MJP 5600
MJP 5600
®
ProJet MJP 5600
Quick Start Guide
Rev B
Original Instructions
Introduction
Congratulations on the purchase of your new ProJet® 5600 3D Professional Printer! This
Quick Start Guide has the use and safety information you need to get started.
Welcome to the 3D creative revolution-let the possibilities begin!
This Quick Start Guide will give you basic instructions on how to get your Projet® 5600
3D Printer plugged in and printing so you can start making creations. For more
detailed instructions, please go to infocenter.3dsystems.com/projetmjp5600/user-
UV RADIATION HAZARD:
Invisible UV radiation is
accessible in the vicinity of
this sign or behind the
panel. Radiation can cause
eye injury or blindness,
burn injury and/or fire.
Access panels are for
service only and should be
opened only by authorized
service personnel.
ELECTRICAL SHOCK
HAZARD: High voltage
electricity is accessible in
the vicinity of this sign or
behind the access panel.
High voltage can cause
severe burns or death, as
well as fires. Access panels
are for service only and
should be opened only by
authorized
service personnel.
HOT SURFACE HAZARD: A
hot surface is accessible in
the vicinity of this sign or
behind the access panel.
Avoid contact. Hot surfaces
can cause burn injury or
fire. Allow surface to cool
before touching. Access
panels are for service only
and should be opened only
by authorized
service personnel or trained
maintenance personnel.
HARMFUL IRRITANT
WARNING: Indicates that skin
or eye irritation could result
while exposed to a chemical
composition.
CAUTION: Indicates the
possibility of loss of data or
damage to equipment.
WARNING: Indicates the
possibility of injury or death
to personnel.
CRUSH/PINCH HAZARD
WARNING: A crush or pinch
hazard is in the vicinity of
this sign or behind the
access panel. Access panels
are for service only and
should be opened only by
authorized
service personnel.
HAND ENTANGLEMENT
WARNING: GEARS OR
MOVING PARTS HAZARD IN
THE VICINITY OF THIS SIGN
OR BEHIND THE ACCESS
PANEL. ACCESS PANELS
ARE FOR SERVICE ONLY AND
SHOULD BE OPENED ONLY
BY AUTHORIZED
SERVICE PERSONNEL.
Safety Guidelines
Before using the 3D printer system, your company should have a safety program in
place. The safety program should:
General
The 3D printer system is designed with built in safety features. Improper use can lead
to malfunctions that can cause injury to personnel. To prevent unsafe operation, the
3D printer system will automatically shut down if unsafe conditions are detected.
Operators are trained to operate 3D printer system and perform all necessary tasks to
create a part.
Authorized service personnel are those who completed the 3D Systems service
training package and were certified to perform service tasks. Certification may occur
at different levels, and service providers should only perform tasks they are authorized
and certified to complete.
Do not ignore warning signs posted during 3D printer system service operations.
If an error message appears on the touchscreen refer to Troubleshooting section in the
User Guide before resuming operation.
To prevent potential skin-irritation and sensitization due to contact with waste
material, follow all guidelines in build material Safety in this section.
To prevent pinch injuries to the hand, use caution when replacing platform inside the
build chamber.
Electrical
WARNING: HAZARDOUS VOLTAGE EXISTS INSIDE THE 3D PRINTER SYSTEM. INJURY OR
DEATH FROM ELECTRICAL SHOCK CAN RESULT IF YOU REMOVE THE 3D PRINTER SYSTEM’S
EXTERNAL PANELS. PANELS SHOULD ONLY BE REMOVED FOR SERVICE BY AUTHORIZED
SERVICE PERSONNEL. TO PREVENT ELECTRICAL SHOCK, THE 3D PRINTER SYSTEM WILL
NOT OPERATE UNLESS EXTERNAL PANELS ARE INSTALLED. VERIFY FACILITY’S ELECTRICAL
SERVICE RATING BEFORE CONNECTING POWER TO THE 3D PRINTER SYSTEM.
Ultraviolet (UV) Light
WARNING: HAZARDOUS UV RADIATION EXISTS INSIDE THE 3D PRINTER
SYSTEM’S BUILD CHAMBER DURING PRINT JOB. EYE INJURY OR
BLINDNESS CAN RESULT IF THE CHAMBER DOOR IS OPENED WHILE A
PRINT JOB IS IN PROGRESS. IF PRINT JOB IS RUNNING, ABORT PRINT JOB
BEFORE ATTEMPTING TO OPEN CHAMBER DOOR. TO PREVENT EYE
INJURY, ULTRAVIOLET (UV) LIGHT INSIDE THE CHAMBER WILL NOT
OPERATE WHEN CHAMBER DOOR IS OPEN. WHEN CLOSED, THE CHAMBER
DOOR KEEPS UV RADIATION FROM ESCAPING. THE CHAMBER DOOR
REMAINS LOCKED IF PRINT JOB IS PAUSED.
Disposal
Disposal of fully cured build material produced by the 3D printer system is not subject to
regulations of any known agency worldwide.
Uncured build material waste is classified as regulated, and in some areas hazardous, and
may require special packaging, transportation, and disposal. Waste bags filled with VisiJet
support and build materials and the material bottles may be disposed of according to
your local codes. The disposal of partially cured or uncured build material must comply
with all local, state, and federal environmental safety regulations. Applicable
build material “waste” includes bottles (empty or full) and waste bags. Any cleaning
materials used to clean up spilled uncured build material should be disposed of in
compliance with local, state, and federal environmental safety regulations.
Do not contaminate drains, soil or surface waters with this material or its container.
Reduce waste by attempting to utilize product completely. Dispose of this container and
its contents in accordance with all local, state, and federal regulations. Do not reuse or
refill.
Support Material, cured or uncured, is not hazardous.
Skin Sensitization: Uncured VisiJet build material is a sensitizer. Skin or eye irritation
could occur when exposed to the chemical composition of the material
Uncured material is a sensitizer and can cause allergic reactions if it contacts skin without
protective gloves and sleeves. To avoid sensitization, do not allow uncured material to
contact skin. Consult the GHS sheets for specific information about the sensitization
potential.
Once sensitized, a severe allergic reaction may occur when subsequently exposed to very
low levels.
Uncured material is toxic if ingested. Uncured material must not be present where food
and drink are stored, prepared, or consumed and must not be ingested. After handling
materials, wash hands with soap and cold water before consuming or preparing food.
Contact With Uncured Material: Employees should be alerted to clean and rinse off
any contacted surface promptly in order to prevent further contamination. Ensure a
convenient washroom location is provided with access to soap, water, and disposable
paper towels.
Handling Finished Parts: Finished (cured) parts can be handled or disposed of the
same as standard household plastic products. VisiJet parts are not recyclable. VisiJet
materials are not intended for, and cannot be used for medical implant or food or drink
handling applications.
Exposure Control: The 3D printer system has a variety of built-in engineering controls
which are designed to prevent operator exposure. Do not try to change or disable
these controls.
Appropriate hygienic practices should be followed, including washing with soap and
cold water before meals, breaks, smoking, applying cosmetics, using toilet facilities,
and after work.
Material Handling
Emergency
Chemtrec USA (800) 424-9300; Europe +1-703-527-3887
Packaging Inspection: VisiJet materials are supplied in bottles. These bottles are
packaged with cardboard packing material inside the shipping carton. Upon receipt of
material shipments, inspect cardboard carton exterior for signs of damage and
leakage. If leakage is observed, DO NOT open carton, contact 3D Systems Field
Service Engineer or 3D Systems authorized service personnel. If no leakage is
observed, store shipping carton until material is used.
Building: If uncured material is observed on the part or platform after build, this is an
abnormal condition, and is an indication the 3D printer system requires servicing by
3D Systems or an authorized servicing reseller. Assume any liquid or paste-like
material is build material. Do not directly touch uncured build material without
protective gloves and protective sleeves. Discontinue use of the 3D printer system,
pending service by a 3D Systems Technical Support Representative or your servicing
reseller.
Flammability and Combustibility: Do not expose materials to heat at or above 230°F
(110°C), flames, sparks, or any source of ignition. (Though the U.S. Department of
Transportation does not consider VisiJet materials a “flammability hazard,” they do
classify them “combustible” based on flash points.) For more information on VisiJet
material flash points and combustibility, see the VisiJet Post Processing Guide.
Eye protection: In the event of a leak or spill of uncured build material, wear safety
glasses with side shields to provide eye protection.
In case of inhalation: May cause respiratory irritation. Move affected person to fresh
air. If respiratory irritation occurs or if breathing becomes difficult, seek medical
attention immediately.
In case of skin contact: May cause irritation or sensitization by skin contact , including
redness and/or swelling. Immediately flush skin with plenty of cold water. After the
area has been thoroughly rinsed, use soap and cold water to cleanse the area.
Remove contaminated clothing and shoes. Get medical attention if symptoms occur.
Wash clothing before reuse.
In case of eye contact: Irritating to eyes. Causes redness, swelling and pain.
Immediately flush eyes with plenty of water for at least 15 minutes. Remove contact
lenses immediately. Get medical attention if symptoms persist.
In case of ingestion: Irritating to mouth, throat and stomach. If ingested, drink plenty
of water and seek immediate medical attention. Do not induce vomiting.
Self-protection of the first aider: Put on appropriate protective equipment (see section
7). Move exposed person to fresh air. Remove contaminated clothing and shoes.
Ecological Information
Ecotoxicity: The aquatic toxicity of the product is unknown; however based on
components, it is predicted that uncured build material may be harmful to aquatic
organisms or cause long-term adverse effects in the aquatic environment. Prevent
contamination of soil, drains and surface waters.
Regulatory Information
VisiJet support material has no known regulatory requirements.
In the U.S., uncured material is subject to special EPA disposal regulations and record-
keeping requirements. “Uncured VisiJet material” includes any build material bottles
(empty or full) and waste bag, and about half of the material in a waste bag is uncured
build material. For complete disposal regulation details, see the Post Processing Guide.
In the U.S., the following disposal records must be kept for five years after the date of
disposal:
The first priority is to protect users from inadvertently touching material. Spills of
support material can be cleaned without use of protective gear, and disposed of as
office trash. Handling uncured build material requires use of gloves, protective sleeves
and other personal protective equipment to ensure no direct contact with uncured
build material. If you don’t know which material it is, assume it to be uncured
build material, and handle accordingly with the recommended personal protective
equipment.
Small spills of uncured liquid build material can be cleaned up using disposable towels,
non-reusable rags, or absorbing materials such as sawdust, clay, diatomaceous earth,
or activated charcoal. If spilled material is hot (liquid), wait until cools and gels before
wiping up. After wiping up the spill, wipe surface with denatured or isopropyl alcohol
and clean thoroughly with soap and water.
Advise the service provider involved of the spilled material, and provide other material
information prior to contact with the material. Advise them of disposal requirements
for build material and clean-up products if build material (uncured) is the spilled
material.
Tools contaminated with build material should be cleaned prior to reuse. Solvents such
as denatured alcohol or Isopropyl Alcohol (IPA), are normally required to clean
equipment and tools. Wash with soap and water to remove any traces of excess
build material or solvent. Contact solvent suppliers for information on proper handling
of solvents if used for clean-up.
Waste Removal
WARNING: UNCURED BUILD MATERIAL IS A SENSITIZER. SKIN OR EYE
IRRITATION COULD OCCUR WHEN EXPOSED TO THE CHEMICAL
COMPOSITION OF THE MATERIAL.
Wear protective gloves and protective sleeves before removing any waste product
from the 3D printer system. Be careful not to spill, drop, or expose others to these
materials - particularly build material bottles or waste bag. Dispose of all waste
material appropriately per local regulatory requirements. Please refer to the Safety
Data Sheets for information regarding material safety and handling.
NOTE: For optimal results, keep stored cartons closed, and do not open until
bottle is ready for use.
Always check bottle’s expiration date before loading. Do not load bottles into 3D
printer system if they are about to expire. When 3D printer system detects an expired
bottle, it aborts the build and rejects the bottle if the expiration date has expired for
support material or more than one year past the expiration date for build material.
NOTE: When storing material bottles that have been used but still have materials in them, do not place the bottles on their side; stand bottles in the upright position.
Also, in the case where used bottles with materials are removed from the MDM and are still warm, it must be stored with the cap vented. If the warm bottle is not
vented, the wax will contract during cooling and the bottle’s bottom may become flat which will prevent re-engagement in the MDM. See “Material Delivery Modules
(MDM) and Material Bottles” on page 25 for a description of the MDM.
Support material bottles must be loaded in the left side material delivery module. The
build material bottles must be loaded in the right material delivery module. Before loading material
bottles into the 3D printer system, inspect bottles for signs of damage or leakage. Do not load a
damaged or leaking bottle. Dispose of them according to local regulations.
At A Glance
A Build Chamber
D Operator's Touchscreen
Operator's Touchscreen
Backside of Printer
A Ethernet Connection
D Power Switch
Printer Startup and Quick Test Print
The purpose of this section is to execute the following:
Completion of this process will familiarize you with all of the “basic” 3D printer system
operations needed to build parts on the printer. It is strongly recommenced that you
complete this section before moving on to larger more sophisticated builds.
1. Connect power cord to the printer (A) and plug into facility receptacle.
2. Place power switch (B) located at the rear of printer, to the ON position.
3. Wait 2.5 hours for printer to warm up before attempting to start a build job.
4. Because the materials also require a warm up period, proceed to the next step of adding
NOTE: Build files can not be submitted to the printer while it is warming up.
Material Delivery Modules (MDM) and Material Bottles
The 3D printer system has a total of four material delivery modules (MDM). Each MDM
holds two bottles of material. This provides for a total of four bottles of support
material and four bottles of build material.
Support material is loaded into both MDMs located on the left side of the machine, for
a total of four bottles. All bottles of support material must be the same type.
Part material is loaded into the MDMs located on the right side of the 3D printer
system. The upper MDM is designated MDM “A” and the lower MDM is designated
MDM “B”. The distinguishing feature of this 3D printer system is that you may use two
different types of part material.
Two bottles of part material A are placed into MDM A and two bottles of part material B
are placed into MDM B. Do not place different materials into the same MDM. Placing
different build materials in the same MDM will generate a mixed material part.
Install Material Bottles
1. For the purpose of the Demo print, we will use only two bottles of support material and
two bottles of build material. Make certain that the two bottles of build material are the
same type.
2. Unpack the material bottles and the Global Health and Safety (GHS) Sheet from cartons.
Save sleeves and material carton to store partially used material bottles.
3. Press and release the upper left material delivery module to open it. Install two bottles of
support material into the MDM. Pull levers up and place bottle down into the holder.
Press on the top of the material bottle until you hear a click to make certain the bottles
4. Press and release the upper right material delivery module to open it. Install two bottles
of build material into the MDM. Pull levers up and place bottle down into the holder.
Press on the top of the material bottle until you hear a click to make certain the bottles
5. As previously stated, only two MDM are loaded with material for the Demo print.
Subsequent build jobs will require all MDMs to be fully loaded with both support and
build material.
1. Clean the platform using isopropyl alcohol before installing the platform into the printer.
4. Place the platform on the X-carriage so the rear edge of the platform is positioned in front
5. Slide the platform toward the rear of the printer until it is firmly pressed against the rear
brackets. Press down on the platform at the points indicated to make certain the
line.
7. For a single material Quick Test Print, the available modes are UHD and XHD only.
8. For a multi-material Quick Test Print, the available modes are UHD and XHD.
9. The system displays Purge and continue? Y?N. Select Yes. This will home X and Y and
11. Make certain the platform is empty, the door is closed and press YES.
13. The Quick Test Print will take approximately 2-3 minutes.
14. Remove Print from machine and confirm a test print was performed.
Remove Build Platform
When operator panel display shows DONE: <job_name> remove build platform
2. To remove the platform, Pull the platform forward until you feel it contact the stops.
Place your hands on either side of the platform to lift and remove it from the printer
Place the platform in a freezer for ten to fifteen minutes. As the parts and platform cool,
they contract at different rates and separate.
Alternatively, the parts can be mechanically separated from the build platform by force
using a tool with a stiff thin blade such as a putty knife. Make certain you do not mark the
platform. For more information on how to clean parts, refer to the VisiJet Material
Handling Guide.
3. Remove waste bags from waste drawers and place into a hazardous waste container.
Mode Time
2. Press Tools
7. After the PC switches off, switch the power switch on the back to the printer to OFF.
FOR MORE DETAILED INFORMATION, PLEASE REFER TO THE PROJET
5600 USER GUIDE.