumption as long
  FIGURE 1 | The CYBERLEGs Beta-Prosthesis. Left is a CAD model with all of the relevant components labeled. The front of the knee shows the components of the
  knee drive including the carriage and series elastic springs. The WA and ET mechanisms can be found at the back of the knee. Right is the realized prosthesis with the
  electronics and Energy Transfer module connected in the locked position.
as the output kinematics, and therefore the joint torques, are                          2. MATERIALS AND METHODS
near normal. In actual use, people do not find a way to use
the device in a way that provides these natural kinematics, and                         The Beta-Prosthesis is a transfemoral prosthesis that contains an
therefore the position targets must be changed allowing people                          active drive in both the knee and the ankle that are both capable
to walk, but reducing the efficacy of the series elastic actuators                      of net power output on each of the joints in the sagittal plane. The
due to the compensation for deviations in normal torque/angle                           design began as a passive knee/active ankle system in the Alpha-
characteristics.                                                                        Prosthesis (Flynn et al., 2015) and had many new concepts added,
   This paper defines each of the different systems that are                            particularly an entirely new knee system that allowed for net
contained within the CYBERLEGs prosthesis, first describing the                         positive work actuation at torques higher than normal walking
design rationale, desired behavior, and solutions (section 2). The                      as well as keeping the passive elements that were demonstrated
experiments run on the bench and in subject trials are described                        to work in the Alpha-Prosthesis.
in section 3. Results of the behavior of the prosthesis during
bench (section 4.2) and amputee validation testing (section 4.3)                        2.1. Development of the Beta-Prosthesis
are then presented. We then discuss the results (section 5) and                         The CYBERLEGs Prosthesis was created as a part of the
conclude with future work planned for the prosthesis system                             CYBERLEGs FP7-ICT Project, which combines a prosthesis
(section 6).                                                                            system to replace a lost limb in parallel with an exoskeleton to
assist the sound leg (Giovacchini et al., 2015), and sensory array
to control both systems (Goršic et al., 2014). The end goal of the
CYBERLEGs system was to assist those who have both a loss of
a limb and weakness in the remaining limb to regain walking
function and improve walking behavior. Integration within this
complete system had influence on the design of the device,
particularly in control and electronics architecture.
    The CYBERLEGs Beta-Prosthesis consists of four major
systems (Figure 1) that when combined can reproduce the knee
and ankle torque and kinematics for the knee and ankle for
normal walking as determined by biological data. The first system
is a powered ankle based on a MACCEPA architecture which
gives the ankle a very low stiffness around the neutral position            FIGURE 2 | Beta-Prosthesis ankle actuator schematic. Configuration of the
and quickly stiffens as the ankle is displaced from the neutral             selected MACCEPA using rigid linkages. Note the Beta-Prosthesis includes a
position. The ankle is driven by a 200 W motor capable of high              parallel spring system with a predetermined rest position as well as a manual
                                                                            screw to change the MACCEPA pretension (P).
net power output. The ankle has an added parallel spring to
change the passive stiffness of the ankle, to assist the drive and
reduce the peak torque required of it. The second system is the
Weight Acceptance (WA) system. This is a simple spring that                fully described in section 2.1.2.3.
is inserted at the knee during early stance phase to provide the
natural characteristics of stance flex without powered actuation.                 TA = TMACCEPA (α, P) + TParallel (θA ) + TET (θA , θK , L) (1)
                                                                                              (
The WA system is capable of producing large reaction torques                                   TET if L = Locked
as external torques are applied, removing the need for the main                   where TET =
                                                                                               0       if L = Unlocked
actuator to operate during early stance and greatly reducing
energy consumption. The third system is the Knee Drive Baseline            2.1.1.1. Ankle actuator
Actuator (KD). This actuator is the main positive energy source            The ankle of the device is a Mechanically Adjustable Compliance
of the knee joint, but under nominal use is primarily used to              and Controllable Equilibrium Position Actuator (MACCEPA)
hold the Baseline Spring (BL) in place. During the gait cycle it is        series elastic architecture (Van Ham et al., 2007; Jimenez-Fabian
possible to fully drive the knee using this system, and it provides        et al., 2017) with a parallel spring to reduce required peak torques
all of the power for sit-to-stand and stair climbing operations.           and can allow for smaller motor size. The ankle actuator is
The fourth system is the ET system. This system provides the               composed of a main motive actuator, a series elastic linkage, and
late stance extension torque of the knee as the knee flexes,               a fixed parallel spring, as seen in Figure 2. The actuator torque is
delivering this negative work from the knee joint as positive              created by relative displacement of the moment arm ac      ¯ around
work at the ankle to reduce the ankle torque, known as the                 the ankle axis a from the axis ab, ¯ a displacement called α. This
energy transfer period. This system does not provide net output            displacement is caused by a motor that is mounted in the shank of
energy, but rather uses a binary locked/unlocked condition to              the ankle, which in this schematic is represented by the immobile
physically connect the knee and ankle. The combination of these            link ag¯ to the left. When the moment arm is aligned with the axis
four systems provides energy efficient and natural gait kinematics          ¯ the actuator is in its neutral position and there is no actuator
                                                                           ab,
through the level ground gait cycle with minimal actuation,                joint torque. In this configuration, the actuator has low stiffness,
yet provides opportunity to modify the behavior delivering or              but as the output is deflected, the natural stiffness quickly rises,
removing external energy during the gait cycle and provide                 much like in a normal ankle. This behavior is fully outlined in
different characteristics while attempting unlevel surfaces, sit-to-       Flynn et al. (2015) and Jimenez-Fabian et al. (2015). Notably in
stand, and stair climbing. The prosthesis was developed using              the Beta-Prosthesis the main MACCEPA spring pretension (P) is
torque and kinematics targets from Winter (2009), using these              not motor controlled but is simply a manual screw mechanism.
data to gauge the behavior and requirements of the prosthesis.
                                                                           2.1.1.2. Ankle parallel spring
2.1.1. Ankle                                                               A parallel spring system was added to the ankle to reduce
The ankle can be fully represented by the schematic shown                  the energy consumption by reducing the necessary holding
in Figure 2. The total ankle joint (TA , Equation 1) is the                torque required by the motor and increase the velocity of
torque around joint a and is the summation of three torques,               ankle actuation, as shown in Figure 2. Here the parallel spring
the first from the MACCEPA actuator (TMACCEPA ), which is                  engagement depends only on the ankle angle θ , which can be
dependent on the relative ankle moment arm displacement α                  changed by changing the rest position of the parallel spring with
and the actuator pretension (P), the second from the parallel              shims. This has been done in previous designs, most notably
spring (TParallel ), which is only dependent on the ankle output           the powered prosthetic ankles from Au and Herr (2008) and
displacement θA , and the third from the Energy Transfer system            Vanderbilt (Lawson et al., 2014).
(TET ), which is dependent on the angles of the knee, θK , and ankle           An example of how the torque output of the actuator is
and the locking condition L (if unlocked TET is equal to zero),            affected by two different parallel spring configurations is shown
  FIGURE 3 | Two examples of adding a parallel spring to modify the Torque/Angle Characteristics of the ankle. By subtracting the torque from the parallel spring (red)
  from the required ankle torque (black), the required motor torque is determined. In the left example, which was chosen to minimize the peak torque using two linear
  springs, the peak torque of the actuator is reduced from 130 to 50 Nm. In the right example, the spring was chosen to assist as much as possible without the motor
  needing to work against the parallel spring during the gait cycle. The peak torque is reduced to 80 Nm.
in Figure 3. In the left of the Figure, a two stage spring, which can                   the center of the ankle, allowing the motor to be housed within
be seen as a change in stiffness at –7◦ , was chosen to minimize                        the structure of the shank. The knee system clamps onto this
the maximum torque while remaining easy to implement with                               shaft allowing adjustment of the distance and transverse rotation
a nested two spring system. The right of the Figure implements                          between the knee and ankle axes.
a single spring to simply capture the vault over energy of the
stance phase, while avoiding loading during the other parts of                          2.1.2. Knee Architecture
the gait cycle. This second configuration is a bit more realistic                       The knee is comprised of three major systems that, when used in
to use, as the motor should never need to load the spring during                        combination, can approximate the total knee torque of normal
normal walking, but the reduction of the peak torque is smaller.                        walking with low electrical cost. These systems are the KD, the
In addition it only uses one spring, and for tasks where the ankle                      WA, and the ET system. The roles of each of these systems are
is passive, such as sitting in a chair, the parallel spring doesn’t                     outlined in Figure 4. The main KD system consists of a tuned
hinder motion as much. Adding this passive element to the                               SEA which provides the nominal torque required for normal
ankle joint does not change the net amount of output work the                           walking without needing to actuate. When the drive is held
motor should provide; the integrals of the absolute values of the                       at its nominal neutral position (zero torque at 60 degree knee
curves for normal walking with and without the parallel spring                          flexion), this drive provides the baseline torque shown in blue in
remain the same. However, the required peak torque, which is                            Figure 4. The second system provides a stance flex torque during
directly related to the current of the motor, in the left example in                    the weight acceptance phase to reduce collisional costs associated
Figure 3 is greatly reduced from 120 Nm to about 50 Nm for a                            with heel strike, shown in green in the Figure. The third provides
healthy person of 80 kg, and the right example the peak torque                          torque during the flexion phase of the gait cycle through delivery
is reduced to about 80 Nm. This reduces the holding torque the                          of negative work from the knee joint as positive work at the ankle,
motor needs to provide, which is energy lost without providing                          known as the energy transfer period. The physical relationships
any output work, but does have an effect on the required power                          of these systems can be found in Figure 5 and a general weight
output profile. Overall it allows a reduction in gear ratio of the                      and dimension table can be found in section 4.1. This schematic
drive leading to increased actuator velocities and reduction in the                     shows the knee motor (MK ), the knee Baseline Spring (KBL )
electrical consumption of the system.                                                   and Extension Spring (KEX ), and the Weight Acceptance section,
                                                                                        which contains the Weight Acceptance motor (MWA ) and spring
                                                                                        (KWA ). The knee joint torque is shown as τK and the force
2.1.1.3. Ankle realization                                                              transmitted to the ankle through the energy transfer mechanism
The left side of Figure 1 shows a CAD model of the Beta-                                is represented by FET .
Prosthesis where important features are labeled and can be
compared to Figure 2. The parallel spring system can be found                           2.1.2.1. Knee drive (KD) actuator
in the heel of the device which provides approximately 4 Nm/deg                         The front of the knee houses the KD actuator, as in Figure 1.
plantarflexion torque. In this design the motor has been placed in                      This actuator consists of a small 50 W motor (Maxon ECi-40)
connected through a 5.8:1 gearbox to a 2 mm lead ball screw                              in 0.5s. This drive is connected to a carriage that houses the series
drive. This actuator can run at a linear velocity of 80 mm/s using                       elastic springs, similar in function to the designs of Pratt et al.
a 36 V supply, meaning running from full flexion to full extension                       (2002). The springs in turn actuate on a push/pull rod which
                                                                                         drives the knee joint. The knee joint is connected to a standard
                                                                                         socket pyramid for interfacing to the subject.
                                                                                            There are two series elastic springs held within the carriage.
                                                                                         The Baseline Spring (BL) provides the flexion torque of the knee
                                                                                         that is shown in Blue in the Figure when the knee carriage is
                                                                                         held at a constant position, corresponding the neutral position
                                                                                         at approximately 60 deg. The torque created by this spring,
                                                                                         approximately 0.3 Nm/deg flexion, can be modified while under
                                                                                         load during all phases of the gait cycle. It is of note that this
                                                                                         is much softer than the estimated physiological stiffness seen in
                                                                                         Pfeifer et al. (2014) which ranges from 5 to 17 Nm/deg. It is
                                                                                         also important to note that energy from the knee motor can be
                                                                                         used directly or stored in the knee SEA, even when the WA
                                                                                         mechanism is engaged. Opposite to the BL spring is the Knee
                                                                                         Extension spring (EX) which provides compliant actuation when
                                                                                         stair walking or going from sit to stand. Because the extension
                                                                                         moment is theoretically not used during normal walking and only
                                                                                         used during high power, non-repetitive motions such as sit to
                                                                                         stand, a shorter and stiffer (approximately 6 Nm/deg extension)
                                                                                         spring is used, which is better suited to these tasks, used to
  FIGURE 4 | Torque/Angle Characteristics of a 80 kg individual showing the
                                                                                         insulate against shocks, and provide higher forces before full
  behavior of the Baseline Spring (blue) and the torque during WA (green). The
  gait cycle begins and ends at the heel strike, progressing to the Weight               compression.
  Acceptance phase where the WA system provides the majority of the torque.                 The right half of Figure 5 shows the kinematic relationships
  After the WA phase, the ET system provides the necessary extension torque to           for determining knee torque around the knee joint a. Link Ak
  keep the knee from collapsing during pushoff by pulling on the ankle. After full       is directly tied to the thigh while Bk is the red pushrod in
  flexion, the ET system is disengaged and the BL spring provides flexion torque                          ¯ is anchored to the prosthesis, and the carriage,
                                                                                         Figure 1. Link bc
  to arrest the end of swing phase and is adjusted by the KD system. In this
  example there is no pretension on the carriage and the carriage is placed in           which has a length D, is allowed to slide along the shaft. The
  the nominal position (zero torque at 60 degree knee flexion).                          equations governing the knee torque due to the main knee drive
  FIGURE 5 | The knee architecture schematic. The left side of the diagram shows the main knee carriage, as well as the baseline (BL) and extension (EX) springs. The
  BL spring provides the breaking torque during knee extension during normal walking while the EX spring provides the torque during high power extension operations.
  The carriage moves the rest position of the two springs. This figure also shows the relationship of the WA with the main knee drive. The right figure shows the
  kinematic definitions used in determining knee actuator torque, as defined in section Knee Actuator Kinematics (see Supplementary Material).
  FIGURE 6 | The WA system (Left) and a schematic of the system as it is in the prosthesis. The screw drives the spring up and down so the knee interacts with it at a
  desired angle. The small motor only needs to overcome the friction in the gear drive and nut to move the spring. Initialization is handled by a small optical switch. The
  WA system schematic (Right) shows the relevant relationships needed to calculate the resulting torque from the WA system. The governing equations are presented
  in section Weight Acceptance Kinematics (see Supplementary Material).
can be found in Heins et al. (2018) and are reproduced in                                trapazoidal screw with a 3 mm lead, the spring is locked in place
Supplementary Material.                                                                  while under load without the need for motor input. The stiffness
                                                                                         of the spring is chosen, when combined with KBL , to provide
2.1.2.2. Weight acceptance (WA) mechanism                                                the torque characteristic shown in Figure 4, represented by the
Directly after heel strike is the weight acceptance stage of the gait                    green line. The WA provides a relatively consistent joint stiffness
cycle. This is characterized by a spring-like loading and unloading                      during the stance phase, which corresponds to biomechanical
period of the knee joint, as seen in Figure 4 in green. Creating this                    data (Shamaei et al., 2013). Positioning of the WA spring requires
torque-angle characteristic using the main motor is electrically                         a small motor to overcome the friction and inertia of the spring
costly, and would require the actuator to unload and reload the                          system. The small motor allows the WA to actuate with a linear
EX spring to create this torque. Also the loading and unloading                          velocity of 37 mm/s when using a 36 V supply, meaning the
characteristics are well suited to be replaced by a static spring.                       device can move from fully unlocked to fully locked in about 0.5s.
The problem with this is the spring needs to be inserted during                          The WA system has been designed with a unilateral constraint so
the stance flexion stage and removed for the swing phase so it                           that during swing phase the leg swing can lead the position of
does not interfere with the swing flexion, requiring some sort of                        the spring. This means if the motor is too slow to track the swing
locking mechanism.                                                                       phase, the passive swing extension is not hindered by the WA
   The WA requires a lock that is capable of providing high                              motor.
forces when compressed, but requires little energy to position                              This mechanism is attached behind the knee by a moment arm
the spring under low to zero load. The WA does not need to                               of length Ck , as seen in the right schematic of Figure 6. In this
actively provide joint work above the passive storage and recoil                         schematic the spring is positioned by changing ZWA by driving
of the spring. Also the WA should not unlock when there is a                             the screw. Y is the distance between points a, the knee joint
high force on the spring, because if the spring is loaded, it usually                    center, and b, the point the WA is anchored to the prosthesis.
means the user of the prosthesis is loading the knee for stability.                      The slider at point c is allowed to compress the spring (KWA ) as
One way to satisfy these requirements including infinite locking                         the knee angle, θk , changes. This changes the effective length XWA
positions, high locking torque, and low continuous locking                               and creates the knee torque. Note that if ZWA is small, the knee
power is a friction based, non-backdrivable gearing (Plooij et al.,                      will never compress the spring at any angle θk . The equations
2015).                                                                                   governing this system can be found in Supplementary Material.
   A non-backdrivable screw was chosen as the main drive
mechanism, where the rest position of the spring is modified by a                        2.1.2.3. Energy transfer mechanism
small 30 W motor (Maxon EC16) through a gear drive so that                               During normal walking the knee primarily acts as a dissipative
as the knee flexes it compresses the spring at a desired angle,                          system, which is one reason why active damping systems can
as shown in Figure 6. Because the screw is a non-backdrivable                            provide relatively good behavior at the knee joint. This necessity
the FPGA of the sbRIO running a control loop at 1,000 Hz.                              discussed in Ambrozic et al. (2014) and Parri et al. (2017).
Position commands are calculated by the real time system at 100                        Here the state machine has been modified to include the
Hz and fed to the FPGA. Position commands that are tracked by                          new WA mechanism positions as well as the KD command
the real time system are calculated by the Top Level Control.                          positions. The state machine of the WSA contained a number
                                                                                       of levels, the first including a quiet standing, gait initiation,
2.3.2. Top Level Control                                                               and gait termination phases. From the gait initiation phase
Control methods for the Beta-Prosthesis utilized a modified                            the main walking state machine was entered. The walking
Intention Detection (ID) system and Wearable Sensory                                   state was broken into four different sub-states named, from
Apparatus (WSA) controller with a finite state machine as                              the point of view of the prosthesis, the Early Stance (State
                                                                                       1), Late Stance (State 2), Swing (State 3), and Late Swing
                                                                                       (State 4) phases of the gait cycle as seen in Figure 9. These
                                                                                       states were triggered by a combination of the WSA angular
                                                                                       velocity sensors as well as signals from pressure insoles. Each
                                                                                       of these states was designed to capture a specific gait event,
                                                                                       heel strike, heel off, toe off, or terminal swing phase. The state
                                                                                       machine system along with state transitions is summarized in
                                                                                       Figure 10.
                                                                                           It should also be stated that these position setpoints (locked,
                                                                                       unlocked, half flex, etc.) were tuned for the individual’s
                                                                                       self selected speed and were used only for level ground
                                                                                       walking.
                                                                                       2.4. Subjects
                                                                                       The male subjects (n = 4) had an age range of 63 (SD = 11) years,
                                                                                       a weight range of 61.8 (SD = 2.63) kg, and a height range of
  FIGURE 8 | The prosthesis was clamped in a rigid frame with a motor                  173.75 (SD = 5.06) cm. Three had amputations due to traumatic
  connected to the output of the joint to be tested. This figure shows the             injury and one was a dysvascular patient with an average of
  prosthesis as it would be positioned in knee actuator or ET system tests. The        11 (SD = 10.67) years since their amputation. Their mobility
  frame has a large DC motor attached to the prosthesis through a torque               levels varied from were K1 (the dysvascular subject), to K3 (two
  sensor, so that the output kinematics of the joint can be varied at the same
  time as the prosthesis is actuated.
                                                                                       subjects), as defined by the Medicare Functional Classification
                                                                                       Level.
  FIGURE 9 | Normal level ground gait cycle (adapted from Cuccurullo, 2004). The figure shows how the different states correspond to the normal gait cycle, with the
  shaded leg representing the prosthesis. Also displayed are frames from a video of an experiment showing the gait cycle of the amputee. Note that these transition
  points are not fixed with respect to the gait cycle percentage, but rather to certain measurements made by the WSA (see Figure 10) and therefore can change.
  Written informed consent was obtained from the subject for the publication of this image.
  FIGURE 10 | The CYBERLEGs Walking State Machine. The CYBERLEGs WSA was used to create the triggers for state transitions, using the angular velocity,
  ω(rad/sec), of the different limb sectors. The pressure insoles were used to determine if the feet were on the ground. Top level systems are shown in circles, and the
  positions of each of the knee, ankle, and WA are shown. The exact values for each of these setpoints was determined by empirical trials.
  FIGURE 11 | Ankle actuator torque using moment arm control (Left). The moment arm tracks a position trajectory to create the output torque (red) creating the
  Winter Target output torque (gray). The test was run to a peak of only 90 Nm because of limitations in the bench test motor. The maximum flexion (blue) and extension
  (red) torques for the knee actuator are shown in the (Right) figure. This does not include the torques created by the WA spring mechanism.
on the treadmill for 3 min to investigate the behavior of the                           4.2.2. Knee Actuator Torque Testing
knee joint. This self selected speed was determined by slowly                           Figure 11 (Right) shows the estimated maximum torque (solid
increasing the speed of the treadmill in 0.2 km/h increments until                      blue and red lines) and experimental values (dotted blue and
the subject felt it was too fast to sustain. The speed was then                         red lines) achieved by the actuator and compared to the normal
reduced until the subject was comfortable. Subjects were asked                          torques during walking (black).
to minimize the use of the handrails, although to not remove
their hands from the rails in case of an emergency. Subjects                            4.2.3. Knee With Energy Transfer
for the experiments were selected and approved by the Ethical                           Figure 12 shows the results of the bench tests of the prosthesis
Committee of the Don Gnocchi Foundation (FDG), Florence                                 while using the energy transfer system. The ET system was able
Italy, and experiments were conducted under FDG supervision.                            to transfer approximately 8.2 J/stride from the knee to the ankle
Data was recorded from the prosthesis during the treadmill                              during this trial.
testing period.
   During the validation with subjects, the ET system was not                           4.3. Preliminary Walking Experiments
used for testing. This was because the control of the ET system                         A representative example of a subject walking on the treadmill
would not allow for kinematics that varied greatly from the                             for 126 strides at a speed of 2.2 km/h and average stride duration
desired Winter kinematics, leading to high forces as well as                            of 1.76 s/stride (SD = 0.07) are presented. The torque angle
ineffective gait. This was mitigated though the use of a modified                       relationships for the ankle (left) and knee (right) are found in
KD trajectory, allowing the subjects to walk. This is discussed in                      Figure 13 and shown compared to the typical behavior of a
greater detail in section 5.2.1.                                                        microprocessor controlled C-Leg (Segal et al., 2006). The average
                                                                                        energy injection from the ankle was about 2.8 J/stride.
                                                                                           Figure 14 shows the average behavior of the actuators and
4. RESULTS                                                                              joints during a walking trial on the treadmill as well as the
                                                                                        timing of the state machine transitions during the gait cycle. Also
4.1. Design Results
                                                                                        shown here are the two absolute time based transitions 1t1 and
A list of prosthesis design values and prosthesis characteristics
                                                                                        1t2 which were experimentally determined delays between the
are found in Table 1. These values were used in simulation and
                                                                                        beginning of State 2 and the unlocking of the WA and between
during the testing session.
                                                                                        State 4 and the locking of the WA. The state transitions are
                                                                                        determined by the WSA.
4.2. Bench Testing                                                                         Figure 14B shows the ankle moment arm desired position
4.2.1. Ankle Torque/Angle Testing                                                       and actual position. The ankle was only commanded to –10◦ of
The results of the ankle torque/angle characteristics from the                          plantarflexion, as opposed to the calculated –20◦ for full plantar
bench testing device can be found in Figure 11. The actuator                            torque. This was as requested by the amputees.
provides a torque output that is well with the standard deviation                          Figure 14C shows the desired and actual knee carriage
of the Winter ankle torque/angle behavior.                                              position. Because the knee does not have the energy transfer
TABLE 1 | Selected prosthesis characteristics used in simulation and for final           position to help the amputee with ground clearance during the
design.                                                                                  initial swing phase. The knee joint flexes to around 50 degrees
Property                                            Value             Units
                                                                                         and the knee carriage position is moved back to extended at the
                                                                                         end of the swing phase. The knee WA locks at the end of swing
Active DOF                                            2            knee, ankle           to guarantee a safe heel contact.
System Voltage                                        36              VDC                   Figure 14E shows the state machine state during the gait
Ankle Moment Arm Length (B)                           50               mm                cycle. The state machine state was determined by the WSA, and
Ankle Linkage Length (A)                              50               mm                therefore did not happen at exactly the same time during the gait
Ankle Actuator Spring Constant (k)                   130              N/mm               cycle on every step, but because the gait was rather consistent,
Ankle Actuator Spring Weight                        113.4               g                the transitions happen at approximately the same time. This is
Ankle Parallel Spring Constant                      94.20             N/mm               seen as the sloping averages in the graph. The states roughly
Ankle Parallel Spring Weight                          60                g                correspond to early stance (Value 1), late stance (Value 2), early
Ankle Gear Ratio                                    320:1               -                swing (Value 3), and late swing phases (Value 0) of the prosthesis.
Ankle Winding Voltage                                 48                V
Ankle Max Torque                               130 (@15A)              Nm                4.4. Prosthesis Energy Consumption
Ankle Continuous Torque (no parallel                 30.6              Nm                During Trials
spring)
                                                                                         From previous power consumption measurements, the total
Ankle Range of Motion                              –30 to 20           deg               device consumes about 65 J/stride. Of this, the WA requires about
Shoe Size                                             42               EU                10 J/stride regardless of the speed of the gait. Electrical model
Knee Gear Ratio                                      5.8:1              -                estimations show that during this trial the ankle uses about 19
Knee Ball Screw Ratio                                 2             mm/turn              J/stride while the knee uses about 23 J. These values seem to be
Knee Max Torque                                      ∼ 70              Nm                considerably less than older versions of the Vanderbilt prosthesis
Knee Continuous Torque                               ∼ 55              Nm                (91 J/stride), although this was at 5.1 km/h and 87 steps/min with
Knee Range of Motion                                0 to 95            deg               a higher joint work output (Sup et al., 2009) and was considerably
Baseline Spring Constant (KBL )                      10.7      N/mm (each spring)        higher than the CSEA knee (3.6 J/stride) which had a net negative
Baseline Spring Length                                64               mm                joint work and was able to partially power its own electronics
Baseline Spring Diameter                              16               mm                through regeneration (Rouse et al., 2014). These values should be
Baseline Spring Mass                                 19.7               g                taken only as general guidelines due to the significantly different
Extension Spring Constant (KEX )                     89.1      N/mm (each spring)        testing conditions and subject behaviors in each study.
Extension Spring Length                               32               mm
Extension Spring Diameter                             16               mm
Extension Spring Mass                                15.6               g
                                                                                         5. DISCUSSION
Weight Acceptance Spring Constant                    300              N/mm
                                                                                         Testing of the device was divided into two different sections,
Weight Acceptance Spring Rest Length                  38               mm
                                                                                         bench testing and the patient trials. Bench testing of the device
Weight Acceptance Spring Diameter                     32               mm
                                                                                         shows the device can work as designed when the external
Weight Acceptance Spring Weight                       90                g
                                                                                         kinematics are imposed, with good ankle and knee torque
Prosthesis Overall Mass                              ∼5                kg
                                                                                         approximation of the biomechanical data at speeds close to
- Knee Module Mass                                  1,736               g
                                                                                         the actual speeds of the tests. Patient trials showed that all
- WA Module Mass                                     440                g                four patients were able to walk with the prosthesis using the
- Ankle Module Mass                                 1,850               g                CYBERLEGs WSA over level ground and on the treadmill with
- Electronics                                        300                g                minimal (<1 h) training. Overall these tests show it is possible to
Prosthesis Height (Overall, longest)                 500               mm                find walking gaits that allow for ambulation with actuators that
Knee to Ankle Length (Shortest)                      355               mm                utilize soft series elastic springs, although the overall behavior
Knee to Ankle Length (Longest)                       395               mm                was not the same as averaged normal gait as defined by the
Knee to Pyramid Top Length                            30               mm                Winter biological data. An example of the typical gait can be
                                                                                         seen in the Video in Supplementary Material which shows that
                                                                                         qualitatively smooth gait progression and a small energy injection
                                                                                         at the ankle was possible.
mechanism the knee actuator is used to provide flexion and                                   From the patient experiments, it was apparent that ET design
extension torques when necessary. Even though the ET system                              and control was insufficient for gaits greatly differing from the
was not included in the initial trials, the KD system of the                             average kinematics, leading to the loss of ET function and in
prosthesis was able to actively compensate for this missing                              some cases interfering with the gait cycle. Due to this loss of
component, at the expense of a less electrically efficient gait cycle.                   ET function, the knee actuator control was highly modified
   Figure 14D shows the WA motor position. At the heel strike                            compared to the original design. This resulted in gait that
beginning of the gait, the WA is in the locked position. During                          was closer in behavior to a passive knee than the average
40–80% of the gait cycle, the knee motor setpoint is set to a flexed                     biomechanical data. This was exacerbated by short training
  FIGURE 12 | Bench test results of the prosthesis with ET system. (A) The knee angle of the prosthesis (red) while using the ET in the current configuration. Note that
  while the ET is locked, the knee angle deviates slightly from normal Winter angles (blue). (B) The time dependent behavior of the torque shows the knee torque well
  within the standard deviation of the Winter data for almost all of the gait cycle. Using just the passive systems of the prosthesis can provide a good approximation of
  normal knee torque. (C) The knee power (red) shows the shift in the power peak to better align with the peak in the ankle power (dashed black). By bending the knee
  earlier, the power of the knee is better suited to transfer to the ankle during the maximum pushoff. (D) Shows the torque of the ankle provided only by the ET system.
  This torque would replace ankle motor torque, reducing electrical consumption. Right Top graph: Passive behavior of the knee actuator including ET. Using only the
  BL (blue), WA (green), and ET (red) provides the knee with a good approximation of the normal Winter knee torque. The knee actuator carriage is kept constant. The
  green line is the output torque of the combination of the BL and WA while the WA is locked, the red line is the combination of the BL and ET. Right Bottom: The force
  in ET cable during the time the ET is engaged. The force in the cable peaks at around 700 N, which is applied at the ankle, reducing the ankle motor torque.
  FIGURE 13 | The experimental mean torque-angle characteristics of the ankle (left) and knee (right) during amputee experiments (Blue) at 2.2 km/h compared to the
  Winter reference (4.8 km/h) (Red). All 126 strides of a representative subject are shown in gray traces, illustrating the variation between steps. Also shown are data
  from a widely prescribed C-Leg microcontroller prosthesis (black) (Segal et al., 2006). The desired ankle pushoff torque was much lower than the normal walking at
  the request of the subjects, in part due to the lower walking speed of the tests. Average energy injection from the ankle was about 2.8 J per stride. The knee behavior
  of the powered prosthesis ended up providing a microcontroller-like torque angle characteristic, mainly because of the lack of stance flex.
  FIGURE 14 | Knee angle, Knee Drive carriage position, and WA position during treadmill walking. The desired position of the WA and KD carriage are shown in red,
  here the gait state machine determines when the position setpoint should be changed, the position of which was determined experimentally through tests over level
  ground. The state changes do not happen at exactly the same time during the gait cycle on every step because of variances in the signals given to the WSA, resulting
  in curved averaged state values. 1t1 and 1t2 are experimentally determined delays between the beginning of State 2 and the unlocking of the WA and between State
  4 and the locking of the WA.
periods that were insufficient to allow the needed level of                            testing with the ET system also shows that it is possible to transfer
familiarity with a device that operates dramatically different from                    energy (at least 8.2 J/stride) from the knee to the ankle, at least
their currently prescribed prostheses.                                                 under specific kinematic and loading conditions.
and flexion torques. The low torque region of the flexion torque           motor primitives methods that have been developed within the
is where the carriage does not have enough displacement to fully           CYBERLEGs consortium (Garate et al., 2016; Ruiz Garate et al.,
compress the spring. The actual joint torques of the knee are well         2017).
estimated by the predictions.                                                 The ankle was able to inject energy into the gait cycle, but this
                                                                           amount was small during these tests. The ankle used a very small
5.1.3. ET Bench Testing                                                    pushoff angle, at the request of the subjects. On average the ankle
Using the force in the cable and the moment arm of the ET on the           performed about 2.8 J of work per step, which is far from the 17 J
ankle, the torque on the ankle can be computed. Multiplying this           of the target walking, but better than the slightly negative total
with the displacement of the ankle gives the energy transferred            work provided by passive devices.
from the knee to the ankle. In this example the value is 8.2 J,               The question then arises if users settle into these ideal
which is about 80% of the available energy from the knee and               torque and angle characteristics if the prosthesis is able to do
about half of the required energy for pushoff, a considerable              so on the test bench. From the initial patient trials with the
savings if it can be replicated in walking individuals.                    prosthesis, it was clear that the subjects did not have a Winter-
    The top graph in Figure 12 shows the torque-angle                      like average gait torque/angle progression, with joint torque and
characteristics of the full prosthesis knee including the KD,              angle characteristics varying greatly from the original targets.
WA, and ET in the test bench. The contributions of each system
is illustrated by a different color in the graph. When the graph is        5.2.1. Issues With the ET System
only blue, the BL spring is the only component providing knee              The largest deviation from the original design was the inability to
torque. When green, the WA and the BL systems combine to                   utilize the ET system. The ET system was designed with specific
create the knee torque. When red, the ET system and the BL                 required output kinematics to correctly harvest knee negative
combine to create the displayed torque. The bottom graph of                work and deliver that work to the ankle. Deviations from these
the Figure shows the force in the cable of the ET system during            kinematics caused a dramatic rise in the cable system past the
activation. This cable pulled on the ankle with a moment arm of            ET design criteria. For example under normal conditions the
approximately 6 cm, resulting in an energy transfer of around              ET could expect to see approximately 600 N of tension during
8.2 J.                                                                     walking (Heins et al., 2018). If the kinematics were changed to
    The knee trajectory was slightly modified to allow the best            those of a standard C-Leg walker, these forces could increase
fit between knee and ankle torques. This also had the effect of            to higher than 4000N. The deviant kinematics, in particular the
shifting the knee power a bit earlier which allowed the energy             timing between knee and ankle motions, and increased forces
transfer to align better with the ankle pushoff. In normal walking,        prohibited the ET system from unlocking at the correct times.
the negative work from the knee is slightly after the pushoff of           As a result, the prosthesis ankle was not able to dorsiflex at the
the ankle, as shown in Figure 12C. Also if one wants to track the          beginning of the swing phase, increasing the chance of stumbling
Winter ankle power exactly, if the ET transfers normally, there            and resulting in an unsafe situation for the amputee.
is a requirement of the ankle motor to absorb the late energy of               Removing the ET modified the behavior of the KD because
the ET system, as discussed in Heins et al. (2018). By shifting            the original torque angle behavior of the prosthesis depended on
it earlier more energy can be transferred without needing to               this system to provide extension torque during the late stance.
dissipate mistimed energy at the ankle. In normal walking the              This modification of the KD required the actuator to move
net work output of the knee is around –14 J, while with our                much further distance than originally intended to provide this
modified kinematics the output work was around –10 J, but the              extension torque, which limited the peak velocity of the knee.
time shifting of the negative work allowed more energy transfer.               It is possible that if proper feedback control for the ET
                                                                           mechanism was created, then it might be possible to safely use
5.2. Walking Trials                                                        the system by limiting the tension in the cable, although because
Four subjects were able to walk on level ground after a short              the ET was not designed to actuate under load, this was not
training session. Two of the four were able to increase their              implemented. In addition if the ET is then a fully active system
self selected walking velocity by approximately 0.2 km/h over              rather than a clutched system as designed, there must be a
their own prosthesis. Figure 14 shows the averaged results for             controller that can watch the knee and ankle joints and predict
the experiment. Figure 14A shows the angle of the knee joint               periods of time when the knee would dissipate power and the
during walking. As the amputees were not used to walking with              ankle provide kinematics that were suitable to receive this energy,
this prosthesis and did not train for a considerable amount of             if those periods exist. Another way of solving this issue is to
time, they did not use the stance flex as it was designed to be            strictly control the output kinematics, which would guarantee the
used and preferred a straight leg during walking. Based on subject         knee and ankle relationships. This method would not necessarily
feedback during the tuning session, the WA motor was given a               result in a reduction of motor electrical consumption or a suitably
sufficiently high setpoint which effectively locked the knee joint         stable gait. Modifications to the ET system must be made to
in extension. This effect is seen during the first half of the gait        further examine this aspect of the design in walking trials.
cycle, as there is no knee flexion. Adapting this for different
terrain and speeds are a couple of focuses of future study for the         5.3. Control System Modifications
state machine controller. Other types of controllers can also be           The control system of the prosthesis was designed to change the
implemented on the device and will be investigated, such as the            configuration of the prosthesis in order for the output torque to
match some quasi-static torque target assuming that the output                 generally lowered as the gait becomes more symmetric. Currently
kinematics of the system would then converge to the normal                     only powered transtibial powered prostheses have been shown to
gait kinematics. This method makes a of assumptions, most                      reduce energy consumption of the user to normal levels during
importantly first that if the average joint torques are obtained, the          level ground walking. These devices are capable of providing
person would naturally have kinematics which are about normal                  torque/angle characteristics much closer to normal ankle
and second that deviations away from normal joint torques                      behavior than conventional prostheses (Herr and Grabowski,
caused by external disturbances would be sufficiently handled                  2012). But it seems that additional energy asymmetrically injected
by the natural impedance of the prosthesis and the control of                  into the gait cycle could reduce this further (Caputo and Collins,
the person using the prosthesis. The control method was not                    2014), although at increasingly diminishing returns. This would
designed to be a classical impedance or torque based system using              mean there should be torque/angle characteristics that are more
output feedback to generate a specific stiffness or trajectory. On             metabolically efficient than the Winter targets for a given walking
the bench this works well because the output kinematics of the                 condition, even if assistance is asymmetrically applied. This is
system are constrained by the output motors, and therefore the                 doubly true when considering prosthesis design when the inertial
joint torques and kinematics are as expected.                                  properties of the leg can be custom tailored. In simulation,
    When both the torque and kinematics are unconstrained, the                 relaxing the symmetry constraint has shown that it should be
person tends to walk very differently than expected, particularly              possible to reduce amputee cost of transport lower than walking
at the knee. While ankle kinematics and torques were somewhat                  with a biological leg (Handford and Srinivasan, 2016, 2018).
normal for the low input power that was desired, the knee                          Although symmetric gaits may not be optimal for energy
behavior was far different. To find gait cycles that were capable              consumption, there is an increased chance of osteoarthritis in
of safely walking, the ET needed to be disabled. Because of the                the sound leg in transtibial and transfemoral amputees, and there
lack of the ET system during the walking trials, the control                   are reasons to believe that increasing joint kinematic symmetry
of the system was modified so that the KA could replace the                    generally leads to reduced detrimental loading, particularly peak
functionality of the WA system. This included changing the state               force and peak knee external adduction in the contralateral
machine to follow a different trajectory than that with the ET                 limb (Morgenroth et al., 2011; Grabowski and D’Andrea, 2013).
enabled, ultimately implementing a very simple flexion/extension               Whether the reduction of these forces actually reduces incidents
motion for the knee, as was determined from feedback from the                  of osteoarthritis has not been proven, and also it hasn’t
subjects. For each of the 4 states of the gait cycle, the subjects were        been proven that restoring torque/angle characteristics of the
asked what behavior they would like to have from the prosthesis                amputated limb to normal will minimize these forces in a global
and the position threshold for the state was determined.                       sense.
                                                                                   Even though natural kinematics and torques do not
5.3.1. Normal Torque/Angle Characteristics as Target                           necessarily minimize metabolic energy consumption or minimize
The Beta-Prosthesis was designed with the intention of providing               injury, one thing that is certain is that the more normal and
the normal torque and kinematics of a leg, as determined by                    symmetric the gait kinematics the more natural and unassuming
average healthy gait. With this particular design and controller               it looks, which is a large part of the functionality of a daily
there is an implicit assumption that the prosthesis has a similar              worn prosthesis. It also provides a familiar starting target for
mass and moment of inertia as an average human leg, because                    the design of prosthetic limbs which are designed to replace
the target torques are dependent on these aspects. This prosthesis             normal limbs. Possibly designs based on non-anthropomorphic
has been built with this as a constraint, but tends to lead to                 principles will allow the discovery of other solutions in the future
a relatively heavy prosthesis and associated problems, such as                 (LaPrè and Sup, 2013), in much the same way carbon ESR blades
socket pistoning. From discussions with the subjects during the                revolutionized prostheses for running.
trials, while walking while powered this extra weight is not                       Regardless, the current control of the prosthesis does
noticed until the prosthesis performs poorly or is not actuated,               not attempt to force the Winter kinematics output at the
and then the weight is highly detrimental.                                     knee and results in an asymmetric gait. This was shown
    It should be noted that even without the normal biological                 to increase the metabolic rate of the participants (10 ±
torque/angle joint progression the patients were able to walk                  9%) when compared to their conventional prostheses. As the
at speeds equal to or above those while using their every day                  subjects become more familiar with the device, the control
prosthesis. So how necessary is it that the prosthesis really                  becomes more refined, and we are able to better apply torques
track the normal gait characteristics? Indeed some extremely                   with more accurate timing, we expect an increase in gait
fast transfemoral amputee sprinters find that the design of their              symmetry and to eventually reduce metabolic consumption
passive prostheses may not need a knee joint at all, relying on the            (Malcolm et al., 2013).
prosthesis design to generate the pushoff and using the hips to
provide ground clearance.                                                      5.3.2. Comparison of Kinetics and Kinematics to
    Volumetric oxygen measurements with almost all current                     Normal and C-Leg
prostheses are generally 10–30 percent higher than normal                      Figure 15 shows the knee and ankle torque and kinematics of
walking, and 50–100 percent higher at maximal speeds of                        both the CYBERLEGs prosthesis and the C-Leg as a function of
walking (Genin et al., 2008). Many have suggested this is because              stride percentage, as was done in Figure 13. In these Figures it is
of dealing with gait asymmetry, and energy consumption is                      a bit clearer to see how the experimental ankle torque essentially
  FIGURE 15 | Comparison of the prosthesis behavior vs. the target Winter and C-Leg data (Segal et al., 2006). Kinematics are shown in the upper two graphs while
  the bottom graphs show the joint torque. Note that because the measurement of joint torque was done using the actuator, the blue dotted line is only an estimate of
  the knee joint torque based on the behavior of the prosthesis.
followed the biological torque up to the maximum that the                                  There is no feedback of the output trajectory, output
subjects requested. It is also clear the ankle had an early pushoff,                   impedance, or output torque to compensate for deviation from
as well as a large dorsiflexion during the swing phase, both of                        the target torque/angle in this method. This is actually similar
which were requested by the subjects. The knee joint however has                       to a rest position microcontroller controlled system, where the
behavior much closer to the microcontroller knee, with the knee                        rest position of a spring is changed during different phases in
remaining on the full extension endstop during the stance phase.                       the gait cycle, although here the position can be changed while
Because the knee torque of the prosthesis is measured through                          loading and unloading. It was theorized that if the position of
the actuator displacement, an estimated blue dotted line has been                      the motor side of the spring was placed close enough to the
shown on the knee torque graph which better represents the                             correct position, the loading characteristics of the output could be
total knee torque during the stance phase. The major difference                        slightly modified by the walker and they would find the best way
between the CYBERLEGs prosthesis and the C-Leg is a powered                            to walk with the device, resulting in near normal kinematics and
extension phase at the end of swing phase instead of a braking                         joint torque. In this way, neither the kinematics or the torque are
flexion torque. The subjects felt best knowing the knee would be                       fully constrained. Results show that this tends to work well in the
at full extension at the end of swing phase, presumably because                        ankle, the users seem to be able to load and unload the ankle in a
it is difficult to judge how far the knee is bent without visual or                    biologically similar fashion, albeit with reduced energy injection,
sensory feedback such as the leg hitting full extension. They are                      but with the modified knee control, the knee did not prove to be
also familiar and trained to use this method of gait with their                        as well-behaved.
current passive prostheses.                                                                Because the ET was designed to utilize a very specific
                                                                                       knee/ankle torque and kinematics relationship, the lack of
5.3.3. Gait Improvements                                                               constraint in the control of the kinematics allowed the device
The current prosthesis control uses motor position setpoints                           to attain unsafe conditions, and could not be used as designed.
which change the position of the motor side of the SEA based on a                      It is possible that in a system that is designed to retain angle
heuristic rule-based state machine. This method requires that the                      relationships between the knee and ankle the ET system would
dynamic and contact forces of the user are somewhat near to the                        work as designed, although because of the actuator effort to keep
normal values from which the targets were derived because both                         kinematic accuracy, it isn’t guaranteed that this would be useful
the generated kinematics and torques of the joints are completely                      toward prosthesis energy reduction. Another option would be
dependent on these external forces.                                                    to determine a gait suitable for an individual without the use of
the ET and then adding back ET capability if the gait allows for            patterns that utilize the average torque/angle characteristics.
negative energy of the knee to be transmitted.                              Because the prosthesis does not impose either torque or trajectory
   When it was decided that the ET portion of the knee could                upon the user, they tend to find gait patterns that are very
not be used, a new trajectory for the position of the knee carriage         different from the average biomechanical data. This may be due
was created based on feedback from the people doing the trials,             to training and unfamiliarity with the prosthesis, it may have
without full regard to the actual torque/angle characteristics of           to do with the nature of the socket interface, inaccuracy of the
the knee. The subjects also did not use the stance flex WA system,          control timing, or a combination of other reasons. When the user
and preferred to utilize the end stop of the knee as much as                deviates from the average biomechanical trajectories, the energy
possible during stance. This behavior may, in part, be to the way           saving functions of the prosthesis are reduced and the device
conventional sockets are set and how people are trained to use              functions similarly to other powered prostheses under evaluation
prostheses. Knee hyperextension is often used for knee “stability”          today.
during the stance phase using conventional prostheses and it is                We conclude with a summary of points learned while
possible with a modified socket alignment this tendency could               developing this prosthesis:
be reduced. Control and setup were the main reasons that the
                                                                            – Bench testing showed the quasi-static stiffness based prosthesis
behavior of the prosthesis resembled that of a passive prosthesis.
                                                                              can reproduce average walking knee and ankle joint torques
   It is clear that a refined, better tuned, control system with
                                                                              when the output of the prosthesis was constrained with
clearer goals in system constraints will be required to produce
                                                                              external motors. Under these conditions the ET was found
more normal knee torque/angle characteristics. The top level
                                                                              to be capable of transferring energy from the knee to the
state machine system was not the most adaptable system that
                                                                              ankle and a considerable energy consumption reduction of the
could have been chosen for this task, although it was sufficient
                                                                              motors was found.
to obtain preliminary walking gait. Improvements to this will
                                                                            – The prosthesis was used in a preliminary validation
need to include much more training of the user to utilize the
                                                                              experiment with four amputee subjects and through
WA correctly as well as adding in a better position trajectory
                                                                              modification of the main actuator behavior, the prosthesis was
of the knee carriage to provide expected knee torque. For
                                                                              able to create a stable gait cycle with all subjects.
topics such as gait symmetry and metabolic consumption, better
                                                                            – Using the quasi-stiffness estimations from average
performance is needed than this control provided. For a fairly
                                                                              biomechanical data for the stiffness of the ankle springs
complete discussion on different control methods in prostheses
                                                                              creates behaviors that resemble the average biological data in
and exoskeletons, readers should refer to Tucker et al. (2015)
                                                                              walking trials.
which provides a large array of different methods that may be
                                                                            – Using the quasi-stiffness estimations for the stiffness of the
implemented or examine online optimization methods (Kim
                                                                              knee springs did not provide sufficiently average kinematics
et al., 2017; Zhang et al., 2017) to achieve better performance
                                                                              and torques during walking trials. Even though it is possible
from the control system.
                                                                              to generate average torque and kinematics in the prosthesis it
                                                                              does not mean the person using it will choose to walk with
6. CONCLUSIONS AND FUTURE WORK                                                average torque and kinematics without stabilizing constraints.
                                                                            – Energy transfer from the knee to the ankle is possible under
We have created a new, active, combined ankle-knee prosthetic                 ideal conditions.
system which achieves as much as possible with a passive                    – Because of deviations in the knee and ankle joint kinematics
approach, using springs that were chosen to match the biological              during walking tests, the tests had to be run without the use of
quasi-stiffness of normal gait. These springs are locked and                  the ET system. These mismatches stem from a combination
unlocked during the gait cycle and combined with an energy                    of the prosthesis control, which does not constrain the
harvesting system to passively provide the majority of the                    kinematics, the ET control, which was treated as a locked or
required torque angle characteristics during normal walking,                  unlocked clutch in this implementation, as well as the way the
while maintaining versatility by providing active actuation.                  subjects interact with the prosthesis, preferring behaviors that
Under ideal conditions the prosthesis worked on the bench as                  were not like average biomechanical data.
designed, which also showed a lower motor electrical cost than              – In order to overcome differences in kinematics, the motor
most current designs. In particular, the capability of the energy             must actuate in a different manner than average biomechanical
transfer system to reduce both the knee and ankle motor work                  data would suggest which reduces the efficacy of the
was considerable. In the ideal case the prosthesis performs quite             quasi-stiffness approach in reducing energy consumption,
well compared to the current array of powered prostheses.                     particularly in the knee.
    In reality there are two major issues with the prosthesis. First        – The use of low stiffness springs in the knee determined by
these savings are all but eliminated by the implementation, where             quasi-stiffness trajectories limit the ability of the actuator
it takes approximately 10 J/stride to capture a similar amount of             to modify the behavior of the knee due to low actuator
work in both the WA and ET systems. More efficient, and in the                bandwidth, although solutions can be found that provide
case of the ET more controllable, locking mechanisms should be                stable gait.
found to better utilize these systems. Second is that the people            – A simple state machine system with a number of
wearing the prosthesis do not seem to be able to find walking                 experimentally tuned variables to set thresholds for actuation
  and timing was implemented and work sufficiently to                                      experiments at VUB. SH helped with data analysis and derived
  provide basic gait functions. These thresholds were primarily                            governing torque equations. BV supervised experiments at
  determined by feedback from the patients, and resulted in a                              VUB and proofread the manuscript. MM provided the WSA
  powered ankle actuation that was similar to biological ankle                             system and assisted with top level control. RM presided over
  function at a reduced amplitude and knee behavior similar to                             the experimental sessions at FDG, gained ethical approvals,
  current microcontroller devices.                                                         and lead patient recruitment. NV supervised the experimental
– It was determined that a much longer training period must                                sessions. DL supervised the hardware design and proofread the
  be allowed for the users before measurements. Because the                                manuscript.
  prosthesis behaves quite differently to a standard prosthesis,
  the user must learn to have high trust the device and they must                          FUNDING
  have a detailed understanding of the behavior of the device and
  how it can be utilized. Training alone may improve kinematics,                           This study was partly funded by the European Commission under
  although it is not the only issue.                                                       the CYBERLEGs project (Grant #287894), within the Seventh
– New gait detection and control methods should be able to                                 Framework Programme (FP7-ICT-2011-7), and the CYBERLEGs
  better utilize the passive aspects of the prosthesis, but how this                       Plus Plus project (Grant #731931), within the H2020 framework
  can best be accomplished is a focus of future work.                                      (H2020-ICT-25-2016-2017). JG received a Ph.D. grant from
                                                                                           Flanders Innovation & Entrepreneurship (VLAIO).
ETHICS STATEMENT
                                                                                           ACKNOWLEDGMENTS
This study was carried out in accordance with the
recommendations of Fondazione Don Carlo Gnocchi. Ethical                                   We would like to thank Marnix De Boom and Marc Luypaert
approval for the protocol was obtained through FDG. All                                    for their work building the Beta-Prosthesis. Thank you to
subjects gave written informed consent in accordance with the                              Carlos Rodriguez-Guerrero for assistance in proofreading the
Declaration of Helsinki.                                                                   manuscript. We would also like to thank our test subjects for their
                                                                                           participation in our project. www.cyberlegs.eu.
AUTHOR CONTRIBUTIONS
                                                                                           SUPPLEMENTARY MATERIAL
LF designed and constructed the hardware, conducted
experiments, analyzed data, and wrote the manuscript. JG                                   The Supplementary Material for this article can be found
designed and constructed the hardware, conducted experiments,                              online at: https://www.frontiersin.org/articles/10.3389/fnbot.
analyzed data, and proofread the manuscript. RJ-F supervised                               2018.00080/full#supplementary-material
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